Doc. No.

: 1009-00-PP-CAL-2002 Rev :0

WALL THICKNESS CALCULATION FOR

Date : 26/01/20
NAMBOR-GOLAGHAT-NUMALIGARH GAS PIPELINE PROJECT
Page : 1 of 4
6″ NATURAL GAS PIPELINE
1. INPUT
Design Factor = 0.60 0.50 0.40
Design Code = ASME B 31.8 ASME B 31.8 ASME B 31.8
Fluid Transporated = GAS GAS GAS
Pipeline Installation = Buried Buried Buried
Internal Design pressure of pipeline P = 4.90 4.90 4.90 MPa
Pipeline Rating # = 300 300 300
Pipeline OD D = 168.30 168.30 168.30 mm
Corrosion Allowance CA = 0.50 0.50 0.50 mm
Pipe Manufacturing type = SMLS SMLS SMLS
Longitudinal Joint Factor E = 1.00 1.00 1.00 Table 841.1.7-1 of ASME B 31.8

Line Pipe Material = API 5L GR B API 5L GR B API 5L GR B

Specified Min. Yield Strength(SMYS) S = 245.00 245.00 245.00 MPa (for API 5L X70 Grade)

Location Class = Class-2 Class-3 Class-4

Temperature Derating Factor T = 1.00 1.00 1.00 Table 841.1.8-1 of ASME B 31.8

Modulus of elasticity of steel Es = 200000.00 200000.00 200000.00 MPa Table 832.5 of ASME B 31.8

Temperature at the time of installation T1 = 21.00 21.00 21.00 °C

Design Temperature T2 = 65.00 65.00 65.00 °C
Hydrotest Temperature T3 = 35.00 35.00 35.00 °C
Hydrotest Factor (based on SMYS) Fh = 0.95 0.95 0.95
Linear coefficient of thermal expansion a = 0.00001170 0.00001170 0.00001170 mm/mm/°C
Poisson's Ratio n = 0.30 0.30 0.30
Density of Water ρW = 1000.00 1000.00 1000.00 kg/m3
Maximum Water Depth Hw = 25.00 25.00 25.00 m
Acc. Due to gravity g = 9.81 9.81 9.81 m/s2
Collapse factor fP = 0.70 0.70 0.70 m/s2
Length of Pipe (For Tensile Criteria) L = 12.00 12.00 12.00 m
3LPE Coating Thickness Tc = 3.20 3.20 3.20 mm
Density of 3LPE Coating Thickness ρc = 1400.00 1400.00 1400.00 kg/m3
Density of Steel Pipe ρs = 7850.00 7850.00 7850.00 kg/m3
Static friction co-efficient (For tensile Load) fs = 0.60 0.60 0.60
Extenal Force R = 0.00 0.00 0.00 N

2. CALCULATION
2.1 WALL THICKNESS CALCULATION
Design Factor F = 0.60 0.50 0.40

Minimum Nominal Wall Thickness

tn =( P*D)/(2*S*E*F*T) tn = 2.81 3.37 4.21 mm (ASME B31.8, clause 841)

Wall Thickness after Adding

Corrosion Allowance tnc =tn+CA tnc = 3.31 3.87 4.71 mm

Selected Wall Thickness ts = 6.40 6.40 6.40 mm

Diameter/ Thickness Ratio (D/ts) = 26.30 26.30 26.30 mm

Diameter/ Thickness Ratio (D/ts) Check = PASS PASS PASS mm

(D/ts) <=100
2.2 STRESSESS CALCULATION (INTERNAL PRESSURE CRITERIA)

2.2.1 A) HOOP STRESS CALCULATION

Hoop Stress at Corroded Thickness
SH=PD/2 (ts-CA) SH = 69.89 69.89 69.89 MPa (ASME B31.8, clause 841)

% of Hoop Stress of SMYS = 28.53 28.53 28.53 %

Allowable Hoop Stress SHA = 147.00 122.50 98.00 MPa

SHA=F*E*T*S
Stress check, SH<=SHA = PASS PASS PASS
 Doc. No.: 1009-00-PP-CAL-2002 Rev :0

TITLE: WALL THICKNESS CALCULATION FOR

Date : 26/01/20
DAHEJ-BHADBHUT PIPELINE PROJECT
Page : 2 of 4
6″ NATURAL GAS PIPELINE
2.2.2 B) LONGITUDINAL STRESS CALCULATION
2.2.2.1 Longitudinal Stress due to Internal Pressure SP = 20.97 20.97 20.97 MPa (ASME B31.8, clause 833.2)

SP=0.3*SH

2.2.2.2 Longitudinal Stress due to Thermal ExpansionST = -102.96 -102.96 -102.96 MPa (ASME B31.8, clause 833.2)

ST=E*α*(T1-T2)

2.2.2.3 Nominal Bending Stress for Straight Pipe SB = 0.00 0.00 0.00 MPa (ASME B31.8, clause 833.2)

SB=M/Z

Pipe Cross sectional Area Ac = 0.00 0.00 0.00 m2 (ASME B31.8, clause 833.2)

