Doc. No.

NRP-01
PIPE SIZING MAIN BILGE Tanggal 00/03/2024
Rev. No. 1

1. Detail Pemilihan Pipa Bilge System Tanker Vessel

1.1 Main Ballast Pipe (Pipa Utama)

(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 N)

dH = 4,5894 mm 1 mm = 0,0393701 inch

= 0,1807 inch

Din= f(Qballast.Valiran)
V= 2202,9132
f= 6-12 jam
Diambil= 480 jam
Valiran= 2 sampai 4 m/s
Diambil= 4
Qballast= 4,5894025
Din= 18,35761
Din=

(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 C)

(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 C)
 Doc. No. NRP-01
PIPE SELECTION MAIN BILGE Tanggal 00/03/2024
Rev. No. 1

JIS CARBON STEEL PIPES FOR PRESSURE SERVICE (JIS G 3454)

min ID (dh) = 4,5894 mm

DN = 200 mm
OD (da) = 216,3 mm
Thickness (s) = 12,7 mm Memenuhi
SCH = 80 mm
min s = 8,8 mm
ID = 190,9 mm Memenuhi
standard = JIS G3454

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 Doc. No. NRP-01
PIPE SELECTION BRANCH BILGE Tanggal 00/03/2024
Rev. No. 1

1.2 Branch Bilge Pipe (Pipa Cabang)

l = 19,6 m
(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 N)
dZ = 81,7127 mm
= 3,2170 inch

(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 C)

(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 C)
 Doc. No. NRP-01
PIPE SIZING BRANCH BILGE Tanggal 00/03/2024
Rev. No. 1

JIS CARBON STEEL PIPES FOR PRESSURE SERVICE (JIS G 3454)

min ID (dz) = 81,7127 mm

DN = 90 mm
OD (da) = 101,6 mm
Thickness (s) = 5,7 mm Memenuhi
SCH = 40 mm
min s = 4,5 mm
ID = 90,2 mm Memenuhi
standard = JIS G3454

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 Doc. No. NRP-01
BALLAST PUMP Tanggal 00/03/2024
Rev. No. 1
2. Detail Pemilihan Pompa Sistem Oily Bilge
2.1 Capacity of ballast Pumps Din= f(Qballast.Valiran)
V= 2202,9132
f= 6-12 jam
Diambil= 10 jam
Valiran= 2 sampai 4 m/s
(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 N) Diambil= 4
Q = 220,29 m^3/h Qballast= 220,29132
Din= 881,16528
3.2 Bilge Flow Velocity Din=
To calculate the blige’s flow velocity of the fluid, we could calculate by
Q = vxA
Q = 220,29 m^3/h A 1/4phi D2
A = 0,02863 m^2
v = 7693,445 m/h
v = 2,1 m/s

3.3 Pump Head

3.3.1 Head Static (hs)
Head Static (hs) is the diference of length of bilge suction and overboard.
hs = T + 0.75 [m]
hs = 6,764 m
3.3.2 Head Tekanan (hp)
hp = (P2 - P1)/ρ x g
Dimana :
P2 = tekanan atmosfir standar pada permukaan air laut
P2 = 1,013 atm
P2 = 101300 N/m^2
P1 = tekanan udara dalam titik suction (bilge well)
karena titik suction ketinggiannya bervariasi, maka digunakan titik suction yang paling rendah.
P1 = ρxgxh
ρ = Massa jenis air laut
= 1025
g = Percepatan gravitasi
= 9,81
h = tinggi bilge well suction (Volume bilge well minimal 0,2 m^3)
= 0,3
P1 = 3016,58
hp = 9,77
3.3.3 Head Kecepatan (hv)
Head Velocity (hv) is the difference of flow velocity on suction side and discharge side.
hv= 0
 Doc. No. NRP-01
BALLAST PUMP Tanggal 00/03/2024
Rev. No. 1
3.3.4 Head Losses Sisi Suction
1. Major Losses (hf suc)
Reynold number (Rn)
Rn = (V.dH)/v
Dimana :
vs = flow velocity [m/s]
= 2,1 m/s
dH = inside diameter of pipe
= 191 mm
= 0,191 m
μ = Viskositas Kinematis
= 0,943 (fluida air laut pada suhu 25C)
v = Viskositas Dinamis
= 0,000000943 m²/s
Rn = 432626,00 Aliran Turbulen

material coeff, used carbon steel, so the material coeff is

0,15
Relative Roughness = 0,0007858
After getting the relative roughness and Re number, we can get
the friction losses by seeing the moody diagram
λ = 0,0254

2
hf suc = λ x L x v / (D x 2g)
L= Panjang pipa di sisi hisap
= 90,371 m
g= Gravitasi
9,8 m²/s
D = inside diameter of pipe
v = flow velocity
hf = 2,80 m

