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Design of CC Pavement

Name of the Work : Road from Rameswaram to Vasalathippa


Estimate Cost : Rs.11.30 Lakhs

Wheel Load = 5100 kg ( As per IRC : 58-1988 )


Radius of Load contact (a) = 15 cm ( As per IRC : 58-1988 )
Temparature Diiference in = 19.200 C ( As per IRC : 58-1988 Table -2 )
Coastal Area
Unit Weight of Concrete = 2400 kg/cum
Coefficient of Friction, f = 1.5
Allowable Tensile stress in = 0.80 kg/sq.cm
Concrete (Sc)
Thermal Coefficient of = 10x10-6 Per 0C ( As per IRC : 58-1988 , Clause 3.4.3 )
Concrete, e
Poisson's Ratio , = 0.15
Subgrade Soils : Black Cotton Soils with CBR Value of 4%
Existing Crust : Gravel 150 mm thick
Modulus of Subgrade = 3.46 kg/sq.cm ( As per IRC : 58-1988 , Table-3 )
Reaction for CBR Value of 4
Flexural Strength of = 40 kg/sq.cm ( As per IRC : 58-1988 , Clause 3.4.2 )
Concrete, fck
Joint Width, d = 2.5 cm
Modulus of Elasticity of = 3x105 kg / sq.cm
Concrete, E
Maximum Temerature, T2 = 500 C
Minimum Temerature, T1 = 100 C

2.5
Spacing of Expansion Joint,
= 100 x e x (T2 - T1)
Ls

2.5
=
100 x 10x10-6 x 40

= 62.5 m < 140 m ( Maximum as per IRC: 58-1988, 5.1 )

Spacing of Contraction 2 x Sc x 104


=
Joint, Ls Wxf

2 x 0.80 x 104
=
2400 x 1.5

= 4.44 m < 4.50 m ( Maximum as per IRC: 58-1988, 5.1 )

Provide Contraction Joint at spacing of 4.00 m.

Stress due to Load :

Assume 22.5cm thick CC Slab.


h = 22.5 cm
Design of CC Pavement

Name of the Work :Road from R&B Rod (Vakalagaruvu) to Thondava


Estimate Cost Rs.60.00 Lakhs

Wheel Load = 5100 kg ( As per IRC : 58-1988 )


Radius of Load contact = 15 cm ( As per IRC : 58-1988 )
Temparature
Diiference in Coastal
Area = 19.200 C ( As per IRC : 58-1988 Table -2 )
Unit Weight of Concre = 2400 kg/cum
Coefficient of Friction, = 1.5
Allowable Tensile = 0.80 kg/sq.cm
stress in Concrete
(Sc)
Thermal Coefficient
of Concrete, a = 10x10-6 Per 0C ( As per IRC : 58-1988 , Clause 3.4.3 )
Poisson's Ratio , m = 0.15
Subgrade Soils : Black Cotton Soils with CBR Value of 3%
Existing Crust : Gravel 150 mm thick
Modulus of Subgrade
Reaction for CBR
Value 4 = 2.77 kg/sq.cm ( As per IRC : 58-1988 , Table-3 )
Flexural Strength of
Concrete, fck = 40 kg/sq.cm ( As per IRC : 58-1988 , Clause 3.4.2 )
Joint Width, d = 2.5 cm
Modulus of Elasticity
of Concrete, E = 3x105 kg / sq.cm
Maximum Temerature, = 500 C
Minimum Temerature, = 100 C

Spacing of 2.5 .
Expansion Joint, Ls = 100 x a x (T2 - T1)

2.5 .
= 100 x 10x10-6 x 40

= 62.5 m < 140 m ( Maximum as per IRC: 58-1988, 5.1

Spacing of 2 x Sc x 104
Contraction Joint, Ls = Wxf

2 x 0.80 x 104
= 2400 x 1.5

= 4.44 m < 4.50 m ( Maximum as per IRC: 58-1988, 5.1

Provide Contraction Joint at spacing of 4.00

Stress due to Load

Assume 22.5cm thick CC Slab.


h = 22.5 cm
Edge Stresses :
0.572 P [ Log10(l/b) + 0.359 ]
sle = h2

where Radius of Relative stiffness,l = [ E h3 / 12(1-m2) k ]1/4 cm

= [ 3 x 105 x 22.53 / 12(1-0.152) 3.46 ]1/4 cm

= 95.79 cm. 108.787

Radius of equivalent distribution of pressure,b = [ 1.6 a2 + h2 ]1/2 – 0.675h cm

Therefore Load Stress in the Edge Region

,i.e., sle = 0.572 x 5100 [ Log10(95.79/14.24) + 0.359 ]


22.502

= 21.15 kg/sq.cm 22.4232


10.65511
Warping Stress due to Temperature :

Width of Pavement Slab = 3.50 m


Length of = 4.00 m
Cx , Coefficient based on the value of Lx/L from Bradbury’s chart
Lx/L = 400/95.79 = 4.18
From Bradbury’s Chart ( IRC : 58-1988 – Fig.3) , Cx = 0.49

Warping Stress at Edge = Cx E a DT / 2


= 0.49 x 3 x 105 x 10 x 10-6 x 19.20 / 2
= 14.11 kg/sq.cm

Factor of Safety :
Residual Strength of Concrete = Flexural Strength – Warping Stress

= 40.00 -14.11 = 25.89 kg/sq.cm

Factor of Safety = Residual Stress / Load Stress


= 25.89/21.15
= 1.22 > 1.00 , 1.151204
Hence Safe.

Hence Provide 225 mm Thick Slab.


1.6 a2 + h2 ]1/2 – 0.675h cm
for a/h < 1.724
= 14.24 kg/sq.cm

13.59343

-35.55798

25.89 kg/sq.cm

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