Doc.

No :

STRENGTH CALCULATION

ITEM NO. :
SERVICE. : SURGE TANK
EQUIP. NAME. : TANK

JOB NO. :
P.O. NO. :

PROJECT NAME. : WATERFLOOD PROJECT KOTA BATAK

PLANT LOCATION. : RIAU - SUMATRA

CLIENT : PT. CALTEX PACIFIC INDONESIA

0 24-Feb-20 Issued For Propose Adi Bp

Rev. No. Date Description Made By Checked By Approved By
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Project Title : Document No : Total Sheet
WATERFLOOD PROJECT KOTA BATAK 0
 Page :

1. TANK DESIGN CONDITION

DESIGN CODE : API - 650

Tank Identification : 0

Service : Crude Oil

Tank Size
Diameter Of Tank. D : 59.06 ( Ft ) 18,000 ( mm )
Radius Of Tank R : 29.53 (Ft) 9,000 (mm)
Height Of Tank. H : 32.81 ( Ft ) 10,000 ( mm )

Number Of Course. : 6.0

Joint Efficiency : 100%

Tank Capacity : Nominal : 2544.69 ( m 3 ) 16,002 bbl

: Net Working : 1745.15 ( m 3 ) 10,974 bbl

Content : Name : Crude Oil

Specific Gravity : 1.00

Design Pressure : 2 in H20 0.0722 Psi

: 1 in H20 0.0361 Psi

Design Metal Temperatur ( Max. / Min ) : 90 o

F 32 o
C

Maximum Operating Temperatur : 200 o

F 93 o
C

Pumping Rates :
IN : 10,676 ( m3 / h )
OUT : 10,676 ( m3 / h )

Shell Material. : A-36

Corrosion Allowance : Shell Ca : 0.0625 inch 1.588 mm

Bottom : 0.0625 inch 1.588 mm
Roof : 0.0625 inch 1.588 mm
Roof Stucture : 0.0625 inch 1.588 mm

Insulation : 0 mm NO

Max. Liq. Level : 31.81 Ft 6,858 mm

Basic Wind Velocity 30 mph 13.41 m / sec

 Shell Plate Thickness.

Shell Plate thickness are calculated By One-Foot Method in Accordance With……API 650

Tank No: - Material : A 283 C

D = 18000 mm 59.06 ft ( Inside Diameter )

P = 0.005 kg/cm2 0.07 Psi ( Internal Pressure )
Sd = 1406.470 kg/cm2 20000.00 Psi ( Allowable design stress per API 650 Table A.3.2 )
St = 1582.278 kg/cm2 22500.00 Psi ( Allowable design stress per API 650 Table A.3.2 )
tmin = 5 mm 0.1875 in ( minimum thickness per API 650 section 3.6.1.1 )
H1 = 10000 mm 32.81 ft ( Height Tank )
HLL = 304.8 mm 1.00 ft ( Height Liquid Level from Top )
w = 1828.8 mm 6.00 ft ( minimum shell plate width to used )
g = 1.00 ( Specifik Gravity )
E = 1 ( Joint Efficiency )
Ca = 1.588 mm 0.0625 in ( Corrosion Allowance for shell )

(w) # H ( ft ) H' ( ft ) T t ( in ) T d ( in ) t actual (W)

### 6 1st 31.81 31.98 0.2455 0.3003 0.2500 in 11348.92 lb 5147.87 kg
### 6 2nd 25.81 25.98 0.1994 0.2542 0.2500 in 11348.92 lb 5147.87 kg
### 6 3rd 19.81 19.98 0.1534 0.2082 0.2500 in 11348.92 lb 5147.87 kg
### 6 4th 13.81 13.98 0.1073 0.1621 0.2500 in 11348.92 lb 5147.87 kg
### 4 4th 9.81 9.98 0.0766 0.1314 0.2500 in 7565.95 lb 3431.91 kg
### 4 4th 5.81 5.98 0.0459 0.1007 0.2500 in 7565.95 lb 3431.91 kg

