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Commissioning Plan Rev 0 240K-C2-OT-05-005-0 PDF
Commissioning Plan Rev 0 240K-C2-OT-05-005-0 PDF
PROJECT COMMISSIONING
EXECUTION PLAN
18 AUGUST 2014
Z:\103_PROJ_ADMIN\109_ENG DOCS\109.12R_OT\05-Construction\240K-C2-OT-05-005_CommExecPlan\240K-C2-OT-05-005-0.docx
Z:\103_PROJ_ADMIN\109_ENG DOCS\109.12R_OT\05-Construction\240K-C2-OT-05-005_CommExecPlan\240K-C2-OT-05-005-0.docx
Sociedad Minera Cerro Verde S.A.A. Document No. 240K-C2-OT-05-005
Cerro Verde Production Unit Expansion Revision 0
Project No. A6CV
This document has been revised as indicated below. Changes after Revision C are identified by vertical bars at
the right side of the page, with additions being underlined. Please replace all pages of this specification and
destroy the superseded copies.
Project Manager
Commissioning Manager
Originator
Commissioning Manager
TABLE OF CONTENTS
1. INTRODUCTION ......................................................................................................................................... 5
2. DEFINITIONS.............................................................................................................................................. 6
2.1 Construction Completion (CC).......................................................................................................... 6
2.2 Mechanical Completion (MC) and Transfer of Care Custody and Control (TCCC) ......................... 7
2.3 Commissioning ................................................................................................................................. 8
2.4 Ramp-up ........................................................................................................................................... 8
2.5 Turnover Package ............................................................................................................................ 8
2.6 Punch List ......................................................................................................................................... 8
3. ROLES AND RESPONSIBILITIES (TRANSFER OF CARE CUSTODY AND CONTROL - TCCC) ......... 9
3.1 Construction Completion .................................................................................................................. 9
3.2 Commissioning Completion ............................................................................................................ 10
3.3 SMCV Operations and Ramp-up .................................................................................................... 12
4. COMMISSIONING ACTIVITIES................................................................................................................ 12
4.1 Component Preparation ................................................................................................................. 12
4.2 Conducting Tests ............................................................................................................................ 12
4.3 Commissioning Team Responsibilities ........................................................................................... 12
4.4 Flushing and Cleaning .................................................................................................................... 13
4.5 Commissioning and Testing of Utilities .......................................................................................... 13
4.6 Instrument Calibration .................................................................................................................... 13
4.7 DCS/PLC Systems ......................................................................................................................... 14
4.8 Equipment Motor Rotation Test ...................................................................................................... 14
4.9 Rotating Equipment Run-in ............................................................................................................ 14
4.10 Conveyor Belts ............................................................................................................................... 14
4.11 Purging (Not applicable to the Project, please refer only if required) ............................................. 15
4.12 Hydrostatic Testing ......................................................................................................................... 15
4.13 Tightness ........................................................................................................................................ 15
4.14 Suction Strainers ............................................................................................................................ 16
4.15 Cleaning.......................................................................................................................................... 16
4.16 Plant Piping Dry Out and Sealing (where required) ....................................................................... 16
4.17 Punch List Development................................................................................................................. 16
4.18 Equipment Check ........................................................................................................................... 17
4.19 Piping Check................................................................................................................................... 17
4.20 Instrument Loop Check .................................................................................................................. 17
5. COMMISSIONING PHASES AND SEQUENCE....................................................................................... 17
5.1 Phase 1........................................................................................................................................... 17
5.2 Phase 2........................................................................................................................................... 18
5.3 Phase 3........................................................................................................................................... 18
5.4 Phase 4........................................................................................................................................... 18
6. SCHEDULE............................................................................................................................................... 18
7. TURNOVER AND ACCEPTANCE ........................................................................................................... 19
7.1 General Commissioning Procedures .............................................................................................. 19
7.2 Turnover Guidelines - Construction to Commissioning .................................................................. 19
7.3 Turnover Guidelines - Commissioning to SMCV Projects - (TCCC) .............................................. 21
1. INTRODUCTION
The objective of the commissioning program is to commission the equipment and systems of the facility in a
safe and efficient manner. This objective is achieved by close cooperation of all Fluor functional groups both
before and during the actual commissioning process. In particular, the Engineering, Construction and
Commissioning teams must be closely coordinated to perform the major activities and responsibilities
required to make the facility ready for the SMCV Operations Group (SMCV Operations).
Throughout the engineering, construction and commissioning phases of the project, Fluor provides
commissioning specialists in applicable disciplines to support project activities related to the functional
testing, commissioning and turnover of systems. In addition, these individuals work closely with Fluor
Construction and SMCV CVPUE Projects Group (SMCV Projects) personnel to affect a complete and
ongoing understanding of project approach, policy and schedule progress. The commissioning plan
procedures begin in the period when construction has mobilized to the field and represents the time,
resources and effort necessary to bring the project facilities into a stage of readiness for commissioning.
