Operating Procedure MY SKO O 05 MCOT 007

Chemicals Injection: Sludge Breaker Rev. 0 Sept 2011

Any deviation from this procedure must follow the MANAGEMENT OF CHANGE PROCEDURE
or STANDING INSTRUCTIONS process before any deviation or change may be made.

OPERATING PROCEDURE
Contents

Foreword
Distribution List
Amendment Summary
Glossary
Reference
Section 1 Introduction
Section 2 Procedure
Appendix A Checklist
Diagram

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Operating Procedure MY SKO O 05 MCOT 007
Chemicals Injection: Sludge Breaker Rev. 0 Sept 2011

FOREWORD
Authority for original issue
Document Author
Issue of this document has been formally authored by:

Name: Mentor Solutions & Resources Sdn Bhd

Position: Technician/ Consultant/ Contractor

Date:

Issue Review
Issue of this document has been formally reviewed by:

Name:
Signature

Position: Production Supervisor/ Field Engineer

Date:

Issue Approval
Issue of this document has been formally approved by:

Name:

Signature:

Position: Head of Production

Date:

Document Custodian
The following person has been assigned as the document custodian:

Name:

Signature:

Position Onshore Installation Manager

Date

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Operating Procedure MY SKO O 05 MCOT 007
Chemicals Injection: Sludge Breaker Rev. 0 Sept 2011

Distribution List
Copy No. Title Location
01 Central Control Room MCOT

AMENDMENT SUMMARY
This sheet must be completed in detail at each revision once this document has been approved.
Details must include revision number, description and indication of which pages and
paragraphs have been revised, date of revision approval, approvers title and signature.

Rev Description Date Approver Title Name

Rev 0 Original Document

Notes: (1) Document Holders to update Amendment Record as and when

amendments/new revisions are received.
(2) For description of amendment the Document Holder should indicate
correction, modification, update or deletion issue.
(3) Document Holder to enter their company reference number, sign and date the
record of entry.
(4) Where part amendments are issued, the relevant page(s) will be identified
with a lower case letter in the revision status line in the header.

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Operating Procedure MY SKO O 05 MCOT 007
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GLOSSARY

CSDS Chemical Safety Data Sheet

REFERENCE

DOC. NO TITLE
MCOT Rejuvenation Project Phase Piping & Instrumentation Diagram (P&ID)
2 Process Drawing (Rev. No. 6)

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Operating Procedure MY SKO O 05 MCOT 007
Chemicals Injection: Sludge Breaker Rev. 0 Sept 2011

Section 1
INTRODUCTION

Content Page

1.1 OBJECTIVE / PURPOSE ................................................................................................. 6

1.2 SCOPE ................................................................................................................................ 6

1.3 OP CATEGORY................................................................................................................. 6

1.4 PREREQUISITES ............................................................................................................. 6

1.5 LIMITATIONS ..................................................................................................................... 6

1.6 ROLES / RESPONSIBILITY. ........................................................................................... 6

1.7 HSE REQUIREMENTS .................................................................................................... 6

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Operating Procedure MY SKO O 05 MCOT 007
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1 INTRODUCTION

1.1 OBJECTIVE / PURPOSE

1.1.1 The operating procedure outlines the normal activities required to safely execute the task, as
well as action to be taken during abnormal/emergency situations during the execution of the
task.
1.1.2 The task refers to the sludge breaker injection for the slop oil treatment.

1.2 SCOPE

1.2.1 The requirements in this procedure shall apply to;

• Sludge breaker injection for slop oil treatment.

1.3 OP CATEGORY

Categories Normal / Start Up / Shutdown / Checklist Required: Yes / No

and attributes Emergency / Special / Temporary /
Abnormal / Decommissioning

1.4 PREREQUISITES

1.4.1 N/A

1.5 LIMITATIONS

1.5.1 Sludge breaker inventory.

1.6 ROLES / RESPONSIBILITY

1.6.1 Refer to Section 2: Procedure “Action party”.

1.7 HSE REQUIREMENTS

Hazards and The table below lists job hazards and the precautions that should be taken for
precautions safety, environmental, quality, ergonomics, Good Manufacturing Practices,
etcG before beginning this procedure.
Hazard Precaution

