Professional Documents
Culture Documents
/conversion/tmp/scratch/515789649.doc
February 2000 - Rev. 01
TABLE OF CONTENTS I/O CARDS SDP TECHNICAL COURSE
TRAINING MANUAL
TABLE OF CONTENTS:
GENERAL.....................................................................................................................................................3
PBUS2 (process bus) interface.............................................................................................................5
Addressing.............................................................................................................................................5
P1 pin allocation...................................................................................................................................7
INSTALLATION............................................................................................................................... 8
OFF-LINE REPLACEMENT............................................................................................................. 8
ON-LINE REPLACEMENT.............................................................................................................. 9
AI 400..........................................................................................................................................................11
OVERVIEW.................................................................................................................................... 12
FUNCTION..................................................................................................................................... 12
Basic functions....................................................................................................................................12
Input range and filtering.....................................................................................................................13
Self diagnostics....................................................................................................................................13
Card type and revision........................................................................................................................14
OK/error indication............................................................................................................................14
PLD programming..............................................................................................................................14
TECHNICAL SPECIFICATION...................................................................................................... 15
CONFIGURATION......................................................................................................................... 16
P1 signal description..........................................................................................................................17
P2 connector.......................................................................................................................................17
DI 400..........................................................................................................................................................19
OVERVIEW.................................................................................................................................... 20
FUNCTION..................................................................................................................................... 20
Basic functions....................................................................................................................................20
Input isolation, current limiting and filtering....................................................................................21
Self diagnostics....................................................................................................................................21
Card type and revision........................................................................................................................22
OK/error indication............................................................................................................................22
PLD programming..............................................................................................................................22
TECHNICAL SPECIFICATION...................................................................................................... 23
CONFIGURATION......................................................................................................................... 24
P1 signal description..........................................................................................................................25
P2 connector.......................................................................................................................................25
AOV 406......................................................................................................................................................27
OVERVIEW.................................................................................................................................... 28
FUNCTION..................................................................................................................................... 29
Basic functions....................................................................................................................................29
Input range and filtering.....................................................................................................................30
Output range and drive capability......................................................................................................30
Fail-safe outputs..................................................................................................................................31
Self diagnostics....................................................................................................................................31
Card type and revision........................................................................................................................32
OK/error indication............................................................................................................................32
PLD and micro-controller programming...........................................................................................33
TECHNICAL SPECIFICATION...................................................................................................... 33
CONFIGURATION......................................................................................................................... 34
DIP-switch S1 bit 1, 2 and 3 settings.................................................................................................35
P1 signal description..........................................................................................................................35
P2 and P3 connector...........................................................................................................................36
Addressing
Each I/O card position on the backplane has a unique device
number. This device number is represented by the fixed wired
connector pins (X0 - X3) and the DIP-switch set bit (X4).
The PBUS2 address bits A6 to A10 (Module position and Rack)
are compared with X0 to X4 in the following way:
The PBUS2 address bits (A6 to A11) are split into the following
parts:
A11 A10 A9 A8 A7 A6
I/O Rack Module position
(0) Base device number
If two card racks are linked and controlled by one SBC, this
linking must be specified by setting a DIP-switch bit controlling
X4 differently on the two backplanes. This DIP-switch setting
matches the address bit A10 (named Rack). (The setting of X3
and X4 are always wired as 0 on single and small type
backplanes such as BP406S, BP407S and MP406)
The address bit A11 specifies input or output operation (seen
from the SBC side). For AI 400 it will always be zero (read
data).
The maximum number of modules with two racks is 32 (16
modules placed in two racks) represented by the 5 bits A6 to
A10.
The following table defines the available card addresses seen
from the SBC software.
P1 pin allocation
A 160 pin male har-bus (VITA 1, 199 X) connector is provided
for connection to backplane. It is fully mateable with standard
DIN 41 612 C Europe-connector types.
