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Installation:
In this section, physical dimensions of the device, panel mounting, electrical wiring,
module mounting in the device, physical and electrical installation of the device to the system are
explained.
In this section, user interface of the device, how to access to the parameters, description
of parameters are explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
c This symbol is used for safety warnings. User must pay attention to these
warnings.
a
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
i This symbol is used to determine the important notes about functions and usage of
the device.
2.INSTALLATION......................................................................................................... Page 7
2.1 GENERAL DESCRIPTION
2.2 DIMENSIONS
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
8.OTHER INFORMATIONS..........................................................................................Page 48
Application Fields
Package machines,
Quality Control rollers,
Filling Systems,
Tool Benchs,
Measuring Dimension and Control Automation,
In Cutting and Processing machine of glass, plastic, marble, sheet, iron and fabric
Building Automation.
Production bands
EZM-4430
Standart
230 V V 50/60Hz Supply Voltage
Optional Supply Input Input
115V V 50/60Hz, 24V V 50/60Hz
24 V Z
Switch
Proximity Sensor(NPN,PNP) Counting Inputs
Optic Sensor (Ch A, Ch B)
Encoder
Switch
Proximity Sensor
Sensor Voltage (NPN,PNP)
Output Optic Sensor
Encoder
Standart
Output Control Output(Relay)
c
V Symbol means Vac
Z Symbol means Vdc
W Symbol means Vac and Vdc
can be applied.
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
c
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
OP
EZM
-44 30
O2
Device Label
SV
S2
Coun
ter
P SET
RES
ET
Front Panel
IP65 protection
Panel surface
(maximum thickness 15 mm / 0.59 inch)
2.2 Dimensions
EZM-4430
OP
48 mm / 1.89 inch
O2
SV
S2
Counter
SET RESET
P
48 mm / 1.89 inch
11.1 ± 1 mm / 0.43 inch 84 mm / 3.31 inch
Operating Conditions
Operating Temperature : 0 to 50 °C
Altitude : Up to 2000m.
c
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
P SET
RES
ET
During installation into a metal panel, care should be taken to avoid injury from
c
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
10
1 2
The unit is designed for panel
mounting.
SV
2- Insert the mounting clamps to the
S2
holes that located top and bottom
Coun
sides of device and screw up the
ter
fixing screws until the unit
P SET
RES
completely immobile within the
ET
panel
c
Montage of the unit to a system must be done with it’s own fixing clamps. Do not
do the montage of the device with inappropriate fixing clamps. Be sure that
device will not fall while doing the montage.
c
Before starting to remove the unit from panel, power off the unit and the related
system.
SV
and bottom fixing sockets.
S2
11
c
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being controlled,
and/or personal injury. It is your responsibility, as the installer, to ensure that
the configuration is correct.
Parameters of the device has factory default values. These parameters must be
set according to the system’s needs.
c
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
c
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
c Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
Torque
0,5Nm
a
Screw driver
0,8 x3mm
12
c
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel injury.
Sensor
Supply Voltage Count Inputs
Max 50mA
PAUSE
RESET
NOTE-1
12 V Z
0VZ
Ch B
Ch A
1 2 3 4 5 6
cY
P/N : EZM-4430
5A@250VV
NO C NC
10 11 12 13 14
a
NOTE-1 : Sensor supply voltage: 12VZ ± 40%, 50 mA maximum with short circuit
protection
13
8 9 10 11 12 13 14
NO C NC
N L
5A@250VV 230V V -%15;+%10
50/60Hz -1.5VA
c aY P/N : EZM-4430
Max.50mA
12 V Z
0VZ
Pause
Reset
Ch-A
Ch-B
1 2 3 4 5 6 7
14
Y Y
Note-1
Note-1
Fuse
Fuse
N aL N a L Note-2
13 14 13 14
External
Note-3
External
Note-3
Fuse Fuse
(1 A V T) (1 A V T)
Power Power
Supply Supply
Switch Switch
c c
Supply Voltage Supply Voltage
115VV, 230 V V 24V V (-%15;+%10) 50/60Hz
(-%15;+%10) 50/60 Hz or 24VZ (-%15;+%10)
Note-1 :
There is internal 33 R W fusible flameproof resistor in 115V V 50/60 Hz and 230VV 50/60 Hz
There is internal 4R7 W fusible flameproof resistor in 24V V 50/60Hz
Note-2 : “L” is “+”, “N” is “-” for 24VZ supply voltage.
