MCOT 013 Pig Receiving From 4B 18in Crude Line

Operating Procedure MY SKO O 05 MCOT 013
Pig Receiving from WL 18” Crude Line Rev. 0 Sept 2011
Any deviation from this procedure must follow the MANAGEMENT OF CHANGE PROCEDURE
or STANDING INSTRUCTIONS process before any deviation or change may be made.
OPERATING PROCEDURE
Contents
Foreword
Distribution List
Amendment Summary
Glossary
Reference
Section 1 Introduction
Section 2 Procedure
Appendix A Checklist
Diagram
"UNCONTROLLED WHEN PRINTED"
30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 1 of 18

FOREWORD
Authority for original issue
Document Author
Issue of this document has been formally authored by:
Name: Mentor Solutions & Resources Sdn Bhd
Position: Technician/ Consultant/ Contractor
Date:
Issue Review
Issue of this document has been formally reviewed by:
Name:
Signature
Position: Production Supervisor/ Field Engineer
Date:
Issue Approval
Issue of this document has been formally approved by:
Name:
Signature:
Position: Head of Production
Date:
Document Custodian
The following person has been assigned as the document custodian:
Name:
Signature:
Position Onshore Installation Manager
Date

Distribution List
Copy No. Title Location
01 Central Control Room MCOT
AMENDMENT SUMMARY
This sheet must be completed in detail at each revision once this document has been approved.
Details must include revision number, description and indication of which pages and paragraphs
have been revised, date of revision approval, approvers title and signature.
Rev Description Date Approver Title Name
Rev 0 Original Document
Notes: (1) Document Holders to update Amendment Record as and when

amendments/new revisions are received.
(2) For description of amendment the Document Holder should indicate
correction, modification, update or deletion issue.
(3) Document Holder to enter their company reference number, sign and date the
record of entry.
(4) Where part amendments are issued, the relevant page(s) will be identified
with a lower case letter in the revision status line in the header.

GLOSSARY
CCR Central Control Room

PCMS Process Control and Monitoring System
DCS Distributed Control System
WL West Lutong
TK Tukau
SI Siwa
BN Baronia
BO Bokor
BE Betty
BK Bakau
4B BN/BE/BO/BK
BA Baram
BAK P-B Baram Compressor Platform B
VB Ball Valve
MOS Maintenance Override Switch
MOV Motor Operated Valve
XI Pig Alert
PIG Pipe Internal Gauge
CIMAH Control of Industrial Major Accident Hazard
WLP-A West Lutong Production Platform – A
BAP-AA Baram Production Platform – AA
OFR Operation Facility Room
TS Terminal Superintendant
REFERENCE
DOC. NO TITLE
MY SKO O 07016 Rev.1 April 2010 MCOT Operating Procedures Manual
MCOT CIMAH Safety Report PCSB
MCOT CIMAH 2009 Rev 131109
SKO Rev. 0 November 2009
MCOT Rejuvenation Project Phase Piping & Instrumentation Diagram (P&ID)

2 Process Drawing (Rev. No. 6)

Section 1
INTRODUCTION
Content Page
1.1 OBJECTIVE / PURPOSE ................................................................................................. 6
1.2 SCOPE ................................................................................................................................ 6
1.3 OP CATEGORY................................................................................................................. 6
1.4 PREREQUISITES ............................................................................................................. 6
1.5 LIMITATIONS ..................................................................................................................... 6
1.6 ROLES / RESPONSIBILITY ............................................................................................ 6
1.7 HSE REQUIREMENTS .................................................................................................... 7

1 INTRODUCTION
1.1 OBJECTIVE / PURPOSE
1.1.1 This operating procedure outlines normal activities required to execute the task and
actions to be taken in event of abnormal situations that may arise during the
execution of the task.
1.1.2 The task is to prepare pipeline receiver barrel for pigging operation, retrieval of pig
from the receiver barrel, recording debris and pig condition.
1.2 SCOPE
1.2.1 The requirements in this procedure shall apply to:

• Receiver 20” R-9230 !8” WL incoming pipeline
• Receiver preparation and monitoring
• Debris sampling and recording of pig condition
• Pig retrieval and line up receiver to normal mode.
1.3 OP CATEGORY
Categories Normal / Start Up / Shutdown / Checklist Required: Yes / No

Emergency / Special / Temporary /
and attributes
Abnormal / Decommissioning
1.4 PREREQUISITES
1.4.1 MCOT to be informed minimum 24 hrs prior to pigging operation for necessary
work planning and preparation of receiving facilities.
1.4.2 Establish communication with WL.
1.5 LIMITATIONS
1.5.1 Pigging operations on the two incoming crude lines from offshore WLP-A 18” and
BAP-AA 16” pipelines to be carried out separately. This is to minimize risk to
MCOT in event problem encountered and fields production affected.
1.6 ROLES / RESPONSIBILITY
1.6.1 Refer to Section 2: Procedure “Action party”.

1.7 HSE REQUIREMENTS

Hazards and The table below lists job hazards and the precautions that should be taken for
precautions safety, environmental, quality, ergonomics, Good Manufacturing Practices,
etcL before beginning this procedure.
Hazard Precaution
Pressure Do not stand in front of receiver door closure

when opening receiver door and retrieval of pig.
Do not over pressurize close drain system
Flammable No Hot Work within vicinity during pig retrieval.
Chemical/Toxic Presence of H2S and Mercury.
Avoid crude oil contact with skin.
Waste Pigging debris to be labeled properly as per
schedule waste requirement.
Egress Bleed off pressure to atmospheric vent slowly to

prevent liquid carryover.
Others Avoid retrieving pig during night time
PPE required The following Personnel Protection Equipment (PPE) must be used to do this
activity in addition to common PPEs. List any special PPEs required,
PPE Use
Disposable coverall (white) Avoid direct contact with pigging sludge

Respirator Avoid inhaling of hydrocarbon fumes
Tools and The tools and equipment listed below are needed to do this job. List any
Equipment special tools required in addition to hand tools.
Tools and/or Equipment Use
Open end/ ring spanner Opening of closure door bolt, vent port
Pipe Wrench Opening of valves

Pressure gauges Calibrated pressure gauges 2 pieces 0-20 barg
Receiver door seal One set seal spare required
Extended hook Extract pig out from barrel

Schedule waste container Storage and disposal of pigging waste
Weighing Machine/ Scale Measure weight of waste collected

Portable trolley Handling of pig
Rag and degreaser House keeping
ESD / ABV- 9230

Interlocks ESD

Unit: Oil Receiving Facility Safe Operating Never Exceed Limit

SOL Excursions
Limit (barg) (barg)
Area: 1
Equipment Inst. Tag # H L HH LL Consequence of Deviation Corrective Actions
18” WL crude PAL-9232 • Alarm will be activated. Refer to procedure

trunkline 2.2 1.6 2.4.4
18” WL crude PAH-9232 • Alarm will be activated. Refer to procedure

7.5 8.0
trunkline 2.4.1
18” WL crude PZALL- • Beach valve ABV-9230 will be closed. Refer to procedure
trunkline 9231 • Offshore oil producing platforms at WL trip on 2.4.3
1.38 high pressure cut.
18” WL crude PZAHH- • Beach valve ABV-9230 will be closed. Refer to procedure
trunkline 9231 9.3 • Offshore oil producing platforms at WL trip on 2.4.3
high pressure cut.

