TECHNOLOGY & SERVICE IN PERFECT BALANCE TM
High Performance Polymer Solutions | Wire & Cable
XID A N ® R MOD A OPR EN
PE H E N EK
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XLPE Cross-Linkable Compounds Advanced LSZH | CPE EPR | EPDM | CPE
Moisture Cure Technology Thermoplastic Compounds Cross-Linkable Compounds
SACO AEI Polymers Innovation Creates Our Future
We are a customer-driven compounder offering premium value and innovative polymer solutions for customers in North America, Europe, Asia, MENA
and Latin America. Our technology-driven company focuses on optimizing quality, driving efficiency, and adding ultimate value to our customer’s
products. We synergistically deliver real value to our customers by developing and manufacturing a full range of Thermoplastic & Thermoset
Compounds, Additives and Catalyst Masterbatches for the Wire & Cable, Building & Construction, Pipe & Tubing and Specialty Markets.
Our expertise and commitment to custom formulating for unique applications delivers world-class product solutions, commercially available off-the-shelf.
Our technology-infused compounds have allowed us to build industry-recognized brands like our PEXIDAN® Moisture Cure XLPE, THERMODAN®
LSZH, THERMODAN® CPE, and EKOPREN® EPDM | EPR | CPE resins. Our expertise also extends into Halogenated and Non-Halogenated Flame
Retardants, Synergists, and Smoke Suppressants for the development of compounds that meet or exceed the performance requirements of global
regulatory industry standards.
Quality Driven Global Facilities registered to ISO9001: 2008.
SACO AEI Polymers North American Laboratory
SACO AEI’s research & development centers strive to develop industry leading and innovative solutions for our customers. Our
dedication and investment in research and development has resulted in the fastest go-to-market solutions for our customers. Our global
facilities are customer-centric, with outstanding formulation chemists, and extensive analytical laboratory capabilities. Our formulations are
validated by real-life application testing. SACO AEI Polymers delivers exceptional technical performance. That is the essence of our brand.
We validate formulations and real-world applications through continuous testing in our laboratories to:
• Optimize Your Quality
• Drive Efficiency
• Deliver Ultimate Value
• Fastest Go-To-Market Solutions
Diverse Market Solutions
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PEXIDAN®
Superior Performance Moisture Cure XLPE
Our Sioplas-type moisture cross-linkable polyolefins are available for a wide variety of end-use applications including wire insulation and jacketing, potable water &
radiant heat pipe, injection molded fittings, heat shrinkable tubing and other molding and profile applications requiring elevated-temperature dimensional stability.
Leading the market for three decades, our PEXIDAN® compounds feature outstanding long-term performance with superior strength, toughness, and resistance
to heat/cold, chemicals, abrasion and creep. PEXIDAN® compounds offer the best of crosslinked olefins with the ease of processing found in thermoplastics
and are available in non-FR, halogenated FR and LSZH versions. PEXIDAN® compounds are well-suited for most processing techniques and post-curable by
steam, hot water or even ambient means.
