161629940

Calculation Cover Sheet
Customer CHEVRON NIG. LTD Proj No 10104

Project Title ESCRAVOS PRODUCED WATER DISPOSAL PROJECT Calc No 2
Calculation Title Pipeline (600 HP) Pumps Calculation Note Phase/CTR 4
Elec File Location
'file:///conversion/tmp/scratch/461621598.xls'#$Calculation Cover Sheet
Project File Location Page 1 of 14

Calculation Objective
The purpose of this calculation is to document the Design of Pipeline (600HP) Pumps Foundation for the Dehydration
Facilities.
Calculation Method
[1] Determine the imposed load from the Pumps to the soil and compare with an assumed allowable gross soil bearing
capacity.
[2] Determine the dimensions for the Pumps' Foundation and assess its dynamic performance.
[3] Determine the reinforcemt for the Pumps' Foundation and assess its dynamic performance.
Assumptions
Grade of concrete, fcu = 30 N/mm2, Grade of steel, fy = 410 N/mm2,
Assumed soil bearing capacity= 50 KN/m 2.
Software Used
Title Version Validation (Y / N / N/A)
Excel 97-2003 N/A
References
[1] Basis of Design Report - PWD-PW03-STR-BOD-DAE-000-90001-00
[2] BS 8110 - Part 1: 1997 - Structural use of concrete.
[3] W.H. Mosley and J.H. Bungey - Reinforced Concrete Design, Second edition.
[4] Design of Structures and Foundations for Vibrating Machines, by S. C. Arya, M. O'Neill, G. Pincus, 1978, Gulf Publishing Co.
Chapter 6, Example 2.
[5] Preliminary GA drawing from Sulzer.
[6] CIV-DU-5009-H "Structural Design Criteria"
Conclusions
The results of the analysis show that the foundation dimensions are adequate to support the dead and dynamic loads. The
imposed stress to the soil, the eccentric and natural frequency are acceptable. Nominal reinforcement provided is
adequate.
H01 03-Dec-10 Issued for Design I.Oguntuase G. Mahadeo C. Imuse

E01 08-Nov-10 Issued for Review F. Adeshina G. Mahadeo C. Imuse
D01 11-Oct-10 Issued for IDC F. Adeshina G. Mahadeo C. Imuse
Rev Date Description By Checked Approved
Corporate Base
This Calculation represents the work of DeltaAfrik performed to recognized engineering principles and practices appropriate for the terms of reference provided by DeltaAfrik contractual Customer. This
Calculation is confidential and prepared solely for the use of the Customer. The contents of this Calculation may not be disclosed to or relied upon by any party other than the Customer, and neither DeltaAfrik
, its subconsultants nor their respective employees assume any liability for any reason, including, but not limited to, negligence, to any other party for any information or representation herein..
Corporate Base
Calculation Checklist
Customer CHEVRON NIG. LIMITED Proj No 10104

Elec File Location 'file:///conversion/tmp/scratch/461621598.xls'#$Calculation Cover Sheet

