MCOT 012 Pig Receiving From BA 16 in Crude Line

Operating Procedure MY SKO O 05 MCOT 012
Pig Receiving from BA 16” Crude Line Rev. 0 Sept 2011
Any deviation from this procedure must follow the MANAGEMENT OF CHANGE PROCEDURE
or STANDING INSTRUCTIONS process before any deviation or change may be made.
OPERATING PROCEDURE
Contents
Foreword
Distribution List
Amendment Summary
Glossary
Reference
Section 1 Introduction
Section 2 Procedure
Appendix A Checklist
Diagram
"UNCONTROLLED WHEN PRINTED"
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FOREWORD
Authority for original issue
Document Author
Issue of this document has been formally authored by:
Name: Mentor Solutions & Resources Sdn Bhd
Position: Technician/ Consultant/ Contractor
Date:
Issue Review
Issue of this document has been formally reviewed by:
Name:
Signature
Position: Production Supervisor/ Field Engineer
Date:
Issue Approval
Issue of this document has been formally approved by:
Name:
Signature:
Position: Head of Production
Date:
Document Custodian
The following person has been assigned as the document custodian:
Name:
Signature:
Position Onshore Installation Manager
Date

Distribution List
Copy No. Title Location
01 Central Control Room MCOT
AMENDMENT SUMMARY
This sheet must be completed in detail at each revision once this document has been
approved.
Details must include revision number, description and indication of which pages and
paragraphs have been revised, date of revision approval, approvers title and signature.
Rev Description Date Approver Title Name
Rev 0 Original Document
Notes: (1) Document Holders to update Amendment Record as and when

amendments/new revisions are received.
(2) For description of amendment the Document Holder should indicate
correction, modification, update or deletion issue.
(3) Document Holder to enter their company reference number, sign and date the
record of entry.
(4) Where part amendments are issued, the relevant page(s) will be identified
with a lower case letter in the revision status line in the header.

GLOSSARY
CCR Central Control Room

NOC Net Oil Computer
PCMS Process Control and Monitoring System
DCS Distributed Control System
BA Baram
BAK P-B Baram Compressor Platform B
VB Ball Valve
MOV Motor Operated Valve
XI Pig Alert
PIG Pipe Internal Gauge
CIMAH Control of Industrial Major Accident Hazard
PPICM Pipeline Pigging And Internal Corrosion Monitoring System
MOS Maintenance Override Switch
TS Terminal Superintendant
REFERENCE
DOC. NO TITLE
MY SKO O 07016 Rev.1 April 2010 MCOT Operating Procedures Manual
MCOT CIMAH Safety Report PCSB
MCOT CIMAH 2009 Rev 131109
SKO Rev. 0 November 2009
MCOT Rejuvenation Project Phase Piping & Instrumentation Diagram (P&ID)

2 Process Drawing (Rev. No. 6)

Section 1
INTRODUCTION
Content Page
1.1 OBJECTIVE/PURPOSE ............................................................................................6
1.2 SCOPE ......................................................................................................................6
1.3 OP CATEGORY ........................................................................................................6
1.4 PREREQUISITES......................................................................................................6
1.5 LIMITATIONS ............................................................................................................6
1.6 ROLES / RESPONSIBILITY. .....................................................................................6
1.7 HSE REQUIREMENTS..............................................................................................7

1 INTRODUCTION
1.1 OBJECTIVE / PURPOSE
1.1.1 This operating procedure outlines normal activities required to execute the task and
actions to be taken in the event of abnormal situations that may arise during the
execution of the task.
1.1.2 The task is to prepare pipeline receiver barrel for pigging operation, retrieval of pig from
the receiver barrel and recording of debris and pig condition.
1.2 SCOPE
1.2.1 The requirements in this procedure shall apply to;

• Receiver 20 “R 9250 BA 16” incoming pipeline.
• Receiver preparation and monitoring
• Debris sampling and recording of pig condition.
• Pig retrieval and line up receiver to normal mode.
1.3 OP CATEGORY
Categories Normal / Start Up / Shutdown / Checklist Required: Yes / No