THERMOSET CROSS-LINKABLE COMPOUNDS
High Performance Characteristics | Technology Advantages
• UL 44 Bulletin Recognized • Excellent Mechanical Strength & Toughness
• Sioplas Moisture Cure Technology • Up to 40% Improvement-Processing-Downtime
• Low Capital Cost Investment vs CV | ebeam • Outstanding Heat | Abrasion | Chemical Resistance
• Long Term Production Extrusion Capability • Field Performance Proven for 30+ Years
• Wide Processing Window • Consistent | Easy to Use Technology
• High Flame Performance UL | CSA • Halogenated | Non-Halogenated LSZH Formulations
• High Performance Oil & Gas Res I & II • UL & CSA Sunlight Resistant for Outdoor Use
High Performance Markets | Applications
• UL | LV Power Cable Insulations • UL | XHHW-2 | RHW-2 | USE-2 | RHH | SIS | UL4703 PV | UL854 | UL758
• CSA | LV Power Cable Insulations • CSA | RW90 | RWU90 | RPV90 | RPVU90 | CL1251 | CL1252 | CL1503
• UL | CSA Photovoltaic | Solar Wire • LSZH | Transit | Government | Airports | Hospitals
• Automotive Primary & Battery Cables • Automotive SAE J1128 & ISO 6722 T3
PEXIDAN ® Halogenated FR | NON-FR Systems
Elongation Tensile Flame &
Specific
Product | System Market Description UL | CSA LOI at Break Strength Smoke
Gravity
(%) (psi) Rating
UL 44 XHHW-2 / RHW-2 / SIS
PEXIDAN® X/T LV Power Cable 90°C wet rated insulation UL 854 / USE-2 1.01 23 375 2200 UL/CSA FT2
CSA RW90 / RWU90
90°C wet rated insulation Colorable 6 AWG UL 44 / XHHW-2 / RHW-2 / SIS
PEXIDAN® X/T-UV LV Power Cable 1.01 23 425 2350 UL/CSA FT2
sunlight resistant UL 854 / USE-2 / SUNRES
Colorable All Sizes UL 44 / XHHW-2 / RHW-2 / SIS
90°C wet rated insulation
PEXIDAN® X/T-UV2 LV Power Cable PV Cable UL 4703 1.01 23 425 2350 UL/CSA FT2
sunlight resistant all sizes
UL 854 / USE-2 / SUNRES
UL 44 VW-1 XHHW-2 / RHW-2 / SIS
90°C wet rated insulation
PEXIDAN® V/T LV Power Cable PV Cable UL 4703 1.30 27 275 1850 UL/CSA VW-1
VW-1 flame rated
CSA RW90 / RWU90
UL 44 VW-1 XHHW-2 / RHW-2 / SIS
90°C wet rated insulation PV Cable UL 4703
PEXIDAN V/T-2
®
LV Power Cable 1.32 27 400 2200 UL/CSA VW-1
VW-1 flame rated CSA RW90 & RWU90
UL CT-Use / IEEE 1202 / FT4 1/0 and Larger
Colorable UL 44 VW-1 XHHW-2 / RHW-2 / SIS
90°C wet rated insulation
PV Cable UL 4703 / SUNRES
PEXIDAN® V/T-2UV LV Power Cable VW-1 flame rated 1.30 27 300 1850 UL/CSA VW-1
CSA RW90 / RWU90 / RPV90 / RPVU90
sunlight resistant
UL CT-Use / IEEE 1202 / FT4 1/0 and Larger
90°C wet rated insulation
PEXIDAN® U/T LV Power Cable USE-2 UL 854 / Non-FR 0.92 - 450 2200 -
& Jacket
90°C wet rated RW90 CSA RW90 / RWU90
PEXIDAN® R/T LV Power Cable 0.92 - 450 2200 -
Insulation CSA RPV90 / RPVU90 / Non-FR
90°C wet rated RW90 CSA Colorable RW90 / RWU90
PEXIDAN® R/T-UV LV Power Cable Insulation CSA RPV90 / RPVU90 0.99 - 400 2250 -
sunlight resistant SUNRES / Non-FR
150°C dry rated 150°C Rated UL 758 AWM Style 3173 & 3321
PEXIDAN® H/T Appliance Wire 1.08 24 300 2300 UL/CSA FT2
appliance wire insulation CSA AWM / CL1251 / CL1252 / CL1503 / FT2
125°C dry rated Automotive Primary Insulation SAE J1128
PEXIDAN® J/T Automotive 1.13 25 300 2300 SAE 45 Degree
automotive insulation ISO 6722 T3
Highly flexible and
PEXIDAN® A-3021 Specialty heat resistant moisture - 0.90 - 400 2500 -
crosslinkable TPO
PEXIDAN ® Low Smoke Zero Halogen Systems
Elongation Tensile
Specific Flame | Smoke
Product | System Market Description UL | CSA LOI at Break Strength
Gravity Characteristics
(%) (psi)
LV Power & Low Smoke Zero Halogen XLPE UL/CSA FT2
PEXIDAN® HF X/T UL HF 2885
Tray Cable Insulation for UL Low Voltage 1.29 35 270% 2470 IEEE1202
SX0651:CM540U/1 Power / Energy / Control Cable
Oil & Gas Res I & II
FT4 Capable
Low Smoke Zero Halogen XLPE
LV Power Insulation or Jacket - Appliance
PEXIDAN HF
®
UL758 and Machine Tool Applications - 1.49 36 165% 2030 ASTM 2843 < 3.5%
SX559:CM540 AWM & MTW Transit Signal Cables / Armored
Cable Jacket
THERMODAN®
Advanced Performance
Low Smoke Zero Halogen & CPE Thermoplastic Compounds
THERMODAN® LSZH Thermoplastic compounds provide the ultimate security for human safety in high occupancy and restricted area facilities. Up to 95%
less smoke, low toxicity, low acid gas producing characteristics than Halogenated systems.
