CHAINWHEELS

Bielefeld
Kamener Kreuz A33

A44 A44

CONVEYOR CHAINS
Dortmund
A1

B7

Hagen A46
Meschede Olsberg

Eslohe
Altenilpe
B55
B511 Bad
Fredeburg
A45

ROLLER CHAINS
B236

B55 B236

Olpe
Köln
Frankfurt

AUFT GmbH / AUFT EXPORT GmbH

Altenilpe 16 • 57392 Schmallenberg Altenilpe 16 • 57392 Schmallenberg

TELEFON +49 (0) 2971 310 99 11 TELEFON +49 (0) 2971 310 99 10
FAX +49 (0) 2971 310 99 19 FAX +49 (0) 2971 310 99 19
E-MAIL uvallentin@auft.de E-MAIL fgoeddecke@auft-export.de ROLLER CHAINS
INTERNET www.auft.de INTERNET www.auft-export.de
CONVEYOR CHAINS
Tschechien 9163 Unterbergen 12 CHAINWHEELS
TELEFON +420 558 847 004 TELEFON +43 (0) 4227 202 95
MOBIL +420 603 342 468 FAX +43 (0) 4227 301 59
E-MAIL pgajdos@auft-export.de E-MAIL fogris@auft-export.de
LEGEND OF LETTER

a – distance between axles A1 – distance of axles for conveyor P – engine output

a1 – distance of attachment holes A2 – distance of buckets Pk – corrected engine output
a2 – centre chain – B – length of angle RA – centre chain – outer edge scraper
centre hole of angle B1 – width of scrapers Q – weigth of transported material
a3 – centre chain – BF – width of conveyor fluting QL – conveyor capacity (continuous)
centre hole of attachment Bg – maximum bore diameter QU – conveyor capacity (interuppted)
a4 – centre chain – Bk – minimum bore diameter T – dimension of beam
centre hole of scraper C – material friction coefficient T1 – dimension of beam
b1 – inner width D – diameter of attachment hole W1 – centre chain – outer edge of angle
b2 – width of inner link of special link plates α – angle of elevation
b3 – inner width outer link D1 – diameter of through bore hole β1 – filling level
d – attachment hole - Ø Da – outer - Ø β2 – filling level
d1 – pin - Ø Df – root circle - Ø γF – weight of bulk material
d2 – bush - Ø Dg – clutch bell housing - Ø γ – safety factor
d3 – roller - Ø Dk – collar - Ø μ – friction factor
d4 – idler roller - Ø Dl – Ø – of applied chain
d5 – flanged roller - Ø Dn – hub - Ø
d6 – inner hollow pin - Ø Do – pitch circle - Ø
d7 – socket of pin or bush - Ø E – distance of coupling
e – centre distance of multiplex E1 – distance
chain E2 – distance
e1 – distance F – chain tension
f – bearing area F1 – dimension across riveted pin
h – height of link plate F2 – dimension across one side removable pin
h1 – height of special link plate F3 – dimension across both side
h2 – height of special link plate removable pin
hk – chain slack F4 – dimension across extended pin
i – transmission ratio FB – breaking load
k1 – correction value conveyor chain FBh – breaking load for hollow pin chain
k2 – correction value chain FF – conveyor tension
drive coupling FP – test load
n – number of rotation FS – tension load
p – pitch H – centre chain to top side of angle
p1 – special pitch HF – heigth of conveyor fluting
pr – calculated pressure on I – capacity of buckets
bearing area K – length of scraper
pzul. – allowable pressure on K1-K9 – indication of angle and attachment
bearing area L1-L9 – indication of angle and attachment
q – weight La – linear dimension (outer)
qF – chain weight of conveyor Lg – length of housing
r – radius Li – linear dimension (inner)
s – link plate thickness Lk – coupling length
s1 – inner link plate thickness Ln – length of hube
s2 – outer link plate thickness M – centre chain – top edge attachment
v – speed of chain ME – distance centre chain
x – number of link plates Md – engine torque
y – number of teeth factor N – Newton
z – number of teeth N1 – distance
z1 – number of teeth small sprocket N2 – distance
z2 – number of teeth big sprocket N3 – distance
zd – width of tooth (triplex)
ze – width of tooth (simplex)
zz – width of tooth (duplex)
AUFT – QUALITY
BASED ON KNOW-HOW
CHAINS • CHAINWHEELS • ATTACHMENTS

The companies AUFT and AUFT Export were founded on the 1st of January 2005.
We develop solutions in the fields of bushed conveyor chains, roller chains and
special chains, as well as chain wheels and chain attachments.
Our knowledge and expertise speak for us, since our technically skilled employees
have more than 20-years of experience in the chain manufacturing industry to
ensure we supply high quality products supported by the best level of service.

Our product range includes the following products:

Bushed conveyor chains in accordance with DIN 8165 and DIN 8167
Custom-made bushed conveyor chains
Bushed conveyor chains in accordance with DIN 8164
Galle chains in accordance with DIN 8150 and DIN 8151
Custom-made draw bench and plate link chains
Link-plate chains in accordance with DIN 8175 and DIN 8176
Custom-made link-plate chains
Roller chains in accordance with DIN 8187 and DIN 8188
Special roller chains with attachments
Fork link chains
Custom-made disc band chains
Block chains
Additional custom-made special chains
Chain wheels for every type of chain
Sluice gate Meppen

The drives of the upper and lower

gates of the large sluice gate in Meppen
were restored. The lower gate is driven by
a jointed rack with counterweights that are
attached to the gate by means of ropes.
The jointed rack is made completely from stain-
less steel with self-lubricating bronze bearings.
The upper gate is raised and lowered by a chain
drive mechanism. These chains are also made from
stainless steel with self-lubricating bearings. Because
of the space constraints, two hoisting chains with
triple chainwheel engagement were employed in a
Weir at Lengfurth
side-by-side arrangement.

The chains for the weir of the Lengfurth openings M and R

were only partially refurbished, as this equipment is only
intended to be used for a maximum of 20 years. The solution
consists of a standard steel chain with shrunk-fit collar rings.
The link plates are provided with corrosion protection.
Joints are lubricated at regular intervals depending on the
number of flexures.

Weir at Weiblingen In Wieblingen a stainless steel lifting/folding chain

with self-lubricating bushings was employed.
The lifting chain is attached to the roller.
The other end is attached to the gate as a simplex
chain. Therefore, fine adjustment of both the over-
pour gate and the roller movements for large flow
rates, may be controlled with a drive pinion.
HYDRO STEEL
STRUCTURES
.CHAINS • DRIVING PINIONS
Our products are used where rollers, lock gates and
backwater protection panels are lifted. In hydro steel
structures, these consist mainly of lifting chains used
as plate link chain that are made of stainless steel with
self-lubricating plain bearing bushes and matching
pinions. In addition, lockages are often equipped with
lantern gears and jointed racks.
Based on our technical expertise, chains and drive
pinions for new weirs are recalculated and positioned
in accordance with the conditions of service and DIN
19 704. To refurbish chains and other items on exist-
ing systems we will carry out on-site surveys, define
materials with optimised heat treatment, thereby
increasing the run time of the products by 35 to
• JOINTED RACKS
50 years along with a significant reduction of mainte-
nance intervals.
We supply lifting and retention chains as well as
chain wheels and assemble these products on site if
required. We also review your existing systems. After
a thorough examination, you will receive a detailed
report including a life cycle assessment as well as
lubrication and service recommendations.
This brochure and the drawings contain some refer-
ences to our products in hydro steel structures. Our
customers are water and shipping departments, en-
ergy companies and steel construction companies in
Germany, Austria and France.
BULK MATERIALS
INDUSTRY
.CHAINS • CHAINWHEELS • ATTACHMENTS
Our products are in use in applications where it is nec-
essary to transport or elevate products, people, bulk
or general cargo efficiently and often under difficult
conditions.
In the cement industry, such applications include
bucket elevators and scraper chains, as well as convey-
or belts including bucket cells and rollers.
Reap the benefits of our expertise. We survey your
conveyor plants on site; specify materials with the
appropriate heat treatment as well as the respective
tolerances. We will optimize the products for your spe-
cific application.
Our product range includes chains with matching chain
wheels or sprockets, complete conveyor systems with
base plates and other attachments such as scratches
or carriers. Our products are used in inclined haulage
installations, bucket wheel excavators, circular stacker-
reclaimers and bucket elevators of many well-known
International original equipment manufacturers.
lumber sorting

roof chain conveyors

round log grading

On this page we present some applications.

