INDO SCHOTTLE

AUTO PARTS PVT.LTD.

INDEX

 COMPANY PROFILE
 INTRODUCTION
 PROCESS
 OBSERVATION
 SUGGESTION AND RECOMMENDATION
 COMPANY PROFILE

HISTORY –

In 1986, based on shared ideologies Mr. Vijay Pusalkar in India partnered with Mr.
Wolfgang Schottle of Germany to form a new company called Indo Schottle.

ADDRESS –

Gat # 378/387/389, Village Urawade, Taluka Mulshi, Dist. Pune - 412115, Maharashtra,
India.

ESTABLISHMENT YEAR –
Since 1986

INDUSTRY TYPE –

Manufacturer of Engine Valve Collets, Rocker Arm Screws, Turbocharger Components and
Assemblies and Fuel System Parts and Assemblies.

TURNOVER –
450 crore

OWNER & PARTNER OF COMPANY –

Mr. Vijay Pusalkar

Mr. Wolfgang
 MANAGEMENT OF THE COMPANY

In 1986, based on shared ideologies Mr. Vijay Pusalkar in India partnered with Mr. Wolfgang
Schottle of Germany to form a new company called Indo Schottle.

The company was set up to manufacture and supply Engine Valve Collets to the Indian
OEMs. This was a pioneering effort in the country as it signified a technological lead from
the slow and outdated manufacturing system that existed in India at that time.

Indo Schöttle's new system offered their customers tremendous cost savings, productivity,
reliability and scalability. The company quickly established its presence as a preferred
supplier to the Indian automotive industries.

(Mr. Vijay Pusalkar and Mr. Wolfgang)

 PROCUCTS OF THE COMPANY

ENGINE VALVE COLLETS –

The collets are used as a pair to hold the inlet and exhaust valves in the engine. These are
used widely in all four-stroke internal combustion engines.

TURBOCHARGER PARTS –

Turbocharger Components are power-enhancing devices used on diesel & petrol engines.
They give us the added benefit of reducing emission by improving combustion efficiency.
FUEL SYSTEM PARTS –

Assemblies like Hydraulic Tappets, sockets and injector couplings.

COLD FORMING –

Cold forming processes are used to provide superb products with consistently high
mechanical properties and quality.
ROCKER ARM SCREWS –

Rocker Arm Screws are components of the valve train used in conjunction with the Rocker
Arm to adjust the engine valve settings.

FLUID POWER ASSEMBLIES –

Indo Schöttle makes hydraulic system parts. The component involves precision
manufacturing equipment and gauging.
PROCESS (FLOW CHART)

RAW MATERIAL

PRODUCTION

FINISHING

QUALITY
MANAGEMENT

PACKING
 1. RAW MATERIAL:-

Steel

Produced from mined iron ore (its base raw material),

steel is perhaps the most widely used component in
auto manufacturing. Steel is often used in the
manufacture of valve collets and turbocharger parts
as well. Technological advances over the years have
enabled auto manufacturers to utilize different types of steel that have varying levels of
rigidity.

Aluminum

Aluminum, primarily because of its malleability and

lightweight nature, is being increasingly used in
manufacturing. Aluminum replaced steel and iron in the
construction of many critical auto parts, such as engine blocks.

Rubber

Rubber is essential for the auto industry is essential to the

rubber industry. Rubber is used for making numerous belts,
hoses and seals critical to the functioning of a engine. Like
plastic, rubber is durable and easily molded into different
shapes. In all, the demand for rubber that comes from the auto
industry accounts for approximately 80% of the world's total rubber production.
2. PRODUCTION

1. CNC TURNING MACHINE

 The CNC machine comprises of the computer in which the program is fed for cutting
of the metal of the job as per the requirements.
 All the cutting processes that are to be carried out and all the final dimensions are fed
into the computer via the program.
 The computer thus knows what exactly is to be done and carries out all the cutting
processes.
 CNC machine works like the Robot, which has to be fed with the program and it
follows all your instructions.

(CNC TURNING MACHINE)

2. FLAT HONING MACHINE
 Flat honing is a metalworking grinding process used to provide high quality flat surfaces.
 It combines the speed of grinding or honing with the precision of lapping.
 It has also been known under the terms high speed lapping and high precision grinding.

(FLAT HONING MACHINE)

3. CNC CENTERLESS GRINDING MACHINE
 In center less grinding, the work piece is held between two wheels, rotating in the
same direction at different speeds, and a work holding platform.
 The speed of the two wheels relative to each other provides the grinding action and
determines the rate at which material is removed from the work piece.

(CNC CENTERLESS GRINDING MACHINE)

4. VMC TURNING MACHINE
 A VMC is a type of CNC machine, typically enclosed and most often used for cutting
metal.
 VMC is a specific type of milling machine which is CNC controlled.
 VMC means Vertical Milling Centre.
 In this type of milling machine, the cutting head is vertical, normal to the work table.

(VMC TURNING MACHINE)

 3. QUALITY MANAGEMENT

ULTRA SONIC CLEANING EQUIPMENT

 Ultrasonic cleaning uses cavitations bubbles induced by high frequency pressure

(sound) waves to agitate a liquid.
 The agitation produces high forces on contaminants adhering to substrates like metals,
plastics, glass, rubber, and ceramics.
 This action also penetrates blind holes, cracks, and recesses.

(ULTRA SONIC CLEANING EQUIPMENT) (MICRO HARDNESS TESTERS, MICROSCOPES)

 4. PACKING

Paper is thin material mainly used for writing upon, printing upon, or for packaging. It is
produced by pressing together moist fibers, typically cellulose pulp derived from wood, rags,
or grasses, and drying them into flexible sheets.

Paperboard, sometimes known as cardboard, is generally thicker (usually over 0.25 mm or 10

points) than paper. According to ISO standards, paperboard is a paper with a basis weight
(grammage) above 224 g/m², but there are exceptions. Paperboard can be single- or multi-ply.

Corrugated fiberboard sometimes known as corrugated board or corrugated cardboard is a

combined paper-based material consisting of a fluted corrugated medium and one or two flat
liner boards.
LIST OF CUSTOMERS
 OBSERVATION
 CCTV cameras are placed all over the factory.

 Photography is banned in the factory.

 Factory has separate godown.

 The factory is provided with a fire extinguisher.

 Company gives shoes for the workers for their safety.

 Workers are well uniformed.

 Received overview of the various departments in machine used.

FINDINGS
 Indo schottle has state of the art equipment and highly skilled teams.

 All the workers work in a co-ordinate manner.

 They have a state-of art processing unit which plays a important role for the smooth

 Functioning of organization Latest machines and equipment handled by technical

experts.

 All machines upgraded from time to time.

 CONCLUSION

 They are using strong brand value and also the product line.

 Creating best quality product and services.

 Indo schottle auto parts private limited is India s largest manufacturer of engine valve
collets, rocker arm screws and turbocharger.

 The manufacturing unit and quality departments boast of modern facilities required
for lean manufacturing.

SUGGESTION
 I have no suggestions, as the company is well maintained with better facility and
information.