LSZH Standards: Complies with UL | CSA | IEC & BS Standards for LSZH Compounds for a wide variety of markets & applications.
LSZH Cable Appplications: Power | Energy | Data Cable | Fiber Optic | OPG | LEED® Technology Competence
THERMODAN® CP are CPE based jacketing compounds that provide an excellent balance of properties making them suitable for use in a wide range
of demanding applications. Performance characteristics include excellent chemical, oil, fuel, solvents and acid resistance, flexibility, low temperature
impact/bending and excellent flame retardancy. CPE is an excellent replacement for CSPE (Hypalon®) at lower cost. It can be processed on
conventional thermoplastic extrusion lines and are fully supported by our application development team. SACO AEI Polymers offers Thermodan CP
compounds in Thermoplastic, CV Cross-linkable and eBeam Cross-linkable versions.
CPE-Hazardous Environment Applications: Mining | Petrochemical Plants | Substation Control
CPE-Cable Applications: UL | CSA Instrumentation | Control | Tray | Power Cable Types
The Superior Solution for the Ultimate in Security | Human Safety & in Hazardous Environment Industrial Facilities
High Performance Characteristics | Technology Advantages
• UL 2885 HF Certified | LSZH Grades • UL LS Cable Designation Capable
• Up to 95% Less Smoke | Toxicity | Acid Gas • Ultimate Human Safety | Systems Operations
• LEED® Technology Competence • Excellent Chemical | Oil | Fuel | Solvent | Acid Resistance
• CPE is a Low Cost Solution vs CSPE Hypalon® • Low Temperature Flexibility | Excellent Flame Retardency
• Outstanding Heat | Abrasion | Chemical Resistance • UL & CSA Sunlight Resistant for Outdoor Use
• High Flame Oil & Gas Res I & II • High Flame Performance UL | CSA
High Performance Markets | Applications
• Meets UL | CSA | IEC | BS Standards • LV Power | Energy | Data | Fiber Optic | Control | Instrumentation
• High Occupancy | Restricted Area Facilities • Transit | Subway | Airports | Government | Hospitals
• Hazardous Industrial Environments • Petrochemical | Mining | Oil & Gas | Substation
THERMODAN ® Halogenated & Non Halogenated Systems
Elongation Tensile
Specific Flame | Smoke
Product | System Market Description UL | CSA LOI at Break Strength
Gravity Characteristics
(%) (psi)
THERMODAN® HF Low Smoke Zero Halogen Thermoplastic
LV Tray &
0103-212NT Compound for Low Voltage / Electronic / Tray UL1277 UL / CSA FT4
Electronic Cables 1.5 38 215% 1800
0103-212BK UL / CSA
Instrumentation / UL Bulletin HF / UL2885 Capable IEEE1202 Capable
Natural or Black MgOH / Premium Performance Jacket
Low Smoke Zero Halogen Thermoplastic Jacket UL 1666 FT4
Data
THERMODAN® HF for Cost Effective Data / Fiber Optic Buffer Tube UL1277 With Smoke
Telcomm 1.49 40 180% 1813
TP 0812 Fiber Optic
Outer Jacket / Dimensional Stability Capable IEC 60332-3-24
UL Bulletin / HF | / UL2885 IEC 60332-1-2
Thermoplastic, low-smoke, halogen free-flame
THERMODAN® HF LV Power Cable, retardant compound / Data and Communication
TP 519C Data Cable Cable / Low Cost ATH based / High Speed - 1.5 34 170% 1885 BS EN 61034-2
Extrusion Processable / Very Low Die Drool
Low Smoke Zero Halogen XLPE Insulation or IEC 332
THERMODAN® HF
TP 543C
LV Power Jacket for High Performance applications in Low - 1.54 41 170% 1885