This document describes the framework for construction/functional testing/commissioning and turnover to
SMCV Projects and involvement of SMCV “Ready For Ramp-Up” group (SMCV RFRU), team that is
conform by the combination of SMCV Projects and SMCV Operations personnel for ramp-up purposes.
The commissioning scope of the process facilities and utilities will be divided into systems, comprised of
mechanical/electrical equipment, pipelines, field instruments and utilities. This system based approach will
facilitate commissioning functions, turnover, scheduling and progress updates/monitoring/reporting.
Fluor Commissioning will define requirements for and develop procedures for all three commissioning
stages: dry functional testing, wet functional testing / water circulation and introduction of ore as well as the
Ramp-up Sequence Executive Summary. Procedures for operations will be developed by SMCV
Operations.
The following sections describe five-stages of involvement for the Fluor Commissioning Group:
Stage 1 - Home office commissioning (Fluor) planning including:
• Engineering design review
• Construction review
• Commissioning systems and Logical Start-up Unit (LSU) definition
• Commissioning system and LSU descriptions and battery limits
• Preparation of Process System P&ID mark-ups
• Preparation of Electrical System one-line diagrams mark-ups
• Preparation of DCS and Communications System mark-ups
• Commissioning System sequencing and level 1 scheduling
• Development of the Commissioning Execution Plan
• Development of Commissioning procedures
• Development of Turnover Procedures (including protocols matrix for turnover packages)
• Finalization of Commissioning staffing and resource requirements
• Development of Commissioning Tools List and Spare Parts List
• Preparation of SPI and SPEL databases for MCPlus.
• Perform DCS and Communication FAT-1 hardware & FAT-2 Electrical room network integrity test.
2. DEFINITIONS
2.1 Construction Completion (CC)
A. Construction completion is a defined point in the project, and will be completed by system
following a pre-determined and agreed stage between the Fluor Construction Manager and Fluor
Commissioning Manager. Care, custody and control of a system will be transferred from
Construction to Commissioning at Construction Completion.
B. A system will be considered Construction Complete and ready for Functional Testing and
Commissioning when:
1. Components of a system installation are complete in accordance with engineering design
drawings and specifications
2. Quality assurance certifications are completed and all Non-Conformance Reports (NCRs)
are closed.
3. All required construction testing is complete. Construction testing to be performed on de-
energized equipment and components in defined systems.
4. Construction package assembled and Construction Final Walk-down performed.
5. Critical Category 1 and 2 punch list items are closed. Only Category 2 items accepted as
exception items by Commissioning will remain outstanding for closure in the Construction
Final Walk-down punch list to be completed on a later date agreed upon between
Construction Manager (or designee) and Commissioning Manager (or designee)
NOTE!!! For definition of Categories, refer to Page 9, item 2.6.B.
C. A formal “Construction Completion Notice” will be issued by Construction Manager to
Commissioning Manager stating that a system is complete and ready for turnover; same will be
included in the Construction Package.
D. Upon acceptance of the Construction Completion Notice by Commissioning Manager (or
designee), Construction locks and tags are removed from system equipment and
Commissioning locks and tags applied.
2.2 Mechanical Completion (MC) and Transfer of Care Custody and Control (TCCC)
A. Mechanical completion is a contractually defined point in the project, and will be completed by
system following a pre-determined and agreed project commissioning schedule that will be
developed by Fluor. Upon completion of dry functional testing and wet functional testing/water
circulation, a system will be transferred from Fluor Commissioning group under the Fluor’s
Commissioning Manager direction to the SMCV Projects.
B. Transfer of Care, Custody and Control is defined as the formal transfer of ownership of system
from Commissioning to SMCV Projects. This is a contractually defined point that takes place
prior to Introduction of Ore and Ramp-Up. This does not relieve Fluor of any of its guarantees
under the contract covering the commissioning of the plant or part thereof being transferred.
However, warranty and/or guarantee periods for the system usually commence upon the
execution of this transfer to SMCV Projects at the mechanical completion point of the project.
C. A system will be considered mechanically complete and ready for Introduction of Ore under
SMCV Operations, when functional testing of a system is complete in accordance with:
1. Systems energized
2. Water and air systems charged
3. Equipment testing performed per vendor specifications
4. Control Systems tested and validated
5. No load equipment adjustments
6. Functional testing protocols complete
7. Critical punch list items closed
8. Red lines completed by system.
D. A formal “Final Walk-down Notice” letter will be issued to SMCV Projects advising date of final
walk down.
E. Issue a System based Turnover Package which contains the Certificate of Mechanical
Completion and Transfer of Care Custody and Control Notice as well as all corresponding
functional testing protocols for SMCV acceptance. Construction Packages will be issued at this
point in time as back-up documentation for Turnover Packages. Refer to item 2.5.
F. Upon SMCV Projects acceptance of MC and TCCC, Fluor Commissioning locks and tags are
removed from system equipment and SMCV Operations locks and tags applied. The Introduction
of Ore, followed by the Ramp-up can then commence. The system is “ready for ramp-up” when
the system has gone through a final walk down and remaining punch items have been accepted
by SMCV Projects.
