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Tech(PE)ME(PE)
UNIT I
Well design: Prediction of formation pore pressure and stress gradients. Determination of
safety mud weight bounds for different in-situ stress conditions. Design and planning well
trajectory. Surveying tools and methods.
PORE PRESSURE
INTRODUCTION
Normal Pore Pressure
Normal pore pressure is equal to the hydrostatic pressure of a column of formation fluid extending from
the surface to the subsurface formation
Formation pressure equal in magnitude to the hydrostatic pressure of a column of pore fluid that
reaches from the surface to the vertical depth of the formation.
Pore Pressure
• Formation pressure is the fluid pressure with in the pore space at the time of sedimentation.
• It Can Be Expressed As an Average Vertical Pressure or Equivalent Mud Weight. E.G. psi, ppg, G/cc“
Note:
To convert from psi/ft to ppg, use:
Density (ppg) = gradient (psi/ft) / 0.052
Overburden Presuure
The vertical pressure at any point in the earth is known as the overburden pressure or geostatic
pressure. The overburden pressure at any point is a function of the mass of rock and fluid above the point
of interest.
Abnormal Pressure
Pore pressures which are found to lie above or below the ‚normal‛ pore pressure gradient line are called
abnormal pore pressures. These formation pressures may be either Subnormal (i.e. less than 0.465 psi/ft) or
Overpressured (i.e. greater than 0.465 psi/ft).
Abnormal high pressures are caused by compaction effect, diagenetic effect, and differential density effect.
The most common effect is the compaction effect.
The most common mechanism for generating overpressures is called Undercompaction and can be best
described by the undercompaction model.
An accurate prediction of these pressures is need to properly design the mud program to keep a well under control.
Pore pressures and fracture pressures are used in the casing design.
Methods for Estimating Pore Pressure – Most methods depend of porosity and rock density.
Before Drilling
Available data from other wells
Geophysical Data
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While Drilling
Drilling rate- Decrease in ROP
Increasing torque – At high pressure zone
Mud log analysis - An increase in the hydrocarbons
Cutting analysis - Can be used to find the bulk density of the formations,
Measurement while drilling -The density log can indicate drilling into transition zone.
Drilling fluid analysis -Changes in salinity, temperature and density
Formation Fracture Pressure
It is the pressure needed to make a fracture in a formation.
• The orientation of the produced fracture depends on the orientation of the principal stress of the fracture
point.
5,000
Depth, ft
10,000
15,000
5 10 15 20
Pore Pressure, lb/gal equivalent
Eaton equation
Quantify the magnitude of the abnormal pore pressure using overlays, or Ben Eaton’s Method
P S S P dc calculated 1.2
− −
D
D D D n dc normal
D Exponent
The drilling rate equation:
D
W
E
RKN
DB
Where
R = drilling rate, ft/hr
K = drillability constant
N = rotary speed, RPM
E = rotary speed expon.
W = bit weight, lbs
DB = bit diameter, in
D = bit wt. Exponent or D – exponent
A modified version of this equation follows:
log
R
60 N
d
12 W
log
106 D
B
Example
Required FIT (ppg) = 14.5
Current mud weight (ppg) = 9.2
Shoe depth TVD (ft) = 4000 TVD
Pressure required for FIT = (14.5-9.2) x 0.052 x 4000 = 1102 psi
It is usually used to indicate a test to determine the fracture gradient. In reality, the term Formation Integrity Test
has a more encompassing meaning which includes:
Limit Test:
A test carried out to a specified value, always below the fracture gradient of the formation.
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Where
FG = Fracture Gradient (ppg)
ρ m = Mud Density (ppg)
FIT = Maximum Test Pressure (psi) after rock fracture
D = TVD (feet)
A test carried out to the point where the formation leaks off.
A test carried out to the leak off point and beyond until the formation around the wellbore fails. The fracture
gradient is equal to the earth minimum horizontal stress.
Formation strength tests can be carried out to the leak-off pressure or to a pre-determined limit as specified in the
drilling program.
