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Datasheet > apr

2008

Condensation Design Strategies

Introduction Scope
Under certain combinations of temperature, This note explains the nature of condensation,
humidity and ventilation any building can suffer examines the factors causing it and provides some
from condensation problems. Persistent conditions design strategies to reduce the risk of it occurring.
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can result in dampness and possible mould growth. It is intended as a basic guide, for more-complex
No particular type of construction (lightweight or problems or for methods of calculating the
heavyweight) is immune, and condensation can condensation risk, information can be found in the
occur equally in cold climates requiring heating or documents listed in the bibliography or the services
in hot climates where cooling is used. of an appropriate expert sought.
By using appropriate design strategies and the
choice of building fabric it is possible to reduce the
risk of condensation and where existing problems of
condensation occur, to minimise or even eradicate
the problem. Even in solid construction systems
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utilising concrete walls and floors there need be no


condensation problems if appropriate strategies are
used.
The expression 'minimising the risk' is used
as there will probably always be some exceptional Condensation does not
combination of weather conditions and usage that
will result in some condensation during the life of necessarily occur in the room
the building.
where the water vapour is
produced; such as a kitchen
or bathroom.
The Causes of Condensation The importance of this process is that water
Air contains moisture in the form of water vapour. vapour can migrate within buildings and move
The higher the air temperature the greater the through any porous materials used in the building
amount of water vapour that the air can contain. construction (walls or floors) unless steps are taken
Conversely at lower temperatures, the air is able to prevent it. The vapour flow (high pressure to low
hold less water vapour. pressure) causes many of the condensation problems
The relative humidity (RH) is a way of expressing that are experienced.
how much water vapour is in the air for a given
temperature. It is expressed as a percentage of Types of Condensation
the amount of moisture that would saturate the air Condensation in buildings may cause problems in
at that temperature. A relative humidity of 100% two main ways:
means that the air is saturated and can hold no more
moisture or water vapour at that temperature. If the Surface condensation is where water vapour
temperature of the air is increased, its ability to hold condenses on a cold building element such as a
moisture increases, and so the RH decreases even window pane or wall that has a surface temperature
though the amount of moisture in the air has not below the dew point. The cold surface temperature
changed. Conversely, if the temperature is reduced, of a building element locally depresses the adjacent
the RH will increase for the same moisture content. air temperature to below the dew point and any
With decreasing temperatures the saturation point excess moisture that the colder air can no longer
(100% RH) will be reached. Any 'excess' water vapour hold condenses onto the cold surface. Alternatively, a
in the air above the saturation level will condense brief hot shower for example can cause condensation
or turn from a vapour to a liquid. The temperature in a cool bath-room by increasing the moisture
at which saturation occurs and any excess moisture content beyond the saturation point or dew point for
in the form of water vapour condenses is called the that temperature. Note that the room may feel warm
dew point. Note that the dew point can be reached by but still be subject to a condensation risk.
lowering the temperature or increasing the amount In buildings of high-thermal-capacity
of water vapour. construction such as cavity brick masonry and
Thus, the main causes of condensation are concrete panel, heated intermittently, the depression
changes in the temperature and/or moisture content of temperature at the internal surface will often be
of the air. These may occur naturally through changes greater, as the element does not have sufficient time
in atmospheric conditions or as a result of indoor to warm up and remains cooler relative to the indoor
activities such as cooking or industrial processes. temperature. Also, with single-leaf walls, depending
Higher temperatures and water vapour contents on the temperature difference, it may be difficult
also result in increased water vapour pressures. to heat the wall. In these situations the design of
Water vapour naturally moves from areas of high the element with respect to insulation, air gaps
pressure to areas of lower pressure to try and and vapour barriers needs to be considered more
achieve equilibrium. So we have two basic sets of carefully.
conditions:
n In heated buildings, in cool temperate climates, Internal or interstitial condensation is the second
the water vapour pressure is higher inside the form of condensation and is condensation occurring
building and the moisture or water vapour tends inside the building element. Depending on the water
to migrate outwards. vapour pressures, water vapour can be moving
n In air-conditioned buildings, in warm humid inward or outward through any building element. If
climates, the water vapour pressure is higher the temperature gradient through the element is
outside the building and the water vapour tends such that at any point the temperature falls below
to migrate inwards. the dew point then the excess moisture that can not
For mixed climates requiring periods of both be held as vapour will condense within the element.
heating and cooling, the water vapour movement is When conditions change, the water evaporates into
cyclic depending on the prevailing conditions. The vapour and continues to move through the element.
movement of water vapour also applies to rooms Strategies to avoid this problem include
within buildings. Water vapour will move from rooms incorporating a vapour barrier on the appropriate
of high pressure or water vapour (usually warmer side of the wall to reduce the moisture entering the
rooms) to rooms of lower pressure or less water building element, or designing the element so that
vapour (usually cooler rooms). Thus, condensation the temper-ature does not fall below the
does not necessarily occur in the room where the dew point within it.
water vapour is produced, typically a kitchen or
bathroom. The water vapour will move to rooms of
lower pressure and condense on the walls of, say,
unheated bedrooms that have cold surfaces. Note
that the air itself does not need to move.