2.3 Commissioning
Commissioning is conformed of clearly defined three stages:
A. Commissioning Dry Functional Testing:
Commissioning Dry Functional Testing is a defined point in the project where equipment and
components in defined systems are energized and testing is performed in an UN-LOADED
STATE.
B. Commissioning Wet Functional Testing and Water Circulation:
Commissioning Wet Functional Testing is a defined point in the project where equipment and
components in defined systems are tested and fine tunes are performed in a WATER LOADED
STATE.
C. Commissioning Introduction of Ore:
This Commissioning stage is a defined point in the project where the introduction of ore and
operation of a system under load commences. Commissioning will be considered complete
when a system has been operated (in loaded conditions) continuously under stable conditions
for a period of up to 12 hours.
The facilities will be operated by SMCV Operations under the direction of Fluor’s Commissioning
Manager during this commissioning stage. SMCV Projects will have custody of the System, at
this interface stage close cooperation between SMCV Projects, SMCV Operations and Fluor
Commissioning is critical.
2.4 Ramp-up
Upon completion of commissioning of a system and acceptance of transfer of care, custody and
control by SMCV Projects. SMCV Operations in combination with SMCV Projects will operate the
system under SMCV Operations direction and supervision, becoming the SMCV RFRU team. SMCV
RFRU team will increase (ramp-up) the production rate of the system under a controlled manner to
name plate capacity. Fluor Commissioning will provide support as required to SMCV RFRU during this
stage.
2.5 Turnover Package
A Turnover Package is a package in which the total scope is defined using descriptive text, marked up
P&IDs and single lines. The package contains the contractual “Mechanical Completion Certificate” and
“Transfer of Care, Custody and Control” letter, including the consolidated deficiency list (e.g. punch
lists). Also contains all corresponding functional testing protocols as well as loop checking protocols to
validate the system functionality.
The turnover packages will be by system and be built in the MC Plus software package.
Each Turnover Package will be accompanied by a Construction Package which contains all
construction protocols and quality assurance certifications by system including piping test packages.
The physical inspection of turnover system’s components to verify all work has been completed and
conforms to design drawings and specifications.
2.6 Punch List
A. A punch list is a list that identifies any incomplete items of work and/or errors in design or
installation identified during system walk-down. During a system walk-down a master punch list
will be developed. Punch list items are prioritized according to their importance to construction
completion, commissioning and ramp-up activities.
D. Provide an overview of construction checks and tests prior to commissioning, being carried out
by construction contractors. (i.e. hydrotest, service tests)
E. Audit, approve and participate in construction testing. Provide support for commissioning testing,
as required. Assist with engineering clarifications during construction, functional testing and
commissioning.
F. Construction check outs and adjustments on de-energized equipment/components defined in
systems prior to commissioning, is the responsibility of the Fluor Construction Manager.
G. The construction contractor’s field engineer is responsible for developing the hydrotest and
service test packages. It is the Fluor Construction or Field Engineering Piping Superintendent’s
responsibility to execute, log and provide status of the hydrotest and service test packages.
Prior to turning over systems to the commissioning team, the construction group will complete
construction activities which include the non-operating and operating checks of equipment, piping,
instrumentation, and electrical systems such as:
• Inspections
• Bolting
• Cleaning
• Flushing
• Blowing
• Drying
• Purging (gas systems)
• Adjusting
• Cold aligning
• Installation of temporary strainers/screens
• Lubrication
• Vessel and pipe leaks - hydrostatic and pressure testing
• Confirmation of tightness
• Meggering cables
• Electrical & instrument point to point checks (continuity checks)
• Installation of all components of systems complete
• All Quality Assurance (QA) checks complete & documented
• Assemble Construction turnover documentation (Construction Package)
3.2 Commissioning Completion
Mechanical Completion -MC- and Transfer of Care Custody and Control –TCCC- to SMCV Projects
A. Under direction of Fluor Commissioning Manager, the Commissioning team will comprise of
process, mechanical, piping, electrical, controls and instrumentation commissioning engineers or
specialists. Refer to Attachment 4 for Project Commissioning Organization Structure.
B. Consultants and vendor representatives will also make up part of the Fluor Commissioning team
as required.
C. Prepare basic plans, schedules and procedures where required by Fluor for all three stages of
the Commissioning.
4. COMMISSIONING ACTIVITIES
Commissioning activities involve three clearly defined stages: Dry Functional Testing, Wet Functional
Testing/Walter Circulation and Introduction of Ore. The completion of these three stages verifies the system
is installed correctly by testing individual equipment and components separately and as a unit.
All systems will be run under no load conditions, without ore. All valves will be stroked and functionally
tested and water circuits will be wet tested. The detailed sequence plan for functional testing and
commissioning is shown in Attachment 2.