2. Minor Losses (hm suc)

No Aksesoris Qty (n) k n*k
Butterfly
1 31 0,6 18,6
Valve
2 SDNRV 0 1,2 0

SDNRV 0 1,35 0
3 remotely
4 Strainer 4 1 4
5 T joint 24 0,3 7,2
Total n x k 29,8
 Doc. No. NRP-01
BALLAST PUMP Tanggal 00/03/2024
Rev. No. 1
hm suc = Ʃ nk x v² / 2g
= 6,94 m

3. Total Head Sisi Suction

Total = Major Losses (hf suc) + Minor Losses (hm suc)
Total = 9,75 m

3.3.5 Head Losses Sisi Discharge

1. Major Losses (hf dis)
2
hf dis = λ x L x v / (D x 2g)
L = Panjang pipa di sisi buang
= 8,163 m
g = Gravitasi
9,8 m²/s
D = inside diameter of pipe
v = flow velocity
hf dis = 0,25 m

2. Minor Losses (hm dis)

No Aksesoris Qty (n) k nxk
Butterfly
1 31 0,6 18,6
Valve
2 SDNRV 0 1,2 0
SDNRV
3 0 1,35 0
remotely
4 Strainer 4 1 4
5 T joint 24 0,3 7,2
Total n x k 29,8
hm dis = Ʃ nk x v² / 2g
= 6,94 m

3. Total Head Sisi Discharge

Total = Major Losses (hf dis) + Minor Losses (hm dis)
Total = 7,20 m

3.3.6 Total Head Losses

Total Head Losses = Head Losses Suction + Head Losses Discharge
Total Head Losses = 16,94 m

3.3.7 Head Total

Head Total = hs + hp + hv + head losses total
Head Total = 33,48 m
 Doc. No. NRP-01
BILGE WELL Tanggal 00/03/2024
Rev. No. 1

3.4 Bilge Well

Bilge wells shall have a capacity of more than 0,2 m³. Small holds may have smaller bilge wells. BKI Vol 2 Sec.8 B
Dimension of Bilge well:
Length = m
Width = m
Height = m
Volume = 0 m³

3.5 Perhitungan Daya Pompa

Pm = Pf/ηpompa
Dimana :
Pf= Daya fluida
= Q x Ht x γ
dimana
γ = Berat fluida per satuan volume
= 1 gr/m^3
= 9,81 kN/m^3
Q = Kapasitas Pompa
0,06 m^3/detik
Pf = 20,09833
ηpompa = 0,75
maka,
Pm = 26,80 kW
1 kW 1,341 hp
Pm = 35,94 Hp

3.6 Pemilihan Pompa

Dari perhitungan didapatkan :
Kapasitas pompa = 220,291 m3/h
Head Pompa = 33,48 m
Daya Pompa = 26,80 kW

Berikut spesifikasi pompa yang akan digunakan:

Merk =
Tipe =
Daya = kW
Kapasitas = m3/h
Head = m
Putaran = rpm
 Doc. No. NRP-01
BILGE TANK CALCULATION Tanggal 00/03/2024
Rev. No. 1

4. Detail Perhitungan Sistem Oily Bilge

4.1 Sludge Tank

(BKI PART 1 VOL III Rules For Machinery Installation 2022, Sec. 11 N)
K1 = 0.015, for ship which using HFO and purifier 0,015
0.005, for ship which using MDO or HFO but no using purifier
C = Fuel Oil Consumption per day (m3)
D = Endurance (lama pompa bilga bekerja)

- Value of C is VHFO + VMDO where:

- VHFO = P x SFOC x T P= 5962,75 Kw
= 24,471 ton SFOC = 171 g/kWh
3
= 28,790 m = 0,000171 ton/kWh
- VMDO = 0.2 x WHFO T= 24 hours
3
= 4,894 ton ρ HFO = 0,85 ton/m
3 3
= 5,758 m ρ MDO = 0,85 ton/m
- So, the value of C is
3
C= 34,547 m
- The volume of sludge tank is
3
V= K1 x C x D m
3
= 4,146 m

4.2 Sludge Tank Design

3
The minimum volume of sludge tank is 1 m
Planned dimension of the tank is
l= m
w= m
h= m
So, the volume of sludge tank is
3
V= 0 m

4.3 Bilge Holding Calculation

 Doc. No. NRP-01
BILGE PUMP Tanggal 00/03/2024
Rev. No. 1

Bilge holding tank capacity can be calculated with equation in design requirement number
Vbht = P/250 where, P = 5962,75 kW
3
Vbht = 23,851 m
Planned dimension of the tank is
l= m
w= m
h= m
so, the volume of the tank is
3
V= 0m

4.4 Pipe Diameter of OWS Calculation

based on Germanischer Lloyd part 1 Division 1
Chapter 2

Q= Axv
where,
v= 2,5 m3/h
Q= 0 from the table
= 0,000694 m3/s
Therefore, the result of the calculation is
A = 0,000278 m2
A=