Pin z a b c d
1 TMS DB 0 +5 V +5 V +5 V 1)
2 TCK DB 1 GND GND GND 1)
3 TDI DB 2 GND GND CH 17
4 TDO DB 3 n.c. n.c. GND
5 GND DB 4 GND GND CH 18
6 n.c. DB 5 +15 V +15 V GND
7 GND DB 6 GND GND CH 19
8 n.c. DB 7 -15 V -15 V GND
9 GND DB 8 n.c. n.c. CH 20
10 n.c. DB 9 PARITY1 X4 GND
11 GND DB 10 X3 X2 CH 21
12 n.c. DB 11 X1 X0 GND
13 GND DB 12 CH 1 GND CH 22
14 n.c. DB 13 CH 2 GND GND
15 GND DB 14 CH 3 GND CH 23
16 n.c. DB 15 CH 4 GND GND
17 GND AB 0 CH 5 GND CH 24
18 n.c. AB 1 CH 6 GND GND
19 GND AB 2 CH 7 GND CH 25
20 n.c. AB 3 CH 8 GND GND
21 GND AB 4 CH 9 GND CH 26
22 n.c. AB 5 CH 10 GND GND
23 GND AB 6 CH 11 GND CH 27
24 n.c. AB 7 CH 12 GND GND
25 CH 31 AB 8 CH 13 GND CH 28
26 GND AB 9 CH 14 GND GND
27 CH 32 AB 10 CH 15 GND CH 29
28 GND AB 11 CH 16 GND GND
29 n.c. MASTCL n.c. n.c. CH 30
30 n.c. STARTIO GND PARITY2 GND
31 n.c. PBUSINT GND GND GND 1)
32 n.c. READY +5 V +5 V +5 V 1)
INSTALLATION
Caution ! Electrostatic charges can damage components on the card.
Notice the following precautions:
Always wear a properly connected earthing strap when
handling unpacked cards. Place unpacked cards only on a
properly connected earthing mat or a shielding bag. Keep
cards in their shielding bags when not installed. Never store
near electromagnetic or electrostatic devices.
1 Unpack the card,
2 Pull the eject lever and insert the card in its actual
position/slot in the I/O rack. Make sure that the top and
bottom card edges enter the card guides in the rack.
Caution ! Ensure to put the correct I/O card in the correct I/O card slot
on the backplane. In cases where TBAO or TBBA termination
boards are used, only PAO 122 and AOC 400 cards must be
connected to these. Other I/O cards in these positions will
destroy the tracks of the printed circuits backplane.
3 Push the lever to mate the connectors properly.
4 Turn on the power.
5 Verify the LED on the front is lit red.
6 Start the actual PCU.
7 Verify on the operator station screen that the card is
configured in the I/O system for the actual PCU.
8 Verify the LED on the front is lit green.
OFF-LINE REPLACEMENT
Note ! This procedure requires that the actual PCU is stopped. Local process
control is required. The power can be on.
Caution ! Electrostatic charges can damage components on the card.
Notice the following precautions:
Always wear a properly connected earthing strap when
handling unpacked cards. Place unpacked cards only on a
properly connected earthing mat or a shielding bag. Keep
cards in their shielding bags when not installed. Never store
near electromagnetic or electrostatic devices.
ON-LINE REPLACEMENT
Note ! The following procedure applies to non-redundant systems and to
fully redundant systems. Do not use this procedure in systems where
redundant PCU’s share I/O.
Caution ! Electrostatic charges can damage integrated circuits on the
card. Notice the following precautions:
Always wear a properly connected earthing strap when
handling unpacked cards. Place unpacked cards only on a
properly connected earthing pad. Keep cards in their shielding
bags when not installed. Never store near electromagnetic or
electrostatic devices.
1 Unpack the spare card and lay it down on a static-free
surface.
2 Pull the eject lever to remove the old card from the slot.
3 Pull the eject lever of the spare card and insert it in the
same slot as above. Make sure that the top and bottom
card edges enter the card guides in the rack.
Caution ! Ensure to put the correct I/O card in the correct I/O card slot
on the backplane. In cases where TBAO or TBBA termination
boards are used, only PAO 122 and AOC 400 cards must be
connected to these. Other I/O cards in these positions will
destroy the tracks of the printed circuits backplane.
4 Push the lever to mate the connectors properly.
Important notice:
OVERVIEW
The AI 400 card is an interface between the Processor Bus
(PBUS2) and 32 analogue input channels.
The input voltage range is +/-10 Vdc. The ADC conversion
accuracy is +/-0.1% of full scale.
Built-in logic circuitry allows on-line self-diagnostics.
A LED on the front of the card is lit green whenever the card
is OK and red if an error is detected.
FUNCTION
Basic functions
Self diagnostics
A self diagnostic system is built into the AI 400 card that
verify most functionality.
PLD tests
By reading fixed test-patterns, internal registers and all data
lines can be tested and give a status of correctness.
Note ! Redundant SBCs sharing I/O, can both perform self testing on
same I/O cards without having conflicts.
OK/error indication
A bi-colour (red/green) LED on the front of the card indicates
the status of the AI 400 card. A watch dog, controlled from
the SBC, drives the LED.
• Green light indicates that the SBC sends module-alive
messages to the card. This means that the SBC can see no
error with this card.
In a system with no errors all the I/O card LEDs light
green.
• Red light indicates that the card is not running in the
system.
The reason for the red light can be:
- the SBC has stopped.
- the watch dog on the card has timed out.
- the SBC has discovered a self diagnostics error on the
I/O card and sends a module error messages to it that
turns on the red LED.