Emergency / Special / Temporary /
and attributes
Abnormal / Decommissioning
1.4 PREREQUISITES
1.4.1 MCOT to be informed minimum 24 hrs prior to pigging operation for necessary work
planning and preparation of receiving facilities.
1.4.2 Metering system to be on bypass to prevent damage due to pigging debris.
1.4.3 Communication is established with BA CCR
1.4.4 Communication is established between area operator and panel man.
1.5 LIMITATIONS
1.5.1 Pigging operations on the two incoming crude lines from offshore WLP-A 18” and BAP-
AA 16” pipelines to be carried out separately. This is to minimize risk to MCOT should
problems arise and affect fields production.
1.6 ROLES / RESPONSIBILITY
1.6.1 Refer to Section 2: Procedure “Action party”.

1.7 HSE REQUIREMENTS
Hazards and The table below lists job hazards and the precautions that should be taken for
precautions safety, environmental, quality, ergonomics, Good Manufacturing Practices,
etcK before beginning this procedure.
Hazard Precaution
Pressure Do not stand in front of receiver door closure
when opening receiver door and retrieval of
pig.
Do not over pressurize close drain system
Flammable No Hot Work within vicinity during pig
retrieval.
Chemical/Toxic Avoid crude oil contact with skin.
Waste Pigging debris to be labeled properly as per
schedule waste requirement.
Loss of Containment Bleed off pressure to atmospheric vent slowly
to prevent liquid carryover.
Others Avoid retrieving pig during night time
PPE required The following Personnel Protection Equipment (PPE) must be used to do this
activity in addition to common PPEs. List any special PPEs required,
PPE Use
Disposable coverall (white) Avoid direct contact with pigging sludge
Respirator Avoid inhaling of hydrocarbon fumes
Tools and The tools and equipment listed below are needed to do this job. List any
Equipment special tools required in addition to hand tools.
Tools and/or Equipment Use
Pressure gauges Calibrated pressure gauges 2 pieces 0-20
barg
Receiver door seal One set seal spare required
Extended hook Extract pig out from barrel
Schedule waste container Storage and disposal of pigging waste
Weighing Scale Measure weight of waste collected
Portable trolley Handling of pig
Rag and degreaser House keeping
ESD / ABV-9250
Interlocks

Unit: BA 16” Crude Line Pig

Safe Operating Never Exceed
Receiving Facility SOL Excursions
Limit Limit
Area: 1
Equipment Inst. Tag # H L HH LL Consequence of Deviation Corrective Actions
16” BA crude PAL-9252 2.2 1.6 • Alarm will be activated. Refer to procedure 2.4.4
trunkline (barg)
16” BA crude PAH-9252 7.5 8.0 • Alarm will be activated. Refer to procedure 2.4.2
trunkline (barg)
16” BA crude PZALL-9251 1.38 • Beach valve ABV-9250 will be closed. Refer to procedure 2.4.3
trunkline (barg) • Offshore oil producing platforms at BA trip on
high pressure cut.
16” BA crude PZAHH-9251 9.30 • Beach valve ABV-9250 will be closed. Refer to procedure 2.4.3
trunkline (barg) • Offshore oil producing platforms at BA trip on
high pressure cut.

Section 2
PROCEDURE
Content Page
2.1 RECEIVER PREPARATION AND MONITORING .................................................... 10
2.2 RECEIVING AND RETRIEVING .............................................................................. 12
2.3 DEBRIS SAMPLING AND RECORDING ................................................................. 13
2.4 ABNORMAL OPERATION ....................................................................................... 14

2 PROCEDURE
2.1 RECEIVER PREPARATION AND MONITORING
No. Action Action Party
2.1.1 Check receiver readiness prior to pigging operation. Area operator

