Operating Procedure MY SKO O 05 MCOT 019

Bundwall Water Draining Rev. 0 Sept 2011

Any deviation from this procedure must follow the MANAGEMENT OF CHANGE PROCEDURE
or STANDING INSTRUCTIONS process before any deviation or change may be made.

OPERATING PROCEDURE
Contents

Foreword
Distribution List
Amendment Summary
Glossary
Reference
Section 1 Introduction
Section 2 Procedure
Appendix A Checklist
Diagram

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FOREWORD
Authority for original issue
Document Author
Issue of this document has been formally authored by:

Name: Mentor Solutions & Resources Sdn Bhd

Position: Technician/ Consultant/ Contractor

Date:

Issue Review
Issue of this document has been formally reviewed by:

Name:
Signature

Position: Production Supervisor/ Field Engineer

Date:

Issue Approval
Issue of this document has been formally approved by:

Name:

Signature:

Position: Head of Production

Date:

Document Custodian
The following person has been assigned as the document custodian:

Name:

Signature:

Position Onshore Installation Manager

Date

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Distribution List
Copy No. Title Location
01 Central Control Room MCOT

AMENDMENT SUMMARY
This sheet must be completed in detail at each revision once this document has been
approved.
Details must include revision number, description and indication of which pages and
paragraphs have been revised, date of revision approval, approvers title and signature.

Rev Description Date Approver Title Name

Rev 0 Original Document

Notes: (1) Document Holders to update Amendment Record as and when

amendments/new revisions are received.
(2) For description of amendment the Document Holder should indicate
correction, modification, update or deletion issue.
(3) Document Holder to enter their company reference number, sign and date the
record of entry.
(4) Where part amendments are issued, the relevant page(s) will be identified
with a lower case letter in the revision status line in the header.

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GLOSSARY

CCR Central Control Room

CIMAH Control of Industrial Major Accident Hazard
DCS Distributed Control System
Hand Wheel Operating A globe valve that is operated by a hand wheel.
Valve
Quick Opening Valve A ball valve that is operated by a handle.
OIW Oil In Water

REFERENCE

DOC. NO TITLE
MY SKO O 07016 Rev.1 April 2010 MCOT Operating Procedures Manual

P&ID

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Section 1
INTRODUCTION

Content Page

1.1 OBJECTIVE / PURPOSE ...................................................................................................... 6

1.2 SCOPE ..................................................................................................................................... 6
1.3 OP CATEGORY...................................................................................................................... 6
1.4 PREREQUISITES .................................................................................................................. 6
1.5 LIMITATIONS .......................................................................................................................... 6
1.6 ROLES / RESPONSIBILITY. ................................................................................................ 6
1.7 HSE REQUIREMENTS ......................................................................................................... 7

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1 INTRODUCTION

1.1 OBJECTIVE / PURPOSE

1.1.1 The objective of this procedure is to define the step-by-step instructions for carrying out tank
bundwall draining of bunded tank area safely.

1.2 SCOPE

1.2.1 The requirements in this procedure shall apply to:

• Manual Operation
• Water draining

1.3 OP CATEGORY

Categories Normal / Start Up / Shutdown / Checklist Required: Yes / No

Emergency / Special / Temporary /
and attributes
Abnormal / Decommissioning

1.4 PREREQUISITES

1.4.1 Presence of water level in the bunded area.

1.5 LIMITATIONS

1.5.1 High tide in the river during bundwall draining

1.6 ROLES / RESPONSIBILITY

1.6.1 Refer to Section 2: Procedure “Action party”.

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1.7 HSE REQUIREMENTS

Hazards and The table below lists job hazards and the precautions that should be taken for
precautions safety, environmental, quality, ergonomics, Good Manufacturing Practices,
etcH before beginning this procedure.
Hazard Precaution