Please check boxes for all applicable items checked or mark as "N/A" if not appropriate:
Calculations:
✘ Calculation number assigned and registered (refer to project numbering system or Document Numbering System
EPP-0040 for format).
✘ Project title shown.
✘ Calculation title shown.
✘ Revision history box complete and signed.
✘ Table of Contents.
✘ Appropriate stamp for preliminary issues.
✘ Calculation objectives (aims) stated.
✘ Calculation method defined or described (including formulae if relevant).
✘ Reference made to text, standard or code. Check version/edition with that required for project.
✘ Source of input data stated (with revision number and date if relevant).
✘ Customer's requirements included/addressed.
✘ Assumptions stated.
✘ Summary of results or conclusions if appropriate.
✘ For software based calculations, reference to software verification if available.
✘ Approach used is appropriate for problem being solved.
✘ Method clear and easy to follow.
✘ Input data correct.
✘ Calculation arithmetically correct OR software previously verified and reference to verification checked.
✘ Calculation result within expected limits.
✘ Calculation tolerances stated if significant.
✘ Units used as required by customer. Unit conversions correctly performed.
✘ Abbreviations correct.
✘ Appropriate cross-references.
✘ Sketches included and clearly labelled, where required.
Appendices included and referenced, as required.
✘ Considered design reviews, Hazop actions, client input, safety and environmental issues, etc.
✘ Document Sign-offs (typed full names of Originator, Checker, Approver; to be initialed beside at sign-off)
✘ Dates in standard format (DD-MMM-YY)
Checking Records:
✘ Checked and annotated copy of calculation filed (use "Check Print" stamp).
✘ Corrections made as required and calculation dated and signed on cover sheet by checker.
Alternative method calculation and/or representative check performed and filed, as required.
Revisions:
Changes clouded.
✘ Revision history block updated.
Calculation re-checked if required.
H01 03-Dec-10 Issued for Design I.Oguntuase G. Mahadeo C. Imuse
E01 08-Nov-10 Issued for Review F. Adeshina G. Mahadeo C. Imuse
D01 11-Oct-10 Issued for IDC F. Adeshina G. Mahadeo C. Imuse
Rev Date Description By Checked Approved
Corporate Base
Calculation is confidential and prepared solely for the use of the Customer. The contents of this Calculation may not be disclosed to or relied upon by any party other than the Customer, and neither
DeltaAfrik , its subconsultants nor their respective employees assume any liability for any reason, including, but not limited to, negligence, to any other party for any information or representation herein..
Corporate Base
Calculation Sheet


Rev Date By Checked Rev Date By Checked Rev Date By Checked
D01 11-Oct-10 F. Adeshina G. Mahadeo E01 08-Nov-10 F. Adeshina G. Mahadeo H01 03-Dec-10 I.Oguntuase G. Mahadeo
Table of Contents
Pages
1.0 Pipeline (600HP) pumps Foundation Design 4
2.0 Selection of Foundation Configuration 4
3.0 Dynamic Analysis 5
4.0 Reinforcement 8
Appendix A Pump Performance Data Sheet 9
Calculation is confidential and prepared solely for the use of the Customer. The contents of this Calculation may not be disclosed to or relied upon by any party other than the Customer, and neither DeltaAfrik , its
subconsultants nor their respective employees assume any liability for any reason, including, but not limited to, negligence, to any other party for any information or representation herein..
Corporate Base
Calculation Sheet

Elec File Location

1.0 PIPELINE (600HP) PUMPS FOUNDATION DESIGN
(A) Machine Data :
C. G. of Pump
Pump Motor c3
X
Weight of Pump (Wp) = 13.4 KN Weight of Motor = 11.6 KN
Operating Speed (f) = 1780 rpm Operating Speed (f) = 1780 rpm
(w) = 186 rad/sec (w) = 186 rad/sec
C.L. of shaft elevation = 100.71 m C.L. of Shaft elevation = 100.71 m
C.O.G of pump/motor elevation = 100.71 m Weight of base plate = 14.0 KN
Y
Total Wt of Equip. (Pump + Motor + Base Plate) = 39.04 KN
(B) Soil Data : C. G. of Pump/Motor

G = Shear Modulus = 40.00 N/mm 2
40000 KN/m2 (Assumed, table 4-8, ref 4)
n = Poisson Ratio = 0.40 Z
Sall = Allowable Net Soil Brg. Cap. = 50.0 KN/m 2
T. O. FDN EL.
g = Soil Density = 20 KN/m3
Di = Internal Damping Ratio = 0.05
Neglected soil cover depth = 0.00 m Grade EL.
b
(C) Concrete Data : 3
gc, Concrete Density 24 KN/m3

a
3
2.0 SELECTION OF FOUNDATION CONFIGURATION :
(A) Trial Size of Foundation
Length of footing, c3 = 3.90 m Grade Elev. = 99.70 m Spring Constant Coefficient :