The Fluor Commissioning team develops testing guidelines or procedures for any functional testing required
by the CM Agreement (Construction Management Agreement). To facilitate testing, commissioning performs
the following:
4.1 Component Preparation
Preparing components in accordance with the approved testing guideline/procedure, including but not
limited to:
• Reviewing and commenting on the procedure for site specific requirements
• Creating Instrument and Control Systems logs to record data as required
• Verifying and/or calibrating identified instrumentation
• Providing and installing temporary instrumentation
• Notifying SMCV Projects of testing
4.2 Conducting Tests
Conducting the test with the assistance of a Test Technician/Vendor Representative
(Discipline/Equipment Specialist at site) if necessary; including, but not limited to:
• Operating the system or components at test conditions
• Collecting the required data and certification
4.3 Commissioning Team Responsibilities
Commissioning team oversees the following tasks at the conclusion of the test:
• Compiling, organizing and distributing test data and certification.
• Restoring the system or component(s) to the configuration required for the next phase of ramp-
up.
The following list provides descriptions for the definitions listed above that are required to prepare the plant
for ramp-up. Procedures for the referenced activities below are included in the site quality manual.
4.4 Flushing and Cleaning
A. Activity
Piping will be cleaned as defined in specification 240K-C2-CS-50-007. Loose debris and material
will be removed during assembly of piping sections. System flush point locations will be identified
prior to flushing. Some systems maybe blown with air, steam or nitrogen instead of being water
flushed. Systems being flushed and cleaned may require temporary reconfiguration, such as
removing critical instruments, installing temporary spool pieces or installing temporary blinds.
Systems are restored after being flushed and cleaned by reinstalling instruments and removing
temporary blinds.
B. Timing
Cleaning and flushing points will be identified early, especially if the flush out points occur at
pump suctions and discharges. Rotating equipment cold alignments should not occur until
flushing and restoration is complete. Cleaning takes place after system completion so that
cleaning will not interfere with construction completion. Flushing is the responsibility of the Fluor
Commissioning team.
4.5 Commissioning and Testing of Utilities
A. Activity
Utility systems may be commissioned prior to mechanical completion of the process systems.
Utility system commissioning should not interrupt, or endanger construction activities. Systems
must be clearly labeled “LIVE LINE or ENERGIZED” once these systems have been
commissioned. Local equipment stations will be barricaded, or “taped off” with signs posted for
live or energized equipment. It is not uncommon to see “sign in” sheets attached to the barricade
for people to complete in order to be allowed to work or enter in these commissioned areas.
Utility systems may include special services. Precaution should be taken when commissioning
hazardous systems. Job Risk Analysis (JRAs) will be developed for commissioning of these
systems.
B. Timing
Utility systems will be commissioned before process systems, as they are required for the
commissioning of process systems. Some utility systems need to be functionally tested and
commissioned early because they are required to support construction activities (i.e. water
systems, temporary power supply).
4.6 Instrument Calibration
A. Activity
Instrument calibration will take place as follows. Simple instruments will be bench tested prior to
installation in the field. Smart instruments, such as devices using foundation field bus, do not
require calibration – a configuration check for correct parameters set-up will be preformed.
Package supplied instruments, included in panel boards, prefabricated houses or skid-mounted
mechanical equipment, will be calibrated in situ. Simple instruments and package supplied
instruments will undergo an instrument zero check and full range check prior to ramp-up.
B. Timing
Instrument calibration and parameters configuration (smart instruments) occur prior instrument
installation at Construction stage under Construction responsibility. Preliminary instrument loop
calibration occurs at the Commissioning stage (throughout Dry Functional testing, Wet
Functional testing/Water Circulation and Introduction of Ore). Final tuning of control loops
calibration will occur at ramp-up upon completion of loop continuity checks.
4.7 DCS/PLC Systems
A. Activity
The DCS & PLCs must be checked for functionality.
B. Timing
This activity is completed after continuity checks are complete and the system is ready for
commissioning. SMCV Operations involvement should be considered during functional testing
when prioritizing the system for turnover.
4.8 Equipment Motor Rotation Test
A. Activity
This is a static check-out performed during commissioning to verify proper equipment installation
and rotation. It is performed to allow adjustments for rotating equipment such as fans, pumps,
blowers and compressors.
B. Timing
This activity is performed when a piece of equipment within the plant or part thereof is
‘construction complete’ prior to functional testing.
4.9 Rotating Equipment Run-in
A. Activity
Rotating equipment run-in includes vibration, temperature, trip, governor and safety device
checks, operating tests and adjustments for rotating equipment such as fans, pumps, blowers
and compressors. Upon construction completion the motor is decoupled to allow Fluor
Commissioning to perform the run-in. Rotating equipment run-ins should be carried out in
accordance with the manufacturer’s procedure.
NOTE!!! Standard motor run in time should be for a minimum of half an hour and a maximum
of 2 hours. High horsepower motors with AFDs, should be run in for 4 hours.
All motors that can be uncoupled/belts removed will be run in. Direct coupled/hollow shaft
motors will be bumped for rotation check only.
B. Timing
This activity is performed during functional testing by Fluor Commissioning. Motor alignment
should be performed before run-in.
4.10 Conveyor Belts
A. Activity
Conveyor tracking and alignment is a process of adjusting idlers, pulleys and loading conditions
in a manner which will correct any tendency of the belt to run other than centrally.
