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Shell Mill type ( I )TR4D4 B(M)-


With air hole With air hole
DCSFMS DCSFMS
DCON DCON
KWW KWW
LB LB

CBDP CBDP

LF LF

DCCB DCCB

DCX DCX

Fig.1 with clamp piece set Fig.2 Multi-flutes (no clamp piece set)

Inch
# of Dimensions (Inch)
Order No. Stock Flutes Insert Fig.
DCX DCSFMS LF CBDP KWW LB DCON DCCB
ITR4D4032B-4 ● 4 2.0 1.875 2.0 .748 .313 .187 .750 .630 Fig.1
ITR4D4032B-5 ● 5 2.0 1.875 2.0 .748 .313 .187 .750 .630 Fig.2
ITR4D4040B-4 ● 4 2.5 2.375 2.0 .945 .375 .219 1.0 .787 Fig.1
ITR4D4040B-6 ● 6 2.5 2.375 2.0 .945 .375 .219 1.0 .787 Fig.2
SDNW120520TR
ITR4D4048B-5 ● 5 3.0 2.750 2.0 .945 .375 .219 1.0 .787 Fig.1
SDNW120520TR-P
ITR4D4048B-7 ● 7 3.0 2.750 2.0 .945 .375 .219 1.0 .787 Fig.2
ITR4D4048B-7-1.25 ● 7 3.0 2.875 2.5 1.260 .50 .281 1.25 1.024 Fig.2
ITR4D4064B-6 ● 6 4.0 3.813 2.5 1.181 .625 .375 1.50 1.181 Fig.1
ITR4D4064B-8 ● 8 4.0 3.813 2.5 1.181 .625 .375 1.50 1.181 Fig.2

Metric
# of Dimensions (mm)
Order No. Stock Flutes Insert Fig.
DCX DCSFMS LF CBDP KWW LB DCON DCCB
TR4D4050BM-3 ● 3 50 47 50 20 10.4 6.3 22 17 Fig.1
TR4D4050BM-4 ● 4 50 47 50 20 10.4 6.3 22 17 Fig.1
TR4D4063BM-4 ● 4 63 60 50 20 10.4 6.3 22 17 SDNW120520TR Fig.1
TR4D4063BM-5 ● 5 63 60 50 20 10.4 6.3 22 17 SDNW120520TR-P Fig.1
TR4D4080BM-5 ● 5 80 76 70 22 12.4 7 27 20 Fig.1
TR4D4100BM-6 ● 6 100 96 70 25.5 14.4 8 32 26 Fig.1

Recommendation
Turn the insert counterclockwise upon insert indexing.

● Inventory maintained in US

04
Insert

IC IC

S S

Fig.1 Fig.2

P Steel
M Stainless steel : General Cutting

K Cast Iron/Ductile Cast Iron

AJ Coated JS Coated Dimensions Dimensions


Tolerance (mm) (Inch)
Oder No. Shape
class
JP4120 JM4160 JS4045 IC S IC S
SDNW120520TR ● ● Fig.1
N 12.7 5.56 .50 .219
SDNW120520TR-P ● ● Fig.2

Material Name Coating Name


Application Features
ISO Classification Coating Type

JP4120 Uses fine grain substrate and AJ coating.


AJ Coating
For pre-hardened steel (35-50HRC) and alloy steel. Suitable for cutting of common steels through
P10-M10-K10 PVD pre-hardened steels.

JM4160 AJ Coating Uses high toughness substrate and AJ coating.


General purpose for stainless steel.
M40 PVD Suitable for cutting of stainless steels.

JS4045 JS Coating Uses tough substrate and JS coating.


General purpose for steel.
P30-K30 PVD Suitable for general steel cutting.

The clamp screw is a consumable part. Clamp screw replacement is dependent on use.
Parts We recommend replacing screw at signs of wear on screw seat chamfer.
Parts Insert Screw Clamp Piece Set Wrench Screw Anti-Seizure Agent

Shape
Fastening
torque
(N・m)
Order No. 262-141 2.9 CM3.5-141 105-T15 P37

Programming guidance
・In CAM, define the tool shape as an .1299" (R3.3mm) radius shape. ・Use with axial-direction cutting depth ap of 1.2mm (.047") or less.
Remains Over Cut When setting with corner When corner R is set large
Corner R Definition in CAM (Inch/mm) (Inch/mm) R3.3mm (.1299")

.1181" (R3.0mm) .0386" / 0.98mm 0


.1299" (R3.3mm) .0368" / 0.935mm 0 Ov
er
cu
.1378" (R3.5mm) .0356" / 0.904mm .0013" / 0.032mm t

.1575" (R4.0mm) .0326" / 0.829mm .0067" / 0.169mm


Remain

Remain
Max 0.")
(.0368

Pro
R3.

gra

.1772" (R4.5mm) .0296" / 0.753mm .0133" / 0.339mm


3

mm
935mm
s

s
ing

.1969" (R5.0mm) .0268" / 0.681mm .0197" / 0.501mm


R

05

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