Total weight shell : 15443.61 kg

Top Angle = 212.06 kg

weight of roof = 15825.37 kg
weight of rafter = 4352.67 kg
weight of column = #REF! kg

weight of nozzle = 2241.60 kg

weight of Ladder = 173.67 kg
weight of Stairway = 0.00 kg
weight of Platform = 428.00 kg
others = 250.00 kg

weight of bottom = 15847 kg

total weight : #REF! kg

total weight ( for 2 units ) : #REF! kg

 BOTTOM PLATE THICKNESS

Type : FLAT UNIFORMLY SUPPORTED BOTTOM

Calculation of Hydrostatic Stress & Product Design Stress in First Shell course.

Annular Bottom Plate Thickness : Material : A 283 C

P
H =H +
0 . 433
= 32.9751 ft

St = Hydrostatic Test Stress in 1st Shell Course :

2 . 6. OD . (H −1)
S=
t ( 1st course )
= 19638.3 psi Must be <= 22500 psig for Non - Annular Bottom

Sd = Design Test Stress in 1st Shell Course :

2 . 6. OD . (H −1)
S=
t ( 1st course )
= 19638.3 psi Must be <= 20000 psig for Non - Annular Bottom

Bottom Plates Thickness :

t min =0 . 25+ CA = 0.3125 in ( per API 650 section 3 . 4 )

Actual bottom plate thickness = 0.3125 in

7.9 mm

Annular Bottom Plates Thickness :

ta = t + Ca = 0.000 in [ per API 650 section 3 . 5 . 3 ( table 3 - 1)]

Actual Annular Bottom Plate thickness = 0 in …..PT CPI specification

W = Minimum Annular Plate width

( from shell ID to any lap - welded joint )

390×tb
W= = 0 in = 0 mm
√H.G
W = 20 in ( per API - 650 Section 3 . 5 . 2 )
1.6666666667 59.06 0 0.0 0.000

Weight for Bottom Plate :

w=0 . 2833×t × ( π 4)×(( 12 . OD )+3 ) 2

= 35215 lb
15847 Kg
 Sheet No. :

Job No. 0 Item No. 0 Code from Brownell & Young

SUPPORT CONICAL ROOF

- Roof plate Material : A 36 Sd = 20000 psi

- Structural Material : A 36 Sd = 23200 psi
Corrosion Allowance : Roof CA = 0.0625 in
R = ### ft ### ###
Pitch = 1 in / ft
Insulation = 0 psf 1 2.46
Snow Load = 0 psf 12
Live Load = 25 psf
Roof Plate = 12.69 psf
#REF!

θ =tan −1 × ( Pitch 12 ) = 4.76 degrees

Ac = p x r x c = 2,748.58 ft 2

p = design load
= snow load + live load + insulation + roof plates + P ( external )
= 42.89 psf
= 0.298 psi

l = maximum rafter spacing

t = minimum thick Roof + CA = 0.3125 in ( Actual Thickness Roof Plate )

l=t × (√ 2× Sdp ) = 114.52 in

- Minimum Number of Rafter

Outer Shell Ring

l = 75.40 in since l > 75.40 in 6.28 Ft

2× π × R = 29.53 pieces
N min =
l
Nmin must be a multiple of 10, therefore Nmin = ### pieces
Actual Numbers of Rafter = 26

Minimum roof thickness based on actual rafter spacing

l = 85.63 in ( actual rafter spacing )

1
t= + Ca = ### in

√( 2× Sd
p )
t min = 0.1875 + CA ( per API - 650 or API - 620 )
= 0.25 in

t min = 0.2962 in
 Sheet :

Job No. 0 Item No. 0 Code from Brownell & Young

RAFTER DESIGN

OUTER SHELL RING

Maximum Rafter Span = 29.53 ft ( check….input from drawing )
Average Rafter Spacing on Inner Girders = - ft
Average Rafter Spacing on Shell = 7.14 ft
Average Plate Width ( ARSS / 2 ) = 3.57 ft

M max = Maximum Bending Moment

M max = w.l.2/8 = 216482.5 in - lb

where : w = p x APW x 12 + (Wr /12)

= 13.79 lb /in

l = MRS x 12
= 354.33 in

z req'd = M max / Sd = 9.331 in3.