Note-3 : External fuse is recommended
c
Make sure that the power supply voltage is the same indicated on the
instrument.
Switch on the power supply only after that all the electrical connections have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
c There is no power supply switch on the device. So a power supply switch must
be added to the supply voltage input. In accordance with the safety regulations,
the power supply switch shall bring the identification of the relevant
instrument. Power supply switch shall be easily accessible by the user.
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
15
PROX. PROX.
PNP PNP
Switch
Switch
1 2 3 4 5 6
PAUSE
RESET
0VZ
Max. 50mA
ChA
ChB
12 V Z
NOTE-1
PROX. PROX.
NPN NPN
Switch
Switch
1 2 3 4 5 6
PAUSE
RESET
0VZ
Max. 50mA
ChA
ChB
12 V Z
NOTE-1
NOTE-1 : Sensor supply voltage: 12VZ ± 40%, 50 mA maximum with short circuit
protection
16
INCREMENTAL ENCODER
10 to 30V Z
Switch
Switch
1 2 3 4 5 6
PAUSE
RESET
0VZ
Max. 50mA
ChA
ChB
12 V Z
NOTE-1
INCREMENTAL ENCODER
10 to 30V Z
Switch
Switch
1 2 3 4 5 6
PAUSE
RESET
0VZ
Max. 50mA
ChA
ChB
12 V Z
NOTE-1
NOTE-1 : Sensor supply voltage: 12VZ ± 40%, 50 mA maximum with short circuit
protection
17
Switch
Switch
Switch
Switch
1 2 3 4 5 6
PAUSE
RESET
0VZ
Max. 50mA
ChA
ChB
12 V Z
NOTE-1
Switch
Switch
1 2 3 4 5 6
PAUSE
RESET
0VZ
Max. 50mA
ChA
ChB
12 V Z
NOTE-1
NOTE-1 : Sensor supply voltage: 12VZ ± 40%, 50 mA maximum with short circuit
protection
18
L N
5A V T Fuse
C
11
NC
12 Last Control
Element
(Contactor)
NO 10
c
Fuse
Load
2000V V 10 10 2000V V
11 Relay Outout 11
12 12
2000V V
12V Z Sensor
1 1
Supply Voltage
2000V V 3 3
4 4
Digital Inputs
5 5
6 6
19
EZM-4430
OP
Displays Actual Value
and Name of Program
O2 Parameter
Led indication of output SV
is active Displays SET and
S2
Parameter Value
Counter
Led indication of SET
Value
SET RESET
P
PROG Button is
Used for accessing to the ENTER Button is used for
Program Parameters saving all changes to
memory and accessing to
the parameters.
20
EZM-4430
OP
O2
SV
S2
Counter
“ rEu” Þ Revision Revision number
SET RESET
P
EZM-4430 EZM-4430
O1 O1
O2 O2
SV SV
S2 S2
Counter Counter
c If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
21
O1
Operation O1
SET Screen
Screen
O2 O2
SV SV
S2 S2
Counter Counter
O1
SET Screen O1
SET Screen
O2 O2
SV SV 4th digit of
SET value
S2 S2
starts to
Counter Counter flash.
5th digit of SET value starts Press Shift button again. Increase the flashing
to flash. value with increment
button.
O1
SET Screen O1
Operation
Screen
O2 O2
SV SV
S2 S2
Counter Counter
22
OP
Operation O1
Operation
Screen Screen
O2 O2
SV SV
S2 S2
Counter Counter
23
O1
Operation O1
Password Screen
Screen
O2 O2 The most
SV S1 significant digit
of the parameter
S2 S2
(4th digit for this
Counter Counter parameter)
flashes.
SET RESET SET RESET
P P
Enter password
When PROG button is pressed, password must with shift and
be entered to access the program parameters increment button
O1 O1
Input types and
functions
O2 O2
S1 S1
The most
significant digit
S2 S2
of the parameter
Counter Counter (1st digit for this
parameter)
flashes.
