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Operating Procedure MY SKO O 05 MCOT 009

Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Any deviation from this procedure must follow the MANAGEMENT OF CHANGE PROCEDURE
or STANDING INSTRUCTIONS process before any deviation or change may be made.

OPERATING PROCEDURE
Contents

Foreword
Distribution List
Amendment Summary
Glossary
Reference
Section 1 Introduction
Section 2 Procedure
Appendix A Checklist
Diagram

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

FOREWORD
Authority for original issue
Document Author
Issue of this document has been formally authored by:

Name: Mentor Solutions & Resources Sdn Bhd

Position: Technician/ Consultant/ Contractor

Date:

Issue Review
Issue of this document has been formally reviewed by:

Name:
Signature

Position: Production Supervisor/ Field Engineer

Date:

Issue Approval
Issue of this document has been formally approved by:

Name:

Signature:

Position: Head of Production

Date:

Document Custodian
The following person has been assigned as the document custodian:

Name:

Signature:

Position Onshore Installation Manager

Date

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Distribution List
Copy No. Title Location
01 Central Control Room MCOT

AMENDMENT SUMMARY
This sheet must be completed in detail at each revision once this document has been
approved.
Details must include revision number, description and indication of which pages and
paragraphs have been revised, date of revision approval, approvers title and signature.

Rev Description Date Approver Title Name

Rev 0 Original Document

Notes: (1) Document Holders to update Amendment Record as and when


amendments/new revisions are received.
(2) For description of amendment the Document Holder should indicate
correction, modification, update or deletion issue.
(3) Document Holder to enter their company reference number, sign and date the
record of entry.
(4) Where part amendments are issued, the relevant page(s) will be identified
with a lower case letter in the revision status line in the header.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

GLOSSARY

CCR Central Control Room


PCMS Process Control and Monitoring System
DCS Distributed Control System
BA Baram
ABV Actuated Ball Valve
VB Ball Valve
VG Gate Valve
MOV Motor Operated Valve
SDV Shutdown Valve
LCV Level Control Valve
FCV Flow Control Valve
PSV Pressure Safety Valve
CIMAH Control of Industrial Major Accident Hazard
FWKO Free Water Knock Out
CSS Combined Safety System ( ex Fire& Gas System )
VO Globe Valve

REFERENCE

DOC. NO TITLE
MY SKO O 07016 Rev.1 April 2010 MCOT Operating Procedures Manual
MCOT CIMAH Safety Report PCSB
MCOT CIMAH 2009 Rev 131109
SKO Rev. 0 November 2009
Work Method Manual: V-1010 isolation for inspection and
WMM
maintenance work

MCOT Rejuvenation Project Phase Piping & Instrumentation Diagram (P&ID)


2 Process Drawing (Rev. No. 6)

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Section 1
INTRODUCTION

Content Page

1.1 OBJECTIVE/PURPOSE................................................................................................ 6

1.2 SCOPE .......................................................................................................................... 6

1.3 OP CATEGORY ............................................................................................................ 6

1.4 PREREQUISITES ......................................................................................................... 6

1.5 LIMITATIONS ................................................................................................................ 6

1.6 ROLES / RESPONSIBILITY. ........................................................................................ 6

1.7 HSE REQUIREMENTS ................................................................................................. 7

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

1 INTRODUCTION

1.1 OBJECTIVE/PURPOSE

1.1.1 This operating procedure outlines normal activities required to execute the task and actions to
be taken in event of abnormal situations that may arise during the execution of the task.
1.1.2 The task is to prepare MCOT for receiving crude from offshore Baram field.

1.2 SCOPE

1.2.1 The requirements in this procedure shall apply to MCOT.

1.3 OP CATEGORY

Categories Normal/ Start Up / Shutdown / Checklist Required: Yes/ No


Emergency / Special / Temporary /
and attributes
Abnormal / Decommissioning

1.4 PREREQUISITES

1.4.1 MCOT to be informed minimum 24 hrs prior to receiving offshore crude for preparing the
receiving facilities.
1.4.2 Communication is established with BA CCR.