Actual z = 7.015 in3. Using Rafter C 150.75.6,5.10
quantity of rafter : 26 pcs
weight : 9,596 lbs

Check Compression Ring at Roof Center

1. Load supported by one rafter W 1 = p x r2 x P / # rafter 354.3307

= 4519 lb 0.29786
2. Weight of the rafter W2 = 27.08 lb 26

3. Total Load W3 =W2+W1= 4545.7 lb

Data Compression Ring : t= 0.50 in

h= 17.72 in
R= 7.87 in

Where : q= 4.76
q
T2 = W 3 Cot Qo = 54548.45 lb
θ π
θi = x = 0.12 rad
2 180
θ
T2. R β= ( deg ) = 6.92 deg
M max=
2 [ 1 1
− =
sin β θ i ] 4332.26 lb-in 2

6. M
σ M= = 5868.76 psi < 19800 psi
h. t 2
4. Compressive Hoop Load 6. Radial Shear force :
T2 T2
226273.24 lb V max= 27274.22 lb
T max= = =
2 . Sin . β 2
5. Compresive Hoop Stress 7. Radial Shear stress :
T max V max
σC = = 25543.73 psi τ= = 3078.96 psi
ht ht
Compressive Hoop Stress is Fail Radial Shear Stress is Satisfactory
Wr = 12.4992 lb / ft ( input for tabel structure )
Job No. 0 Item No. 0 Code

Weight of roof plates

δ ×t ×π
×( 12×OD−t )2
4 d = 0.2833
W roof =
Cos θ 0.0625

= 34,888 lb
= 27,911 lb ( corroded )

weight of rafter = 9596 lb

Total Weight of Roof = 44484 lb

Xw = moment arm of wind force on roof

1 pt ×OD
Xw= (
3 24 )
= 0.82 ft

Xw = moment arm of wind force on roof

2
pt×OD
Ap=
24
= 72.7 ft2.

A = Actual Participating Area of Roof to shell Junction

( per Appendix F.5.1, and figure F-1 )

Aa = 0.90 in2. = Cross - sectional Area of Top Angle

ID
Rc = = 354 in
2
1
2 = 5.46 in
Wc=0 . 6×[ Rc . ( t −ca ) ]

Rc = 4,267 in
R 2=
sin θ
 Rc
R 2=
sin θ
1
2 = 8.49 in
Wc=0 . 3× [ R 2 . ( t −ca ) ]

A =Aa+ ( Wc×t shell ) + ( Wh×t roof )

= 4.7037 in2.

Amin = Minimum Participating Area ( per Appendix F.5.1 )

2
OD × ( P−8 t )
A min= = -2.64 in2.
30800×tan θ
 Sheet No :

API 650 APPENDIX F

of Top Angle
 Sheet No. :

Job No. 0 Item No. 0 Code API 650 APPENDIX E

SEISMIC MOMENT

Ms = Seimic moment
Ms = Z x I x ( C1 x Ws x Xs + C1 x Wr x Ht + C1 x W1 x X1 + C2 x W2 x X2 )

Z= 0.2 Zone coefficient for zone 2B ( from Table E -2 )

I= 1 Importance Factor
S= 2 Site amplification factor ( from Table E - 3 )
C1 = 0.6 Lateral earthquake force coefficient
k= 0.578 ( factor for D/H = 1.85659 from figure E - 4 )

Xs = 16.404199

Wt = 5439018.3 total wight of the tank contents

T = natural period of first sloshing mode

= k * sqrt ( OD ) = 4.442

C2 = Lateral Earthquake Force Coefficient

= 3.357 x S / T2 = 0.340

From Figure E - 2 & E - 3

X1 = ( X1 / H ) x H = 0.375 x 31.81 = 11.93

X2 = ( X2 / H ) x H = 0.545 x 31.81 = 17.34
W1 = ( W1 / Wt ) x Wt 0.329 x 5E+06 = 1789437.01
W2 = ( W2 / Wt ) x Wt 0.61 x 5E+06 = 3317801.147