SET RESET SET RESET
P P
You can change
Press Enter Button to the parameter
Press Enter with INCREMENT
confirm password Button button, save it to
the memory and
pass to the next
parameter with
ENTER button.
The most significant digit of O1
Filter time for Ch-A and
the parameter (2nd digit for Ch-B Input
O2
this parameter) flashes.
S1
You can change the
S2
parameter with
INCREMENT button,
Counter save it to the memory and
Press PROG button to exit pass to the next
from programming section SET RESET
parameter with ENTER
P button.
without saving this
parameter.
Press Enter Button
24
25
26
27
O2 O2
SV S1
S2 S2
Counter Counter
28
Ch-A
Pause
Start
Value on Value = 0 1 2 3 4
the Screen
Ch-A
Pause
Start
Value on Value = 8 7 6 5 4
the Screen
Ch-A
Ch-B
Start
Value on Value = 0 1 2 3 2 1 2 3 Counting to
the Screen upwards
Start
Value on Value = 8 7 6 5 6 7 6 5 Counting to
the Screen downwards
29
Ch-A
Ch-B
Start
Value on Value = 0 1 2 3 4 5 6 7 Counting to
the Screen upwards
Start
Value on Value = 8 7 6 5 4 3 2 1 Counting to
the Screen downwards
Ch-A
UP DOWN UP
Ch-B
Start
Value on Value = 0 1 2 1 0 1 Counting to
the Screen upwards
Start Counting to
Value on Value = 8 7 6 7 8 7 downwards
the Screen
30
Encoder is travelling
Ch-A
in the Reverse Direction
Encoder is travelling Ch-A
in the Forward Direction
Ch-B
Ch-B
6 7 8 9 10 11 12 13 14 15 16
Start Counting to
Value upwards
Value = 5 6 7 8 9 10 11 12 13 14 15 16 17
on the
Screen 16 15 14 13 12 11 10 9 8 7 6
Counting to
Value Start
downwards
on the Value = 17 16 15 14 13 12 11 10 9 8 7 6 5
Screen
31
Direction of Counting
32
Manual Reset-1.
Device continues to count till manual reset is applied.
(Output PulseTime is not considered)
Set
Reset Offset
Output = Or
=
When count value reaches the Set Value, Output Position is changed.
Counting process continues over the SET value. Output Pulse Time is
not considered. Process counts, until manual reset happens. When
Manual Reset happens, count value becomes Reset Offset value.
Set
Reset Offset
Output = Or
=
33
Set
Reset Offset
Output = Or
=
When count value reaches the Set Value, Output Position is changed.
Counting process is not continue over the SET value. Output Pulse Time
is not considered. Process counts, until manual reset happens. When
Manual Reset happens, count value becomes Reset Offset value.
Set
Reset Offset
Output = Or
=
34
Set
Reset Offset
Output =
Output =
Set
Reset Offset
Output =
Output
=
When count value reaches the 0 Value, Output Position is changed. If
Output Pulse time is not 0, then Output Position is changed
at the end of the Pulse time. If = ,then Output Position
has not change until Manual Reset happens. Counting process
continues under the 0 value.
When Manual Reset happens; if = , then count
value becomes SETvalue, if = , then count value
becomes Reset Offset value.
35
Set
Reset Offset
Output =
Output =
When count value reaches the Set Value, Output Position is changed.
Actual value is reset automatically. Counting starts upcounting from 0
value. If Output Pulse time is not 0, then Output Position is
changed at the end of the Pulse time. If Pulse time =
then Output Position has not changed until Manuel Reset happens.
When Manual Reset happens, count value becomes Reset Offset
value.
Set
Reset Offset
Output =
Output
=
When count value reaches the 0 Value, Output Position is changed.
Actual value is reset automatically. Counting starts downcounting from
Set value. If Output Pulse time is not 0, then Output Position
is changed at the end of the Pulse time. If Pulse time =
then Output Position has not changed until Manuel Reset happens.
When Manual Reset happens; if = , then count
value becomes SETvalue, if = , then count value
becomes Reset Offset value.