Width of footing, a3 = 1.60 m T.O. Ftg El. = 100 m a3/c3 = 0.41 For by, bx, bz
Thickness of footing b3 = 1.60 m by = 0.43
bx = 1.01
bz = 2.13
(B) Check Machine & Foundation Wt Ratio :
Wt of Machine = 39.0
Wt of Fdn. = 239.6 Wt Ratio = Fdn. Wt / Machine Wt 6.14 > 3.0 <==> OK !
Total Wt. = 278.7
(C) Locate C.G. of Pump Assembly & Conc. Fdn. :(w.r.t. C.G. of Pump)
ITEM W/(KN) X/(m) WX/(KN) Y/(m) WY/(KN) Z/(m) WZ/(KN)
Pump 13.4 0.00 0.00 0.00 0.00 0.00 0.00

Motor 11.6 0.00 0.00 1.80 20.84 0.00 0.00
Base Plate 14.0 0.00 0.00 0.77 10.80 0.71 9.97
Foundation 239.6 0.05 11.98 0.77 184.50 1.51 362.06
Summation = 278.7 11.98 216.14 372.03
Xo = 0.04 m Yo = 0.78 m Zo= 1.34 m
This Calculation represents the work of DeltaAfrik performed to recognized engineering principles and practices appropriate for the terms of reference provided by DeltaAfrik contractual Customer. This Calculation is confidential and prepared solely for the use of the Customer.
The contents of this Calculation may not be disclosed to or relied upon by any party other than the Customer, and neither DeltaAfrik , its subconsultants nor their respective employees assume any liability for any reason, including, but not limited to, negligence, to any other
party for any information or representation herein..
Corporate Base
Calculation Sheet

Elec File Location

(D) Eccentricity and Check Static Settlement Criteria :
The COG of footing (w.r.t. COG of Pump) @ X = 0.05 m

@ Y = 0.77 m
======> ex = 0.88% ey = 0.29%
dPump = 0.77 m dMotor = 1.03 m
Where : dPump = Distance from COG Ftg to COG Pump in Y - Direction

dMotor = Distance from COG Ftg to COG Motor in Y - Direction
>> The C.G. of Machine Assembly and Foundation is less than

5% of Ftg dimension in X & Y Direction. Foundation is OK
for static differential settlement criteria !
(E) Check Static Soil Bearing :
Wt of Pump Assembly = 39.0 KN

Wt of Fdn. = 239.6 KN
Total = 278.7 KN
50% Net allowable soil bearing = 25.0 KN/m2

Gross soil bearing, P/A = 44.7 KN/m2
Net soil bearing, P/A - g*(soil depth) = 18.7 KN/m2 25.0 KN/m2 OK !
3.0 DYNAMIC ANALYSIS
(A) Mass moment of Inertia For Rocking Iy : w.r.t. bottom of ftg

Iyo : w.r.t. COG of Pump sssembly and conc ftg
Notes: 1. Axis of rotation is @ base of ftg parallel to the shaft.

2. a = Width of conc block (m); b = Height of conc block (m)
ITEM (1) (2) (3) (4) (5) (6) (7)

W/(KN) a b X-Xo Z-Zo W{(X-Xo)2+(Z-Zo)2}/g W(a2+b2)/(12g)
Pump 13.4 0.00 0.00 -0.04 -1.34 2444.5 0.0

Motor 11.6 0.00 0.00 -0.04 -1.34 2105.5 0.0
Base Plate 14.0 0.00 0.00 -0.04 -0.62 559.6 0.0
Foundation 239.6 1.60 1.60 0.01 0.18 757.1 10421.6
Summation = 278.7 5866.6 10421.6
Iyo = (6) + (7) = 16288 kgm2

Iy = Iyo + m H2 = 43342 kgm2
Mass moment of Inertia ratio = Iyo/Iy = 0.376
Corporate Base
Calculation Sheet

Elec File Location

(B) Mass moment of Inertia For Torsion Iq : w.r.t. vertical axis thru COG of the sssembly
Notes: 1. Axis of rotation is vertical through the COG of the assembly
2. a = Width of concrete block (m) ; c = Length of concrete block (m)
ITEM (1) (2) (3) (4) (5) (6) (7)