Because of large variety stresses, we adapt the different materi-
als, the surface treatment and initial lubrication to suit the
respective operating conditions. In particular, the chains for
round log grading and point drawing are subjected to extreme
loads due to the relatively high speed and external environmental
point drawing influences, such as low temperatures and heavy soiling. We opti-
mize materials and heat treatment processes for you.

At the customers request, we will undertake a close examina-

tion of the plant and the installation situation, and then we will
optimize the dimensions of the chain to extend the service life
and to reduce the maintenance intervals.

chip conveyors

bypass conveyors
TIMBER INDUSTRY
.CHAINS • CHAINWHEELS • ATTACHMENTS
Our products are in use in applications where it is nec-
essary to transport or elevate products, people, bulk
or general cargo efficiently and often under difficult
conditions.
The timber industry is mainly concerned with systems
on the log yard at sawmills, sorting sites, power plan-
ers and chip removal systems.
Reap the benefits of our expertise.
We survey your conveyor plants on site; specify materi-
als with the appropriate heat treatment as well as the
respective tolerances. We will optimize the products
for your specific application.
Our product range includes chains with matching
sprockets as single piece or split versions.
We also supply complete conveyor systems with a
variety of carriers to meet your requirements, such as
for point drawing, round log grading, cutters and for
cross-conveyors. Many of the well-known large timber
processing companies, both nationally and interna-
tionally, utilise our products in all areas of their mate-
rial handling processes.
 CONTENTS DIN ISO Page DIN I SO Page

Introduction 9
Construction of a steel link chain 9

FIGURES TECHNICAL SECTION

Cranked link conveyor chains (654) 10 Types of chain wheels 27
Galle chains 8150 11 Cranked link conveyor chains (654) 28
Draw bench chains 8156/8157 11 Galle chains 8150 29
High performance steel-bar Draw bench chain 8156/8157 30
bushed roller chain 8164 12 Selection of steel-bar bushed roller chains 31
Solid bearing type conveyor chains 8165/8167 1977 12 High performance steel-bar bushed roller chain 8164 32
Hollow bearing pin type Selection of conveyor chains 33
conveyor chains 8165/8168 1977 13 Conveyor chain calculations 33–34
Indented plates roller chains 8165/8167 1977 13 Conveyor chains 8165 35–37
Scraper conveyor chains, type A-F 8165/8167 14–16 Scraper conveyor chains 8165 38–41
Hollow bearing pin type Chain wheels for conveyor chains 8165 42–43
conveyor chains 8168 1977 17 Solid bearing type conveyor chains 8167 1977 44–47
Scraper chains 8177 17 Scraper conveyor chains 8167 1977 48–51
Conveyor chains (plate-link chains) 8175 18 Chain wheels for conveyor chains 8167 52–54
Plate-link chains for chain conveyors 8176/BERG 2251 19 Hollow bearing pin type conveyor chains 8168 1977 55–56
Single high-performance roller chains 8187/8188 R 606 20 Chain wheels for hollow bearing pin type
Duplex high-performance conveyor chains 57–58
roller chains 8187/8188 R 606 20 Conveyor chains (plate-link chains) 8175 59
Triplex high-performance Plate-link chains for chain conveyors 8176/BERG 2251 60
roller chains 8187/8188 R 606 21 Scraper chains 8177 61
Hollow bearing pin type Selection of roller chains 62
conveyor chains 21 Performance chart for
Roller carrying chains for lifting tables 22 high performance steel roller chains 63
Fork link chains 15263 C 22 Single high-performance roller chains 8187 R 606 64
Special chains 23 Single high-performance roller chains 65
Standard chain wheels for Standard chain wheels for
single roller chains 24 single roller chain 66–67
Duplex roller chains 25 Duplex high-performance roller chains 8187 R 606 68
Triplex roller chains 26 Standard chain wheels for
Conveyor chains 27 Duplex roller chains 69
Custom-made chains 87–91 Triplex high-performance roller chains 8187 R 606 70
Standard chain wheels for
Triplex roller chains 71
Standard disk wheels 72–74
Chain links for roller chains 75–76
High performance steel roller chains 8188 R 606 77–78
Links and spare parts:
for single chains 79
for multiple chains 80
Hollow bearing pin type conveyor chains,
roller carrying chains, chain wheels 81
Plate-link chains, block chains, fork link chains 15263 82
drag conveyor double joints 83–84
High performance chain couplings 85
Chain tensioner for roller chains 86
Facts on steel link chains 92–93
SI units 94
Necessary information for inquiries and orders 94
joint surface pressure diagram 95
Calculation parameters and formulas 96
Pitch circle diameter 97–98
Explanation of letters and symbols U3

8
PREFACE
This catalogue lists all available chains, special chains to DIN standard and manufacturers’ standard specifications, chain
wheels and accessories. The technical section of the latest edition also includes selection guidelines for roller chains
(according to DIN 8195).
For decades, we have gathered experience in production processes and from our customers using chains and chain
wheels. We continually assess these experiences. This is one of the reasons for the high quality standards maintained
by our products. We are continuously searching for improved qualities of material and enhanced manufacturing
methods to ensure that the quality of our products increases constantly and that it is state of the art. Please present your
requirements and problems to us! Every one of our employees will try to help you immediately.

CONSTRUCTION OF A STEEL LINK CHAIN

Chain

Every steel link chain consists of inner and outer links. The figure below shows both links with their respective components.
The shape and mechanical design of the individual components of the chain differ for every type of chain. All the parts
of a chain are made from a variety of materials, mainly however, from high-quality steel of a variety of qualities and heat
treatment processes.

Outer link plate 2 pieces ea. = 1 outer lin

pin

bushing

2 pieces ea. = 1 inner link

inner link plate

roller

Pins
Pins are subjected to high bending and shearing forces and therefore are generally made of high quality hardened
steel. With the appropriate heat treatment, these are provided with a high tensile strength core and a wear-resistant
and extremely hard surface. Provision of the correct surface treatment, combined with close manufacturing tolerances
guarantees the best joint and press-fit conditions.

Bushings
Pins are subjected to high bending and shearing forces and therefore are generally made of hardened steel alloy.
The appropriate heat treatment provids these with the correct wear resistance and surface quality.

Rollers
Rollers are mainly subjected to impact shock and are therefore made entirely of heat-treated steel or hardened steel
(as well as other materials for thick-walled rollers). Correct tolerances guarantee proper running fit on the bushing.