B. Timing
This activity is completed during functional testing and commissioning of the conveyor belt, prior
transfer of care, custody and control of the system to SMCV Projects.
4.11 Purging (Not applicable to the Project, please refer only if required)
A. Generally the purpose of purging is to remove oxygen from systems which will contain
hydrocarbon to below the explosive limits. Typically the oxygen content should be below 1.0%
V/V. Purging can be achieved using steam, nitrogen, or some other inert gas. Sometimes fuel
gas can be used in a HC environment i.e. in oil production stations, however care must be taken
to use the correct procedure. Steam is likely to be the cheapest alternative but can be awkward
to use in complex systems, because of condensate build-up and it cannot be used in systems to
be kept dry.
B. Activity
This activity purges air from the system in preparation for tightness testing and ramp-up.
4.12 Hydrostatic Testing
A. Activity
This activity tests the integrity of all piping, vessels and equipment connections in preparation for
commissioning. Hydrotest packages should be developed highlighting the boundaries of the
packages and blinding points once P&IDs have been issued for construction. Test packages
show the test pressures, durations, medium, gauge calibration and acceptance criteria. Blind
lists should be developed and monitored for blind status. Blinds should be designated as either
hydrotest blinds or isolation blinds. Blinds serving as both hydrotest and isolation blinds should
be clearly labeled. Also, field checks should be carried out to ensure that all required hydrotest
supports are in place prior to filling the system being tested with water.
B. Timing
Hydrotest package development and filling of vessels and piping systems activities occur during
construction.
The construction contractor’s field engineer is responsible for developing the hydrotest
packages. It is the construction piping superintendent’s responsibility to execute, log and provide
status of the hydrotest packages.
4.13 Tightness
A. Activity
This activity tests the integrity of all piping and equipment connections in preparation for ramp-
up. Different systems may require tightness testing to be performed at different temperatures.
Torque verification and methods are required.
B. Timing
Tightness testing occurs at the wet functional testing/water circulation stage just prior to the feed
stream introduction and ramp-up of the plant. Activity to be performed under Construction’s
Contractor responsibility with Fluor Construction supervision.
5.2 Phase 2
A. Phase 2A: A material handling train (partial Line 2), ball mills 5 & 6, flotation lines 5 & 6, the low
grade regrind circuit (partial), first cleaner-cleaner/scavenger line, column cells (partial),
concentrate dewatering circuit (partial) and the tailing storage facility (partial)
B. Phase 2B: The remainder of material handling train Line 2, ball mill 4, flotation line 4, the high
grade regrind circuit, an additional column cell, the remainder of the concentrate dewatering
circuit and the remainder of the tailing storage facility.
5.3 Phase 3
The complete Moly Plant.
5.4 Phase 4
A. The 2nd material handling train (Line 1), ball mills 1, 2 and 3, flotation lines 1, 2 and 3 and
remainder of the plant.
B. Refer to Attachment 2 for Commissioning Phases and Sequence Sketch. Also for specific details
on Ramp-up Sequence refer to Document No. 240K-C2-OT-01-010S.
6. SCHEDULE
The commissioning schedule is a chronological tabulation of the project’s major commissioning evolutions
and milestones. The commissioning schedule is developed with input from engineering, construction,
equipment vendors and project contractual documents. As the commissioning schedule is completed, the
document is merged with the engineering and construction schedules to form an integrated project
schedule. All systems identified during system scoping have a unique system designator. This system list is
used as the basis for defining the commissioning schedule, which defines the sequence of system releases
from the construction team to the commissioning team in order of priority based on the Commissioning
Phases and Sequence.
The baseline construction and commissioning schedule resides in the Primavera software managed by the
Fluor Project Controls team. Also, refer to Attachment 3 for baseline schedule.
The detailed commissioning plan will be updated as required to further define and manage the necessary
interfaces as construction progresses.
The schedule includes tasks required to begin major commissioning activities, such as water availability,
power availability for E-Rooms and DCS energization and other tasks.
D. The system as installed satisfies the requirements of Fluor for safe and continuous operation.
The construction to commissioning stage turnover document, formally identified as Construction
Package will include the Construction Completion Notice for the Commissioning Manager’s (or
designee) approval. All Quality Assurance (QA) documents will be compiled in the Construction
Package by the Field Engineering Turnover Engineer, Construction Field Supervisors and
Construction Superintendants as appropriate and will include the following Construction
supporting documentation by discipline (as applicable):
1. Civil, Structural, Architectural
Soils Inspection Checklists
Concrete Checklists
Structural Steel Inspection Checklists
Buildings Inspections
Completed Construction Checks and Quality Inspection Forms.
2. Piping & Mechanical Equipment
Pressure Test Reports.
Equipment Alignment Certificates.
Final Closing Authorization Records.
Completed Construction Checks and Quality Inspection Forms.
Vendor Documentation (For Construction Vendor certification).
3. Electrical
Motor Checklist.
Conduit and Cable Tray Checklist.
Completed Construction Checks and Quality Inspection Forms.
Vendor Documentation (For Construction Vendor certification).