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Consequences Other Building-Related Moisture
The consequences of condensation are mostly Problems
negative for the building owner and user. If persistent, Care should be taken when assessing moisture-
condensation on the surface of walls or roofs can related problems so that the true cause is identified.
create a visual problem through the damage it can What may appear to be condensation may in fact be
cause to furnishings and fittings and unsightly mould the result of a different moisture-related problem
growth. The effects of interstitial condensation are (eg faulty joints/pipes, rising damp and pressure-
more long term but potentially more damaging as driven leakage).
it can cause the deterioration of the fabric of the
building itself. Walls and roofs become mouldy and Does Climate Affect Condensation?
the smell of decay and deterioration of air quality Apart from the two specific weather conditions
may cause health problems. mentioned below, it is mainly the environmental
control strategy used to achieve the desired
interior conditions for comfort that affects the
risk of condensation. This strategy may include
the building's orientation, use of glass, shading,
ventilation and the design of the fabric of the building.
Depending on the climate, the strategies used and
the vapour and thermal resistances of the building
elements, vapour and temperature gradients will be
set up between the inside and outside of the building.
It is these gradients that largely determine the risk
of condensation. There is a constant interaction
between the weather, the building and the occupants
which varies the heat, moisture and ventilation
conditions, all of which contribute to the risk of
Plasterboard fixed directly to concrete panel condensation.
Daubs of adhesive and jointing cement result in Three climate types that affect these gradients
either: can be identified:
n a thermal bridge which keeps areas of the n Cold climates which require internal heating
plasterboard colder resulting in surface or n Hot-humid climates which require internal cooling
interstitial condensation in the plasterboard n Mixed climates or those requiring both internal
n allowing moisture from condensation within the heating and cooling.
concrete panel to soak into the plasterboard. In cold climates, the main concern is for winter
heating which increases the temperature and in turn
the vapour pressure inside and causes water vapour
to flow from the inside to the outside through porous
construction materials. Depending on the wall type
and resultant temperature and vapour gradients
through the wall, this may lead to interstitial
condensation. Alternatively, if there is little insulation
in elements, or the heating is insufficient to warm
the elements, they will remain at about the lower
external temperature. This may cause surface
condensation internally. In cooled buildings the
reverse situation can occur. Internal air and vapour
pressures are lower than the outside air. Water
vapour will flow from outside to inside. Depending
on the temperature and vapour gradients, there may
be a risk of interstitial condensation and surface
condensation on the outside of walls.
Mixed climates are those that have the need
for both heating and cooling at varying times of the
year. In these situations special care is needed to
accommodate the different conditions. Therefore a
Plasterboard fixed directly to concrete panel clear understanding of the response of construction
Water leakage at the corner of the window results assemblies to the movement of water vapour and
in damp area. Initially a bookcase up against the control of temperature gradients under varying
corner prevented air circulation or ventilation and conditions of heat, moisture and ventilation is
increased the condensation risk. necessary.