Ensure receiver line-up properly prior launching pig.
• Refer Appendix A, item 1.1, Table 1: Receiver Readiness Prior to
Pigging Operation.
• Refer to Appendix A, item 2.1, Figure 1: 16” BA Incoming Line
Receiver 20” R-9250
2.1.2 Ensure receiver is lined up properly prior to launching pig. Area

operator
2.1.3 Set pig indicator to ON position to detect pig arrival: Area operator
st
1 pig signal XI-9253 upstream of MOV 9254
2nd pig signal XI-9255 downstream of MOV 9254
NOTE:
• Two pressure gauges PI-9255 and PI-9256 at receiver to counter
check pressure readings.
• Drain line spectacle blind in closed position, to prevent leakage
from “live” system to drain system in the event of drain valves
leak.
2.1.4 Open both 2” equalizing valves on the receiver outlet line to pressurize Area operator
receiver slowly to pipeline pressure.
2.1.5 Open receiver outlet 6” VB valves to divert flow to manifold header via Area operator
receiver barrel.
2.1.6 Open receiver inlet MOV 9253 and MOV 9254. Area operator
2.1.7 Close slowly receiver 12” VB valve on the main line. Monitor pipeline Area operator
pressure not to exceed high pressure alarm PAH-9252 set 7.5 barg (110
psig).
CAUTION:
RECEIVER 12”VB SHOULD NOT BE IN PARTIAL OPEN/CLOSE
POSITION AS IT WILL DAMAGE THE VALVE.
NOTE:
Refer Appendix A, item 1.2, Table 2: 16” BA incoming line valves
configuration receiving mode.
2.1.8 Contact BA OS to proceed with pigging operation. BA OS to advice on Panel man 2 /

pig launching activities and pig details. BA OS

NOTE :
Obtain pig details:
a) Pig type and condition
b) Dimension
c) Travelling time
d) Flow rate
e) Expected time arrival
2.1.9 Monitor BA pipeline pressures, flow rate through CCR as per SOL in 1.7. Panel man 2
2.1.10 Notify MCOT Shift operation supervisor and Baram OS on any flow and Panel man 2 /
pressure abnormalities for further intervention and way forward as per BA OS /
SOL in 1.7. Operation
Special procedures by SKO pipe line team need to be prepared to supervisor
address anomalies such as stuck pig, high back pressures. Procedure to
be approved by Technical Authority.
NOTE:
• 6” valve may not be able to cope with incoming flow
CAUTION:
ENSURE 12” VB VALVE FULLY CLOSED PRIOR TO PIG ARRIVAL TO
PREVENT PIG STUCK AT T-BAR
2.1.11 Monitor pig signal activation, indicating arrival of pig at receiver. Area operator

2.2 RECEIVING AND RETRIEVING
2.2.1 Confirm pig arrival based on pig signal indication.
2.2.2 Inform BA OS on pig arrival time Panel man 2
2.2.3 Fully open pig receiver 12” VB valve. Observe pressure upstream of valve Area operator
2.2.4 Close receiver outlet two 6”VB valves to manifold, receiver inlet MOV 9254 Area operator
and MOV 9253 valves. Observe receiver barrel pressure and pipeline
pressure upstream of valves.
2.2.5 Normalize Baram NOC in 4hours after step 2.2.3. Area operator
2.2.6 Close both 2” equalizing valve. Area operator
2.2.7 Open both atmospheric vent 2” VB valves to depressurize receiver. Area operator
2.2.8 Open 2” VB valve to the close drain system. Area operator
CAUTION:
1. BLEED OFF PRESSURE TO ATMOSPHERIC VENT SLOWLY TO
PREVENT LIQUID CARRYOVER.
2. DO NOT PRESSURIZE CLOSE DRAIN SYSTEM.
2.2.9 Check and ensure receiver pressure is at 0 barg. Area operator
2.2.10 Inform CCR prior to opening receiver door. Area operator
2.2.11 Open closure door vent plug to bleed off any trap pressure in front of pig. Area operator
WARNING:
SUDDEN OPENING OF THE RECEIVER CAUSED BY PRESSURE
RELEASE MAY CAUSE SERIOUS INJURY
2.2.12 Confirm receiver liquid totally drained. Slowly open receiver closure door, Area operator
remove pig and pigging debris from barrel.
2.2.13 Take sample of debris. Lab

technician
NOTE:
Extended hook to pull pig out from barrel.
Check pig condition, record wear/damage and other observations.
2.2.14 Clean inside of receiver barrel. Check receiver closure door seal, replace if Area operator
damaged.