1.5 LIMITATIONS

1.5.1 Available ullage in wet tanks for receiving

1.6 ROLES / RESPONSIBILITY

1.6.1 Refer to Section 2: Procedure “Action party”.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

1.7 HSE REQUIREMENTS

Hazards and The table below lists job hazards and the precautions that should be taken for
precautions safety, environmental, quality, ergonomics, Good Manufacturing Practices,
etcH before beginning this procedure.
Hazard Precaution

Flammable Ensure no hot work within the vicinity.

Chemical/Toxic Avoid crude contact with skin.


Avoid vapor inhalation

PPE required The following Personnel Protection Equipment (PPE) must be used to do this
activity in addition to common PPEs. List any special PPEs required,
PPE Use

N/A

Tools and The tools and equipment listed below are needed to do this job. List any
Equipment special tools required in addition to hand tools.
Tools and/or Equipment Use

Valve wrench To open stiff valves

ESD / ESD will close ABV-9250 Beach valve besides shutting down the Terminal.
Interlocks ABV-9230/9250
SDV-1010/20/30/40
SDV-1011/21/31/41/12/22/32/42

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Unit: Oil Receiving Facility Safe Operating Never Exceed


SOL Excursions
Area: 1 Limit Limit

Equipment Inst.Tag # H L HH LL Consequence of Deviation Corrective Actions

16” BA crude PAL-9252 2.2 Alarm will be activated. Find out the cause of the low pressure
trunkline barg Beach valve ABV-9250 trip when alarm and rectify any fault found. Open
pressure drop to 1.38 barg. BA back beach valve ABV-9250.
offshore facilities trip on high trunkline
pressure

16” BA crude PAH-9252 7.5 Alarm will be activated. Find out the cause of the high pressure
trunkline barg Beach valve ABV-9230 trip when alarm and rectify any fault found. Open
pressure increase to 9.3 barg. BA back beach valve ABV-9250.
offshore facilities trip on high trunkline
pressure. There is a potential of
trunkline leak due to high pressure
leading to a loss of containment.

16” BA crude PZALL-9251 1.38 Beach valve ABV-9250 trip. Find out the cause of the low low
trunkline barg BA offshore facilities trip on high pressure, rectify if possible and re-open
trunkline pressure. back beach valve ABV-9250. Seek
expert help if unable to rectify fault.

16” BA crude PZAHH-9251 9.3 Beach valve ABV-9250 trip. Find out the cause of the high high
trunkline barg BA offshore facilities trip on high pressure, rectify if possible and re-open
trunkline pressure. There is a potential back beach valve. ABV-9250. Seek
of trunkline leak due to high pressure expert help if unable to rectify fault.
leading to a loss of containment.

V-1010/20/30/40 PIAH- 7.5 The inlet SDV-1010/20/30/40 trip when Find out the cause of the high pressure
FWKO Vessels 1011/12/13/14 barg pressure increase to 9.3 barg. alarm and rectify any fault found. Open
back the inlet SDV-1010/20/30/40.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Unit: Oil Receiving Facility Safe Operating Never Exceed


SOL Excursions
Area: 1 Limit Limit

Equipment Inst.Tag # H L HH LL Consequence of Deviation Corrective Actions

V-1010/20/30/40 PIAL- 0.3 The inlet SDV-1010/20/30/40 and Find out the cause of the low pressure
FWKO Vessels 1011/12/13/14 barg outlet SDV- alarm and rectify any fault found. Open
1011/21/31/41/12/22/32/42trip when the inlet SDV-1010/20/30/40 and outlet
pressure drop to 0.15 barg SDV-1011/21/31/41/12/22/32/42

V-1010/20/30/40 PZAHH- 9.3 The relief valve PSV-1010/20/30/40 Find out the cause of the high high
FWKO Vessels 1012/22/32/42 barg open at 10.34 barg to relieve the pressure alarm and rectify any fault
pressure to Surge Relief header found. Re-calibrate PSV-
1010/20/30/40.

V-1010/20/30/40 PZALL- 0.15 The liquid remain stagnant as there is Find out the cause of the low low
FWKO Vessels 1013/23/33/43 barg not enough pressure to push it out. pressure alarm and rectify any fault
found. Close the manual outlet valves
and use external pressure supply to
increase the pressure to the normal
operating pressure. Open back the
manual outlet valves

V-1010/20/30/40 LZAHH(I/F)- 75 % The water enters the wet tanks and Stop the incoming crude from offshore.
FWKO Vessels 1012/22/32/42 reduces the water draining efficiency Find out the cause of the high high
of MCOT. interface level alarm and rectify any
fault found. Resume receiving of
offshore crude.

