Doc no- FEWA 04EW/10 Rev no 0

RO DESALINATION PLANT AT AL ZAWRAH,

Prestige Engineering Project- AJMAN Date 11/7/2012
Title LIFTING LUG CALCULATIONS Qty 2
Tag no Pg 1

LIFTING CALCULATIONS
Erection Weight,P-Kg 7000 68600 (N)
Impact factor,F 2
No of Lugs 4
Lug dimensions
Angle of lift, degrees 0
h= 120 mm a= 240 mm
b= 240 mm f= 120 mm
d= 80 mm t= 14 mm

Pad Dimensions
Length l= 280 mm thickness t1= 14 mm
Width w= 100 mm

Forces

Lifting force,Pv=(P/no of lugs*)F 34300 N

Circum force,PC =Pv*tan(angle) 0N

Actual sling force,
Pr=Pv/cos(angle) 34300 N

Transverse load Pt= 15% of Pr 5145 N

material SA 516 Gr.70

yield stress 262 N/mm^2

Allowable Stresses
Tensile Stress,St=2/3*Ys 175 N/mm^2
shear Stress,Ss=0.4Ys 104.8 N/mm^2
Bearing Stress, Se=0.8*s 209.6 N/mm^2
Combined Stress, Sc= 0.66*Ys 172.92 N/mm^2
 Doc no- FEWA 04EW/10 Rev no 0

RO DESALINATION PLANT AT AL ZAWRAH,

Project- AJMAN Date 11/7/2012
Title LIFTING LUG CALCULATIONS Qty 2
Prestige Engineering Tag no 0 Pg 2

Induced Stress

Tensile stress Pv/(t*(b-d)) 15.3125 N/mm^2 <St, hence safe

Pv/(2*T(f-
Shear Stress (d/2)) 0 N/mm^2 <Ss, hence safe

Bearing Stress Pv/(d*t) 30.625 N/mm^2 <Se, hence safe

Bending stress due to M/Z=Pc*h/
circumferential forces Bc (t*a^2/6) 0 N/mm^2
Bending stress due to transverse M/Z=Pt*h/
force Bt (a*t^2/6) 78.75 N/mm^2
Total bending stress B Bc + Bt 78.75 N/mm^2

Tensile
stress+Total
bending
Combined stress stress 94.0625 N/mm^2 <Sc, hence safe

Strength of Weld( lifting lug to PAD)

Fillet leg size Wfp1= 14 mm

Fillet weld throat,L1= 9.898 mm the fillet weld throat is safe

Total Weld Length(Wl1) 508 mm
Linear sect.Mod(Z)=2*a^2/6) 19200 mm^2

Unit forces due to circumferential forces

Bending(f1)=Pc*h/z 0 N/mm
Shear(f2)=Pc/Wl1 0 N/mm

Unit forces due to transverse force

Shear (f3)= Pt/Wl1 10.127953 N/mm

Unit forces due to tensile force

Shear (f4)= Pv/Wl1 67.519685 N/mm

Required weld size due to combined load

f= sqrt((f1+f2)^2 +f3^2+f4^2) 68.275056 N/mm
Weld efficency, E = 0.55
Weld strength(55% of 0.9Sy) 129.69 N/mm^2
fw=Sw*E 71.3295 N/mm^2
Requires throat size (WFc)=f/fw 0.9571784

The provided weld throat size is safe since it is greater than the required fillet size
The provided weld throat size is safe since it is greater than the required fillet size
 Doc no- FEWA 04EW/10 Rev no 0
RO DESALINATION PLANT AT AL ZAWRAH,
Prestige Engineering Project- AJMAN Date 11/7/2012
Title LIFTING LUG CALCULATIONS Qty 2
Tag no 0 Pg 3

Strength of Weld( Pad to shell/head)

Fillet leg size Wfp2 14 mm
fillet weld Throat L2 9.898 mm the fillet weld throat is safe
Total Weld length WL2 760 mm
linear Sect. Mod.(Z)=2*l^2/6 26133.333 mm^2

Unit Forces Due to Longitudinal Forces

Bending(f1) = Pc*(h+t1)/Z 0 N/mm
Shear (f2) = Pc/WL2 0 N/mm

Unit Forces Due to Transverse Force

Shear (f3) = Pt/Wl2 6.7697368 N/mm

Required Weld size due to to combined load

f=sqrt(f1+f2)^2+f3^2]= 6.7697368 N/mm

Weld Efficiency= 0.55

Weld Strength(55% of 0.9Sy)= 129.69

fw=Sw.E 71.3295
Required Throat Size (WFc) =f/fw= 0.094908

The provided weld throat size is safe since it is greater than the required fillet size