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The two specific types of condensation that occur Empirical values are available (see bibliography
as a result of the weather conditions are: items 7 and 8) which give the increase in indoor
n Warm front condensation This may occur when moisture over the outdoor level as 3.4 grams/kg
warm moist air comes into contact with a cooler for dwellings with adequate ventilation. This is
building element. Building elements take time to considerably less than the 44 grams/kg calculated
heat up and cool down. If a sudden warm front and stresses the importance of ventilation to control
with sufficient moisture arrives quickly without the indoor humidity levels in limiting the risk of
the building elements (external/internal walls condensation. The increase of 3.4 grams/kg is the
as well as floors) having had the time to warm value used to determine the increased internal
up to a temperature above the dew point of the vapour pressure values used for Figures 1 to 6.
air, then condensation will occur. This is the one In addition to the above, new houses add
case where the typical solution of providing more considerable moisture to the air over the first year
ventilation to avoid condensation generally does through the drying process of building materials.
not work. The more warm moist air introduced
the greater will be the extent of the problem. The Response of Construction Assemblies
n Clear-night radiation condensation This is where It is not common practice to calculate the response
heat is rapidly lost from a building element of construction assemblies to climate types with
resulting in the temper-ature being several regard to condensation as this is a complex
degrees lower than the air in contact with it. task and the result tends to be for a specific
Lightweight roofs with insulation below are set of variables. Commonly, generic solutions
examples of this situation. The cold surface cools are used for particular climatic conditions and
the air in contact with it and – depending on the environmental control strategies. What is of use
moisture conditions – condensation can occur on is to examine a cross section of the construction
both the external and internal surfaces. assembly to see how the structural and dew
point gradients change within the assembly. In
The Effect of Building Use particular, to determine where the structural
The humidity in the air is a major source of moisture temperature might fall below the dew point and
to the enclosed air volume. The way the building a condensation risk occur. A graphical method to
is used will determine the amount of moisture or calculate the structure and dew point temperatures
humidity that is added to the enclosed air volume. is given by Szokolay (see bibliography item 3).
Some examples of the amount of water created by The results of an examination of some typical
human activities are: concrete panel walling systems with various internal
finishes are shown in Figures 1 to 6. Figures 1 to 4
People exhaling 52 grams (0.05 litres) per hour are for typical winter conditions with mean outside
per person temperatures of 5°C and RH of 100%. An internal
Cooking (gas) temperature of 22°C was assumed for living areas
Breakfast 400 grams (0.4 litres) and 15°C for bedrooms etc. Structure temperature
Lunch 500 grams (0.5 litres) gradients for both these internal temperatures are
Dinner 1200 grams (1.2 litres) shown. The moisture content internally is assumed
Showering 10 000 grams per hour to be 3.4 grams/kg dry air above the external
Bathing 1500 grams per hour condition (refer The Effect of Building Use), giving
Using clothes drier 12 000 grams possibly the same vapour pressure and hence dew point
gradient for both internal temperature cases.
Portable heating systems such as a kerosene No paint finishes have been included in the
heater will produce 1000 grams of water vapour for calculations. These generally do not affect the
every litre of fuel burnt. Gas systems without a vent structural temperature gradient and unless they
or flue to the outside are particularly problematic have specific vapour resistance properties, will not
as they produce large quantities of water vapour. significantly affect the vapour pressure – and hence
With several sources possibly contributing to the dew point gradients – through the wall.
water vapour inside a building, the importance of Figure 5 is for the typical summer condition with
controlling humidity can be appreciated. an outside temperature of 35°C and RH of 30%. The
To place these values into context, the increased same internal temperature and increase in internal
moisture content internally is calculated by dividing moisture content as for the winter condition was
the total moisture by the mass of the air. For a assumed.
200-m2 home with 2.4-m ceilings, the air volume is The points to note are:
480 m3. With a specific volume of 0.84 m3/kg, 571 kg n Highly effective vapour barriers such as
of air mass is available. Assuming an average family aluminium foil sheeting create a distinct barrier
of four contribute 25 000 grams of moisture per day to the movement of water vapour virtually
through normal activity, the increased moisture eliminating any vapour pressure gradient, with
content is 25 000/571 = 44 grams/kg over a day. pressures and hence dew points on either side of

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150 mm concrete wall 150 mm concrete wall 10 mm direct fixed P/B