2.2.15 Close and secure receiver closure door and close vent plug. Area operator
2.2.16 Close atmospheric vent valve 2” VB. Area operator
2.2.17 Close drain valve 2” VB. Area operator
2.2.18 Check all receiver valves positions indication in CCR and the field are the Panel man 2/
same and drain lines spectacle blinds in close position as per Appendix A, Area operator
item 1.1, Table 1.
2.3 DEBRIS SAMPLING AND RECORDING
2.3.1 Collect sample for analysis and label as follows: Area operator
1. Sample Name / Lab
technician
2. Date and time
3. Line Identification
4. Total weight
5. Name of sampler
6. Activity
2.3.2 Transfer all solid debris into a schedule waste drum, label and document as Area operator
per schedule waste requirement.
NOTE:
• Pigging debris is categorized as schedule waste.
• Record weight of debris collected.
2.3.3 Carry out housekeeping at receiving station and log completion of pigging Area operator
activities.
2.3.4 Input pigging data into Pipeline pigging and internal corrosion monitoring Area operator
system (PPICMS).
NOTE:
Refer Appendix A, item 2.2, Figure 2: Pipeline pigging and internal
corrosion monitoring system (PPICMS)

2.4 ABNORMAL OPERATION
2.4.1 In event pipeline pressure exceeds alarm PAH-9252 set at 7.5 barg BA OS / Shift
(110psig): Operation
1. Crack open receiver 12”VB valve. supervisor /
2. If still not controllable, inform BA CCR. TM
2.4.2 In event pig stuck in pipeline, inform BA CCR for immediate action. BA OS / Shift
Operation
supervisor /
TM
2.4.3 In the event of ABV-9250 close: Panel man 2

1. Communicate to BA
2. Monitor line pressure from CCR
3. Monitor for any pipe leakage via physical observation
4. Close MOV-9251
5. After rectification, re-open ABV 9250
6. Open MOV-9251
NOTE:
• ABV-9250 may close due to:
1. Pressure HH
2. Pressure LL
3. Loss of instrument air
4. Manual PSD initiated
5. ESD
2.4.4 In the event of low pressure: Panel man 2

1. Check and confirm the cause of low pressure
2. If low pressure due to pipeline leak, activate PSD (ABV 9250) at
CCR or system will trip on low pressure at trip setting.
3. If low pressure due to interruption at offshore, apply MOS
4. Communicate with platform to investigate the cause of low
pressure.
NOTE:
Pressure low due to:
1. BA shutdown
2. Sub-sea pipe leakage

END OF PROCEDURE

Appendix
APPENDIX A
Content Page
1 CHECKLIST ............................................................................................................ 17
1.1 TABLE 1: RECEIVER READINESS PRIOR TO PIGGING OPERATION ................. 17
1.2 TABLE 2: BA 16” INCOMING LINE VALVES CONFIGURATION RECEIVING

MODE ...................................................................................................................... 17
2 DIAGRAMS ............................................................................................................. 18
2.1 FIGURE 1: 16” BA INCOMING LINE RECEIVER: 20” R-9250 ................................. 18
2.2 FIGURE 2: PIPELINE PIGGING AND INTERNAL CORROSION MONITORING

SYSTEM (PPICM) ................................................................................................... 19

1 CHECKLIST
1.1 TABLE 1: RECEIVER READINESS PRIOR TO PIGGING OPERATION

) if
Tick (
Steps No Action
completed
1 Pig alert is functional (XI-9253 and XI-9255).
Receiver closure door seal is not damage. Make available spare

2
seal.
3 Receiver closure door vent plug is functional.
4 Receiver valves pressure gauge tapping not blocked.
5 Pressure gauges calibrated and of correct range.
6 Receiver valves outlet, inlet, vent and drain not passing.
7 Drain line spectacle blinds are in close position.
8 Spectacle blind should be installed downstream of valve.
9 Record findings and rectify faults.
1.2 TABLE 2: BA 16” INCOMING LINE VALVES CONFIGURATION RECEIVING