= 0,018803 m
= 19 mm
 Doc. No. NRP-01
PERHITUNGAN SISTEM BILGA (CLEAN AND DIRTY Tanggal 00/03/2024
Rev. No. 1

Minimum Wall Thickness for Steel Pipes

(BKI VOL III Rules For Machinery Installation 2022, Sec. 11 Piping Systems, Valves and Pumps)

Diambil =
Da = mm = 0 inch
s = mm = 0 inch

milih pipa sesuai spek

 Doc. No. NRP-01
PERHITUNGAN SISTEM BILGA (CLEAN AND DIRTY Tanggal 00/03/2024
Rev. No. 1

4.5 Pump Head

4.5.1 Head Static (hs)
Head Static (hs) is the diference of length of bilge suction and overboard.
hs = T + 0.75 [m]
hs = 6,764 m
4.5.2 Head Tekanan (hp)
Head pressure is diference of pressure on the suction and discharge. Because the pressure on th
both side is same, sp thevalue of hp = 0
hp = 0 m
3.3.3 Head Kecepatan (hv)
Head Velocity (hv) is the difference of flow velocity on suction side and discharge side.
hv = 0 m

3.3.4 Head Losses Sisi Suction

1. Major Losses (hf suc)
Reynold number (Rn)
Rn = (V.dH)/v
Dimana :
vs = flow velocity [m/s]
= 0,5 m/s
dH = inside diameter of pipe
= 0,00 mm
=0 m
μ = Viskositas Kinematis
= 272 (fluida oli pada suhu 30C)
v = Viskositas Dinamis
= 0,000272 m²/s
So,
Rn = 0,00 Laminer flow (<2300)
For λ is determined by the reynold number. If the reynold number is <2.300 it’ll use
the equation Re/64, and if more than 2300, the equation is 0,02 + 0,0005 / D.
* If Re>2300 = Turbulen
* If Re<2300 = Laminer
λ = Re/64
λ = 0,00
So,
2
hf suc = λ x L x v / (D x 2g)
L = Panjang pipa di sisi hisap
= m
g = Gravitasi
9,8 m²/s
D = inside diameter of pipe
 Doc. No. NRP-01
PERHITUNGAN SISTEM BILGA (CLEAN AND DIRTY Tanggal 00/03/2024
Rev. No. 1

v = flow velocity
hf suc = #DIV/0! m

2. Minor Losses (hm suc)

No Aksesoris Qty (n) k n*k
Butterfly
1 0,6 0
Valve
2 SDNRV 1,2 0

SDNRV 1,35 0
3 remotely
4 Strainer 1 0
5 T joint 0,3 0
Total n x k 0

hm suc = Ʃ nk x v² / 2g
= 0,00 m

3. Total Head Sisi Suction

Total = Major Losses (hf suc) + Minor Losses (hm suc)
Total = #DIV/0! m

3.3.5 Head Losses Sisi Discharge

1. Major Losses (hf dis)
2
hf dis = λ x L x v / (D x 2g)
L = Panjang pipa di sisi buang
= m
g = Gravitasi
9,8 m²/s
D = inside diameter of pipe
v = flow velocity
hf dis = #DIV/0! m

2. Minor Losses (hm dis)

No Aksesoris Qty (n) k nxk
Butterfly
1 0,6 0
Valve
2 SDNRV 1,2 0
SDNRV
3 1,35 0
remotely
4 Strainer 1 0
5 T joint 0,3 0
Total n x k 0
 Doc. No. NRP-01
PERHITUNGAN SISTEM BILGA (CLEAN AND DIRTY Tanggal 00/03/2024
Rev. No. 1

hm dis = Ʃ nk x v² / 2g
= m

3. Total Head Sisi Discharge

Total = Major Losses (hf dis) + Minor Losses (hm dis)
Total = m

3.3.6 Total Head Losses

Total Head Losses = Head Losses Suction + Head Losses Discharge
Total Head Losses = m

3.3.7 Head Total

Head Total = hs + hp + hv + head losses total
Head Total = m

3.4 Perhitungan Daya Pompa

Head minimum pompa m
3
Kapasitas minimum pompa m /h

3.5 Pemilihan Pompa

Dari perhitungan didapatkan :
Kapasitas pompa = m3/h
Head Pompa = m

Berikut spesifikasi pompa yang akan digunakan:

Merk = Iron Pump
Tipe = Gear Pump
Daya = kW
Kapasitas = m3/h
Head = m
Putaran = rpm

contoh spek pompa gear

3.6 Pemilihan Oily Water Separator

Spesifikasi OWS sebagai berikut:
 Doc. No. NRP-01
PERHITUNGAN SISTEM BILGA (CLEAN AND DIRTY Tanggal 00/03/2024
Rev. No. 1
Merk =
Tipe = OWS - COM
Daya = kW
Kapasitas = m3/h
Frekuensi = Hz