Note ! When a new card is inserted, the LED is red until the SBC starts
sending module-alive messages to the card.
PLD programming
The card has a socket named P2 to which equipment for programming the PLD on the card can be
connected.
TECHNICAL SPECIFICATION
CONFIGURATION
Caution ! Electrostatic charges can damage components on the card.
Notice the following precautions:
Always wear a properly connected earthing strap when
handling unpacked cards. Place unpacked cards only on a
properly connected earthing mat or a shielding bag. Keep
cards in their shielding bags when not installed. Never store
near electromagnetic or electrostatic devices.
P1 signal description
AB 0 to 11 PBUS address lines. AB11 specify input or
output instruction. AB11 active is output
instruction from SBC.
CH 1 to 32 Forward signal of I/O channel (to the
termination board).
DB 0 to 15 PBUS bi-directional data lines.
GND Ground reference.
MASTCL Master clear signal of PBUS2.
n.c. not connected
PBUSINT PBUS interrupt.
PARITY1 and 2 PBUS data lines parity bit. ODD parity. Parity1
for low byte (0 - 7) and Parity2 for high byte (8 -
15).
READY PBUS ready signal. To be terminated with 4.7
kohm to +5 Vdc on the SBC.
STARTIO PBUS address strobe.
TDI, TDO JTAG signals for PLD programming.
TMS, TCK JTAG signals for PLD programming.
X0 to X4 X 0 - 3 are slot address bit for I/O card
identification. X4 identifies one of two racks.
+5 V 5 Vdc power supply.
+15 V +15 Vdc power supply for analogue use.
-15 V -15 Vdc power supply for analogue use.
P2 connector
A 6 pin socket is provided for PLD programming and should
not be used for any other reason.
Important notice:
OVERVIEW
The DI 400 is an interface between the Process Bus and 32
isolated digital inputs.
An optocoupler is included for each channel to isolate the
field and the SBC side from each other.
Power to the field loops must be supplied via an adjacent
termination board.
Built-in logic circuitry allows on-line self-diagnostics.
A LED on the front of the card is lit green whenever the card
is OK and red if an error is detected.
FUNCTION
Basic functions
The channels are galvanic isolated from each other and from
the PBUS side by optocouplers.
The low-pass filters protect against over-voltage spikes
through the current limiting resistor. However, over-voltage
protection must be provided on the termination boards.
The channels are fed through first order low-pass filters (R/C)
that limits the influence from high frquency noise.
A reverse diode on each channel protects against reverse
voltage that can violate the optocoupler input.
Self diagnostics
A self diagnostic system is built into the DI 400 card that
verify most functionality.
PLD tests
By reading fixed test-patterns, internal registers and all data
lines can be tested and give a status of correctness.
Note ! Redundant SBCs sharing I/O, can both perform self testing on
same I/O cards without having conflicts.
OK/error indication
A bi-colour (red/green) LED on the front of the card indicates
the status of the DI 400 card. A watch dog, controlled from
the SBC, drives the LED.
• Green light indicates that the SBC sends module-alive
messages to the card. This means that the SBC can see no
error with this card.
In a system with no errors all the I/O card LEDs light
green.
• Red light indicates that the card is not running in the
system.
The reason for the red light can be:
- the SBC has stopped.
- the watch dog on the card has timed out.
- the SBC has discovered a self diagnostics error on the
I/O card and sends a module error messages to it that
turns on the red LED.
Note ! When a new card is inserted, the LED is red until the SBC starts
sending module-alive messages to the card.
PLD programming
The card has a socket named P2 to which equipment for
programming the PLD on the card can be connected.
TECHNICAL SPECIFICATION
(3) The indicated isolation voltage is not the component value but the
true potential difference which may be applied between channel
terminals without damaging any part of the I/O card.
(4) MTBF calculated according to MIL-HDBK-217E (T=35°C,
env=NS)
Table 5 Technical specification
CONFIGURATION
Caution ! Electrostatic charges can damage components on the card.
Notice the following precautions:
Always wear a properly connected earthing strap when
handling unpacked cards. Place unpacked cards only on a
properly connected earthing mat or a shielding bag. Keep
cards in their shielding bags when not installed. Never store
near electromagnetic or electrostatic devices.
P1 signal description
AB 0 to 11 PBUS address lines. AB11 specify input or
output instruction. AB11 active is output
instruction from SBC.
CH 1 to 32 Forward signal of I/O channel (to the
termination board).
CH 1G to 32G Return signal of I/O channel (from the
termination board).
DB 0 to 15 PBUS bi-directional data lines.
GND Ground reference.
MASTCL Master clear signal of PBUS2.
n.c. not connected
PBUSINT PBUS interrupt.