Ws = weight of shell + weight of insulation ( New Condition )

= 0 + 0 = 0 lb

Wr = weight of roof plates + Snow Load + Live Load ( New Condition )

= 34888 + 0 + 292575 = 327463 lb

C1 x Ws x Xs = 0.578 x 0 x16.4042 = 0
C1 x Wr x Ht = 0.578 x 327463 x 33 = 6209772
C1 x W1 x X1 = 0.578 x 1789437 x 11.93 = 1.2E+07
C2 x W2 x X2 = 0.340 x 3317801 x 17.34 = 2E+07

Ms = Z x I x ( C1 x Ws x Xs + C1 x Wr x Ht + C1 x W1 x X1 + C2 x W2 x X2 )
= 7623992.9 ft-lb

Wroof = Weight of roof plates Supported By Shell, New Condition

= 10466.517 lb

wt = ( Wshell + Wroof ) / ( p x OD ) ( New Condition )

= 56.42 lb/ft

RESISTANCE TO OVERTUNING ( Section E.4.1, assuming no anchors )

wl = 7.9 x ( tb - ca ) x sqrt ( Sy x G x H )
= -528.35919 lb/ft

1.25 GHD = 1.25 x 1 x 32 x 59.06 = 2348.06 lb/ft

 Sheet No. :

Job No. 0 Item No. 0 Code API 650 SECTION 3 . 11

UNANCHORED TANKS ( Section E.5.1 )

M
 0.788. = -4.6321
D 2 . Wt  WL 

1 .273 . M
b=Wt+ = 2839.3 lb/ft max. longitudinal compressive force
D2

MAXIMUM ALLOWABLE SHELL COMPRESSION ( Section E.5.3 )

b/12t = max. longitudinal compressive stress

= 2839.30 2.25 = 1,262 psi

GHD2 / t2 = ###

Fa = 10 6 x t / D = 3175 psi

t = 0.1875 in is OK since b / 12t <=Fa

ANCHORED TANKS ( Section E.5.2 )

1 .273 . M
b=Wt+ = 2839.3 lb/ft max. longitudinal compressive force
D2

MAXIMUM ALLOWABLE SHELL COMPRESSION ( Section E.5.3 )

b/12t = max. longitudinal compressive stress

= 2839.3 2.25 = 1,262 psi

GHD2 / t2 = ###

Fa = 10 6 x t / D = 3175 psi

t = 0.1875 in is OK since b / 12t <=Fa

ANCHORED OF TANKS ( Section E.6.1 )

min. # of Anchor ( N ) = 19 pieces

Act. # of Anchor ( N ) = 0 pieces

Dia. Of Anchor Circle ( BCD ) = 59.6 ft

Wroof = Weight of roof plates Supported By Shell, New Condition

= 6977.68 lb

wt = ( Wshell + Wroof ) / ( p x OD ) ( New Condition )

= 37.29 lb/ft

MAR = minimum anchorage resistance due to seismic moment

= 1.273 M / OD2 - wt
= 2699.06 lb/ft circumference

btseis = anchor tension req'd to resist seismic moment

= MAR x OD x p / N
= #DIV/0! lb
 Sheet No. :

Job No. 0 Item No. 0 Code API 650 SECTION 3.11

WIND MOMENT

vs = 30 mph ( wind velocity )

vf = 0.09 ( velocity Factor )

Ap = 72.66 ft2. ( projected area of roof )

Xw = 0.82 ft ( moment arm of wind on roof )

Mroof = moment due to wind force on shell

390 ×tb
W=
√ H .G
= 3299 ft - lb

Xs = moment arm of wind force on shell

w=0.2833×t× (π 4)×((12.OD)+3)
2

= ### ft

As = projected area of shell

t ( insulation)
As=H × OD + ( 6 )
= ### ft2.