Loss of containment Do not drain during high tide

Biological Beware of poisonous creature i.e. snakes,

bees etc.
Others Precaution on the soft grounds
Beware of lightning strike

PPE required The following Personnel Protection Equipment (PPE) must be used to do this
activity in addition to common PPEs. List any special PPEs required,
PPE Use

Rain boot During high tide

Rain coat During heavy raining

Tools and The tools and equipment listed below are needed to do this job. List any
Equipment special tools required in addition to hand tools.
Tools and/or Equipment Use

Valve key/wrench To open the specific valve

ESD / N/A
Interlocks

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Unit: Storage Tank Farm

Safe Operating Never Exceed SOL
Limit Limit Excursions
Area: 2

H L HH LL Consequence of Deviation Corrective Actions

Bundwall (OIW) Bundwall drain valve to be close at all

10 ppm Non-compliance to DOE requirement
time

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Section 2
PROCEDURE

Content Page

2.1 CONTROL ................................................................................................................... 10

2.2 WATER DRAINING ..................................................................................................... 10

2.3 OILY WATER DRAINING ............................................................................................. 10

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2 PROCEDURE

2.1 CONTROL

No. Action Action Party

2.1.1 Fill-in Area 2 tank farm One CARE check sheet (please refer to Appendix Area operator
A, Item 1.1, Table 1)

2.1.2 Record opening and closing of valves in the control room log book Area operator

2.1.3 A red "flag" tag for each open valve must be displayed clearly in tank area Area operator
map at the control room

2.1.4 Upon completion of draining exercise, red "flag" tag at tank area map at Area operator
control room shall be removed

2.2 WATER DRAINING

No. Action Action Party

2.2.1 Open bundwall drain valve Area operator

• Refer to Appendix A, Item 1.1, Table 1: Area 2 Tank Farm One CARE
check sheet

2.2.2 Tag open valve with red “flag”

• Refer to Appendix A, Item 1.1, Table 1: Area 2 Tank Farm One CARE Area operator
check sheet

2.2.3 Carry out sampling to check drain water oil content if required (Refer Area operator
sampling operating procedure). / Lab
technician

NOTE:
If OIW content between 10 ppm to 40ppm, drain water to be divert to TPI-2
water sump by opening diversion valve. Refer to section 2.3.
If OIW content > 40 ppm manual recovery required (i.e. vacuum truck)

2.2.4 Close bundwall drain valve after draining. Area operator

2.2.5 Check and confirm all drain valves are in closed position based on physical Area operator
observation

2.2.6 Remove red “flag” and return to the control room. Area operator

2.3 OILY WATER DRAINING (10 PPM – 40 PPM)

No. Action Action Party

2.3.1 Close sluice gate valve SG-6500A to divert oily water to TPI-2 water sump. Area operator

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2.3.2 Open EOV SG 6500 B/C. Area operator

2.3.3 Open V1 (manual valve). Area operator

2.3.4 Close SG-6500B/C and V1 after draining is completed. Area operator

2.3.5 Open sluice gate valve SG-6500A. Area operator

END OF PROCEDURE

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Appendix

APPENDIX A

Content Page

1 CHECKLIST ................................................................................................................ 13

1.1 TABLE 1: AREA 2 TANK FARM ONE CARE CHECK SHEET.................................. 13

2 DIAGRAMS ................................................................................................................. 14

2.1 FIGURE 1: RED FLAG TAG ....................................................................................... 14

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1 CHECKLIST

1.1 TABLE 1: AREA 2 TANK FARM ONE CARE CHECK SHEET

1. BUNDWALL VALVE STATUS

P1 P2 P3 P4 P5 P6 P7 P8
OPENED
CLOSED
VALVE
CONDITION
2. EOV’s/TSF’s/TSS’s/TSBS’s OPERABILITY
TK NO. EOV NO. REMOTE/MANUAL TSS TSF TSBS REMARKS
VALVES/HANDWHEEL/BONNET/THREAD CONDITION

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2 DIAGRAMS

2.1 FIGURE 1: RED FLAG TAG

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V1

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