PARITY1 and 2 PBUS data lines parity bit. ODD parity. Parity1
for low byte (0 - 7) and Parity2 for high byte (8 -
15).
READY PBUS ready signal.
STARTIO PBUS address strobe.
TDI, TDO JTAG signals for PLD programming.
TMS, TCK JTAG signals for PLD programming.
X0 to X4 X 0 - 3 are slot address bit for I/O card
identification. X4 identifies one of two racks.
+5 V 5 Vdc power supply.
reservedX Forward signal of channels reserved for I/O
special functions.
reservedXG Return signal of channels reserved for I/O
special functions.
P2 connector
A 6 pin socket is provided for PLD programming and should
not be connected to for any other reason.
Important notice:
OVERVIEW
The AOV 406 card is an interface between the Process Bus
(PBUS2), and 26 single-ended analogue input and six single-
ended analogue output channels.
FUNCTION
Basic functions
Analogue inputs
Analogue output
Fail-safe outputs
The fail-safe mechanism has two levels for this card. They
are:
• If contact with the SBC is lost, but the card itself functions
OK, the PLD watch dog is triggered and forces the fail-safe
values initially programmed to be set out by the micro-
controller.
The fail-safe values may be programmed for each channel
and can be:
- the last received and accepted values from the SBC.
- 0 Vdc.
• If the refresh mechanism on the card is defect, the refresh
watch dog opens the analogue switches and set all outputs
to 0 Vdc.
Self diagnostics
A self diagnostic system is built into the AOV 406 card that
verify most functionality.
OK/error indication
A bi-colour (red/green) LED on the front of the card indicates
the status of the AOV 406 card. A watch dog, controlled from
the SBC, drives the LED.
• Green light indicates that the SBC sends module-alive
messages to the card. This means that the SBC can see no
error with this card.
In a system with no errors all the I/O card LEDs light
green.
• Red light indicates that the card is not running in the
system.
The reason for the red light can be:
- the SBC has stopped.
- the PLD watch dog or the refresh watch dog on the
card has timed out.
TECHNICAL SPECIFICATION
Power supply requirements
Voltage +5 Vdc ±5%, ±15 Vdc ±10%
Max power consumption 4.5 W
(Typical 170 mA current
consumption at 24 Vdc input of the
SBC 400 power supply)
Attributes specification
Voltage reference for input test (+5 Vref.) +5.000 Vdc, +/-0.15%, +/-12ppm/C
temp. stability
Output channel specification
Number of channels 6 (analogue, voltage type, single
ended )
Output voltage range ±10 Vdc ±0.1%
Typical internal output resistance 70 Ohm
Maximum input voltage tolerated on 24 Vdc (protected by PTC and
voltage output ch. 1 - 16 tranzorbers)
Output converter specification
DAC resolution 12 bits
Output failsafe
At POWER ON All outputs to zero
PLD watchdog activated Zero (default)
Failsafe output modes (programmable) Zero or ’keep last value’
PLD watch dog time out 6.7 sec. default (0.42 - 13.44 s.)
Refresh watch dog activated All to zero (Voltage outputs
100kOhm to GND)
Refresh watch dog time out 0.1 sec.
Input channel specification
Number of channels 26 single ended (32 internal)
(not ch. 11 - 16)
Input impedance Ch. 1 - 10: 330k
Ch. 17 - 32: >10 M
Input filter Low pass, ca. 500 Hz
CONFIGURATION
Caution ! Electrostatic charges can damage components on the card.
Notice the following precautions:
Always wear a properly connected earthing strap when
handling unpacked cards. Place unpacked cards only on a
properly connected earthing mat or a shielding bag. Keep
cards in their shielding bags when not installed. Never store
near electromagnetic or electrostatic devices.
P1 signal description
AB 0 to 11 PBUS address lines. AB11 specify input or
output instruction. AB11 active is output
instruction from SBC.
CH 1 to 16 Input or output channels (to/from the
termination board).
CH 17 to 32 Input channels (from the termination board).
DB 0 to 15 PBUS bi-directional data lines.
FSOUT Fail-safe TTL output.
GND Ground reference for all signals.
MASTCL Master clear signal of PBUS2, not connected
here.
n.c. not connected
PARITY1 and 2 PBUS data lines parity bit. ODD parity. Parity1
for low byte (0 - 7) and Parity2 for high byte (8 -
15).
PBUSINT PBUS interrupt.
READY PBUS ready signal. To be terminated with 4.7
kohm to +5 Vdc on the SBC.
STARTIO PBUS address strobe.
TDI, TDO JTAG signals for PLD programming.
TMS, TCK JTAG signals for PLD programming.
P2 and P3 connector
Two 6 pin sockets are provided for PLD (P2) and micro
controller (P3) programming and should not be connected to
for any