Links:
Links are mainly subjected to tensile stresses and are manufactured of tempered steel. Depending on the type of chain,
they are heat treated to achieve high fatigue strength and resistance to breakage, whilst retaining the required levels of
elasticity. The superior hole quality and pitch accuracy is achieved in part by precision punching. This process ensures
precise seating conditions for the pins and bushings, as well as close length tolerances for the entire chain. Shot peening
of the links ,cold hardens, these surfaces, thereby increasing the fatigue strength.
9
 CRANKED LINK CONVEYOR CHAINS
(Replacement for DIN 654 steel bolt chains)

without chain links

with chain links

Technical specifications p. 28
10
GALLE CHAINS
In accordance with DIN 8150 and manufacturer’s standard specifications

DRAW BENCH CHAINS

In accordance with DIN 8156 (without link bushings)
In accordance with DIN 8157 (with link bushings)

Technical specifications p. 29/30

11
 HIGH PERFORMANCE STEEL-BAR BUSHED ROLLER CHAIN
In accordance with DIN 8164

SOLID BEARING TYPE CONVEYOR CHAINS

In accordance with DIN 8165, DIN 8167 - ISO 1977

Technical specifications p. 32/35-37/44-47

12
HOLLOW BEARING PIN TYPE CONVEYOR CHAINS
In accordance with DIN 8165 and DIN 8168 - ISO 1977

INDENTED PLATES ROLLER CHAINS

In accordance with DIN 8165 and DIN 8167 - ISO 1977

Technical specifications p. 35-37/44-47/55 + 56

13
 SCRAPER CONVEYOR CHAINS
In accordance with DIN 8165, DIN 8167 and manufacturers standard specifications

Type A: each outer link with bent scrapers

Type B: each outer link with bent and additionally welded scrapers

Technical specifications p. 38-41 / 48-51

14
SCRAPER CONVEYOR CHAINS
In accordance with DIN 8165, DIN 8167 and manufacturers standard specifications

Type C: each outer link with scrapers welded to the centre

Type D: U-shaped, each outer link with double-bent scrapers

Technical specifications p. 38-41 / 48-51

15
 SCRAPER CONVEYOR CHAINS
In accordance with DIN 8165, DIN 8167 and manufacturers standard specifications

Type E: with bent links, each member having bent scrapers

Type F: Double strand scraper conveyor chain each outer link with bent scrapers
and bolted centre studs

Technical specifications p. 38-41 /48-51

16
HOLLOW BEARING PIN TYPE CONVEYOR CHAINS
in accordance with DIN 8168 - ISO 1977

Deep link roller chains

SCRAPER CHAINS
in accordance with DIN 8177

Technical specifications p. 55/56 and p. 61

17
 CONVEYOR CHAINS (PLATE-LINK CHAINS)
in accordance with DIN 8175

with chain links

Technical specifications 59
18
PLATE-LINK CHAINS FOR CHAIN CONVEYORS
in accordance with DIN 8176

in accordance with DIN BERG 2251

Technical specifications p. 60
19
 SIMPLE HIGH-PERFORMANCE ROLLER CHAINS
In accordance with DIN 8187, ISO-R 606 and DIN 8188, ISO-R 606 as well as the manufacturers
standard specifications

DUPLEX HIGH-PERFORMANCE ROLLER CHAINS

In accordance with DIN 8187, ISO-R 606 and DIN 8188, ISO-R 606

Technical specifications p. 64/65/68/78

20
TRIPLEX HIGH-PERFORMANCE ROLLER CHAINS
In accordance with DIN 8187, ISO-R 606 and DIN 8188, ISO-R 606

HOLLOW BEARING PIN TYPE CONVEYOR CHAINS

In accordance with manufacturers standard specifications

Technical specifications p. 70 / 78 / 81
21
 ROLLER CARRYING CHAINS FOR LIFTING TABLES
In accordance with manufacturers standard specifications

FORK LINK CHAINS

In accordance with DIN 15263 C - single-strand chain

Technical specifications p. 81 182

22
SPECIAL CHAINS
We also provide appropriate chain wheels with the required dimensions for the special chains. We also
manufacture gear wheels up to module 25.
1500 mm

1000 mm

Pinion with a total weight of 2000 kg. Return pinion with a total weight of 1700 kg.

23
 STANDARD CHAINWHEELS
for simple roller chains

Technical specifications p. 66/67

24
STANDARD CHAINWHEELS
for duplex roller chains

Technical specifications p. 69
25
 STANDARD CHAINWHEELS
for triplex roller chains

Technical specifications p. 71
26
STANDARD CHAINWHEEL FOR CONVEYOR CHAINS
TYPES OF CHAINWHEELS

A = disk wheel B = hub on one side, welded C = hub on both sides, welded
D = hub on one side, solid E = hub on both sides, solid F = hub on one side, cast type
G = hub on both sides, cast type H = hub on both sides, split type I = Shear wheel
27
 CRANKED LINK CONVEYOR CHAINS
(Replacement for DIN 654 steel bolt chains)
Applications: elevators and carriers

Materials:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200.
Pins and bushings: employ surface-hardened steel to DIN 17210.
Pin safety device: Cottered head pins, on request: riveted on both sides.

28
GALLE CHAINS
In accordance with DIN 8150 and manufacturer’s standard specifications

Applications: As load chains or for drives with low power and low operating speeds

Materials:
Links: Steel of 600 N/mm2 tensile strength.
Pins: Steel of 500 N/mm2 tensile strength.

29
 DRAW BENCH CHAINS
In accordance with DIN 8156 (without link bushings)
Applications: Equipment to move heavy loads at chain speeds up to 0.5 m/s

In accordance with DIN 8157 (with link bushings)

Applications: Equipment to move heavy loads with chain speeds up to 1 m/s at frequent intervals

Materials:
Links: Steel with a minimum of 600 N/mm2 tensile strength.
Pins: DIN 8156: Steel with a minimum of 500 N/mm2 tensile strength, DIN 8157: Surface-hardened steel according to DIN 17200 or DIN 17210

30
SLECTION OF BUSHED ROLLER CHAINS

Calculation:
Bushed roller chains are drive chains that cater for a limited range of speeds (v ~ 4 m/s). They are similar to the
roller chains, but all round parts are secured against rotation and no roller exists.

The design of bushed roller chains is similar to roller chains.

The actual performance is multiplied by the correction factor on page 62 and the appropriate chain is selected
from the diagram. Again, it is recommended that you examine the joint surface pressure of the selected chain.

Performance diagram for bush chains DIN 8164

capacity Pk [kW]

driving speed n [min.-1]

Technical specifications p. 32
31
 HIGH PERFORMANCE STEEL-BAR BUSHED ROLLER CHAIN
in accordance with DIN 8164

Applications: Drives with high power and low speeds (diagram p. 31)

Materials:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins and bushings: employ surface-hardened steel to DIN 17210.
32
SELECTION OF CONVEYOR CHAINS

Calculation:
The design of a conveyor chain depends largely on the loads, the speeds, the operating conditions and the
chain length. The real tensile force „F“ is calculated by means of the formulas below. The calculated value is then
multiplied by the correct safety factor „r“.
This generally is in the range between 6 and 7. In borderline cases, a lower factor can be used if you accept
minor reductions in the working life. It is always advisable, however, to recalculate the joint surface pressure for
the selected chain. The chart on p. 95.shows permitted values for the joint surface pressure. All conveyor chains
are produced on so-called base chains consisting of pins, bushings and joints and can be adapted for different
purposes by means of hollow bearings, rollers, angles, carriers and other components. The tensile strength of the
chain is not affected except where hollow pins are used.

CONVEYOR CHAIN CALCULATIONS

33
 CONVEYOR CHAIN CALCULATIONS

Terminology Abbreviations Dimensions

Chain tensile force F [N]
Tensile force of the conveyor belt FF [N]
Axle spacing A1 [m]
Chain weight q [kg/m]
Chain weight of the conveyor belt qF [kg/m]
Weight of the conveyed material Q [kg/m]
Conveying capacity (contin.) QL [t/h]
Conveying capacity (intermittent) Qu [t/h]
Chain speed v [m/s]
Coefficient of friction μ [-]
Load Coeff. of friction (on steel) C [-]
Apparent density of the conveyed material γF [t/m3]
Filling wheel β1β2 [-]
Width of conveyor channel BF [m]
Height of conveyor channel HF [m]
Bucket capacity I [m3]
Bucket spacing A2 [m]
Angle of inclination α [°]

Load Coeff. of friction and

apparent density factor γF C
Type of bulk material conveyed
Ash 0,50 0,85
Ore 2,25 1,20
Grain 0,60 0,55
Wooden chips 0,25 0,80
Gravel 1,75 1,00
Coal 0,80 0,90
Coke 0,45 1,00
Clay 1,25 0,75
Sand 1,55 0,80
Crushed stone 1,80 0,65
Peat 0,35 0,70
Cement 1,15 0,65

All friction values are approximations. For precise values, refer to technical literature. The friction coefficient „C“ on wood is higher by about 15%

Coefficient of friction μ
Sliding friction
Unlubricated 0,36
Lubricated 0,27

Rolling friction μ
Roller bearings
Favourable lubrication rate 0,005
Normal lubrication rate 0,015
Unfavourable lubrication rate 0,030
Sliding bearings
Oil lubrication 0,15
Grease lubrication 0,20

34
CONVEYOR CHAINS
In accordance with DIN 8165 and manufacturer’s standard specifications

Note:
Certain components of the bushed conveyor chains listed below are available ex-stock. This means that different
combinations of the standard components may be assembled into custom chain types at the customer’s request.
In other words, conveyor chains of the solid or hollow bearing pin type, without rollers as illustrated, or with
either type “A”, “B” or “D” rollers and equipped with chain links can be assembled to meet our customers’ specific
requirements. It is also possible to equip the base chain with a special chain links and carriers.

