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Cleto, Marvie

WALL COMPOSITION

Table 2.1. Material Composition

Rough Sketch of t R per R for


ITEM Material Composition MATERIAL (in.) inch listed
thicknes thickn
s ess
1) Outside 0.25
air film
(summer)
2) Paint on 0 0
Plaster
WALL 3) Cement 1” 0.20 0.20
Mortar
4) Concrete 8” 1.11
Block, sand
and gravel
5) Cement 1” 0.20 0.20
Mortar
6) Paint on 0 0
Plaster
7) Inside 0.68
surface (still
air)
Total Resistance (Rt) 2.44
U = 1/Rt 0.41
Glass ¼” U=
DOOR (exposed 0.46
door)

Double ¼” U=
Vertical 0.61
WINDOW Glass
S without
Storm
Windows
1) Outside 0.25
film
ROOF 2) Inside 0.68
film
3) Metal U=
with 0.14
suspended
ceiling
plaster and 1
½” insulation
Total Resistance (Rt) 0.93
U= 1/Rt 1.215

Table 2.1. shows the compositions of wall, windows and doors. The material,
resistance and of each composition is also shown. The calculations are shown below.

Σ𝑅𝑅𝑂𝑂𝐹 = 𝑅𝑂𝑈𝑇𝑆𝐼𝐷𝐸 𝑆𝑈𝑅𝐹𝐴𝐶𝐸 + 𝑅𝑀𝑒𝑡𝑎𝑙 𝑤𝑖𝑡ℎ 𝑆𝑢𝑠𝑝𝑒𝑛𝑑𝑒𝑑 𝐶𝑒𝑖𝑙𝑖𝑛𝑔 𝑃𝑙𝑎𝑠𝑡𝑒𝑟 𝑎𝑛𝑑 1 1⁄


2" 𝐼𝑛𝑠𝑢𝑙𝑎𝑡𝑖𝑜𝑛
+ 𝑅𝐼𝑁𝑆𝐼𝐷𝐸 𝑆𝑈𝑅𝐹𝐴𝐶𝐸 Σ𝑅𝑅𝑂𝑂𝐹 = 0.25 + 0.68

𝚺𝑹𝑹𝑶𝑶𝑭 = 𝟎. 𝟗𝟑hr-ft2-oF/Btu

1 1
𝑈𝑅𝑂𝑂𝐹 = + 𝑈𝑀𝑒𝑡𝑎𝑙 𝑤𝑖𝑡ℎ 𝑆𝑢𝑠𝑝𝑒𝑛𝑑𝑒𝑑 𝐶𝑒𝑖𝑙𝑖𝑛𝑔 𝑃𝑙𝑎𝑠𝑡𝑒𝑟 𝑎𝑛𝑑 11⁄ = + 0.14
Σ𝑅𝑅𝑂𝑂𝐹 2" 𝐼𝑛𝑠𝑢𝑙𝑎𝑡𝑖𝑜𝑛 0.93

𝑼𝑹𝑶𝑶𝑭 = 𝟏. 𝟐𝟏𝟓Btu/hr-ft2-oF

Σ𝑅𝐹𝐿𝑂𝑂𝑅 = 𝑅𝐼𝑁𝑆𝐼𝐷𝐸 𝑆𝑈𝑅𝐹𝐴𝐶𝐸 + 𝑅𝑀𝑂𝑅𝑇𝐴𝑅 + 𝑅𝐶𝑂𝑁𝐶𝑅𝐸𝑇𝐸 𝑆𝐿𝐴𝐵 + 𝑅𝑂𝑈𝑇𝑆𝐼𝐷𝐸 𝑆𝑈𝑅𝐹𝐴𝐶𝐸

Σ𝑅𝐹𝐿𝑂𝑂𝑅 = 0.68 + (1)(0.18) + (4)(0.20) + 0.25

𝚺𝑹𝑭𝑳𝑶𝑶𝑹 =. 𝟏. 𝟗𝟏 hr-ft2-oF/Btu
𝟏 𝟏
𝑼𝑭𝑳𝑶𝑶𝑹 = 𝚺𝑹 = 𝟏.𝟗𝟏 = 𝟎. 𝟓𝟐𝟒Btu/ hr-ft2-oF
𝑭𝑳𝑶𝑶𝑹