V-1010/20/30/40 LZALL(I/F)- 50 % The vessels become empty Close the manual outlet valves. Find
FWKO Vessels 1013/23/33/43 out the cause of the low low interface
level alarm and rectify any fault found.
Open back the manual outlet valves
once level is established.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Section 2
PROCEDURE

Content Page

2.1 RECEIVING CRUDE PREPARATION ....................................................................... 11

2.2 RECEIVING CRUDE OPERATION ............................................................................ 11

2.3 FWKO INITIAL START-UP OPERATION (CASE 1) .................................................. 12

2.4 FWKO START-UP AFTER NORMAL UNIT SHUTDOWN (CASE 2) ........................ 13

2.5 FWKO START-UP AFTER NORMAL UNIT SHUTDOWN (CASE 3) ........................ 14

2.6 FWKO NORMAL SHUTDOWN OPERATION ............................................................ 14

2.7 FWKO ABNORMAL OPERATIONS ........................................................................... 15

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

2 PROCEDURE

2.1 RECEIVING CRUDE PREPARATION

No. Action Action Party

2.1.1 Ensure the ESD, PSD are healthy and instrument air is operational. Panel man 2

2.1.2 Ensure BA 16” crude receiving line valves are as per checklist in Appendix Area operator
A, item 1.1, Table 1.

2.1.3 Ensure the Surge arrestors SPR-13252/54/55 are ready for operation and Area operator
Surge Relief Vessel V-6310 is lined-up.

NOTE:
The surge arrestors is set at 7.6 barg (110 psig ) and relief to the Surge
Relief Vessel V-6310

2.1.4 Ensure that the Net Oil Metering system is lined-up for operation. Area operator

2.1.5 Ensure the FWKO vessels V-1010/1020/1030/1040 are lined-up to receive Panel man 2/
crude from the incoming line. Area operator

2.1.6 Ensure the nominated wet tank is lined-up to receive crude from FWKO. Panel man 2/
Area operator

2.1.7 Ensure that the WTP is lined-up to receive water. Panel man 2/
Area operator

2.2 RECEIVING CRUDE OPERATION

No. Action Action Party

2.2.1 Ensure ESD/PSD push buttons (HZ-4500/PSD- Panel man 2


0141/0142/0143/0144/0149) and fusible plug (HZ-4507) and LIA-6703 are
healthy. Reset ESD/PSD system by activate HZ-4502/4503.

2.2.2 Open the incoming line MOV-9251. Area operator

2.2.3 Activate the operation start-up override key switch at the CSS panel to Panel man 2
override the low low pressure trip.
Description Tag Barg Psig
Low Low pressure trip PZALL-9251 1.38 30
Low pressure alarm PZAL-9252 2.0 29

2.2.4 Slowly open 2” VO the start-up throttling bypass isolation valve to Area operator
pressurise the downstream system.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

No. Action Action Party

2.2.5 Check for leaks at pre-determined pressure. Area operator

2.2.6 Once the line pressure of the upstream and downstream of MOV-9252 Area operator
equalised, open MOV-9252.

2.2.7 Close 2” VO the by-pass start-up throttling valve opened in 2.2.4. Area operator

2.2.8 The low low pressure alarm will automatically reset at 2.2 barg (31.9 psig). Area operator
Return the operation start-up override key switch to normal position.

2.2.9 Inform BA PS once MCOT is ready to receive the crude. Panel man 2

2.3 FWKO INITIAL START-UP OPERATION (CASE 1)

No. Action Action Party

NOTE:
Assumption: FWKO vessels are empty of liquid and are filled with air

2.3.1 Set oil/water interface level (LIC-1010/1020/1030/1040) at 50% of range in Panel man 2
DCS.

2.3.2 Open all vent valves. Area operator

2.3.4 Manually close LCV-1010/1020/1030/1040 water outlet control valves via Panel man 2
their respective LIC manual setting.

2.3.5 Manually close PCV-1010/1020/1030/1040 inlet control valves via their Panel man 2
respective FIC manual setting.

2.3.6 Confirm that the following valves are in the following position as per Area operator
Appendix A, item 1.2, Table 2.