The main reasons for performing a formation integrity test (FIT) are:
To investigate the strength of the cement bond around the casing shoe and to ensure that no
communication is established with higher formations.
To determine the fracture gradient around the casing shoe and therefore establish the upper limit of
primary well control for the open hole section below the current casing.
To investigate well bore capability to withstand pressure below the casing shoe in order to validate or
invalidate the well engineering plan regarding the next casing shoe setting depth.
To collect regional information on the formation strength for optimization of well design for future wells.
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In most cases the maximum principal stress will be vertical due to the pressure of the overlying rock. This is defined
as the overburden pressure.
1. Calculate the value of the d - exponent if the drilling rate is 35 ft/hr, the rotary RPM is 100, and the weight
on the 12 1/4‛ bit is 60,000 lbs.
R= 35 ft/hr
N= 100 rpm
DB=12.25‛
W= 60000 lb
log
R
60 N
d
12 W
log 106 D
B
log
35
60 *100 − 2.2341
12 *60,000 −1.2308
log
6
10 12.25
d = 1.82.
dc d
mud weight for nor mal gr adient ( ppg )
2. If the normal pore pressure gradient in the area is 0.433 psi/ft, and the actual mud weight is 11.2 #/gal,
what is ‚dc ‛?
Normal Pore pressure gradient= 0.433 psi/ft
Normal Gradient= 0.433/0.052 = 8.33 ppg
dc =1.21
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Target Definition
A horizontal well is usually a development well with well-defined geological and reservoir objectives.
It should be observed that the entry point into the reservoir may have different co-ordinates from that of
the reservoir.
Usually most reservoirs have marker zones which can be used as
the starting point for the final build up section before entering the reservoir.
The marker zones are usually thin shale section which can be easily identified with gamma ray logging
tools.
In new areas, a pilot vertical hole is usually drilled through the reservoir to ascertain the exact depth of the
marker and the reservoir, thickness of reservoir and the crooked hole tendency of the formations in the
well.
If the reservoir has a significant dip angle, then the horizontal section must be designed to follow the dip to
maintain a constant separation above the gas or water contact.
R=5730/ BUR
V1 =R.(SinI 2 SinI1)
H1 =R.(CosI1 CosI 2)
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There are currently several propriety software packages which can do the above.
All these packages use essentially the same equations for calculating torque, drag and buckling
forces. The following equations may be used to carry out the above calculations
Torque
1. Horizontal Section
The torque on the pipe (Th) in the horizontal section is given by 72
Th=ODWmL)/72) – ( ft lb)}
2. Final Build-Up Section
Th =ODWmR)/72) .... (ft lb)}
DRAG FORCES
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The following equations apply to tripping operations or steering with a downhole motor:
1. Horizontal Section
Dh = 0.33 Wm L
2. Build-Up Curve
Fo = Dh + WOB (14.17)
If Fo < 0.25 Wm R, then drag force (Db) in the build curve is given by:
Db = 0.4 Wm R (14.18)
If Fo > 0.25 Wm R, then drag force (Db) in the build curve is given by:
Db = 0.25 Wm R + 0.69 Fo
Extended Reach Wells (ERW) are defined as wells where the ratio of measured depth (MD) to true vertical
depth (TVD) is greater than two.
In other words for a LRW with a ratio of two we require to drill twice the TVD to reach the reservoir.
Hence, if the reservoir is at 10,000 ft TVD, the MD is 20,000 ft
1. Vertical Section
W1=V1*Wdp*BF
2. Build-up Section
Weight = length *Wdp* BF
3. Weight of pipe in tangent section
= BFxCosθT WdpxLdp + WBHAxLBHA
Fc= 550{(IWdp(65.5-MW)Sinθ)/(Dh*Dtj)}1/2
The following is a partial list of some of the most important considerations in planning a multilateral well:
1. Drilling methods
2. Junction design
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The drilling assemblies (BHA’s) used are typically build-up or drop angle assemblies, as described in gives the
geometries of each of the above three profiles. The planning issues to consider when drilling a lateral are:
1.Hole size
2.Hole angle
3.Kick off methods
4.Flow control and isolation
5.Formation damage and clean up of the lateral
6.Drainage patterns for optimum production
It will be assumed that factors 1,4 and 6 will be decided by the reservoir engineer for maximum productivity.