Voltage Power / Energy / Control Cable Part 1 & 3
Thermoplastic, low-smoke, halogen-free, flame
LV Power Cable,
THERMODAN® HF retardant compound / Jacket and Insulation IEC 332
TP543BCU
Data Cable,
LTS 1, 2, 3, and 4 / EN 50290-2-27 for type HM2 - 1.54 41 170% 1885
Part 1 & 3
Fiber Optic
and HD 604 tor type HM4
Chlorinated Polyethylene (CPE) base jacket
THERMODAN® CP
compound / Superior FR and UV resistance / Oil UL1277 UL 1685 / CSA FT4
0110-108NT LV Power Cable 1.38 37 350% 2200
Res I and II / Designed for use with PEXIDAN ® Capable IEEE 1202 Capable
0110-108BK Primary insulation
EKOPREN®
EPR | EPDM | CPE Crosslinkable Thermoset Compounds
SACO AEI Polymers and our affiliates specialize in the development and manufacture of elastomeric or polyolefin based compounds exclusively for wire
and cable industry applications such as automotive, industrial power, energy distribution, mining and appliances. Several new compounds have been
designed to obtain maximum flexibility together with oil resistance that are not achievable with standard thermoplastic compounds. With our technical
assistance our customers have reached extrusion speeds comparable to the standard thermoplastic production rate of 3,000 feet/minute.
Hazardous Environment | Extreme Performance
Heavy Duty CPE Thermoset Compounds
Outstanding Flexibility Performance
Oil Resistance & Low Temperature Performance in Hazardous Environments Compared to Thermoplastic Technologies
High Performance Characteristics | Technology Advantages
• All Grades in CV & ebeam Formulations • Pellet Technology 3.5mm or 4.5mm
• Halogen Free Formulations • High Speed Extrusion 4X Standard Rates
• Oil | Fuel | Gas Resistant up to +1500C • Superior Resistance to Abrasion
• Low Temperature Down to -500C • High Temperature up to 1500C
• Highly Flexible Insulations | Jackets • CPE is a Low Cost Solution vs CSPE Hypalon®
• MV Solutions from 5KV to 95kV • Modified Formulations Available
High Performance Markets | Applications
• Global Standards | UL | CSA | IEC | BS | SAE | ISO • Automotive Primary & Battery | SAE J1128 | ISO 6722 T3
• LV | MV Power & Energy Cables to 95kV • Photovoltaic & Solar Applications
• Petrochemical | Oil & Gas | Mining | Welding • Offshore Oil & Gas Platforms
• ISO 6722 T4 1500C Flexible Formulation Development • Rail & Transit Applications
EKOPREN® EPR | EPDM Systems
Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)
EKOPREN®
3IS061 Specialty - EPR Welding Cable Insulation / Vulcanization 1.49 23 270% -
Specialty - EPDM Welding Cable
EKOPREN®
3IS671 Insulation / Vulcanization 1.44 25 250% 1000
(AW3311 / AWM3279 / CSA CL905)
Medium Voltage - Leaded 69kV
EKOPREN® 3IS691 Insulation / Vulcanization 1.23 22 400% 1700
Best in Class
Medium Voltage - Leaded 95kV
EKOPREN® 3IS721 Insulation / Vulcanization 1.18 - 320% 1800
Best In Class
Medium Voltage - Lead Free 35kV
EKOPREN® 3IS731 Insulation / Vulcanization 1.22 - 400% 2600
Economical
Medium Voltage - Lead Free 69kV
EKOPREN®
3IS741 Insulation / Vulcanization 1.2 - 390% 2400
Economical
Medium Voltage - Lead Free 35kV
EKOPREN®
3IS751 Insulation / Vulcanization 1.19 22 350% 2500
Economical
Medium Voltage Lead-Free 69kV
EKOPREN®
3IS791 Insulation / Vulcanization 1.2 22 350% 2300