2.3.7 Fill up vessels with water from the nearest hydrant via a temporary Area operator
connection at the top of the vessels. Then close all vent valves which were
opened at 2.3.3.

2.3.8 Open SDV-1010/1020/1030/1040 with PCV-1010/1020/1030/1040 still fully Panel man 2


closed.

2.3.9 Slowly pressurize V-1010 by manually open PCV-1010 via PIC-1008. Then Panel man 2
slowly pressurize V-1020/1030/1040 one by one via PIC-1008 respectively.
Monitor incoming pipeline pressure closely during above operation so as to
prevent a drastic drop.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

No. Action Action Party

2.3.10 When the pressure in the vessels have stabilized at the normal operating Panel man 2
pressure, set the FWKO inlet control valves PCV-1010/1020/1030/1040 on
auto control.

2.3.11 Slowly adjust the water outlet control valves LCV-1010/1020/1030/1040 to Panel man 2
bring the crude/water interface down to within the interface controllers
range and then set the control valves LCV-1010/1020/1030/1040 on auto
control.

NOTE:
• This is to minimise the effect of static electricity that may be generated
due to the presence of free water
• An explosive mixture of air and vapour is present when starting up with
an empty vessel.

2.4 FWKO START-UP AFTER NORMAL UNIT SHUTDOWN (CASE 2)

No. Action Action Party

NOTE:
• Baram and West Lutong are not producing.
• All FWKO V-1010/1020/1030/1040 have shutdown and are still full of
liquid

2.4.1 Ensure the following valves: FWKO V-1010/1020/1030/1040are as per Area operator
checklist in Appendix A, item 1.2, Table 2.

2.4.2 Manually close PCV-1010/20/30/40 FWKO inlet control valve and manually Panel man 2
open SDV-1010/1020/1030/1040 the inlet shutdown valves via the reset
button.

2.4.3 Manually open water outlet SDV-1012/22/32/42 & crude outlet SDV- Panel man 2
1011/21/31/41 via the reset button.

2.4.4 Slowly open the PCV-1010/20/30/40 FWKO inlet control valve manually to Panel man 2
introduce crude into the vessels.

2.4.5 When the process has stabilised, set PCV-1010/20/30/40 FWKO inlet and Panel man 2
LCV-1010/20/30/40 water outlet control valves on auto-control.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

2.5 FWKO START-UP AFTER NORMAL UNIT SHUTDOWN (CASE 3)

No. Action Action Party

NOTE: Info only


• Either Baram or West Lutong is not producing.
• FWKO V-1010 have shutdown and is still full of liquid

2.5.1 Ensure the following valves:FWKO V-1010 is as per checklist in Appendix Area operator
A, item 1.3, Table 3.

2.5.2 Manually close PCV-1010 FWKO inlet control valve and manually open Panel man 2
SDV-1010 the inlet shutdown valves via the reset button.

2.5.3 Manually open water outlet SDV-1012 & crude outlet SDV-1011 via the Panel man 2 /
reset button. Area operator

2.5.4 Slowly open the PCV-1010 FWKO inlet control valve manually to introduce Panel man 2
crude into the vessels.

2.5.5 When the process has stabilised, set PCV-1010 FWKO inlet and LCV-1010 Panel man 2
water outlet control valves on auto-control.

2.6 FWKO NORMAL SHUTDOWN OPERATION

No. Action Action Party

NOTE:
Normal shut down of FWKO V-1010 for maintenance e.g. inspection

2.6.1 Close FWKO V-1010 water outlet LCV-1010 manually to displace most of Panel man 2
the crude to YP21.

2.6.2 Once the crude outlet samples are mostly water (>75%), close crude inlet Panel man 2/
PCV- 1010. Area operator

2.6.3 Close SDV-1010 crude inlet valve, SDV-1011 crude outlet valve and SDV- Panel man 2
1012 water outlet valve.

2.6.4 Carry out depressurise and draining as per respective Work Method Area operator
Manual (WMM) to depressurise V-1010.

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

2.7 FWKO ABNORMAL OPERATIONS

No. Action Action Party

2.7.1 When an operating upset occurs, the appropriate safety shutdown devices Info
will automatically act. Refer to Appendix A, item 1.4, Table 4: FWKO
Shutdown Causes and Effect.