W/(KN) a/m c/m X-Xo Y-Yo m{(X-Xo)2+(Y-Yo)2}/g m(a2+c2)/(12g)
Pump 13.4 0.00 0.00 -0.04 -0.78 827 0

Motor 11.6 0.00 0.00 -0.04 1.02 1240 0
Base Plate 14.0 0.00 0.00 -0.04 -0.01 3 0
Foundation 239.6 1.60 3.90 0.01 -0.01 2 36170
Summation = 278.7 2072 36170
Iq = (6) + (7) = 38242 kgm2
(C) Vertical Excitation

(1) Equivalent radius (ro) ro = (c3*a3/p) 0.5 = 1.41 m
(2) Mass (m) m = W/g = 28406 kg
(3) Mass ratio (Bz) Bz = (1-n)W/(4gro3) = 0.75
(4) Damping Ratio (Dz) Dz = Dg + Di = 0.92

Where Dg = 0.425*az/(Bz) 0.5 = 0.87 Di = 0.05
effective h = h' = 1.30 m
az = Damping ratio embedment factor = [1 + 1.9(1-n)h'/ro]/nz0.5 = 1.78
nz = Embedment coeff. of spring constant = 1 + 0.6(1-n)h'/ro = 1.33
(5) Spring Coefficient (bz) bz = 2.13
(6) Equivalent Spring Constant (kz) kz = G*bz*nz(c3*a3)0.5/(1-n) = 4.73E+8 N/m
(7) Natural Frequency (fnz) fnz = 60(kz/m) 0.5/ 2p = 1232 rpm
(8) Resonance Frequency (fmr) fmr = fnz/(1-2Dz2) 0.5 = Resonance not possible
(9) Frequency Ratio (R) RPump = foperating/fmr = N/A <==> Resonance not possible
RMotor = foperating/fmr = N/A <==> Resonance not possible
(r) rPump = foperating/fnz = 1.45

rMotor = foperating/fnz = 1.45
(D) Horizontal Excitation :
(1) Equivalent radius (ro) ro = (c3*a3/p)0.5 = 1.41 ft
(2) Mass (m) m = W/g = 28406 kg
(3) Mass ratio (Bx) Bx = (7 - 8n)W/{32(1 - n)gro3} = 0.99
(4) Damping Ratio (Dx) Dx = Dg + Di = 0.87

Where Dg = 0.288*ax /(Bx)0.5= 0.82 Di = 0.05
party for any information
Corporate Baseor representation herein..
Calculation Sheet

Elec File Location
effective h = h' = 1.30

ax = Damping ratio embedment factor = [1 + 1.9(2-n)h'/ro]/nx 0.5 =2.83
nx = Embedment coeff. of spring constant = 1 + 0.55(2-n)h'/ro =1.81
(5) Spring Coefficient (bx) bx = 1.01
(6) Equivalent Spring Constant (kx)

kx = 2(1 + n)G*bx*nx(c3*a3)0.5 = 5.12E+8 N/m
(7) Natural Frequency (fnx) fnx = 60(kx/m) 0.5/ 2p = 1282 rpm
(8) Resonance Frequency(fmr) fmr = fnx/(1-2Dx2) 0.5 = Resonance nnot possible
(9) Frequency Ratio (R) RPump = foperating/fmr = N/A <==> Resonance not possible
RMotor = foperating/fmr = N/A <==> Resonance not possible
(E) Rocking Oscillation :
(1) Equivalent Radius (ro) ro = (c3*a33/(3p)) 0.25 = 1.14 m
(2) Mass Mom of Inertia (Iy) Iy = 43342 kgm2
(3) Mass ratio (By) By = 3(1-n)(Iy)g/{8gro5} = 2.47
(4) Damping Ratio (Dy) Dy = Dg + Di = 0.1

Where Dy = 0.15*ay/{(1+ny*By)(ny*By)0.5} = 0.05 Di = 0.05
effective h = h' = 1.30 m
ay = Damping ratio embedment factor
= {1+ 0.7(1 - n)(h'/ro) + 0.6(2 - n)(h'/ro)3}/ny 0.5 = 1.91
ny = Inertia ratio correction factor (or g) = 1.13 (Adjusted for By)
(5) Spring Coefficient (by) by = 0.431
(6) Equiv Spring Constant (kys) kys = G*by*c3*a32*ny/(1-n) =