MODE
Tag No. Description Normal Mode Receiving Mode

Open Close Open Close
MOV-9251 Main incoming line isolation Open Open
valve
2” VB Drain valve (open during Close Close
retrieving)
ABV-9250 Beach valve (shutdown) Open Open
MOV-9252 Main inlet valve Open Open
downstream of ABV-9250
2”VO MOV-9252 start-up Close Close
throttling bypass valve
MOV-9253/54 R-9250 inlet Close Open
6”VB R-9250 outlet (bypass line) Close Open
12” VB R-9250 Open Close
2”VB R-9250 vent Close Close
2”VB Purge inlet valve Close Close
4”VB R-9250 drain valve Close Close

2 DIAGRAMS
2.1 FIGURE 1: 16” BA INCOMING LINE RECEIVER: 20” R-9250

2.2 FIGURE 2: PIPELINE PIGGING AND INTERNAL CORROSION MONITORING

SYSTEM (PPICM) (SAMPLE)

MCOT 012 Pig Receiving From BA 16 in Crude Line

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Operating Procedure MY SKO O 05 MCOT 012

Pig Receiving from BA 16” Crude Line Rev. 0 Sept 2011

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:19 AM PETRONAS CARIGALI SDN BHD Page 1 of 19

Name: Mentor Solutions & Resources Sdn Bhd

Position: Technician/ Consultant/ Contractor

Position: Production Supervisor/ Field Engineer

Position: Head of Production

Position Onshore Installation Manager

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:19 AM PETRONAS CARIGALI SDN BHD Page 2 of 19

Rev Description Date Approver Title Name

Rev 0 Original Document

Notes: (1) Document Holders to update Amendment Record as and when

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:19 AM PETRONAS CARIGALI SDN BHD Page 3 of 19

CCR Central Control Room

MCOT Rejuvenation Project Phase Piping & Instrumentation Diagram (P&ID)

"UNCONTROLLED WHEN PRINTED"

30/07/2012 9:19 AM PETRONAS CARIGALI SDN BHD Page 4 of 19

1.1 OBJECTIVE/PURPOSE ............................................................................................6

1.2 SCOPE ......................................................................................................................6

1.3 OP CATEGORY ........................................................................................................6

1.5 LIMITATIONS ............................................................................................................6

1.6 ROLES / RESPONSIBILITY. .....................................................................................6

1.7 HSE REQUIREMENTS..............................................................................................7

"UNCONTROLLED WHEN PRINTED"

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1.1 OBJECTIVE / PURPOSE

1.2.1 The requirements in this procedure shall apply to;

Categories Normal / Start Up / Shutdown / Checklist Required: Yes / No

1.6 ROLES / RESPONSIBILITY

1.6.1 Refer to Section 2: Procedure “Action party”.

"UNCONTROLLED WHEN PRINTED"

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1.7 HSE REQUIREMENTS

Disposable coverall (white) Avoid direct contact with pigging sludge

Respirator Avoid inhaling of hydrocarbon fumes

"UNCONTROLLED WHEN PRINTED"

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Unit: BA 16” Crude Line Pig

Equipment Inst. Tag # H L HH LL Consequence of Deviation Corrective Actions

"UNCONTROLLED WHEN PRINTED"

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2.1 RECEIVER PREPARATION AND MONITORING .................................................... 10

2.2 RECEIVING AND RETRIEVING .............................................................................. 12

2.3 DEBRIS SAMPLING AND RECORDING ................................................................. 13

2.4 ABNORMAL OPERATION ....................................................................................... 14

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2.1 RECEIVER PREPARATION AND MONITORING

No. Action Action Party

2.1.1 Check receiver readiness prior to pigging operation. Area operator

2.1.2 Ensure receiver is lined up properly prior to launching pig. Area

2.1.8 Contact BA OS to proceed with pigging operation. BA OS to advice on Panel man 2 /

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No. Action Action Party

"UNCONTROLLED WHEN PRINTED"

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2.2 RECEIVING AND RETRIEVING

No. Action Action Party

2.2.1 Confirm pig arrival based on pig signal indication.