2.7.2 When all FWKO’s are isolated by their SDVs, the incoming crude can be Area operator
diverted to the receiving tank via a bypass line with hand valve (HV-1004). / Shift
This operation can only be performed manually when it is safe. Operation
Supervisor

2.7.3 If only 1 out of 3 FWKOs are isolated by their SDVs, the remaining 2 Area operator
FWKOs are able to cope with the incoming crude flow. However, need to / Shift
monitor the flow rate and pressure of the incoming crude flow. Line-up the Operation
standby FWKO if required. Supervisor

2.7.4 If 2 out of 3 FWKOs are isolated by their SDVs, pressure build up may Area operator
occur in the incoming trunkline. Line-up the standby FWKO if required. / Shift
Operation
Supervisor

END OF PROCEDURE

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Appendix

APPENDIX A

Content Page

1 CHECKLIST ................................................................................................................ 17

1.1 TABLE 1: BA 16” CRUDE RECEIVING LINE VALVES CHECKLIST .......................... 17

1.2 TABLE 2: FWKO-V1010/1020/1030/1040 VALVES CHECKLIST ................................ 18

1.3 TABLE 3: FWKO-V1010 VALVES CHECKLIST .............................................................. 19

1.4 TABLE 4: FWKO SHUTDOWN CAUSES AND EFFECTS ............................................ 20

2 DIAGRAMS ................................................................................................................. 21

2.1 FIGURE 1: 16” BA INCOMING CRUDE LINE ................................................................. 21

2.2 FIGURE 2: FWKO FREE WATER KNOCK OUT VESSELS ......................................... 22

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

1 CHECKLIST

1.1 TABLE 1: BA 16” CRUDE RECEIVING LINE VALVES CHECKLIST

Valve Description Open Close

MOV-9251 Main incoming line isolation valve Close

2"VB Drain valve Close

ABV-9250 Beach valve (shutdown valve) Open

MOV-9252 Main inlet valve downstream of ABV-9250 Close

2"VO MOV-9252 bypass throttling starting valve Close

MOV-9253/54 R-9250 inlet Close

6"VB R-9250 outlet Close

12"VB R-9250 bypass line Open

300VX131026 BA surge arrestor inlet LO

300VX131537 BA surge arrestor inlet LO

300VX621029 / 351538 BA surge arrestor outlet LO

300VX131019 BA isolation valve to metering Open

300VX131020/131022 Bypass metering system valve Close

200VX131010 Inlet metering system valve – Train 2 Open

200VX132524 Outlet metering system – Train 2 Open

200VX131002 Inlet metering system valve – Train 1 Close

200VX132523 Outlet metering system valve – Train 1 Close

EOV-9280 Inlet metering shutdown valve Open

EOV-9270 Bypass metering shutdown valve Close

EOV-9274 Metering shutdown valve – Train 1 Close

EOV-9284 Metering shutdown valve – Train 2 Open

300VX131036 Crude distribution header inlet valve Open

300VX131007 / Bypass FWKO isolation valve (to line YP-21) Close


450VX131008/ 016

HV-1004 Bypass FWKO hand valve (to line YP-21) Close

400VX131040 / 050 /053 Inlet valve to FWKO V-1010 Open

400VX131042 / 081 /083 Inlet valve to FWKO V-1020 Open

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Valve Description Open Close