Σ𝑅𝑊𝐴𝐿𝐿 = 𝑅𝑂𝑈𝑇𝑆𝐼𝐷𝐸 𝑆𝑈𝑅𝐹𝐴𝐶𝐸 + 2𝑅𝐶𝐸𝑀𝐸𝑁𝑇 𝑀𝑂𝑅𝑇𝐴𝑅 + 𝑅𝐶𝑂𝑁𝐶𝑅𝐸𝑇𝐸 𝐵𝐿𝑂𝐶𝐾,𝑆𝐴𝑁𝐷 𝐴𝑁𝐷 𝐺𝐴𝑉𝐸𝐿


+ 𝑅𝐼𝑁𝑆𝐼𝐷𝐸 𝑆𝑈𝑅𝐹𝐴𝐶𝐸

Σ𝑅𝑊𝐴𝐿𝐿 = 0.25 + (2)(0.20) + 1.11 + 0.68

𝚺𝑹𝑾𝑨𝑳𝑳 = 𝟐. 𝟒𝟒hr-ft2-oF/Btu
𝟏 𝟏
𝑼𝑾𝑨𝑳𝑳 = 𝚺𝑹 = 𝟐.𝟒𝟒 = 𝟎. 𝟒𝟏Btu/ hr-ft2-oF
𝑾𝑨𝑳𝑳

𝑼𝑫𝑶𝑶𝑹 = 𝑼𝑮𝑳𝑨𝑺𝑺(𝑬𝑿𝑷𝑶𝑺𝑬𝑫 𝑫𝑶𝑶𝑹) = 𝟎. 𝟒𝟔Btu/ hr-ft2-oF

𝑈𝑊𝐼𝑁𝐷𝑂𝑊𝑆 = 𝑈𝐷𝑂𝑈𝐵𝐿𝐸 𝑉𝐸𝑅𝑇𝐼𝐶𝐴𝐿 𝐺𝐿𝐴𝑆𝑆 𝑊𝐼𝑇𝐻𝑂𝑈𝑇 𝑆𝑇𝑂𝑅𝑀 𝑊𝐼𝑁𝐷𝑂𝑊𝑆 = 𝟎. 𝟔𝟏 Btu/ hr-ft2-oF


HEAT LOAD CALCULATIONS

1. Areas and Cracks

Table 2.3. Areas and Cracks for Windows and Doors


No. Area (m2) Total (m2)
Warehouse 2 8.4 16.8
Clinic 3 8.7 26.1
Windows Admin 3 8.4 25.2
Canteen 3 9 27
Control Room 3 25.8 77.4
Water Treatment 3 9 27
Weighbridge Office 4 9 36
Total 235.5
Warehouse 2 12
Clinic 1 1.0201 1.0201
Admin 1 1.0201 1.0201
Doors Canteen 4 1.0201 4.0804
Control Room 1 1.0201 1.0201
Water Treatment 1 1.0201 1.0201
Weighbridge Office 1 1.0201 1.0201
Total 33.18

Table 2.4. Areas and Cracks for Walls


North (m2) South (m2) East (m2) West (m2)
Warehouse 90 90 60 60
Clinic 15 15 30 30
Admin 15 15 30 30
Canteen 30 30 60 60
Wall Control Room 30 30 15 15
Water Treatment 23.4 23.4 24 24
Weighbridge Office 30 30 15 15
Total 233.4 233.4 234 234
Warehouse 90 66 43.2 43.2
Clinic 6.3 6.3 28.98 6.3
Admin 6.6 6.6 20.6 30
Net Wall Canteen 19.98 19.98 49.98 58.93
Control Room 24.8 28.98 12.42 15
Water Treatment 14.4 13.12 15 15
Weighbridge Office 21 19.98 6 6
Total 182.82 160.96 176.18 174.43
Table 2.5. Summary of Areas and Cracks

SUMMARY OF AREAS AND CRACKS

TOTAL AREA
NET WALL North 1966.85 𝑓𝑡.2
South 1731.67 𝑓𝑡.2
East 1895.41 𝑓𝑡.2
West 1876.59 𝑓𝑡.2
WINDOWS 2533.6 𝑓𝑡.2
DOORS 356.96 𝑓𝑡.2

Table 2.3, 2.4 and 2.5 shows the areas and crack for walls, windows and doors. The area
of the doors and windows for the different sections of the industrial plant is calculated separately.
The net wall is calculated by subtracting the areas of the walls/doors from the area of the wall.
The total area of the wall is 7470.52 ft 2, the total area of the window is 2533. 6 ft 2 and the door
have a total area of 356.96 ft 2.

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