Section 2
PROCEDURE
Content Page
2.1 RECEIVER PREPARATION AND MONITORING ......................................................10
2.2 RECEIVING AND RETRIEVING....................................................................................12
2.3 DEBRIS SAMPLING AND RECORDING .....................................................................13
2.4 ABNORMAL OPERATION..............................................................................................14

2 PROCEDURE
2.1 RECEIVER PREPARATION AND MONITORING
No. Action Action Party
2.1.1 Check receiver readiness prior to pigging operation as per Appendix A, Area operator
item 1.1, Table 1: Receiver readiness prior of pigging operation checklist
• Refer to figure 2: 18” WL incoming line receiver 20” R-9230
2.1.2 Ensure receiver line-up properly prior launching pig. Area Operator
Refer Appendix A, item 1.2, Table 2: WL 18” incoming line valves
configuration receiving mode.
• Refer to Appendix A, item 2.1, Figure 1: 18” WL incoming line receiver:
20” R-9230
2.1.3 Ensure receiver closure door is fully close and safety bleed plug close. Area operator
2.1.4 Set pig signal is in ON position to detect pig arrival: Area operator
• 1st pig signal alert X1-9232 upstream of MOV 9233
• 2nd pig signal alert X1-9231 downstream of MOV 9234
NOTE:
• Two pressures gauges at receiver to counter check pressure readings.
• Drain line spectacle blind in closed position, to prevent leakage from
“live” system to drain system in event drain valves leak.
2.1.5 Open both 2” equalizing valves on the receiver outlet line to pressurize Area operator
receiver slowly to pipeline pressure.
2.1.6 Open receiver inlet MOV 9233 followed by MOV 9234 valves. Area operator
2.1.7 Open slowly the two receiver outlet valves to divert flow to manifold header Area operator
via receiver barrel.
2.1.8 Close slowly receiver bypass 18” VB valve. Monitor pipeline pressure not to Area operator
exceed high pressure alarm PAH-9232 set 8.0 barg (116 psig) / Panel man 2
CAUTION:
RECEIVER BY PASS 18”VB VALVE SHOULD NOT BE IN PARTIAL
OPEN/CLOSE POSITION AS IT WILL DAMAGE VALVE.
2.1.9 Contact WL OS to proceed with pigging operation. WL OS to advice on pig Field

launching activities and pig details. Operator/
Panel man 2/
WL OS

NOTE :
Obtain pig details:
• Pig type, condition
• Dimension
• Travelling time
• Flow rate
• Expected arrival time
2.1.10 Monitor WL pipelines pressure, flow rate through CCR. Panel man 2
2.1.11 Notify Shift operation supervisor and WL OS on any flow and pressure Panel man /
abnormalities for further intervention and way forward as per SOL in 1.7. Operation
• Special procedures by SKO pipe line team need to be prepared to supervisor/
address anomalies such as stuck pig, high back pressures. Procedure WL OS
to be approved by Technical Authority.
2.1.12 Operate bypass valve to control back pressure within SOL before Area operator
expected pig arrival time. This is to prevent back pressure to offshore
(receiver outlet line)
NOTE:
• Outlet valve may not be able to cope with incoming flow
2.1.13 Monitor pig signals activation, indicating arrival of pig at receiver. Area operator
Activation of 2nd pig signal alert XI-9231 indicates pig in receiver barrel. / Panel man 2

2.2 RECEIVING AND RETRIEVING
2.2.1 Inform WL OS on pig arrival time. Panel man
2.2.2 To revert receiver to normal operation mode, open fully pig receiver bypass Area operator
18” VB valve and observe pressure upstream of valve. / Panel man 2
2.2.3 Close slowly receiver outlet two 12” VB valves to manifold, receiver inlet Area operator
MOV 9234 and MOV 9233 valves. Observe receiver barrel pressure and / Panel man 2
pipeline pressure upstream of valves.
2.2.4 Depressurize receiver slowly to atmospheric pressure by opening Area operator