Mshell = moment due to wind force on shell

Msh=vf ×18× As× Xs

= ### ft - lb

Mwind = Wind moment

= Mroof + Mshell = 54787 ft - lb

W = weight of shell & roof less any corrosion allowance minus

uplift from internal pressure on roof

π
W =W (shell )+W (roof )− P× ×144×OD
4
2
[ ]
= ### lb
where :
W shell = 15444
W roof = 44484

CHECK FOR ANCHOR REQUIREMENTS

( 23 )×( WD2 )= 1174936 ftlb

No Anchorage needed since Mw <

( 23 )×( WD2 )
Minimum number of anchor Bolts = 0 piece
Actual number of Anchor Bolts = 0 piece
 Sheet No. :

Job No. 0 Item No. 0 Code API 650 SECTION 3 . 11

bt wind = anchor tension req'd to resist wind moment

4  Mwind W
bt wind  
D.N N
= #DIV/0! lb

ANCHOR BOLTS :

Material : A-307

( Seismic Load ) :

Sd = 28800 psi ( per API - 650 Table F - 1) Sy = 36000 psi

btseis = #DIV/0! lb

Bolt tensile Area req'd = bt

Sd
= #DIV/0! in 2.

( Wind Load ) :

Sd = 0 psi ( per API - 650 Table F - 1)

bt = #DIV/0! lb

Bolt tensile Area req'd = bt

Sd
= 0 in 2.

( Uplift ) :

Sd = 0 psi ( per API - 650 Table F - 1 )

bt = #DIV/0! lb

Bolt tensile Area req'd = bt

Sd
= 0 in 2.

( Bolt Calculations ) :

Bolt tensile Area Req'd = #DIV/0! in 2.

Exclusive of Corrosion ,
Nominal Bolt Diameter Req'd = 0.202 " ( from ANSI B1.1 )

Including Corrosion ,
Nominal Bolt Diameter Req'd = 0.2645 " ( from ANSI B1.1 )
Dia bolt = 0.3125 " ( from ANSI B1.1 )
 Sheet No. :

Job No. 0 Item No. 0 Code API 650

TOP ANGLE ( API 650 )

Wind Velocity ( Vs ) = 30 mph ###

Velocity Factor ( Vf ) = 0.09

Top Wind Girder : ( API 650 Section 3.1.5.9.e )

Minimum Angle : L 50 x 50 x 6.35 per API - 650 Section 3.1.5.9.e

Actual Z = 0.276 in3 using ; L 60 x 60 x 5 Type : CURB ANGLE

Intermediate Wind Girders ( Section 3. 9. 7 )

ME = 28800000 28800000
= 1.0

Hu = maximumheight of unstiffened shell

= ME x 6 ( 100 ) t x sqrt [ ( 100 t / D ) 3
] x ( 1/ vf )
= 801.95 ft

Wtr = transposed width of each shell course

= W x [ t ( top course ) / ( t ( course ) ] 2.5

Wtr ( 1 ) = 6.000 ft Wtr ( 6 ) = ft

Wtr ( 2 ) = 6.000 ft Wtr ( 7 ) = ft
Wtr ( 3 ) = 6.000 ft Wtr ( 8 ) = ft
Wtr ( 4 ) = ft Wtr ( 9 ) = ft
Wtr ( 5 ) = ft Wtr (10) = ft

Htr = height of the transformed shell

= 18.000 ft

No Intermediate Wind Girders needed since Htr <= Hu

CHECK FOR EXTERNAL Pressure: ( see ASME Section VIII Div 1, UG - 28 )

design external pressure = 0.00 psi or 0.00 in H2O

design length ( LO ) = 216.00 in
Design Diameter ( DO ) = 708.66 in
M = max ( Mseimic, M wind ) = 7623993 ft - lb

A= 0.0003 ( from FIG UGO - 28.0 )

tq = thickness required for M ( max moment )