6.58E+8 Nm/rad
ny = Embedment coefficient of spring constant
= 1 + 1.2(1 - n)(h'/ro) + 0.2(2 - n)(h'/ro)3 = 2.29
(7) Natural Frequency (fn) fn = 60(kys/Iy)0.5/ (2*p) = 1177 rpm
(8) Resonance Frequency (fmy) fmy = fn/(1 - 2Dy2)0.5 = 1187 rpm
(9) Frequency Ratio (R) RPump = foperating/fmy = 1.5 >1.2 <==> OK !
RMotor = foperating/fmy = 1.5 >1.2 <==> OK !
Corporate Base
Calculation Sheet

Elec File Location
(F) Combined Rocking & Sliding (Coupling):
Ref. : "Foundations for Machines: Analysis and Design"
By: Shamsher Prakash & Vijay K. Puri
(1) Natural Frequency of Sliding wx = 134.2 rad/s
(2) Natural Frequency of Rocking wy = 123.2 rad/s
(3) Coupled Frequencies w1 = 281.3 rad/s = 2687 rpm

w2 = 95.9 rad/s = 916 rpm
(4) Frequency Ratio (R) RPump = foperating/w1 = 0.66 <0.8 <==> OK !

RMotor = foperating/w1 = 0.66 <0.8 <==> OK !
RPump = foperating/w2 = 1.94 >1.2 <==> OK !

RMotor = foperating/w2 = 1.94 >1.2 <==> OK !
(G) Torsional Oscillation :
(1) Equivalent Radius (ro) ro = (c3*a3(c32 + a32)/(6p) 0.25 = 1.56 m
(2) Mass Moment of Inertia (Iq) Iq = 38242 kgm2
(3) Mass ratio (Bq) Bq = Iq*g/{g*(ro)5} = 2.05

where g = 9,81 m/s2
(4) Damping Ratio (Dq) Dq = Dg + Di = 0.15

Where Dg = 0.5/(1+2Bq) = 0.10 Di = 0.05
(5) Geometry Factor N/A
(6) Equivalent Spring Constant (kq) kq = 16G(ro)3/3 = 8.06E+8 Nm/rad
(7) Natural Frequency (fn) fn = 60(kq/Iq)0.5/(2p) = 1386 rpm
(8) Resonance Frequency (fmq) fmq = fn/(1-2Dq2) 0.5 = 1418
(9) Frequency Ratio (R) RPump = foperating/fmq = 1.26 >1.2 <==> OK !

RMotor = foperating/fmq = 1.26 >1.2 <==> OK !
rPump = foperating/fn = 1.28

rMotor = foperating/fn = 1.28
4.0 REINFORCEMENT
Nominal reinforcement percentage = 0.13 %
Cross sectional area of foundation = 2.56 m2
Total reinforcement area = 3328 mm2
Number of Y12 required = 29.45 Provide Y12@150
Corporate Base
Calculation Sheet


Appendix A
PUMP PERFORMANCE DATA SHEET
Calculation is confidential and prepared solely for the use of the Customer. The contents of this Calculation may not be disclosed to or relied upon by any party other than the Customer, and neither DeltaAfrik ,
its subconsultants nor their respective employees assume any liability for any reason, including, but not limited to, negligence, to any other party for any information or representation herein..
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Calculation Cover Sheet

Customer CHEVRON NIG. LTD Proj No 10104

Project File Location Page 1 of 14

H01 03-Dec-10 Issued for Design I.Oguntuase G. Mahadeo C. Imuse

Customer CHEVRON NIG. LIMITED Proj No 10104

Elec File Location 'file:///conversion/tmp/scratch/461621598.xls'#$Calculation Cover Sheet

Project File Location Page 2 of 14

Customer CHEVRON NIG. LTD Proj No 10104

Elec File Location 'file:///conversion/tmp/scratch/461621598.xls'#$Calculation Cover Sheet