atmospheric vent 2” VB valves.
2.2.5 Swing drain line spectacle blind at receiver and downstream of MOV-9234 Area operator
to open position and drain receiver slowly by opening receiver drain outlet
2” VB valve to the close drain system.
CAUTION:
• BLEED OFF PRESSURE TO ATMOSPHERIC VENT SLOWLY TO
PREVENT LIQUID CARRYOVER.
2.2.6 Check and ensure receiver pressure is 0 barg, open closure door vent plug Area operator
to bleed off any trap pressure in front of pig.
2.2.7 WARNING:
SUDDEN OPENING OF THE RECEIVER CAUSED BY PRESSURE
RELEASE MAY CAUSE INJURY
2.2.8 Confirm receiver liquid totally drained. Slowly open receiver closure door, Area operator
remove pig and pigging debris from barrel.
2.2.9 Take sample of debris. Lab technician
NOTE:
• Extended hook to pull pig out from barrel.
• Check pig condition, record wear/damage and other observations.
2.2.10 Clean inside of receiver barrel. Check receiver closure door seal, replace if Area operator
damaged.
2.2.11 Close and secure receiver closure door and close vent plug. Area operator
2.2.12 Check all receiver valves positions indication in CCR and the field are the Panel man 2/
same and drain lines spectacle blinds in close position as per Appendix A, Area operator
item 1.1, Table 1.

2.3 DEBRIS SAMPLING AND RECORDING
2.3.1 Collect sample for analysis and labelled: Area operator /

• Date and time. Lab technician
• Line Identification.
• Total weight.
• Name of sampler.
• Activity
2.3.2 Transfer all solid debris into a schedule waste drum, label and document Area operator
as per schedule waste requirement.
2.3.3 NOTE:
• Pigging debris is categorized as schedule waste.
2.3.4 Carry out housekeeping at receiving station and log completion of pigging Area operator
activities.
2.3.5 Input pigging data into Pipeline pigging and internal corrosion monitoring Area operator
system (PPICM).
• Refer Appendix A, item 2.2, Figure 2: Pipeline pigging and internal
corrosion monitoring system (PPICM)

2.4 ABNORMAL OPERATION
2.4.1 In event pipeline pressure exceeds alarm PAH-9232 set at 8.0 barg Shift Operation
(116psig), Supervisor /
• Open receiver bypass 18” VB valve. WL OS / TM
• If still not controllable, inform offshore platform to reduce production to

bring down discharge pressure.
2.4.2 In event pig stuck in pipeline, attempt to dislodge pig by varying flow rate WL OS /
or launch chaser pig to dislodge pig. Shift Operation
Supervisor
TM
2.4.3 In the event of ABV-9230 close: Panel man 2

• Communicate to WL
• Monitor line pressure from CCR
• Monitor for any pipe leakage via physical observation
• Re-open ABV 9230
NOTE:
ABV-9230 close may due to:
• Pressure HH
• Pressure LL
• Loss of instrument air
• Manual ESD initiated
2.4.4 In the event of low pressure: Panel man 2

1. Check and confirm the cause of low pressure
2. If low pressure due to pipeline leak, activate PSD (ABV 9230) at
CCR or system will trip on low pressure at trip setting.
3. If low pressure due to interruption at offshore, apply MOS
4. Communicate with platform to investigate the cause of low

pressure.
NOTE:
Pressure low due to:
• Tank switching operation
• Platform shutdown
• Pipe leakage
END OF PROCEDURE

Appendix
APPENDIX A
Content Page
1 CHECKLIST ........................................................................................................... 16
1.1 TABLE 1: RECEIVER READINESS PRIOR TO PIGGING OPERATION ............ 16
1.2 TABLE 2: WL 20” INCOMING LINE VALVES CONFIGURATION

RECEIVING MODE ................................................................................................ 16
2 DIAGRAMS ............................................................................................................ 17
2.1 FIGURE 1: 18” TK/SI WL/4B INCOMING LINE RECEIVER: 20” R-9230 ............ 17
2.2 FIGURE 2: PIPELINE PIGGING AND INTERNAL CORROSION

MONITORING SYSTEM (PPICM) ......................................................................... 18

1 CHECKLIST
1.1 TABLE 1: RECEIVER READINESS PRIOR TO PIGGING OPERATION
Steps Action ) if
Tick (
No completed
1 Pig signal alert functional (X1-9230 and X1-9231)
2 Receiver closure door seal not damage
3 Receiver closure door vent plug functional
4 Receiver valves pressure gauge tapping not blocked.
5 Pressure gauges calibrated and of correct range.
6 Receiver valves (outlet, inlet, vent and drain) holding
7 Drain line spectacle blinds in close position
8 Spectacle blind should be installed downstream of valve
9 Record findings and rectify faults.
1.2 TABLE 2: WL 20” INCOMING LINE VALVES CONFIGURATION RECEIVING