2.2.2.4 Axial Stress SX = 0.00 0.00 0.00 MPa (ASME B31.8, clause 833.2)
SX=R/AC

2.2.2.5 Net Longitudinal Stress SL = -81.99 -81.99 -81.99 MPa (ASME B31.8, clause 833.3)

SL=SP+ST+SB+SX

Calculated Longitudinal Stress (Absolute) SL = 81.99 81.99 81.99 MPa From Sr no 2.1 above

Allowable Longitudinal Stress SLA = 220.50 220.50 220.50 MPa

SLA=0.9*E*T*S
Code check, SL<=SLA = PASS PASS PASS

2.2.3 C) EQUILVALENT STRESS CALCULATION

2.2.3.1 Combined Stress (Von Mises Theory) SE1 = 131.67 131.67 131.67 MPa (ASME B31.8, clause 833.4)
SE1=(SL² - SL*SH + SH²)^0.5

2.2.3.2 Combined Stress (Max Shear Stress Theory) SE2 = 151.88 151.88 151.88 MPa (ASME B31.8, clause 833.4)

SE2= |SH-SL|
2.2.3.2 Maximum of Combined Stress (SE1 or SE2) SE = 151.88 151.88 151.88 MPa (ASME B31.8, clause 833.4)
SE= Max of SE1 & SE2

Allowable Equivalent Stress SEA = 220.50 220.50 220.50 MPa

SEA=0.9*E*T*S
Code Stress check, SE<=SEA = PASS PASS PASS
2.3 STRESSESS CALCULATION (HYDROTEST PRESSURE CRITERIA)

Flange Rating Pressure as per MSS SP 44 Pf = 5.10 5.10 5.10 MPa

A) Hydrostatic Test Pressure as per Ph1 = 7.65 7.65 7.65 MPa Value -1
Flange rating Ph1=1.5*Pf

B) Hydrostatic Test Factor (as per ASME B 31.8) Fhp = 1.25 1.50 1.50 MPa
(Based on Design Pressure )
Hydrostatic Test Pressure as per Ph2 = 6.13 7.35 7.35 MPa Value -2
ASME B 31.8, Ph2= Fhp *P
C) Hydrostatic Stength Test Pressure Ph3 = 17.70 17.70 17.70 MPa Value -3
Based on SMYS (Ph3= 2*ts*S*Fh*E*T/D)

D) Selected Hydrostatic Test Pressure Ph = 7.65 7.65 7.65 MPa

(Ph=Greater among Ph2 & Ph3 but not more than Ph1)

2.3.1 A) HOOP STRESS CALCULATION

Hoop Stress at Corroded Thickness
SHh=PhD/2 (ts-CA) SHh = 109.16 109.16 109.16 MPa (ASME B31.8, clause 841)

% of Hoop Stress of SMYS = 44.55 44.55 44.55 %

2.3.2 B) LONGITUDINAL STRESS CALCULATION

2.3.2.1 Longitudinal Stress due to Internal Pressure SPh = 32.75 32.75 32.75 MPa (ASME B31.8, clause 833.2)
SPh=0.3*SHh
2.3.2.2 Longitudinal Stress due to Thermal ExpansionSTh = -32.76 -32.76 -32.76 MPa (ASME B31.8, clause 833.2)
STh=E*α*(T1-T3)
 Doc. No.: 1009-00-PP-CAL-2002 Rev :0

TITLE: WALL THICKNESS CALCULATION FOR

Date : 26/01/20
DAHEJ-BHADBHUT PIPELINE PROJECT
Page : 3 of 4
6″ NATURAL GAS PIPELINE

2.3.2.3 Nominal Bending Stress for Straight Pipe SBh = 0.00 0.00 0.00 MPa (ASME B31.8, clause 833.2)
SBh=M/Z

2.3.2.4 Pipe Cross sectional Area Ac = 0.00 0.00 0.00 m2 (ASME B31.8, clause 833.2)

Axial Stress SXh = 0.00 0.00 0.00 MPa (ASME B31.8, clause 833.2)
SXh=R/Ac

2.3.2.5 Net Longitudinal Stress SLh = -0.01 -0.01 -0.01 MPa (ASME B31.8, clause 833.3)
SLh=SPh+STh+SBh+SXh
Allowable Longitudinal Stress SLhA = 220.50 220.50 220.50 MPa
SLhA=0.9*E*T*S
Code check, SLh<=SLhA = PASS PASS PASS
2.3.3 C) EQUILVALENT STRESS CALCULATION

2.3.3.1 Combined Stress (Von Mises Theory) SEh1 = 109.16 109.16 109.16 MPa (ASME B31.8, clause 833.4)
SEh1=(SLh² - SLh*SHh + SHh²)^0.5