Current typical hole sizes are 8 ½" and 6" and hole angles of 80-90 degrees
26
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Window milling is by far the major source of problems in ML operations. Milling a window in a 9 5/8"
casing typically produces 450 lb of steel swarf.
Debris caused by the accumulation of drill cuttings can be reduced by optimising the lifting and suspension
properties of the drilling mud.
Other sources of debris: broken pieces of downhole tools such as drillbit inserts, broken centralisers,
packer elements, excess cement, corroded products and dropped objects.
The flow from the lateral can be isolated from flow in the main bore using
1. Sliding sleeves
2. External Casing Packer (ECP)
3. Hydraulically sealing lateral
The margin between the fracture gradient and pore pressure is usually small. The difference is critical in
the design of the well.
HPHT wells usually have high ECD’s (Effective Circulating Density) leading to lost circulation
problems followed by a loss/ gain cycle that becomes difficult to control.
The following sections provide general guidelines on how to design HP/HT wells.
The reader should note that knowledge of the area and data from offset wells must always be used for
fine tuning the well design and equipment
Rig Selection
For offshore operations, the choice is usually between a Jack-up and a Semisubmersible rig.
For a land well, a heavy duty rig is required.
Mud Selection
Accurate modelling of mud density for HPHT wells is critical due to the narrow margin between the pore
pressure and the fracture gradient and because of the presence of a long cold riser in offshore operations.
Mud for HPHT wells must:
Be stable under extreme temperatures and pressure as unstable mud leads to mud gellation and barite sag
Have optimised rheology to minimise ECD
In most countries, the use of oil-based mud (OBM) is not allowed. The choice of drilling mud is between WBM and
Pseudo-oil mud (SBM).SBM is preferred as it gives better:
Thermal stability
Inhibition
Lubricity
Well Testing
The main objectives of a well test are to:
Determine formation deliverabilities
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Casing Design
Since the majority of HPHT reservoirs contain either condensate or gas at extremely high pressures
and high temperatures,
Extra care must be taken when selecting casing grades/weights.
The following design considerations are usually made for HPHT wells:
Both the 9 5/8" (intermediate/production) and 7 "(production) casings are designed for tubing leak
using either gas gradient or the condensate gradient whichever is relevant to the reservoir.
The 13 3/8" casing is designed for possible annulus heating effects, especially for subsea wells where
the annulus cannot be monitored.
The 9 5/8" casing is designed for buckling effects caused by high temperature.
Both the 9 5/8" and 7 "casings properties are derated because of the high temperature.
Both the 9 5/8" and 7 "casings are designed to withstand H2S and CO2 effects.
Cementing
The following factors must be considered:
• Cement slurries must be designed to withstand the high temperatures
• Strength retrogression of cement at high temperatures
• Retardation to allow placement of cement without premature setting
• Slurry density
• Low fluid loss
• Zero free water
• Possible H2S
• Potential gas flow
• Right angle set slurry
• Maximum top of cement to prevent buckling and annulus heating problems
Well Costing
Cost evaluation by various methodology
As will be discussed later, there are many elements which comprise the well cost.
These range from rig, casing, people, drilling equipment etc.
The final sheet summarizing the well cost is usually described as the AFE: ‚Authorisation For
Expenditure‛. The AFE is the budget for the well.
Once the AFE is prepared, it should then be approved and signed by a senior manager from the operator.
The AFE sheet would also contain: project description, summary and phasing of expenditure, partners
shares and well cost breakdown.
Details of the well will be attached to the AFE sheet as a form of technical justification.
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The total well costs for a development drilling programme comprising several wells depend on:
• Rig rate
• Well numbers and well type
• Total hole depth
• Well layout and spacing
• Specifications of equipment
• Target tolerances
• Water depth for offshore wells
TLD requires that drilling estimates are made without the inclusion of invisible lost time or non-productive
time,.