However, chains to DIN 8165 should not be used for new installations since this standard is out of date. For these
systems, we recommend internationally standardised (ISO) chains to DIN 8167, 8168 and 8169 as shown on p.
44/45 and 55.

Solid bearing pin

type chain

shown: 0 = without rollers

Hollow bearing pin

type chain

shown: 0 = without rollers

Deep link roller chain

shown: B = with large rollers

Chain links rollers in accordance with DIN 8166

Chain centre

Type A: Type B: Type D:

Small roller Large roller Flanged roller

35
 CONVEYOR CHAINS
in accordance with DIN 8165
Applications: Conveyors of all types

Continued: next page

36
CONVEYOR CHAINS – ANGULAR DIMENSION
in accordance with DIN 8165 Continued from page 36

Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins and bushings: surface-hardened steel to DIN 17210, rollers: hardened steel. permissible tensile force = (FB or
6
FBh)
Pin safety device: riveted on both sides, on request: cottered on both sides, both sides secured with clamping rings
Chain wheels s. p. 42 /43 or on request.
37
 SCRAPER CONVEYOR CHAINS
In accordance with DIN 8165 and manufacturers’ standard specifications

Type A: each outer link with bent scrapers

Type B: each outer link with bent and additionally welded scrapers

Type C: each outer link with scrapers welded to the centre

Technical specifications p. 40 / 41
38
SCRAPER CONVEYOR CHAINS
In accordance with DIN 8165 and manufacturers’ standard specifications

Type D: (U-shaped), each outer link with bent scrapers

Type E: with bent links, each member having bent scrapers

Type F: Double strand scraper conveyor chain, each outer link with bent scrapers and bolted
centre studs

Technical specification p. 40 / 41
39
 SCRAPER CONVEYOR CHAINS
In accordance with DIN 8165 and manufacturers’ standard specifications
Applications: Transportation of easily movable, grainy, dusty and small piece goods

please specify

please specify

please specify

Explanations follow on the next page

40
SCRAPER CONVEYOR CHAINS
Continued from p. 40

Explanations for the table on p. 40

* only on request ** double strand scraper conveyor chains = FB N x 2
Inch pitches or other mm-pitches on request
Upon request, the scrapers may be provided with Vulkollan-strippers at intervals of about 3 m and the bushes with scraper studs.

Materials:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200
Bolts and bushings: surface-hardened steel to DIN 17210

Pin safety device: riveted on both sides, upon request, cottered on both sides,
both sides secured with clamping rings.

Permissible tensile force: FB

6
Chain wheels p. 42/43 or on request

Top view of a scraper, equipped with our scraper conveyor chains

41
 CHAINWHEELS
For conveyor chains in accordance with DIN 8165 and manufacturers standard specifications

O = without rollers A = with small rollers B = with large rollers D = with flanged rollers

Continues on the next page

42
CHAINWHEELS
For conveyor chains in accordance with DIN 8165 and manufacturers standard specifications

Continued from p. 42

*Chain wheels for scraper conveyor chains are normally supplied with a bilateral hub q = weight kg/item z = number of teeth

Material of the wheels: Steel St 50/60 welded, on request: steel C 45 welded or GG 20.
Chain wheels with the dimensions available on request

43
 SOLID BEARING TYPE CONVEYOR CHAINS
In accordance with DIN 8167 – ISO 1977
Applications: Conveyors of all types

Solid bearing pin type chain rollers in accordance with DIN 8169

shown 0 = without rollers Type A: Type B: Type D:

* GG 20. In steel upon request ** Pins + bushings not flatted f = joint surface FB = breaking load
Inch pitches or other mm-pitches on request.

Continues on the next page

44
SOLID BEARING TYPE CONVEYOR CHAINS
in accordance with DIN 8167 – ISO 1977
Applications: Conveyors of all types

Solid bearing pin type chain rollers in accordance with DIN 8169

shown: 0 = without rollers Type A: Type B: Type D:

Continued from page 44

* GG 20, in steel upon request f - joint surface FB - breaking load Inch pitches or other mm-pitches on request

Technical specifications p. 47
Chain wheels p. 52/54 or on request

45
 SOLID BEARING TYPE CONVEYOR CHAINS
In accordance with DIN 8167 – ISO 1977
Applications: Conveyors of all types
Deep link roller chains: Transportation of conveyed material on raised links

Chain links Deep link roller chain

Chain centre

Shown: B = with large rollers

* clearance q = chain weight = 1 hole only = bent attachment plate = weight of the attachment plate in kg/item.
Inch pitches or other mm-pitches on request.

Continues on the next page

46
SOLID BEARING TYPE CONVEYOR CHAINS
In accordance with DIN 8167 – ISO 1977
Applications: Conveyors of all types
Deep link roller chains: Transportation of conveyed material on raised links

Chain links Deep link roller chain

Chain centre

Shown: B = with large rollers

Continued from page 46

* clearance q = chain weight = 1 hole only = weight of the attachment plate in kg/item. Inch pitches or other mm-pitches on request.
F
Permissible tensile force = B
7

Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200.
Pins and bushings: employ surface-hardened steel to DIN 17210. • Rollers: hardened steel
Pin safety device: riveted on both sides, upon request, cottered on both sides, both sides secured with clamping rings.

Chain wheels p. 52/54 or on request

47
 SCRAPER CONVEYOR CHAINS
In accordance with DIN 8167 and manufacturers’ standard specifications

Type A: each outer link with bent scrapers

Type B: each outer link with bent and additionally welded scrapers

Type C: each outer link with scrapers welded to the centre

Technical specifications p. 50 / 51

48
SCRAPER CONVEYOR CHAINS
In accordance with DIN 8167 and manufacturers’ standard specifications

Type D: (U-shaped), each outer link with bent scrapers

Type E: with bent links, each member having bent scrapers

Type F: Double strand scraper conveyor chain, each outer link with bent scrapers and bolted centre studs

Technical specifications p. 50 / 51

49
 SCRAPER CONVEYOR CHAINS
In accordance with DIN 8167 and manufacturers’ standard specifications
Applications: Transportation of easily movable, grainy, dusty and small piece goods

please specify

please specify

please specify

Continues on the next page

50
SCRAPER CONVEYOR CHAINS
In accordance with DIN 8167 and manufacturers’ standard specifications
Applications: Transportation of easily movable, grainy, dusty and small piece goods

Continued from page 50

please specify

please specify

please specify

* only on request ** double strand scraper conveyor chains = FB x 2 *** Pins + bushings not flatted
f = joint surface FB = breaking load Inch pitches or other mm-pitches on request.

Upon request, the scrapers may be provided with Vulkollan-strippers at intervals of about 3 m and the bushes with scraper studs.

Materials:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins and bushings: employ surface-hardened steel to DIN 17210.
Pin safety device: riveted on both sides, on request: cottered on both sides, both sides secured with clamping rings

FB
Permissible tensile force:
6

Chain wheels p. 52/54 or on request

51
 CHAINWHEELS
for conveyor chains in accordance with DIN 8167 – ISO 1977

O = without rollers
A = with small rollers
B = with large rollers
D = with flanged rollers

Continues on the next page

52
CHAINWHEELS
for conveyor chains in accordance with DIN 8167 – ISO 1977

O = without rollers
A = with small rollers
B = with large rollers
D = with flanged rollers

Continued from page 52

Continues on the next page

53
 CHAINWHEELS
for conveyor chains in accordance with DIN 8167 – ISO 1977

O = without rollers A = with small rollers B = with large rollers D = with flanged rollers

Continued from page 53

* Chain wheels for scraper conveyor chains are normally supplied with a bilateral hub q = weight in kg/item z = number of teeth
Material of the wheels: St 50/60 welded, on request: steel C 45, welded or GG 20.