4. Instrumentation
Calibration Checklist.
Completed Construction Checks and Quality Inspection Forms.
Preservation Records.
Vendor Documentation (For Construction Vendor certification).
5. Miscellaneous
As-Built / Red-Lines.
Material Certificates.
Calibration Reports (only for instruments if applicable).
Manuals (if applicable)
6. Final construction punch list
Final construction punch list listing any outstanding construction items agreed jointly
to be turned over as exceptions by Construction Manager (or designee) and
Commissioning Manager (or designee). A specific completion date has to be noted
against each exception item.
D. For all active systems turned over, if applicable, the Fluor operating and maintenance records
and history will be transferred as part of the turn over package. Once turnover of systems to
SMCV Operations commences, Fluor will be subject to SMCV’s work permits, policies,
processes, procedures, and standards within the marked operating area. The following
conditions are required to be satisfied in order that SMCV Projects accepts the plant as being
ready to commence Ramp-up/Operations.
1. Completion of Commissioning Dry Functional testing, Wet Functional Testing/Water
Circulation activities and Commissioning
2. Turnover Package
a. Letter of Transfer of Care, Custody and Control (2 originals, 1 to be returned to Fluor
upon acceptance)
b. Mechanical Completion Certificate (2 originals, 1 to be returned to Fluor upon
acceptance)
c. System boundary mark-up (P&ID mark-up for the system being turned over)
d. System boundary mark-up (Single Lline Diagram mark-up for the system being
turned over)
e. Mechanical Completion Checklists by discipline for the system being turned over.
f. Vendor certification and/or certification checklist for the system being turned over.
g. Commissioning check sheets for the system being turned over (including loop
checking protocols).
h. An endorsed P&ID drawing to confirm “as-built” status, where the system being
turned over are clearly highlighted.
i. Endorsed electrical and instrumentation red line drawings to confirm “as built” status.
j. Final Walk down punch lists of outstanding construction items (produced by system
on the Fluor Commissioning-SMCV Projects Final Walk down).
(1) Acceptance by SMCV Projects of all functionally tested and commissioned
items.
(2) Joint acceptance of a final punch list by Fluor Commissioning and SMCV
Projects.
(3) Completion of any punch list items that impact on the safe, continuous
operation of the plant
The documentation prepared for this turnover and presented to SMCV Projects
includes, in addition to copies of the commissioning records, copies of all lists
and drawings marked up to “As-Built”.
NOTE!!! For detailed Turnover Procedures, refer to Document No. 240-C2-
OT-05-002S- Turnover and Mechanical Completion Procedure.
9.1 Control Systems (DCS, Fiber, PLC, Plant LAN and Fire Detection)
A. To perform the plant functional testing/ commissioning, the initial steps required to be complete
for the plant control system are:
1. Staging and factory acceptance testing (FAT)
2. Installation
3. Field testing
B. The staging of the modifications to the plant control system will be carried out by vendors in
accordance with the project schedule and as required to suit the project schedule.
C. On completion of all tests of installed items of plant in a designated system the sequence
operation shall be tested in auto mode for that system, under no load conditions. Interlocks will
be tested during Auto operation by simulating fault conditions.
B. Prior to any modifications being implemented, the proposed changes shall be identified and
forwarded in writing, to the Fluor Commissioning Manager, who will ensure an estimated cost is
prepared and the relevant project manager approvals obtained. All requests are to be submitted
on a Modification Form Request. Work shall not be undertaken prior to these approvals being
obtained.
C. Following approval, a Permit to Work Form shall be completed to initiate all relevant isolations
and permits to ensure the work place is safe for the designated task to proceed.
NOTE!!! Also, refer to Item 2.6.C of this procedure for Closure Procedure of Category 4 items.
11. COMMUNICATIONS
Effective communication is required during the commissioning phase to maximize cooperation among the
Fluor Commissioning team, Fluor Construction team, SMCV Projects and SMCV Operations personnel and
vendor representatives. During the commissioning program, members of these groups must meet regularly
to maintain a safe and efficient work site. The schedule and details of functional testing and commissioning
activities to be undertaken will be communicated to all personnel, Fluor, Contractors and SMCV Projects, by
means of planning meetings, daily bulletins, and notice boards displayed in the control room and at the
Fluor construction office.
Regular meetings that support the commissioning program include the following:
11.1 Site Meetings
A. Commissioning Plan of the Day Meeting (POD)
1. The Commissioning Area Leads will conduct daily Plan of the Day (POD) Commissioning
Meetings to discuss construction turnover, scheduling and coordination meetings that
evolve, as Construction progresses and Commissioning activities commence.
Commissioning Contractors, major equipment Vendors, O&M staff members and SMCV
project representatives should attend.
2. The meeting agenda should be tailored to ensure open communication of any safety
considerations, planned activities for the day, areas of concern, vendor support
requirements, Construction team needs, O&M requirements, etc.
B. Commissioning Weekly Report
1. The Fluor Commissioning Manager will prepare and submit weekly project status update
summarizing the ongoing activities, by discipline, providing a one week look-ahead of
upcoming activities, addressing any project staffing issues and loop check status update.