36
Set
Reset Offset
Output =
Reset
Set
Reset Offset
Output =
When count value reaches the Set Value, Output Position is changed. If
Output Pulse time is not 0, then Output Position is changed
the old position at the end of the Pulse time. Actual value is reset and
counting starts from 0 value at the end of the Output Pulse time.
If output pulse time = then, output position has not
change until Manual Reset happens. Actual counting value stops at SET
value. Counting process is not continue over the SET value.
When Manual Reset happens, count value becomes Reset Offset
value.
37
Set
Reset Offset
Output =
Reset
Set
Reset Offset
Output =
38
Set
Reset Offset
Output
=
Reset
Set
Reset Offset
Output =
When count value reaches the SET Value, Output Position is changed.
If Output Pulse time is not 0, then Output Position is changed
the old position at the end of the Pulse time. Count value starts counting
from 0 value. But SET value is observed in actual value display. Real
counting value is shown on Actual value screen at the end of the Output
pulse time. If = ,then output position has not changed
until Manual Reset happens. Counting process has not continue over
SET value.
When Manual Reset happens, count value becomes Reset Offset
value.
39
Set
Reset Offset
Output =
Reset
Set
Reset Offset
Output =
40
Set
Reset Offset
Output =
Reset
Set
Reset Offset
Output =
When count value reaches the SET Value, Output Position is changed.
If Output Pulse time is not 0, then Output Position is changed
at the end of the Pulse time. Counting continue over SET value.
Counting value becomes 0 and output position becomes old position. If
output pulse time = ,then output position has not
change until Manual Reset happens.
When Manual Reset happens, count value becomes Reset Offset
value.
41
Set
Reset Offset
Output =
Reset
Set
Reset Offset
Output =
42
Set
Reset Offset
Output
= Or
=
If count value equal or greater than SET value, then output becomes
active. If count value less than SET value, then output becomes inactive.
is not considered. Counting process continues over the Set
value.
When Manual Reset happens, count value becomes Reset Offset
value.
Set
Reset Offset
Output = Or
=
If count value is equal or less than value, then output
becomes active. If count value greater than value, then
output becomes inactive. Output Pulse time is not
considered.
When Manual Reset happens; if = , then count
value becomes SETvalue, if = , then count value
becomes Reset Offset value.
43
No point
Data Record
44
Reset Offset
Program Password
45
1-If the password is not 0, user can access to the parameters without entering the password
and by pressing ENTER button.
User can see all parameters except for programming password parameter but user
can not do any change in the program parameters. If password is entered for accessing to the
parameters correctly, most significant digit of the parameter flashes. But if the password is not
entered, flashing of the most significant digit is not realised.
O1
Operation O1
Password Screen
Screen
O2 O2
SV S1 The most
significant digit
S2 S2 of the parameter
Counter Counter (4th digit for this
parameter)
flashes.
SET RESET SET RESET
P P
Press ENTER
When PROG button is pressed, button without
password entering screen will entering the
appear. password.
O1
Input Types
and Functions
O2
S1
No digit flashes
S2
Counter
By pressing ENTER
button, user can see all
SET RESET
P parameters except for
program password
S1
S2
Counter
Press PROG button to exit Continue to press ENTER
from programming mode. button for scanning the
P
SET RESET parameters.
46
O2 O2
SV S1
S2 S2
Counter Counter
SET RESET
P
SET RESET
P
7. Specifications
Device Type : Programmable Counter
Housing & Mounting : 48mm x 48mm x 87.5 DIN Size 43700 plastic housing for
panel mounting. Panel cut-out is 46x46mm
Protection Class : IP65 at front, IP20 at rear.
Weight : Approximately 0.21 Kg.
Environmental Ratings : Standard, indoor at an altitude of less than 2000 meters
with none condensing humidity
Storage / Operating Temperature: -40 oC to +85 oC / 0 oC to +50 oC
Storage / Operating Humidity : 90 % max. (None condensing)
47
8. Other Informations
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Þ.
Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Thank you very much for your preference to use Emko Elektronik
Your Technology Partner Products.
www.emkoelektronik.com.tr
48