Chain wheels with the dimensions available on request

54
HOLLOW BEARING PIN TYPE CONVEYOR CHAINS
in accordance with DIN 8168 – ISO 1977
Applications: Single and multi-strand chain conveyors of all types
Deep link roller chain: Single and multi-strand chain conveyors of all types on raised links

Hollow bearing pin type chain rollers in accordance with DIN 8169

shown: 0 = without rollers Type A: Type B: Type D:

Deep link roller chain Chain links

Chain centre

Shown: B = with large rollers

Inch pitches or other mm-pitches on request * GG 20, in steel upon request f = joint surface FBh = breaking load

Permissible tensile force: FBh

7

Materials: Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200.
Pins and bushings: employ surface-hardened steel to DIN 17210.
Rollers: hardened steel Pin safety device: riveted on both sides.

Chain wheels p. 57/58 or on request

55
 HOLLOW BEARING PIN TYPE CONVEYOR CHAINS
Chain links and weights

* clearance q = chain weight = 1 hole only = bent attachment plate = weight of the attachment plate in kg/item.

Permissible tensile force = FBh

7

Materials:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200.
Pins and bushings: employ surface-hardened steel to DIN 17210.
Rollers: hardened steel
Pin safety device: riveted on both sides.

56 Chain wheels p. 57 / 58 or on request

CHAINWHEELS
for hollow bearing pin type conveyor chains in accordance with DIN 8168 – ISO 1977

Continues on the next page

57
 CHAINWHEELS
for hollow bearing pin type conveyor chains in accordance with DIN 8168 – ISO 1977

Continued from p. 57

q = approx. weight kg/item. z = number of teeth Material of the wheels: Steel St 50/60 welded, on request C 45 steel, welded or GG 20

Chain wheels with the dimensions available on request

58
CONVEYOR CHAINS (PLATE-LINK CHAINS)
in accordance with DIN 8175
Applications: Transportation of any type of bulk material and piece goods, incl. hot goods.
For this application, the joint tolerances were increased with respect to the other conveyor chains.

Do not use the chains shown in brackets for new projects * weight without chain links f = joint surface
FB = breaking load q = weight

Materials: Links: St 70-2 in accordance with DIN 17100

Pins and bushings: employ surface-hardened steel to DIN 17210.
Pin safety device: Headed pin, cottered

Chain wheels on request

59
 PLATE-LINK CHAINS FOR CHAIN CONVEYORS
In accordance with DIN 8176 and DIN BERG 2251
Applications: Traction elements for chain conveyors, predominantly used in mining

Plate-link chains for chain conveyors in accordance with DIN 8176

Plate-link chains for chain conveyors in accordance with DIN BERG 2251

f = joint surface FB = breaking load q = weight

Materials:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins and bushings: surface-hardened steel to DIN 17210 • rollers: Steel
Pin safety device: riveted on both sides

Chain wheels on request

60
SCRAPER CHAINS
in accordance with DIN 8177
Applications: haulage of granular material such as coal, coke, ore, etc.

A = simple scraper chain with scrapers spaced at 560 mm

B = duplex scraper chain with scrapers spaced at 640 mm

C = simple scraper chain with scrapers spaced at 532 mm

* please specify f = joint surface FB - breaking load q = unit weight

Materials:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins and bushings: employ surface-hardened steel to DIN 17210.
Pin safety device: riveted on both sides

Chain wheels on request

61
 SELECTION OF ROLLER CHAINS
Calculation
Properly constructed chain drives rely on a number of factors. The most important ones are: Performance, pinion
speed, impact load, lubrication, maintenance, joint surface pressure, chain pitch, durability and safety. These
factors are interdependent and most of them are contained in the „Selection Chart“ and the „Factor-k1-table“. For
a selection, it is essential that the performance, speed and application area are known.

Rated power „P“ is multiplied by correction factor „k1“ from the table and the resulting performance „Pk“ is
inserted into the performance chart on page 63. Combine these values with the rpm speed „n“ of the small pinion
to select the respective chain.

The chart shows the performance curves of the chains, based on: 19 teeth; transmission ratio 3: 1; impact-free
and uniform loading, chain length of at least 100 x pitch, service life of 15000 hrs and proper lubrication (p. 92).

Under borderline conditions, the next smaller size of chain may be used if a slight reduction in the service life of
the chain is acceptable. It is always advisable, however, to recalculate the joint surface pressure of the chain. The
chart on p. 95. shows permissible values for the joint surface pressure. Under special conditions it is advisable
that you to use our engineering services. When you have supplied all the necessary information, our engineering
services will work out an optimised chain drive for you.
Factor -k 1-table
(for electric motors and steady drive units; for internal combustion engines and other irregular drives the factor
increases by 0.5)

z1

17 19 21 23 25 27 30
excavators, crushers, calenders,
pile drivers, upsetting machines,
construction machines 2,43 2,35 2,27 2,19
hammer mills, riveting machines
rolling mills, rotary tillers
rubber mills 2,30 2,23 2,16 2,08
brick and tile machinery, moulding machines,
hoists, blowers and fans, slotting and stamping Machines,
planing machines 2,22 2,16 2,10 2,03 1,96
winches, straightening machines,
drawing machines, presses, marine engines,
mining machinery, compressors 2,07 2,01 1,95 1,89 1,83
reciprocating pumps, condensors,
elevators, broaching machines,
synthetic and ceramic processing machines, crushers 1,90 1,85 1,80 1,74 1,68
wood-working machines,
stirring machines, mixers, screens,
drilling plants 1,78 1,73 1,68 1,63 1,58 1,52
looms, knitting machines,
spinning machines,
bending machines 1,58 1,54 1,50 1,45 1,41 1,36
blowers, shears, roller conveyors, windlasses,
drying drums,
cellulose-working machines, continuous conveyors 1,39 1,35 1,31 1,27 1,23 1,18
saws, milling machines,
washing machines,
centrifugal pumps, printing machines 1,20 1,17 1,14 1,11 1,08 1,04 1,00
conveyor belts, generators,
lathes, drilling machines, packing machines,
grinding machines
1,05 1,00 0,97 0,94 0,90 0,85 0,80

62
PERFORMANCE CHART
For high-performance roller chains according to DIN 8187 / ISO R-606

Speed of rotation n [min.-1]

Power PK Pk [kW]

63
 SINGLE HIGH-PERFORMANCE ROLLER CHAINS
according to DIN 8187 (European series) ISO R-606
Applications: Power transmission elements between two or more drive shafts, in conjunction with matching
chain wheels

* chain with straight plate links ** also available with straight plate links f = joint surface FB = breaking load q = chain weight

Connecting links p. 79
Performance chart p. 63
Chain wheels p. 66 /67

64
SINGLE HIGH-PERFORMANCE ROLLER CHAINS
In accordance with manufacturers standard specifications
Applications: Power transmission elements between two or more drive shafts, in conjunction with matching
chain wheels

Stainless steel chains

*f = joint surface FB = breaking load q = chain weight

Connecting links p. 79
Chain wheels on request

65
 STANDARD CHAINWHEELS
for simple roller chains

see p. 72-74

Continues on the next page

66
STANDARD CHAINWHEELS
for simple roller chains
continued from p. 66

* dimension Bg is an approximate value ** C 45 *** GG 20, in steel upon request q = weight kg/item. z = number of teeth

Other types of chain wheels on request

67
 DUPLEX HIGH-PERFORMANCE ROLLER CHAINS
according to DIN 8187 (European series) ISO R-606
Applications: Power transmission elements between two or more drive shafts, in conjunction with matching
chain wheels