Chemical/Toxic/Thermal burns Wear appropriate PPE

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Operating Procedure MY SKO O 05 MCOT 007
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PPE required The following Personnel Protection Equipment (PPE) must be used to do this
activity in addition to common PPEs. List any special PPEs required,
PPE Use

Eye protection Eye protection against chemical splash

Chemical resistant apron Body protection against chemical splash

Chemical resistant boots Lower limbs protection against chemical
splash

Gas mask/Respirator Lung/respiratory protection against chemical

fume
Rubber gloves Skin protection against chemical splash

Tools and The tools and equipment listed below are needed to do this job. List any
Equipment special tools required in addition to hand tools.
Tools and/or Equipment Use

N/A

ESD / N/A
Interlocks

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Unit: Never
Safe Operating SOL
Exceed
Limit Excursions
Area: Limit
Equipment Inst. Consequence of Corrective
Tag # H L HH LL Deviation Actions
N/A

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Section 2
PROCEDURE

Content Page

2.1 PREPARATION OF SLUDGE BREAKER INJECTION FOR SLOP OIL TREATMENT .... 10

2.2 SLUDGE BREAKER INJECTION PUMP (P-6890 A/B) START UP ................................. 10

2.3 SLUDGE BREAKER INJECTION PUMP (P-200/300) SHUT DOWN ............................... 10

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Operating Procedure MY SKO O 05 MCOT 007
Chemicals Injection: Sludge Breaker Rev. 0 Sept 2011

2 PROCEDURE

2.1 PREPARATION OF SLUDGE BREAKER INJECTION FOR SLOP OIL

TREATMENT

No. Action Action Party

2.1.1 Ensure all the valves are in the correct lined up and in operating condition. Area operator
Refer to Appendix A, item 1.1, Table 1.

2.1.2 Ensure that the chemical in the ISO tank is available. Check the level in the Area operator
sight glass.

WARNING:
HANDLING OF THE CHEMICAL CAN BE HAZARDOUS AND SHOULD
BE HANDLED IN ACCORDANCE WITH THE CSDS.

2.2 SLUDGE BREAKER INJECTION PUMP (P- 6890 A/B) START UP

No. Action Action Party

2.2.1 Open the selected pump (P-6890 A/B) suction and discharge valve. Area operator

2.2.2 Inform the Panel man 2 prior to starting up of the pump. Start the pump Area operator
from local switch.

2.2.3 Monitor the pressure at the pump discharge and adjust the injection rate Area operator
according to the slop oil flow rate.

NOTE:
• The chemical injection is required when the Slop Oil Treatment is in
operation.
• Bleed off any air trapped in the piping
• Injection rate is based on laboratory analysis results

CAUTION:
• PUMP OPERATES AT HIGH DISCHARGE PRESSURE.
• EXTRA PRECAUTION WHEN OPENING THE VENT VALVE DURING
BLEEDING.

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2.3 SLUDGE BREAKER INJECTION PUMP (P-200/300) SHUT DOWN

No. Action Action Party

2.3.1 Shut down the chemical injection pump from local switch and close all inlet Area operator
and outlet valves.

2.3.2 Inform Panel man 2 that the pump is already switched off. Area operator

END OF PROCEDURE

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Appendix

APPENDIX A

Content Page

1 CHECKLIST ............................................................................................................13

1.1 TABLE 1: NORMAL OPERATION OF THE CHEMICAL INJECTION SYSTEM ...13

2 DIAGRAMS .............................................................................................................14

2.1 FIGURE 1: CHEMICAL INJECTION FOR THE SLOP OIL TREATMENT ............14

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Operating Procedure MY SKO O 05 MCOT 007
Chemicals Injection: Sludge Breaker Rev. 0 Sept 2011

1 CHECKLIST

1.1 TABLE 1: NORMAL OPERATION OF THE CHEMICAL INJECTION SYSTEM

LOCATION VALVE POSITION

ISO tank outlet valves Open

P-6890 A suction valve Open

Pump strainer drain valve Close

PSV-6890 A inlet valve Open

PSV-6890 A outlet valve Open

P-6890 A discharge valve Open

P-6890 B suction valve Close

P-6890 B discharge valve Close

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Operating Procedure MY SKO O 05 MCOT 007
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2 DIAGRAMS

2.1 FIGURE 1: CHEMICAL INJECTION FOR THE SLOP OIL TREATMENT

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