2.3.3.2 Combined Stress (Max Shear Stress Theory) SEh2 = 109.17 109.17 109.17 MPa (ASME B31.8, clause 833.4)

SEh2= |SHh-SLh|

2.3.3.2 Maximum of Combined Stress (SE1 or SE2) SEh = 109.17 109.17 109.17 MPa (ASME B31.8, clause 833.4)
SEh= Max of SEh1 & SEh2
Allowable Equivalent Stress SEhA = 220.50 220.50 220.50 MPa
SEhA=0.9*E*T*S
Code check, SEh<=SEhA = PASS PASS PASS

2.4 ELASTIC BEND RADIUS CALCULATION

2.4.1 Allowable Equivalent Stress SEA = 220.50 220.50 220.50 MPa

SEA=0.9 *E*T*S

2.4.1 Stress Available for Bending SBA = 68.62 68.62 68.62 MPa
SBA=SEA-SE

2.4.1 Min Bending Radius RB = 245.27 245.27 245.27 m

RB=D*ES/2*SBA

2.4.1 Selected Bending Radius RBs = 300.00 300.00 300.00 m

2.4 TENSILE LOAD CRITERIA

2.4.1 Inside Diameter of Pipe Di = 155.50 155.50 155.50 mm

Di=D-2*ts

2.4.1 Overall Outer Diameter of Pipe Do = 174.70 174.70 174.70 mm

Do=D+2*Tc

2.4.1 Area of Pipe Ap = 6.59 6.59 6.59 m2

Ap=Do*L* 3.14/1000

2.4.1 Weight per unit length W = 27.97 27.97 27.97 kg/m

W= (3.14/ 4)*[(D2-Di2)*ρs +(Do2-D2)*ρc]

2.4.1 Pulling Stress SPU = 0.0003 0.0003 0.0003 MPa

SPU=(fs*L*W)/Ap

2.4.1 Bending Stress Sb = 56.1000 56.1000 56.1000 MPa

Sb=Es*D*/ 2* RB
2.4.1 Combined Longitudinal Stress (Sc) SPU+Sb = 56.1003 56.1003 56.1003 MPa

Allowable Longitudinal Stress SLA = 220.50 220.50 220.50 MPa

SLA=0.9*E*T*S
Code check, SC<=SLA = PASS PASS PASS
 Doc. No.: 1009-00-PP-CAL-2002 Rev :0

TITLE: WALL THICKNESS CALCULATION FOR

Date : 26/01/20
DAHEJ-BHADBHUT PIPELINE PROJECT
Page : 3 of 4
6″ NATURAL GAS PIPELINE

2.5 COLLASPE CRITERIA

2.5.1 External pressure at max. water depth PWO = 0.25 0.25 0.25 MPa
PWO=ρw *Hw * g

2.5.2 External collapse pressure on pipe PC2 = 0.35 0.35 0.35 MPa
PC2=(Pwo-Pi)/fp

2.5.3 Yield pressure at Collaspe Py = 18.63 18.63 18.63 MPa

Py=2*S/(D/t)

2.5.4 Elastic collapse pressure Pe = 24.17 24.17 24.17 MPa

Pe=2*Es*(ts/D)³/(1-ν²)

2.5.4 Collapse pressure of Pipe PC1 = 14.76 14.76 14.76 MPa

PC1=Py*Pe/(Py²+Pe²)½

Stress check, PC2<=PC1 = PASS PASS PASS

 RESULT SUMMARY

DESIGN RATIO
DESCRIPTION TYPE OF CHECK CALCULATED ALLOWABLE
FACTOR CHECK

0.6 26.30 100 PASS

D/ts RATIO D/ts 0.5 26.30 100 PASS

0.4 26.30 100 PASS

DESIGN CALCULATED ALLOWABLE STRESS

DESCRIPTION TYPE OF CHECK
FACTOR (Mpa) (Mpa) CHECK

0.6 69.89 147.00 PASS

HOOP STRESS 0.5 69.89 122.50 PASS

0.4 69.89 98.00 PASS

0.6 81.99 220.50 PASS

INTERNAL PRESSURE TOTAL LONGITUDINAL
0.5 81.99 220.50 PASS
CRITERIA STRESS
0.4 81.99 220.50 PASS

0.6 151.88 220.50 PASS

EQUIVALENT STRESS 0.5 151.88 220.50 PASS

0.4 151.88 220.50 PASS

0.6 -0.01 220.50 PASS

TOTAL LONGITUDINAL
0.5 -0.01 220.50 PASS
STRESS
0.4 -0.01 220.50 PASS
HYDROTEST PRESSURE
CRITERIA
0.6 109.17 220.50 PASS

EQUIVALENT STRESS 0.5 109.17 220.50 PASS

0.4 109.17 220.50 PASS

0.6 56.10 220.50 PASS

TENSIL LOAD CRITERIA PULLING +BENDING STRESS 0.5 56.10 220.50 PASS

0.4 56.10 220.50 PASS

0.6 0.35 14.76 PASS

EXTERNAL COLLAPSE
COLLASPE CRITERIA 0.5 0.35 14.76 PASS
PRESSURE
0.4 0.35 14.76 PASS