* chain with straight plate links f = joint surface FB = breaking load q = chain weight

Connecting links p. 80
Performance chart p. 63
See next page for chain wheels
68
STANDARD CHAINWHEELS
for duplex roller chains

see p. 72-74

* dimension Bg is an approximate value ** C 45 *** GG 20, in steel upon request q = weight kg/item. z = number of teeth

Other types of chain wheels on request

69
 TRIPLE HIGH-PERFORMANCE ROLLER CHAINS
according to DIN 8187 (European series) ISO R-606

* chain with straight plate links f = joint surface FB = breaking load q = chain weight

Connecting links p. 80
Performance chart p. 63
See next page for chain wheels

70
STANDARD CHAINWHEELS
for triplex roller chains

see p. 72-74

* dimension Bg is an approximate value ** C 45 *** GG 20, in steel upon request q = weight kg/item. z = number of teeth

Other types of chain wheels on request

71
 STANDARD DISK WHEELS
for simple, duplex and triplex roller chains

Continues on the next page

72
STANDARD DISK WHEELS
for simple, duplex and triplex roller chains

Continued from page 72

Continues on the next page

73
 STANDARD DISK WHEELS
for simple, duplex and triplex roller chains

Continued from page 73

q = weight kg/item. z = number of teeth Material strength: 500 N/mm2

Other types of disk wheels on request

74
CHAIN LINKS
for roller chains in accordance with DIN 8187/ISO-R 606
Applications: switching and control purposes

Bent type

Vertical type

In accordance with In accordance with

manufacturers ISO
standard specifications standards

* clearance ** the hole is positioned slightly off the chains centre FB = breaking load

Please specify with order: “K4 works’ standard” or “K4-ISO Standard” – spacing as requested by customer
Chain wheels p. 66 + 67/69/71-74

75
 CHAIN LINKS
for roller chains in accordance with DIN 8187/ ISO - R 606
Applications: switching and control purposes

Bent type

Vertical type

In accordance with In accordance with

manufacturers ISO
standard specifications standards

* clearance ** the hole is positioned slightly off the chains centre FB = breaking load

Please specify with order: “L6 works’ standard” or “L6 ISO Standard” – spacing as requested by customer
Chain wheels p. 66 + 67 / 69 /71-74
76
HIGH PERFORMANCE STEEL ROLLER CHAINS
according to DIN 8188 (American series) ISO - R 606

Simple chain

Duplex chain

Triplex chain

Technical specifications p. 78
77
 HIGH-PERFORMANCE ROLLER CHAINS
according to DIN 8188 (American series) ISO - R 606
Applications: Power transmission elements between two or more drive shafts, in conjunction with matching
chain wheels.
Simple chains

Duplex chains

Triplex chains

* Bush chain without rollers (DIN 8154) f = joint surface FB = breaking load q = chain weight
From a pitch of 19.05 mm, roller chains of the American series are available with enlarged joint surfaces and link plate thicknesses as well as in cottered versions.

Connecting links p. 79 /80

Chain wheels on request

78
CONNECTING LINKS
and spare parts for simple chains

No. Description Available for

4 Inner link all roller, bush and conveyor chains

7 Outer link all roller, bush and conveyor chains

Roller chains up to no. 16B-1/16 A-1

chain travel
direction of
Connecting link Bush chains
10
with spring clip 15 /20 mm pitch

Roller chain from no. 20B-1/20 A-1 mm

Connecting link roller-carrying chains
10 a
with cotter pin bush chains from 25 mm
pitch with cotter pins on both sides

Connecting link is only assembled from chain 16 B-1

10 b
with castellated nut on request

Cranked link with roller chains, roller carrying chains,

11* Cotter connecting bush chains, Galle chains,
link from a pitch of 8 to 45 mm

Cranked link is only assembled from chain 16 B-1

11b*
with screwed link on request.

cranked roller chains up to

15
Double link No. 16 B-1 / 16 A-1
chain travel
direction of

for every connecting link

27 spring clip
No. 10

* to extend the service life of all roller chains having a pitch of up to 25.4 mm it is recommended not to use cranked links no. 11/11 b. In this case, cranked double links no.
15 with riveted studs are to be preferred.

79
 CONNECTING LINKS
and spare parts for multiple chains

No. Description Available for

4 Inner link all duplex and triplex roller chains

7 Outer link all duplex and triplex roller chains

Duplex roller chains up to

Connecting link incl. No. 16 8-2/16 A-2
10
with spring clip triplex roller chains up to
incl. No. 16 8-3/16 A-3

for duplex roller chains from

Connecting link no. 20 8-2/20 A-2
10 a
with cotter pin Triple roller chains
From no. 20 8-3/20 A-3

Connecting link is only assembled from chain

10 b
with castellated nut 168-2 / 168-3 on request

for duplex roller chains from

Cranked link with no. 20 8-2/20 A-2
11*
Cotter connecting link Triplex roller chains from
no. 20 8-3/20 A-3

Cranked link with is only assembled from chain

11b*
Screwed link 16 8-2/16 8-3 on request

Duplex roller chains up to

no. 16 8-2/16 A-2 (without 06 8-2)
15 Cranked double link
triplex roller chains up to
no. 16 8-3/16 A-3 (without 06 8-3)

for every connecting link

direction of
chain trave

27 spring clip no. 10

* to extend the service life of roller chains having a pitch of up to 25.4 mm it is recommended not to use cranked links no. 11/11 b. In this case, cranked double links no. 15
with riveted studs are to be preferred.

80
HOLLOW BEARING TYPE CONVEYOR CHAINS, ROLLER
CARRYING CHAINS
Chain wheels

Hollow bearing
type conveyor chains

* dimension Bg is an approximate value ** 4301 stainless FBh = breaking load for hollow bearing type conveyor chain Wheel material: Steel St 50/60 welded
on request: steel C 45 welded or GG 20.

Roller carrying
chains

* The chain is also available with interlocking link plates or round head link plates.

* dimension Bg is an approximate value f = joint surface FB = breaking load FBh = breaking load for hollow bearing type conveyor chain q = weight kg/item.
z = number of teeth Chain wheels for chains with p = 100 mm on request Material of the wheels: Steel St 50/60 welded, on request: C 45 welded or GG 20.

Chain wheels with the dimensions available on request

81
 LINK-PLATE CHAINS, BLOCK CHAINS, FORK LINK CHAINS
in accordance with DIN 15263
Applications: Scraper conveyor for fine-grained and mixed bulk material

Link-plate chain A Block chain B

Fork link chain C Fork link chain D

Single-strand chain Double-strand chain without filler piece

Fork link chain E

Double-strand chain with filler piece
(dashed lines)

Link-plate Block Fork link

chains chains chains
A B CDE
mm mm mm

FB = breaking load

Material:
Links: Steel of 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins: employ surface-hardened steel to DIN 17210.

Pocket wheels according to DIN 15266 to 15269 on request

82
DRAG CONVEYOR DOUBLE JOINTS
Model A, with welded angle iron and riveted scrapers in accordance with manufacturers standard specifications

Scraper Weight per

width double joint
kg/item

When ordering, please indicate the quantity of double joints with scrapers and the number of double joints with abrader.
If required, the drag conveyor double joints can be welded on all sides.

Materials:
Links: Steel of at least 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins: 16 Mn Cr 5 steel or surface hardened steel according to DIN 17210

83
 DRAG CONVEYOR DOUBLE JOINTS
Model A, with bent and riveted scrapers in accordance with manufacturers’ standard specifications

Scraper Weight per

width double joint
kg/item

When ordering, please indicate the quantity of double joints with scrapers and the number of double joints with abrader.
If required, the drag conveyor double joints can be welded on all sides.