Non productive time was discussed in detail in ‚Non Productive Time (NPT)‛Invisible Lost Time:
This time is usually absorbed in productive time and is made up of the total of previously acceptable
wasteful events
CASE STUDY
The following procedure for designing a multi-lateral well is based on actual wells drilled in Qatar, Ref. 7:
Scofield and Woodward, SPE/IADC 37675 1997.
The design procedure that follows basically applies all of the above recommendations. However, it should
be noted that there are several variations of methods and tools
which can be applied with equal success.
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The Reservoir
This contains four zones (A to D). Only the two top zones A and B are commercially productive.
The permeability is 1-3 mD and porosity 18-22%. Each zone is approximately 80 ft in thickness.
The upper zone is overlaid with thick Nahr Ummer Shale, making geosteering an excellent path finder. It
is intended to drill two laterals in zones A and B.
Directional Planning
The laterals must be designed so that the window can be existed at the optimal inclination and azimuth
angles for later drilling and completion.
The best directional profile is one which allows the window to be placed at or near horizontal.
This placement ensures that the maximum dogleg severity is limited to 7 deg/100 ft when drilling off a
whipstock into a new formation.
The window joint is placed 10-15 ft above the depth where the lateral will be geosteered.
This allows the window opening to be positioned on the high side of the hole and creating a slight uphill
exit for the window opening.
This will prevent assemblies run specifically into the primary wellbore from inadvertently exiting the main
bore and entering the lateral.
The window joint is run as part of the 9 5/8" casing and must be oriented and positioned correctly within
the main wellbore.
Open hole log analysis will determine the exact depth at the window should be positioned.
The casing is then made up and run until the window joint is required. The window joint is then carefully
made up and the casing is then rotated to the correct magnetic orientation using a rough line of sight
orientation to produce the required downhole orientation when the pipe is landed.
The casing is then run in hole until an inclination angle of 20 degrees is reached. At this stage a gyro check
shot is taken of the orientation of the window joint to ensure that the window opening is at high side
Cementation
The 9 5/8" casing is cemented conventionally with two spring bow centralisers on the each of the first five
joints and then one centraliser per joint up to the 13 3/8" casing.
As the window joint is covered with an isolation sleeve, flexible cement wiper plugs are used to pass the 6
5/8" ID of the protection sleeve.
Once the casing is cemented and pressure tested, a retrieving tool for the isolation sleeve is run together
with a directional MWD package.
Once the isolation sleeve is latched, the orientation of the window opening is checked and adjustments to
the directional plan are made.
After the isolation sleeve is removed, a whipstock with a latch coupling made up on its bottom is run and
set in position to provide a precise orientation to the window exit.
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The window opening is usually closed with composite material. An 8.5" milled tooth bit with bearings is
run on a mud motor.
The bit is run on a directional assembly utilising a bent housing motor and MWD directional package.
Once the window is drilled, the hole angle is built at 5-7 deg/100 ft to push the new wellbore away form
the existing 9 5/8" casing.
A new hole is drilled to approximately 150 ft length prior to pulling out the drilling assembly.
A new drilling assembly with formation evaluation while drilling (FEWD) is then run and the lateral is
drilled to its total depth.
The drill bit is then pulled out of hole, the lateral is logged and a short 7" liner (250 ft) is run to line the
curve of the lateral and form a window joint.
The Junction
The 7" liner provides a junction with mechanical integrity but with out hydraulic isolation.
The mechanical junction is required to provide long term mechanical integrity and avoid the problems of
junction deterioration associated with formation collapse.
The 7" liner also provides a guide for drilling assemblies and coiled tubing tools that will be run during
well servicing.
The 7" liner is run with an external casing packer (ECP) and a stage cementer. The ECP is used to prevent
cement form flowing downwards and damaging the reservoir.
Once the ECP is inflated the stage cementer opens allowing cement to flow around the 7" liner and up to
the junction.