OUTSIDE OUTSIDE

5°C INSIDE 5°C INSIDE


100% RH 100% RH

22°C 22°C

Condensation
Structure zone
temperatures Structure
15°C temperatures 15°C
Dewpoint Dewpoint
temperature 12°C 12°C
temperature

Moisture movement Moisture movement


by vapour diffusion by vapour diffusion
5°C 5°C

Figure 1: 150-mm concrete wall – winter conditions Figure 2: 150-mm concrete wall + direct fixed
No condensation risk down to about 15°C. Lower plasterboard – winter conditions
temperatures or higher RH inside will result in Some condensation risk at 15°C causing interstitial
surface + interstitial condensation risk. Note that condensation within plasterboard and concrete.
the condensation should not affect the concrete Problems arise since plasterboard is generally not
building element but persistent condensation may resistant to water.
produce mould, a damp smell and poor air quality.

150 mm concrete wall 28 mm cavity (battens) 10 mm foil-backed polystyrene 28 mm cavity


10 mm P/B 150 mm concrete wall 10 mm P/B
OUTSIDE OUTSIDE
5°C INSIDE 5°C INSIDE
100% RH 100% RH
22°C 22°C

Condensation
zone
Structure Structure
temperatures 15°C temperatures 15°C
Dewpoint Dewpoint
12°C 12°C
temperature temperature

Aluminium
foil acts as
Moisture movement
vapour
5°C by vapour diffusion 5°C diffusion
retarder

Figure 3: 150-mm concrete panel + cavity + Figure 4: 150-mm concrete panel + insulation/
plasterboard – winter condition vapour barrier + cavity + plasterboard
Increased condensation risk as insulating capacity No condensation risk above 15°C. At lower
of cavity allows the concrete panel to become temperatures and higher RH, interstitial
colder, lowering the structure temperature possibly condensation will form within the expanded
below the dew point. While the advantage here polystyrene. This is not affected by moisture and
is that the condensation occurs within the cavity when conditions change the water will revert to
and concrete where it is not obvious, and does not a vapour.
damage the plasterboard, persistent condensation
may still produce mould, a damp smell and poor air
quality. At lower temperatures and higher RH the
situation will change.

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the barrier being almost identical to those of the 150 mm concrete wall
inside and outside conditions.
n The effectiveness of polythene sheeting as a OUTSIDE
vapour barrier depends on its thickness, but even 35°C
at 200 microns (0.2 mm) it is far less effective 30% RH INSIDE
than aluminium foil.
35°C
n Insulation does not generally form a barrier to
the movement of water vapour from areas of
high vapour pressure to areas of lower vapour
pressure. Structure temperature
Where the structural temperature falls below the
dew point, this represents the situation where the Moisture movement
water vapour in the air reaches the saturation point by vapour diffusion
22°C
for that temperature (ie 100% RH) and will therefore Dewpoint temperature 19°C
condense into a liquid either on the surface (surface
condensation) or within the element (interstitial
15°C
condensation).
Using these principles it is possible to select
single-skin solid construction assemblies that can
accommodate the extremes of the Australian climate Figure 5: 150-mm concrete panel – summer
and the types of environmental control strategies condition
used while at the same time minimizing the risk of Generally no condensation risk for any wall system
condensation. as dew point varies from 19 down to 15°C and
structure temperature varies from 22 up to 35°C.
Single-Skin, Solid Construction Condensation will occur only if the RH outside is
The design of the wall or roof in solid construction close to 100% as the dew point for 100% RH is 35°C
has to accommodate thermal as well as moisture (the same as the structure temperature).
movement criteria. Solid construction has relatively
low thermal resistance but is a solid integrated
system with few potential leakage points for moisture
movement. Recommended best practice for wall and 150 mm concrete wall Low-permeability
roof assemblies is dependent on the environmental wall coating
acting as a vapour
control strategies used for particular climates. OUTSIDE diffusion retarder
In hot humid climates where no cooling is used, 35°C
the internal temperatures and vapour pressures will 30% RH INSIDE
normally be similar to external conditions. Referring
35°C
to Figure 5, the structural temperature gradient
would be an almost straight line at 35°C. Some
vapour pressure increase would be present with a
correspon-ding dew point gradient. The gradient Structure temperature
would be small as the ventilation from open windows
and doors would control the vapour pressure. There Moisture movement
is virtually no risk of condensation unless the RH is by vapour diffusion 22°C
about 100%, in which case the dew point would also
Dewpoint temperature 19°C
be 35°C.
In these climates, materials such as steel
15°C
may cause or lead to problems when heat loss by
radiation reduces the surface temperatures below
the dew point. Refer also earlier section on clear
night radiation condensation. Figure 6: 150-mm concrete panel – summer
When cooling is used in a space, the vapour and condition
temperature gradients increase. Normally there is Moisture can accumulate at the panel/wall-covering
a temperature difference of 10–15°C with a relative interface if the vapour transmission through the
humidity difference of 50–60%. Note that at the coating is less than the rate of vapour diffusion
same moisture content a 35 % RH at 35°C equals through the wall. Low permeability covering
65% at 22°C. With moisture added internally this should be on the outside of the wall under these
could be 85% or more. However, the dehumidifying conditions, not on the inside as shown. Provide
effect of some air conditioning units will reduce this permeable coating on the inside surface to allow
considerably. Referring to Figure 5, as the structural vapour transmission.
and dew point gradients are in different directions,