= M / ( R2 x p x S x E ) = 0.0026 in

t = 3 P D / 2 A E + Ca + tq
= 0.065 in

tnp = thickness available to resist external pressure

= t - tq - Ca = -0.0651 in

Pa = - ( Allowable External Pressure )

= - 2AE / ( 3D/ t )
= 0.53 psi or ### in H2O
Pressure design = ATM
Temperature design = 150°F (65.5° C)
Product storage = Diesel fuel oil
Specific Gravity = 0.85
Corrosion allowance = 1.5mm
Nominal capacity = 2500m3
Dimension: Diameter = 18 mm
Height = 10 mm Shell arrangemernt :
Number of course = 6 course 1 = 1800
Roof (type) = Cone course 2 = 1800
Agitator = N/A course 3 = 1800
Note = Seismic Zone-2ª course 4 = 1800
Sd = 160 Mpa 23,200 psi course 5 = 1800
St = 171 Mpa 24,900 psi course 6 = 1000
CA = 0.118 inch 2.9972 mm
= 3 mm

4.9 D ( H - 0.3 ) G
td = + CA
Sd
= 8.347125 mm 2.a
= 10 mm

= 4.9 D ( H - 0.3 )
tt
Sd
= 5.0031578947 mm
= 6 mm

2.a. Calculation of thickness by variable Design point method

L/H <= 1000/6

L = (500Dt)0.5
= 0
L/H = 0 <= 166.6667

#REF!

2. Bottom Plate Thickness

 mm
mm
mm
mm
mm
mm

Calculation of thickness by variable Design point method

Check : L/H <= 1000/6 API 650, para 3.6.4.1

L = (500Dt)0.5 = #REF! mm
D = tank diameter = #REF! m
t = bottom course shell thickness = 6 mm
H = maximun design liquid level = #REF! m

L/H = #REF! <= 166.6667 #REF!

The bottom course thickness shell design

t1d = (1.06-(0.0696D/H)(HG/Sd)^0.5)*(4.9HDG/Sd)+CA API 650, para 3.6.4.4
= #REF! mm

The bottom course thickness for hydrostatic design

t1t = (1.06-(0.463D/H)(HG/Sf)^0.5)*(2.6HDG/Sf)+CA API 650, para 3.6.4.4
= #REF!

t > td #REF!
t > tf #REF!

2. Bottom Plate Thickness

All bottom plates shall have a minimum nominal thickness of 6 mm (1/4"), exclusive of any corrosion
allowance specified by the purchaser for the bottom plates. (API 650, para 3.4.1)
td = design bottom plate thickness = 8 mm
tm = minimum nominal thickness = 6 mm
CA = corrosion allowance = 0
tr = minimum required thickness = 8

tm < tr Actual thickness use is Satifactory!

 Sheet :

Job No. 0 Item No. 0 CODE API - 2000

API - 2000 : NORMAL & EMERGENCY VENTING

INBREATHING ( VACUUM RELIEF )

API 2000 1.2.1.1. ( Maximum Movement Out of Tank )

Q1 = 560 CFM Air per 4200 GPM outflow

= 0 CFM free air

API 2000 1.2.1.2 ( Thermal Inbreathing )

Q2 = 889 CFM free air ( Table 1 column 2, converted to CFM )

Total Vacuum Relief Required = 889 CFM

OUTBREATHING ( PRESSURE RELIEF )

API 2000 1.2.2.2. ( Maximum Movement Into Tank )

Q1 = 1200 CFM Air per 4200 GPM outflow

= 0 CFM free air

API 2000 1.2.2.3 ( Thermal Outbreathing )

Q2 = 889 CFM free air ( Table 1 column 4, converted to CFM )

Total Vacuum Relief Required = 889 CFM

EMERGENCY VENTING

API 2000 1.3.2.1

Qe = 12367 CFM free air ( Table 2 column 2, converted to CFM )

x1 = 0.5 ( Environment Factor for Drainage )

x2 = 1 ( Environment Factor for Insulation )

Qe = x1 * x2 * Qe
= 6184 CFM