400VX131044 / 109 /112 Inlet valve to FWKO V-1030 Open

400VX131046 / 141 / 144 Inlet valve to FWKO V-1040 Open

SDV-1010 Shutdown valve on inlet to V-1010 Open

SDV-1020 Shutdown valve on inlet to V-1020 Open

SDV-1030 Shutdown valve on inlet to V-1030 Open

SDV-1040 Shutdown valve on inlet to V-1040 Open

300VX132504 / 131080 V-1010 inlet PCV-1010 bypass valve Close

300VX132506 / 131085 V-1020 inlet PCV-1020 bypass valve Close

300VX132509 / 131113 V-1030 inlet PCV-1030 bypass valve Close

300VX132512 / 131145 V-1040 inlet PCV-1040 bypass valve Close

1.2 TABLE 2: FWKO-V1010/1020/1030/1040 VALVES CHECKLIST

Valve Description Open Close

400VX131040 / 050 / 053 Inlet manual valve to FWKO V-1010 Open

400VX131042 / 081 / 083 Inlet manual valve to FWKO V-1020 Open

400VX131044 / 109 /112 Inlet manual valve to FWKO V-1030 Open

400VX131046 / 141 /144 Inlet manual valve to FWKO V-1040 Open

450VX131016 Bypass FWKO isolation valve (to line YP-21) Close

HV-1004 Bypass FWKO hand valve (to line YP-21) Close

SDV- Shutdown valve on inlet to V- Close


1010/1020/1030/1040 1010/1020/1030/1040

300VX132504 / 131080 V-1010 inlet PCV-1010 bypass valve Close

300VX132506 / 131085 V-1020 inlet PCV-1020 bypass valve Close

300VX132509 / 131113 V-1030 inlet PCV-1030 bypass valve Close

300VX132512 / 131145 V-1040 inlet PCV-1040 bypass valve Close

SDV- Crude outlet valve from FWKO V- Close


1011/1021/1031/1041 1010/1020/1030/1040

300VX421073/77 Water outlet manual valve from FWKO V-1010 Open

300VX421104/08 Water outlet manual valve from FWKO V-1020 Open

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

Valve Description Open Close

300VX421132/36 Water outlet manual valve from FWKO V-1030 Open

300VX421164/68 Water outlet manual valve from FWKO V-1040 Open

250VX422505/421075 FWKO V-1010 water outlet LCV-1010 bypass Close


valve

250VX422508/421106 FWKO V-1020 water outlet LCV-1010 bypass Close


valve

250VX422511/421134 FWKO V-1030 water outlet LCV-1010 bypass Close


valve

250VX422514/421167 FWKO V-1040 water outlet LCV-1010 bypass Close


valve

SDV- Water outlet valve from FWKO V- Close


1012/1022/1032/1042 1010/1020/1030/1040

1.3 TABLE 3: FWKO-V1010VALVES CHECKLIST

Valve Description Open Closed

400VX131040 / 050 / 053 Inlet valve to FWKO V-1010 Open

450VX131016 Bypass FWKO isolation valve (to line YP-21) Close

HV-1004 Bypass FWKO hand valve (to line YP-21) Close

SDV-1010 Shutdown valve on inlet to V-1010 Close

300VX132504 / 131080 V-1010 inlet PCV-1010 bypass valve Close

SDV-1011 Crude outlet valve from FWKO V-1010 Close

300VX421073/77 Water outlet manual valve from FWKO V-1010 Open

250VX422505/421075 FWKO V-1010 water outlet LCV-1010 bypass Close


valve

SDV-1012 Water outlet valve from FWKO V-1010 Close

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

1.4 TABLE 4: FWKO SHUTDOWN CAUSES AND EFFECTS

Causes Tag number Effects Reasons

High high PZAHH- Trip the inlet shutdown valve To prevent vessel being
pressure 1012/22/32/42 SDV-1010/20/30/40 overpressure

Low low pressure PZALL- Trip the inlet shutdown valve To prevent loss of hydrocarbon
1013/23/33/43 SDV-1010/20/30/40, the oil containment as the low low
outlet SDV-1011/21/31/41 pressure trip may be due to a
and water outlet SDV- leak or rupture in the FWKO or
1012/22/32/42 associated pipes.

High high LZAHH(I/F)- Trip the inlet shutdown valve To prevent severe water carry
interface 1012/22/32/42 SDV-1010/20/30/40 and oil over to the downstream
outlet SDV-1011/21/31/41 facilities.

Low low interface LZALL(I/F) – Tripe the water outlet SDV- To prevent oil underflow to the
1012/22/32/42 1013/23/33/43. Produced Water system.
These SDV will be auto reset
when the interface is back to
the normal level.

Air failure NA All SDVs will trip To isolate the vessels

Power failure NA Will lead to air failure and all To isolate the vessels
SDVs will close

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:09 AM PETRONAS CARIGALI SDN BHD Page 20 of 22


Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

2 DIAGRAMS

2.1 FIGURE 1: 16” BA INCOMING CRUDE LINE

"UNCONTROLLED WHEN PRINTED"

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Operating Procedure MY SKO O 05 MCOT 009
Crude Receiving: 16” BA Crude Line Rev. 0 Sept 2011

2.2 FIGURE 2: FWKO FREE WATER KNOCK OUT VESSELS

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:09 AM PETRONAS CARIGALI SDN BHD Page 22 of 22

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