MODE
Tag No. Description Normal Mode Receiving Mode
Open Close Open Close
MOV-9231 Main incoming line isolation valve Open Open
2” VB Drain valve (open during retrieving) Close Close
ABV-9230 Beach valve (shutdown) Open Open
MOV-9232 Main inlet valve downstream of Open Open
ABV-9230
2”VO MOV-9232 throttling by pass valve Close Close
MOV-9233/34 R-9230 inlet Close Open
12”VB R-9230 outlet Close Open
18” VB R-9230 bypass line Open Close
2”VB R-9230 vent Close Close
2”VB Purge inlet valve Close Close
4”VB R-9230 drain valve Close Close

2 DIAGRAMS
2.1 FIGURE 1: 18” TK/SI WL/4B INCOMING LINE RECEIVER: 20” R-9230

2.2 FIGURE 2: PIPELINE PIGGING AND INTERNAL CORROSION

MONITORING SYSTEM (PPICM)

MCOT 013 Pig Receiving From 4B 18in Crude Line

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Operating Procedure MY SKO O 05 MCOT 013

Pig Receiving from WL 18” Crude Line Rev. 0 Sept 2011

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 1 of 18

Name: Mentor Solutions & Resources Sdn Bhd

Position: Technician/ Consultant/ Contractor

Position: Head of Production

Position Onshore Installation Manager

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 2 of 18

Rev Description Date Approver Title Name

Rev 0 Original Document

Notes: (1) Document Holders to update Amendment Record as and when

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 3 of 18

CCR Central Control Room

MCOT Rejuvenation Project Phase Piping & Instrumentation Diagram (P&ID)

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 4 of 18

1.1 OBJECTIVE / PURPOSE ................................................................................................. 6

1.2 SCOPE ................................................................................................................................ 6

1.4 PREREQUISITES ............................................................................................................. 6

1.5 LIMITATIONS ..................................................................................................................... 6

1.6 ROLES / RESPONSIBILITY ............................................................................................ 6

1.7 HSE REQUIREMENTS .................................................................................................... 7

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 5 of 18

1.1 OBJECTIVE / PURPOSE

1.2.1 The requirements in this procedure shall apply to:

Categories Normal / Start Up / Shutdown / Checklist Required: Yes / No

1.6 ROLES / RESPONSIBILITY

1.6.1 Refer to Section 2: Procedure “Action party”.

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 6 of 18

1.7 HSE REQUIREMENTS

Pressure Do not stand in front of receiver door closure

Egress Bleed off pressure to atmospheric vent slowly to

Disposable coverall (white) Avoid direct contact with pigging sludge

Pipe Wrench Opening of valves

Extended hook Extract pig out from barrel

Weighing Machine/ Scale Measure weight of waste collected

Rag and degreaser House keeping

ESD / ABV- 9230

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 7 of 18

Unit: Oil Receiving Facility Safe Operating Never Exceed Limit

Equipment Inst. Tag # H L HH LL Consequence of Deviation Corrective Actions

18” WL crude PAL-9232 • Alarm will be activated. Refer to procedure

18” WL crude PAH-9232 • Alarm will be activated. Refer to procedure

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 8 of 18

2.1 RECEIVER PREPARATION AND MONITORING ......................................................10

2.2 RECEIVING AND RETRIEVING....................................................................................12

2.3 DEBRIS SAMPLING AND RECORDING .....................................................................13

2.4 ABNORMAL OPERATION..............................................................................................14

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:22 AM PETRONAS CARIGALI SDN BHD Page 9 of 18

2.1 RECEIVER PREPARATION AND MONITORING

No. Action Action Party

2.1.9 Contact WL OS to proceed with pigging operation. WL OS to advice on pig Field

"UNCONTROLLED WHEN PRINTED"

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