Best In Class
Automotive - T3 ISO 6722 eBeam Flexible
EKOPREN®
3IR901 Insulation / Irradiated 1.43 27 210% 1600
Battery Cable
Automotive - T3 ISO 6722 eBeam Primary
EKOPREN® 3IR951 Insulation / Irradiated 1.42 25 200% 2200
Cable
Automotive - T3 ISO 6722
EKOPREN® 3IS901 Insulation / Vulcanization 1.43 27 210% 1600
Vul-Cup Cure Flexible Battery Cable
Automotive - T3 SAE & ISO 6722
EKOPREN® 3IS931 Insulation / Vulcanization 1.4 27 230% 2300
Di Cup Cure Primary Cable
Automotive - T3 ISO 6722
EKOPREN® 3IS951 Insulation / Vulcanization 1.42 28 200% 2200
Vul Cup Cure Primary Cable
Automotive - SAE J1128
EKOPREN® 3IS981 Insulation / Vulcanization 1.41 28 230% 2000
Di Cup Cure Primary Cable
EKOPREN® CPE Thermoset Systems
Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)
EKOPREN® 3SH461 CPE - CV / Extra Heavy Duty Mining Cable Jacket / Vulcanization 1.36 27 520% 2700
CPE - CV / Heavy Duty Mining Cable
EKOPREN® 3SH471 Jacket / Vulcanization 1.4 29 500% 2030
(Natural)
EKOPREN® 3SH511 CPE - CV / Heavy Duty Cable (Black) Jacket / Vulcanization 1.36 30 500% 2350
EKOPREN® 3SR481 CPE - eBeam / EPR Very Flexible Jacket / Irradiated 1.41 30 450% 1800
CPE - eBeam / EVM 60% VA Oil Res
EKOPREN® 3SR511 Jacket / Irradiated 1.38 30 500% 2350
FR Weathering
CPE - eBeam / NBR / Oil Res
EKOPREN® 3SR641 Jacket / Irradiated 1.41 27.5 390% 1700
Low Temperature
EKOPREN® Automotive Systems
Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)
Automotive - T3 ISO 6722 eBeam
EKOPREN® 3IR901 Insulation / Irradiated 1.43 27 210% 1600
Flexible Battery Cable
Automotive - T3 ISO 6722 eBeam
EKOPREN® 3IR951 Insulation / Irradiated 1.42 25 200% 2200
Primary Cable
Automotive - T3 ISO 6722
EKOPREN® 3IS901 Insulation / Vulcanization 1.43 27 210% 1600
Vul-Cup Cure Flexible Battery Cable
Automotive - T3 SAE & ISO 6722
EKOPREN® 3IS931 Insulation / Vulcanization 1.4 27 230% 2300
Di Cup Cure Primary
Automotive - T3 ISO 6722
EKOPREN® 3IS951 Insulation / Vulcanization 1.42 28 200% 2200
Vul Cup Cure Primary
Automotive - SAE J1128
EKOPREN® 3IS981 Insulation / Vulcanization 1.41 28 230% 2000
Di Cup Cure Primary
EKOPREN® Low Voltage Systems
Elongation Tensile
Specific
Product | System Market Description LOI at Break Strength
Gravity
(%) (psi)
Building - Low Voltage
EKOPREN®
3IS401 Insulation / Vulcanization 1.35 27 350% 1800
(SuperOhm 4863 Offset)
OUR GLOBAL PRESENCE
SACO AEI POLYMERS SACO AEI POLYMERS SACO AEI POLYMERS
Sandwich UK New Delhi India Shanghai China
Thermoplastic & Crosslinkable Thermoplastic & Crosslinkable International Trading Co. (Shanghai) Ltd.
Polymer Compounds Polymer Compounds
MIXER COMPOUNDS
Bagnacavallo Italy
Crosslinkable Rubber Compounds
PCM
Torino Italy
Tool & Equipment Fabrication
SACO AEI POLYMERS
SACO AEI POLYMERS
Wisconsin USA
Ohio USA
Crosslinkable Polymer Compounds
Thermoplastic & Crosslinkable
Sheet & Additives
Polymer Compounds & Custom Compounding
Louisiana USA
Executive Office
SACO AEI POLYMERS
Johor Malaysia
Thermoplastic & Crosslinkable
Polymer Compounds
Our Companies Alliance Partners Sales and Customer Care Offices
APPLICATIONS & PRODUCTS NOTES
SACO AEI POLYMERS | 3 2 2 0 C R O C K E R AV E N U E | SHEBOYGAN | WISCONSIN | 53081 | USA
+1 844.SACO.AEI tel | +1 920.803.0779 fax | sales @ sacoaei.com | www.sacoaei.com