Materials:
Links: Steel of at least 600 N/mm2 tensile strength according to DIN 17100 or 17200
Pins: 16 Mn Cr 5 steel or surface hardened steel according to DIN 17210

84
HIGH PERFORMANCE CHAIN COUPLINGS

Chain couplings:
To determine the power transmission capacity of chain couplings,
select the appropriate factor “k2” from the chart on this page. The major
advantage offered by chain couplings is flexible power transmission in
combination with quick release properties and the general availability of
spare parts. Chain couplings without casing are intended for secondary
and light duty transmission purposes. Chain couplings that are provided
with a casing, cater for higher speeds and loads.
The casing protects the coupling and retains the lubricant. The chain
coupling consists of two one-sided chain wheels, that are coupled
to each other by a duplex roller chain to DIN 8187. The chain wheels are
made from steel and have 20 induction-hardened teeth. Even though the
chain couplings will tolerate slight misalignment, the shafts should be
aligned as accurately as possible to optimise service life.

Md = torque p = chain pitch q - weight in kg/item Casing material: Light alloy

Performance chart for high-performance chain couplings

ISO Nr.
Power PK [kW]

Coupling speed n [min-1]

Selection factors - k2 Internal-combustion engines

Load characteristic Electric motors more than 6 cylinders up to 6 cylinders
uniform 1,0 1,4 2,0
dynamic 1,5 2,3 2,3
impact 2,0 2,6 2,6

85
 CHAIN TENSIONER
for roller chains

Suitable for any

Chains direction of movement for duplex roller chains

for single chains

Machine element

Square casting

for single chains

for duplex roller chains

for triplex roller chains

p = chain pitch q = weight 10 kg/item z = number of teeth

Chain tensioners for other types of roller chains available on request

The tensioner arm, the tensioning wheel with ball bearings as well as the tensioning bolt are available individually.

86
FORK LINK CHAIN
To DIN 15263 D – double-strand chain without filler piece

Custom-made version

DOUBLE STRAND SCRAPER CONVEYOR CHAIN

Custom-made version

87
 CRANKED LINK CONVEYOR CHAIN
(Replacement for DIN 654 steel bolt chains)

Custom-made version

BUSH CHAIN
in accordance with DIN 8164

Custom-made version

88
CONVEYOR CHAIN
with outer carrier rollers

Custom-made version

CONVEYOR CHAIN
with single attachment plates and slide block

Custom-made version

89
 CONVEYOR CHAIN
with attachment plates on both sides

Custom-made version

CONVEYOR CHAIN
with attachment plates on both sides

Custom-made version

90
CONVEYOR CHAIN
with bent outer link plates and angular attachment plates crosswise

Custom-made version

CONVEYOR CHAIN

custom-made version

91
 INTERESTING FACTS ABOUT STEEL LINK CHAINS

1. The roller chain drive

Roller chain drives are installed in many locations, specifically where belt drives and gear drives cannot be used. The
roller chain drive combines the advantages of the belt and the gear drive but without the particular disadvantages.
Roller chain drives are rugged, high precision units that run without slip and with an efficiency of 98% to link
single or multiple shafts at greater distances. The advantages over gear drives include the high elasticity and wide
performance range and the fact that the centre distance is independent of the transmission ratio.

2. Service life of steel link chains

Steel link chains are generally selected on the basis of joint surface pressure and breaking load.
However, because of the large number of applications the respective safety factors are also considered. This
means that service life does not solely depend on the breaking load, but even more on the wear resistance of
the joint components. The basic dimensions of every chain should be rated such that none of the components
of the chain break down but that service life is limited by the wear and tear on the components of the joints.
Any wear on the joints results in an extension of the chain pitch, consequently the chainwheel will no longer
mesh properly. Chain wear elongation should not exceed 3 %. The important factors that affect the service life
of the chain are the correct design and calculation of the chain in relation to the operating conditions, accurate
installation and proper care and maintenance.

3. Lubrication of steel link chains

After assembly and quality control, chains are generally protected against rust by a preservative. Before
commissioning, all joints must be lubricated with a suitable lubricant. Lubrication is determined by the application
and depends on chain speed as well as environmental conditions. For steel link chains, we recommend SAE-30-50
lubricants along with the lubrication method listed below:

v [m/s] Lubrication method no. [m/s] Lubrication method no.

≤2 Manual lubrication X ≤ 14 Bath or mist lubrication Z
occasionally using a brush using
or a can grease shields
≤8 Drop-feed lubrication Y ≥ 14 Forced-feed circulating [
continuously using lubrication possibly with
drip lubricator re-cooling

The lubricants such as oil or grease should always be applied between the inner and outer plates on the side
facing the chainwheel. Periodic cleaning of the chain and removing any abrasive matter, other contaminants,
and gumming increase the service life. In addition to the lubricants mentioned above, dry lubricants are also
used for special applications. These are usually reeled, sprayed or painted on before assembly.

4. Chain wheels
Correct chainwheel design and toothing are critical factors for the service life of a chain. Generally, chain wheels
having 19 teeth or more are employed. Tension sprockets and chain wheels with secondary functions may have
13 or more teeth. Where impact shocks are possible at high speeds, it is advisable to heat treat the teeth to
prevent increased wear and tear. The contact angle on chain wheels should not be less than 120o and the gear
ratio should not exceed 1:8. The number of teeth of the chain wheels should be matched with the number of links
of the chain so that the same roll does not contact the same gullet after several revolutions. Wheels with 6 teeth
may be used in extreme cases on chains used at relatively low velocities and having a large chain pitch.

Continues on the next page

92
INTERESTING FACTS ABOUT STEEL LINK CHAINS
continued from p. 92

5. The assembly of steel link chains

Steel link chains are generally connected with links. Wherever possible, we use chains with an even number of
links to obtain a chain where the beginning and the end have internal links that are connected with a straight
link. Fit the spring clip in the running direction! Chains with an odd number of links require installation of a
cranked link, which reduces the breaking load of this type of chain by approx. 20%. If the sections of the chain
are produced by cutting pieces from a length of chain, the outer link that is removed must not be reused. It is
essential that the chain wheels are aligned properly and that they are located as close as possible to the bearing.
In addition, make sure that the shafts are parallel to each other. The recommended position of the shafts is at
an angle of 60° with respect to the horizontal plane. Shafts that are arranged above each other must be kept
under constant tension; otherwise, the chain would skip the teeth of the lower wheel. The chain slack should be
no more than 2% of shaft spacing, but it should be as low as possible under intermittent loads. This is adjusted
by the adjustment of one bearing, by retensioning the tension station, or by moving the tensioning sprocket
or the tensioning rail. Avoid stretching a chain too tightly, since this would increase wear and result in noisy
operation. The tension station should have a draw length of at least 1.5 times the chain pitch to be able to replace a
two-piece link.
Chain drives require no preload tensioning.

6. The control and measurements of steel link chains

The raw materials for chains and wheels are subjected to a number of precise checks. During production,
individual parts are constantly checked for accuracy of dimensions, adherence to tolerances, degree of hardness,
hardening depth and surface texture. After riveting, the length of the dry, unlubricated chain is measured under
a pre-determined load. For roller chains in accordance with DIN 8187, the maximum permissible tolerance in
length must not exceed + 0.15% of 49 times chain pitch. Finally, the chains are tested statically and dynamically
employing the latest test methods.

7. Standardisation of steel link chains

Most of the common steel link chains are standardized and are listed below with their respective DIN specification
number. In addition to these standards, there is a range of manufacturers’ standards for special purpose chains for
a large variety of applications:

Pintle chains DIN 654

Articulated chains, malleable steel, can be taken apart DIN 686
Galle chains DIN 8150
Leaf chains DIN 8152
Slat band chains DIN 8153
Bush chains, short pitch DIN 8154
Draw bench chains without bushes DIN 8156
Draw bench chains with bushes DIN 8157
Bush chains DIN 8164
Conveyor chains DIN 8156
Rollers for conveyor chains DIN 8166
ISO solid bearing pin conveyor chains DIN 8167
ISO hollow bearing type conveyor chains DIN 8168
Rollers for ISO conveyor chains DIN 8169
Conveyor chains for belt conveyors DIN 8175
Plate-link chains for chain conveyors DIN 8176
Roller chains (extended pitch) DIN 8181
Cranked link chains DIN 8182
Paternoster roller chains DIN 8184
Roller chains for sustained chain elevators DIN 8185
Roller chains - European series DIN 8187
Roller chains - American series DIN 8188
Roller chains for agricultural machinery DIN 8189
Steel link chains, chains, chain parts DIN 8194
Chain drive selection DIN 8195
93
 SI UNITS

IMPORTANT INFORMATION
for inquiries and orders

Chains
Chain pitch = distance between two pin centres; inside width = width between inner link plates; roller diameter;
bush diameter; pin diameter; width of scraper. If possible also: breaking load, link plate dimensions, quality of
material, overall chain width, chain length, type and number of connecting links and the exact number of links for
endless chains.