2. The format for the Weekly Report is:
• Executive Summary
• Commissioning Schedule Review
• Planned Activities
• Home Office Support Activities
• Upcoming SMCV Interface Points
• Safety and Regulatory Notifications
• Areas of Concern
14. REFERENCES
Document No. 240K-C2-OT-70-002 Control Systems DCS Execution Plan
Document No. 240K-C2-OT-01-010S Ramp-up Sequence Executive Summary
Document No. 240K-C2-LS-05-001 Turnover Systems List
Document No. 240K-C2-OT-05-001 Fluor Project Site HSE Manual
Document No. 240-C2-OT-05-002S Turnover and Mechanical Completion Procedure
15. ATTACHMENTS
Attachment 1 Roles and Responsibilities Matrix
Attachment 2 Commissioning Phases and Sequence
Attachment 3 Commissioning Schedule
Attachment 4 Organization Structure
Attachment 5 Recommended Vendor Site/Commissioning Support List
End of Specification
Transfer of Care, Custody and CCC under Commissioning Transfer of Care, Custody and CCC under Operations CCC under Operations
Control (TCCC) of Facilities to Control (TCCC) of Facilities to Introduction of Ore under Fluor
Commissioning Team SMCV Operations Team Supervision
Construction Installation, erection and Wet Functional Testing/
Dry Functional Testing Introduction of Ore Ramp-up & Performance Testing
Construction Checks Water Circulation
Commissioning team works with Commissioning testing of systems Fluor coordinates with SMCV Fluor coordinates with SMCV SMCV Operations personnel operate
construction to ensure completion including loop checking and operations personnel to perform operations personnel to introduce ore facilities in accordance with desired
of systems: functional testing: water testing. Scope and procedures to facilities. During this stage the production and operational targets.
for water testing defined by Fluor. facilities will be operated by SMCV Fluor provides technical support and
• All components of systems installed • System equipment tested and Water testing activities to include: under the direction of Fluor Manager. monitoring services, as required.
and complete. energized. Commissioning activities include: Performance verification and ramp-up
• All required construction checks on de- • Verifications of interlocks, safety • Operating dry sector systems with activities include:
energized equipment/components devices and alarms. light load. • First fill of materials and reagents.
are complete. • Loop checking via DCS • Belt alignment and skirting • Bedding of Systems • Final tuning of control loops at
• Field instruments calibration • Functional check-out locally and adjustments. • Introduction of feed stock to facilities higher production rates.
• All required QA/QC checks complete through DCS. • Operating wet sector systems on air in accordance with Vendor Start-up • Monitoring of equipment
and documented. • Verify DCS programming and water. requirements performance under load.
• System walk-down with construction • No-load conveyor alignments • Calibration of field instruments. • Further tuning of control loops. • Early detection of problem issues.
and commissioning team (at 90% • Coordination of vendor assistance. • Initial tuning of control loops while • Final conveyor and skirting • Monitoring of unit operations versus
completion) • Initial run-in of rotating equipment in operating on water. adjustments with load. design criteria.
• Category 1 (safety and functionality) accordance with vendor run-in • Fluor collects performance data • Verification of unit operation • Generation of daily circuit
punch-list items cleared. instructions. • Fluor prepares water testing reports. performance. performance reports.
• Category 2 (non-essential) punch-list • System run on air and water where • Commissioning tags removed and • System Green tagged – under • SMCV collects plant performance
reviewed and accepted by possible and practical. system is Green tagged - ready for Operations. data and prepares performance test
commissioning team. • System Category 2 (exception operations. • SMCV Operations locks still in place. reports.
• Construction Completion Certificate punch-lists items accepted by • Commissioning locks removed and • Commissioning spares to be • Trouble shooting and problem
issued to Commissioning. Commissioning) reviewed and operations locks applied. provided by SMCV Operations, cost solving to allow plant ramp-up to
• System TCCC from construction to updated. • Mechanical Completion Certificate to be deducted from Project’s design capacity and product
commissioning team. • System Red tagged –under issued to SMCV Operations. budget specification.
• Construction yellow tags removed and Commissioning. • System TCCC from commissioning • System Green tagged – under
system is Red tagged - ready for • Commissioning locks still in place for to SMCV Operations. Operations.
commissioning. functional testing. • Commissioning spares to be • SMCV Operations locks still in place.
• Construction locks removed and • Commissioning spares to be provided by SMCV Operations, cost • SMCV Operations to administrate
commissioning locks applied. provided by SMCV Operations, to be deducted from Project’s operations spares.
cost to be deducted from Project’s budget
budget
Eliminate Category 1 punch-list Eliminate remaining Category 2 Eliminate Category 3 punch-list items Eliminate Category 4 punch-list items. All Category 4 punch-list items closed
Items and Minimize Category 2 punch-list Items and Minimize and clear approved Category 4 items. or transferred to SMCV operations, if
punch-list items Category 3 applicable.
