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Steam Turbine Governing System PDF
Steam Turbine Governing System PDF
its Governing System
Dr M S R Murty
GENERATOR CONTROLS
SV SV : stop valve
Steam CV contr. valve
CV valve
ST : steam
turbine
G : generator
GOVERNING Grid
SYSTEM
ST
G
Reference
Speed
Power
Fig 2 GOVERNING SYSTEM FUNCTIONAL BLOCK DIAGRAM
Governing Control system
• Speed Sensing :Mechanical (Fly ball type),
Hydraulic (Pump), Electric (toothed Wheel
pick up)
• MW Transducer for Power
• Processing : Hydro‐mechanical, Electro‐
hydraulic, Digital Electro‐hydraulic
• Amplification: Hydraulic amplifiers in various
stages
• Actuation: Hydraulic Servomotor
TG Unit Operating Modes:
Isolated : S Open : Speed changes when gov valve is adjusted
Interconnected : S Closed or grid connected: Speed is unaffected
TG Unit On Grid: Load Control
• TG Speed/Frequency
does not effect grid
frequency Infinite Inertia Bus
GRID
• After synchronization,
change in valve opening
cannot change TG unit
speed but changes only
Power Output
Control Requirements
• Start‐up: To control machine speed for
proper synchronization
• Normal Operation: To Control MW and To
participate in the control of system frequency
• Emergency: Load Rejection/Circuit Breaker
Opening
To restore speed deviation quickly without
much transient overspeed
Governing system: Technology
• Mechanical Hydraulic Control (MHC)
• Electro‐ Hydraulic Control (EHC)
Sensing, Processing, primary amplification
using electronic circuitry
Transistor version (BHEL/ KWU Siemens
Iskamatic modules)
• Digital Electro‐ Hydraulic Control (DEHC)
Microprocessor based
Processing
• Decides how valve position should be changed
when speed changes
• Objective : Minimum upsets in the system
• Speed Controller, Load Controller : structure
and tuning decide transient performance
• Droop characteristic ( 4 % or 5%): important
governing parameter
Electronic Controller Features
• Separation of Speed Control and Load (Power)
Control functions with separate processing
philosophy
• Speed Controller: Proportional‐ Derivative
action: Anticipatory Control
• Load Controller: Proportional‐ Integral action
• Interaction with ATRS and TSE
Simple Speed governing system
SETPOINT Command
/Gate
PROCESSING
AMPLIFICATION AND ACTUATION
Gate
Oil
SENSING
Servomotor
Steam
ELECTR
Speed ONIC HYDRAULIC
E
& Control
PART H PART
MW Valve
Electro-hydraulic
Converter
ST
· Sensing · Hydraulic
Amplification G
· Processing
· Primary · Actuation of Valve
Amplification (Servomotor)
Load
Fig 4 SPEED CONTROLLER AND LOAD CONTROLLER IN EHG
Droop Characteristic
Speed Valve Steam Flow Turbine
Change Opening Change Power
Change Change
= (Load)
Speed Or
Frequency
52 Hz 104 %
50 Hz 100 %
0 50 100
Load %
52
Frequency
(Hz) 4% Drop
50
Spee
d
(%) Oscillatory
(Hunting)
Time
(Sec)
Fig 7 TYPICAL SPEED HUNTING TRANSIENT
Valve
Opening
Speed /
frequency
Steam
HPCV
HPT
IPT
LPT
IPCV
Condenser
RH Reheate
r
Transfer Function of Steam Volume
Steam Steam
inflow Vessel Steam
outflow
Steam
pressure
Wi 1 Wo
----------
(1 + TV. s)
Functional block diagram of turbine
governing system
TURBINE CONTROLLER
Speed
Ref SPEED
speed CONTROLLER
SELECTION E To Hyd.