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condensation within the wall is unlikely unless the Design to Avoid Condensation
internal temperature falls below 19°C (over air The easiest way to avoid condensation is simply
conditioning) or the RH is increased, thereby raising to prevent moist air coming into contact with cold
the dew point. surfaces. This may involve controlling a number
Recommendations for hot humid climates are: of factors that cause condensation. In addition,
n Install vapour barrier on the warm (exterior) as building designers have little control over the
side of the wall. This will reduce interstitial operation or use of the building, some integral
condensation on the outside of the wall when RH fail-safe strategies should be considered.
levels approach 100%. Appropriate steps include:
n Avoid thermal bridge, ie where cool surfaces n Provide improved ventilation to reduce or control
connect to the exterior. This will avoid surface the RH and internal vapour pressures and hence
condensation on the outside face of the wall. reduce dew point gradients.
n Avoid excessive cooling. The reduced internal n Provide adequate heating to increase structural
temperature may fall below the dew point and temperatures. This may be difficult for buildings
surface/interstitial condensation result. that are not occupied all the time and heated
n Avoid low permeability wall coverings or coatings for only short periods in the evenings as there
on the inside as moisture can accumulate behind is insufficient time to increase the structure
the covering/coating (refer to Figure 6). temperature of the wall. Heating should also
In cool climates, the temperature differentials be throughout the building, not just in the living
can be as high as 20–25°C whilst the difference in RH areas.
can be in the range of 40–50% less than the outside n Provide insulation (in conjunction with heating) to
due to the higher internal temperatures. With solid assist in warming cold surfaces by controlling the
construction, the lower concrete panel temperatures loss of heat through the wall/floor.
may result in the structural temperature falling n Reduce quantity of moisture produced and/or
below the dew point. This is particularly true if remove it at the source to control the RH and
insulation is used on the internal surface. This vapour pressure.
prevents the panel being heated from the inside n Prevent moisture moving to colder areas of the
thereby lowering its overall temperature. The risk building.
generally increases as the relative humidity of the air n Avoid thermal bridges.
is increased. Recommendations for cool climates are: n Provide vapour barrier on internal face for cold
n Reduce the moisture generated within the climates. Condensation will occur only if the
building thereby minimizing the vapour pressure surface temperature falls below the internal
and dew point. dew point.
n Install vapour barrier to the interior or warm n Provide permeable layer to outside surface
surfaces to prevent water vapour reaching the to allow evaporation of water, and prevent
cold surfaces. With a vapour barrier installed, accumulation of water within wall by selecting
providing the temperature is above the dew point coatings carefully.
at the barrier, no condensation will occur. n If weather side of wall system is highly resistant
n Use external insulation to increase the efficiency to vapour flow, then provide ventilated cavities.
of heating the wall elements. Maintaining the
temperature of the wall above the dew point will Types of Vapour Barriers
avoid condensation. However, buildings are often Barriers to the movement of vapour come in many
not heated sufficiently or the cost of maintaining forms and are governed by the location in the
such a temperature is excessive. building element. The following types are available:
n Remove moisture or water vapour by natural and/ n Reflective foil membrane (ie aluminium foil)
or mechanical ventilation. n Foil-backed plasterboard
n If a severe condensation risk is evident in cavity, n Polyethylene sheet
ensure that the area is drained to avoid damage n Impermeable rigid insulation
to the finishes. n Specialised external coatings
n Other low permeability membranes.