Project File Location Page 3 of 14

1.0 Pipeline (600HP) pumps Foundation Design 4

2.0 Selection of Foundation Configuration 4

3.0 Dynamic Analysis 5

Appendix A Pump Performance Data Sheet 9

Customer CHEVRON NIG. LTD Proj No 10104

'file:///conversion/tmp/scratch/461621598.xls'#$Calculation Cover Sheet

1.0 PIPELINE (600HP) PUMPS FOUNDATION DESIGN

(A) Machine Data :

(B) Soil Data : C. G. of Pump/Motor

gc, Concrete Density 24 KN/m3

(A) Trial Size of Foundation

Length of footing, c3 = 3.90 m Grade Elev. = 99.70 m Spring Constant Coefficient :

ITEM W/(KN) X/(m) WX/(KN) Y/(m) WY/(KN) Z/(m) WZ/(KN)

Pump 13.4 0.00 0.00 0.00 0.00 0.00 0.00

Xo = 0.04 m Yo = 0.78 m Zo= 1.34 m

Customer CHEVRON NIG. LTD Proj No 10104

'file:///conversion/tmp/scratch/461621598.xls'#$Calculation Cover Sheet

(D) Eccentricity and Check Static Settlement Criteria :

The COG of footing (w.r.t. COG of Pump) @ X = 0.05 m

dPump = 0.77 m dMotor = 1.03 m

Where : dPump = Distance from COG Ftg to COG Pump in Y - Direction

>> The C.G. of Machine Assembly and Foundation is less than

(E) Check Static Soil Bearing :

Wt of Pump Assembly = 39.0 KN

50% Net allowable soil bearing = 25.0 KN/m2

3.0 DYNAMIC ANALYSIS

(A) Mass moment of Inertia For Rocking Iy : w.r.t. bottom of ftg

Notes: 1. Axis of rotation is @ base of ftg parallel to the shaft.

ITEM (1) (2) (3) (4) (5) (6) (7)

Pump 13.4 0.00 0.00 -0.04 -1.34 2444.5 0.0

Iyo = (6) + (7) = 16288 kgm2

Customer CHEVRON NIG. LTD Proj No 10104

'file:///conversion/tmp/scratch/461621598.xls'#$Calculation Cover Sheet

ITEM (1) (2) (3) (4) (5) (6) (7)

Pump 13.4 0.00 0.00 -0.04 -0.78 827 0

Iq = (6) + (7) = 38242 kgm2

(C) Vertical Excitation

(2) Mass (m) m = W/g = 28406 kg

(3) Mass ratio (Bz) Bz = (1-n)W/(4gro3) = 0.75

(4) Damping Ratio (Dz) Dz = Dg + Di = 0.92

(5) Spring Coefficient (bz) bz = 2.13

(6) Equivalent Spring Constant (kz) kz = G*bz*nz(c3*a3)0.5/(1-n) = 4.73E+8 N/m

(7) Natural Frequency (fnz) fnz = 60(kz/m) 0.5/ 2p = 1232 rpm

(r) rPump = foperating/fnz = 1.45

(D) Horizontal Excitation :

(1) Equivalent radius (ro) ro = (c3*a3/p)0.5 = 1.41 ft

(2) Mass (m) m = W/g = 28406 kg

(3) Mass ratio (Bx) Bx = (7 - 8n)W/{32(1 - n)gro3} = 0.99

(4) Damping Ratio (Dx) Dx = Dg + Di = 0.87

Customer CHEVRON NIG. LTD Proj No 10104

effective h = h' = 1.30

(5) Spring Coefficient (bx) bx = 1.01

(6) Equivalent Spring Constant (kx)

(6) Equivalent Spring Constant (kz) kz = Gbznz(c3*a3)0.5/(1-n) = 4.73E+8 N/m

(6) Equiv Spring Constant (kys) kys = Gbyc3a32ny/(1-n) =

(3) Mass ratio (Bq) Bq = Iqg/{g(ro)5} = 2.05