LOGIC H Amplifier
Load Ref LOAD
Load CONTROLLER
KPL + 1
TILS
Feed forward provision
29
Output
(Y)
PDP Output
PI
(Y)
Speed Controller Load Controller
t
Parameters influencing the performance
• Rotor Inertia
• Droop
• Speed /Load Controller parameters
• Dead band
• Valve characteristics
• IP Turbine control
• Pressure control modes
Governor Regulation or Droop
• 4 % Droop : 4 % Speed Change will cause 100
% change in Power Output ( Gain : 25)
• Droop is necessary for
i) Sharing of load
ii) Ensuring closed loop stability : Lower value of
droop increases gain and makes the system
oscillatory
Governing System Response
• Response times are important : delay in
correction can cause transient speed rise high
and trip the turbine
• Stability of governing system depends on
processing algorithm ( PI, PID , PDP etc.,) and
on system parameters & time constants
Performance specifications: Load Rejection
• Rejection to zero load from any load
• Speed shall be returned to the set point as
may be modified by speed droop or regulation
• No more than one under speed deviation
exceeding 5 %
• No more than one over speed deviation
exceeding 5 % after initial over speed
deviation
Performance specifications: Sustained
conditions
• Steady state governing speed band: Not more
than 0.3 % ( at no load or any load). Also
called speed stability index.
• Steady state governing load band: Not more
than 0.4 % ( at 5 % speed droop) Also called
power stability index.
Stability Index: Degree of stability
• Judged by the magnitude of sustained
oscillations of speed and power output from
the turbine that are produced by the governor
system
• Stability index illustrates the regulating
performance for the governor and turbine
• Governor Deadband illustrates the
performance for the governor alone
Load Rejection
• Governing System Performance can be judged
by full load rejection behavior : Transient
Speed Rise (TSR), hunting
• Emergency Governor should not get activated
• Influencing parameters : Rotor Acceleration
Time ( Ta), Droop, Speed Controller gains,
Incremental droop
LOAD REJECTION RESPONSE
Load
100%
TSR 0%
Speed
(6 ‐ 10%)
(%)
t
5% Droop
100%
Time(sec)
Interaction with Boiler Controls
DESH
SH1 SH2
150 at a
540ºC
Spray
Drum Level DRUM
control Q
Q GOVERNOR
Temperature
3
Control H IP
G
T T
Fuel P
. Flue
FW . Gas
WW . Air
COND
BOILER
RH
Master Pressure
Control
STEAM
HPCV
LPT
HPT
G
SPEED
LOAD GOV,
Extraction SYSTEM LPCV
Steam
Pressure CONDENSER
TO PROCESS
Stream VHP HP MP LP
Generators PRDS
UBs
G
Steam G
Turbine
HRSGs
GAS TURBINE
Kg/Cm2 o C
Steam and Power system Dynamics
Steam Power
System System
Fuel
System
Power Frequency
p.u 1.0 Load, PL
50 Hz
.8
Generation Pg
Time (Sec.) Time (Sec.)
Rotor Inertia
• At steady state :
Turbine Torque (Pm) = Load Torque( (Pel)
• During transient :
Speed = ∫((Pm – Pel) / Ta ) dt
• Ta = Acceleration time or inertia constant
(function of moment of inertia)
Typical values: Ta = 9 ‐ 12 sec
Acceleration/ Deceleration
Deviation area is indicative of
acceleration/ deceleration
Pg
PL → me
Delay due to the cumulative effects of
Governor, hydraulic passages,turbine
Pg
PL → me n or f
→t
Governor Response
Hydraulic relays time constant
○ ○ ○ Xsm
Xp
Inflow(Qi) α ΔXp
Qi = volumetric
displacement of oil
= Ap . dxsm/dt
KpΔXp = Ap sxsm
Δ Xp 1
ΔXsm
‐ Tsm .S
b
Lever gain
HP TURBINE TIME CONSTSANT
T4 = Steam mass inside turbine
Mass flow through HP turbine → Kg / Sec 207.4
Volume x Density
= 0.844 (m3) (1 / 0.02337) = 36.114
T4 = 36.114 / 207.4 = 0.17 Sec.