Ventilation
The function of ventilation in buildings is to provide:
n Improved indoor air quality to allow respiration.
n Reduces moisture content indoors depending on
the ventilation rate and outdoor conditions.
n Cooling to occupants for thermal comfort.
n Cooling to the structure of the building.
Internally generated humidity can reduce air
quality and lead to condensation. Ventilation can

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apr be a moderating influence in buildings to address
this problem but is effective only when external
Summary
Condensation in buildings of high-thermal-capacity

2008 conditions are better than interior conditions. If


ventilation is to be used to reduce humidity in a room,
construction can be avoided by understanding the
processes involved and utilising an appropriate
then the levels of humidity inside should be higher design strategy. This may include the use of
than the outside. Often people do not open windows composite construction assemblies consisting
during the winter months. Outside conditions may be of concrete, insulation, vapour barriers and dry
3°C and 90% RH. This same air when heated to 21°C lining. The position of vapour barriers is also
has only 30% RH and so has the ability to reduce the important and the location of these is dependent
moisture within the building. The rate of ventilation on the climate and environmental control strategy
should not be such that the outside air can not be used. The general rule is to place the barrier on
heated to provide adequate levels of comfort inside. the warm side of the assembly, thus minimizing
The types of ventilation that can be used include: interstitial condensation, which can cause
deterioration to the internal fabric of the building
Trickle Ventilation This is useful in heating element. Building use can be a major contributing
climates to reduce high levels of humidity in spaces. factor in increasing the risk of condensation. When
Permanent ventilation is provided in spaces that have this is unknown designers should take a fail-safe
high humidity to allow for the extraction of hot humid approach and assume the worst conditions.
air. For example fixed grilles in bathroom windows. Further assessment of particular complex building
assemblies and patterns of use can be achieved
Cross-ventilation The linking of openings in a using graphical analytical methods and computer
facade will facilitate air movement across a space. tools in consultation with an appropriate expert.
This improves the rate of air flow in the space and
increases the air change rate, thus removing hot
humid air. The ventilation rate should allow for 0.5 to Bibliography
1.5 air changes per hour. Refer bibliography item 9. 1 Condensation in Houses Data Sheet 10–70,
CSIRO Division of Building Research Aug 1982.
Cavity Ventilation Ventilators can be placed in 2 Condensation Prevention RIBA Journal 1996.
wall surfaces to provide air movement and reduce 3 Interstitial Condensation – A Design Tool
humidity in cavities. Szokolay, S V Architectural Science Review Vol 31
pp 29–34, 1988.
Mechanical Ventilation One way to exhaust hot 4 Moisture Control Handbook, Listiburek, J and
humid air is to introduce fan-assisted ventilation. Carmody, J Van Nostrand Reinhold, New York
This can be designed in two ways: 1993.
Bring in external air to replace moist air. 5 The Way We Build Now, Orton, A Van Nostrand
Exhaust moist air by extraction. Reinhold, 1988.
The former strategy is used primarily where 6 Building Code of Australia. Australian Building
there are wet processes taking place in the building Codes Board.
and where the air is required for cooling. The latter 7 Condensation. Digest 110. Building Research
is used for localized moisture problems such as in Station, Garston (England), October 1969.
showers and kitchens. Automatic humidity controls 8 Condensation in Dwellings, Part 1: A Design
can be linked to the mechanical fan. Always exhaust Guide; Part 2: Remedial Measures, Ministry of
to the outside air and not into a floor or roof cavity/ Public Building and Works H M Stationery Office,
space, particularly from clothes driers. Also, if an London, 1970/71.
extraction system is installed, appropriate facilities 9 Tackling Condensation, Garrat J and Nuwak F
for air replacement should be provided. Building Research Establishment Report
(BR 174), 1991.

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