Wheels
Number of teeth; pitch circle diameter; method of tooth cutting and type of chain to mesh with. Sprocket design as
shown on page 27. Bore and tolerance, keyway and setscrew, length of hub, one-sided, symmetric or asymmetric.
Wheel material and heat treatment if applicable.

Chain Drives
Performance, speed of chain pinion, transmission ratio. Operating conditions: Impact and shock load, temperature,
maintenance options, humidity, soiling.

Conveyor chains
Type, dimensions and weight of load to be conveyed, conveyor speed, direction and length of travel, method of
loading and unloading. General operating conditions: maintenance, humidity levels, effects of temperature and/or
corrosion. Details of space available for housing the conveyor chain, the return pulley, the tension and driving units.
Please provide technical drawings if possible.

94
 JOINT SURFACE PRESSURE CHART
for steel link chains

A chain selected in accordance with the true tensile force “F” should always be checked for permissible bearing
pressure. You can use the following formula to calculate the joint surface pressure.

The Values of permissible joint surface pressure “Pperm.” shown in the chart apply to normal operating conditions
only: free from dirt, well-lubricated, impact-free, minimum safety factor of 6.

Then the expected working life is:

for conveyor chains with 6 to 16 teeth and about 10000 operating hrs;
for roller chains on sprockets with 19 teeth or more approx. 15000 operating hrs.
pperm. [N/cm2]

Number
of teeth

chain speed v [m/s]

95
 CALCULATION PARAMETERS AND FORMULAS

Terminology Abbreviations Dimensions

Power P [kW]
corrected power Pk [kW]
Torque Md [Nm]
Chain tensile force F [N]
Chain breaking load FB [N]
Chain speed v [m/s]
Chain weight q [kg/m]
RPM of driving pinion n [min.-1]
No. of teeth on driving pinion z [–]
Chain pitch p [mm]
Pitch circle diameter Do [mm]
Axle spacing a [mm]
No. of chain links x [–]
Joint surface f [cm2]
No. of teeth on small sprocket z1 [–]
No. of teeth on large sprocket z2 [–]
PCD factor y [–]
Chain sag hk [mm]

Formulas:

Power

Torque

Chain speed

Chain tensile force

Pitch circle diameter

Axle spacing

No. of chain links

Chain sag hk (max.)

96
PITCH CIRCLE DIAMETER
for chain wheels with standard pitch

z = number of teeth

97
 PITCH CIRCLE DIAMETER
for chain wheels with standard pitch

Factors and formulas to determine

additional pitch circle diameter –
for higher no. of teeth
or different chain pitches

Do = pitch circle-0 [mm] p = pitch [mm] y = PCD factor z = number of teeth

98
FAX INQUIRY dated

+49 (0)2971 310 99 19

To: AUFT GmbH

From:

Enquiry:
Enquiry no.:
Your ref.
Telephone:

Dear Sir or Madam

please prepare a free quote without obligations for the following items:

Item1)
Quantity:
Type / DIN:
Chain pitch: Inner width:
Roller-Ø: Bushing-Ø:
Pin-Ø: Pin safety device:
Link plate width: Link thickness:
Drawing:
Attachments:

Additional description:

99
100
LEGEND OF LETTER

a – distance between axles A1 – distance of axles for conveyor P – engine output

a1 – distance of attachment holes A2 – distance of buckets Pk – corrected engine output
a2 – centre chain – B – length of angle RA – centre chain – outer edge scraper
centre hole of angle B1 – width of scrapers Q – weigth of transported material
a3 – centre chain – BF – width of conveyor fluting QL – conveyor capacity (continuous)
centre hole of attachment Bg – maximum bore diameter QU – conveyor capacity (interuppted)
a4 – centre chain – Bk – minimum bore diameter T – dimension of beam
centre hole of scraper C – material friction coefficient T1 – dimension of beam
b1 – inner width D – diameter of attachment hole W1 – centre chain – outer edge of angle
b2 – width of inner link of special link plates α – angle of elevation
b3 – inner width outer link D1 – diameter of through bore hole β1 – filling level
d – attachment hole - Ø Da – outer - Ø β2 – filling level
d1 – pin - Ø Df – root circle - Ø γF – weight of bulk material
d2 – bush - Ø Dg – clutch bell housing - Ø γ – safety factor
d3 – roller - Ø Dk – collar - Ø μ – friction factor
d4 – idler roller - Ø Dl – Ø – of applied chain
d5 – flanged roller - Ø Dn – hub - Ø
d6 – inner hollow pin - Ø Do – pitch circle - Ø
d7 – socket of pin or bush - Ø E – distance of coupling
e – centre distance of multiplex E1 – distance
chain E2 – distance
e1 – distance F – chain tension
f – bearing area F1 – dimension across riveted pin
h – height of link plate F2 – dimension across one side removable pin
h1 – height of special link plate F3 – dimension across both side
h2 – height of special link plate removable pin
hk – chain slack F4 – dimension across extended pin
i – transmission ratio FB – breaking load
k1 – correction value conveyor chain FBh – breaking load for hollow pin chain
k2 – correction value chain FF – conveyor tension
drive coupling FP – test load
n – number of rotation FS – tension load
p – pitch H – centre chain to top side of angle
p1 – special pitch HF – heigth of conveyor fluting
pr – calculated pressure on I – capacity of buckets
bearing area K – length of scraper
pzul. – allowable pressure on K1-K9 – indication of angle and attachment
bearing area L1-L9 – indication of angle and attachment
q – weight La – linear dimension (outer)
qF – chain weight of conveyor Lg – length of housing
r – radius Li – linear dimension (inner)
s – link plate thickness Lk – coupling length
s1 – inner link plate thickness Ln – length of hube
s2 – outer link plate thickness M – centre chain – top edge attachment
v – speed of chain ME – distance centre chain
x – number of link plates Md – engine torque
y – number of teeth factor N – Newton
z – number of teeth N1 – distance
z1 – number of teeth small sprocket N2 – distance
z2 – number of teeth big sprocket N3 – distance
zd – width of tooth (triplex)
ze – width of tooth (simplex)
zz – width of tooth (duplex)
 CHAINWHEELS
Bielefeld
Kamener Kreuz A33

A44 A44

CONVEYOR CHAINS
Dortmund
A1

B7

Hagen A46
Meschede Olsberg

Eslohe
Altenilpe
B55
B511 Bad
Fredeburg
A45

ROLLER CHAINS
B236

B55 B236

Olpe
Köln
Frankfurt

AUFT GmbH / AUFT EXPORT GmbH

Altenilpe 16 • 57392 Schmallenberg Altenilpe 16 • 57392 Schmallenberg

TELEFON +49 (0) 2971 310 99 11 TELEFON +49 (0) 2971 310 99 10
FAX +49 (0) 2971 310 99 19 FAX +49 (0) 2971 310 99 19
E-MAIL uvallentin@auft.de E-MAIL fgoeddecke@auft-export.de ROLLER CHAINS
INTERNET www.auft.de INTERNET www.auft-export.de
CONVEYOR CHAINS
Tschechien 9163 Unterbergen 12 CHAINWHEELS
TELEFON +420 558 847 004 TELEFON +43 (0) 4227 202 95
MOBIL +420 603 342 468 FAX +43 (0) 4227 301 59
E-MAIL pgajdos@auft-export.de E-MAIL fogris@auft-export.de