YELLOW TAG - Under RED TAG - Commissioning RED TAG - Commissioning GREEN TAG - Operations GREEN TAG - Operations
Construction Testing Testing
CCC = Construction CCC = Commissioning CCC = Commissioning CCC = SMCV Operations CCC = SMCV Operations
Mo Clar.
Int Recleaners
Thick Thick
1st Cleaner & Sc #2
Cu Cu Key
Mo Mo Thick Mo 1st Cleaner & Sc #1
Reag. Plant Thick
Cu Cu
R‐SS Float
R Float ‐ #6 Ball Mill ‐ #6
Ball Mill Phase 1
TK
TK TK
TK
2 1
R‐S Float ‐ #5 Ball Mill ‐ #5 Phase 2A
Cu Filter #1
Cu Col 1‐3 Cu Col 4‐6
Cu Filter #2 R‐S Float ‐ #4 Ball Mill ‐ #4 Phase 2B
Cu Filter #3 R‐S Float ‐ #3 Ball Mill ‐ #3
Phase 3
Cu Conc. Low Grade Low Grade
Regrind 2 Regrind 1 R‐S Float ‐ #2 Ball Mill ‐ #2
Load Out Phase 4
Phase 1
Phase 1 High Grade Regrind 1 &2
High Grade Regrind 1 &2 R‐SS Float
R Float ‐ #1 Ball Mill ‐ #1
Ball Mill
Min. Power Phase 5
Systems
Cu
Min. Control
systems Reagents
Infrastructure
Min. Rio Chili
Min. Rio Chili Temporary
Temporary TSF
TSF Tail
Tail Tail
Tail
Water System TT #1,2
Deposition Cyclone Thick Thick
Recycle
Min. Linga System Station #1 #2 Water Pumps
Water System
Permanent
Plant Water
Deposition Tail Tail TT #3,4
Dist. Systems y
Recycle
Thick
Thick Thick
Thick
S
System Water Pumps
Cooling #3 #4
Systems Complete
Deposition
Air Systems
System
Date: 20140707
Power
Control
System
CVPUE Commissioning Phases
Initially Need Partial Power & Control Systems
Initially Need Partial Power & Control Systems Key Water Systems Sketch
TP-5120-089
TP-5120-115
Degremont CV1
PS1A PS2A PS3A
Settling TK‐59
PS1B Basins TTreated
t d PS2B TP 5130 128
TP-5130-128 TP-7130-111
TP-5120-118 Water Tank
TP-5120-119
EQ Pond
TP-5130-120 PS3B (2) PS4B (2)
Seepage CW Pumps
CW Pumps
Cooling W Dist Existing
GSW Dist
GSW Dist Tie-points
Tie points
Construction Water
Date: 20140705
F/FW CVPUE Commissioning Phases
Tank Tailing Storage Facility Sketch
PS4B PWT
PWT PWT
PWT
#1 #2 Construction
Water
Valve St. System
TTail. Thick.
il Thi k TTail. Thick.
il Thi k
Dist. Pumps
#1 #2
Tail. Thick. Tail. Thick.
#3 #4
TK‐008
Booster #2 (3)
Valve St
Valve St.
Booster #2 (2)
BX‐102
O/F DP #17
Booster #1 (3)
Booster #1 (2)
32” DP #16
BX‐103 Phase 2B
Cyc.
S i
Station
*Seepage Crest Jacking Header (Perm.) Phase 4
Temp. Deposition System
collection Starter
sump must be Dam
Water
Mid-Slope Jacking Header
complete prior
to pond filling
Mid‐Slope DP Slurry
(permitting to
confirm). Seepage Trans. *
Seepage Barge
Date: 20140707
Sociedad Minera Cerro Verde S.A.A. Document No. 240K-C2-OT-05-005
Cerro Verde Production Unit Expansion Revision 0
Project No. A6CV Attachment 2
PHASE 1 - COMMIS
C
COMMISSIONING 240 18-Sep-14 19-Aug-15
LSU 03 - Fr
Fresh Water-Pump
Wate Station 1B 10 15-Oct-14 28-Oct-14
LSU 04 - Fr
Fresh Water-Pump
Wate Station 2B 104 24-Sep-14 16-Feb-15
LSU 05A - EQ
E Pond, Pump Stations
S 3B & 4 B and TSF Pond Filling Infrastructure 225 18-Sep-14 29-Jul-15
LSU 06 - Concentrator
Co
Concentrat Fresh Water Distribution 61 25-Nov-14 16-Feb-15
LSU 07 - Re
Reclaim Water
W 196 17-Dec-14 19-Aug-15
LSU 08 - Pr
Process WWater Tan
Tank #1 and Distribution 18 11-Jun-15 02-Jul-15
LSU 09 - Domestic
Do Water
W Tre
Treatment Plant 18 28-Jan-15 17-Feb-15
LSU 10 - Fir
Fire Water Pumps aand Distribution 18 11-Dec-14 12-Jan-15
LSU 11 - Co
Cooling Water
Wa Syst
Systems 12 13-Jun-15 26-Jun-15
LSU 12 - GSW
GS Syste
Systems 18 06-Apr-15 28-Apr-15
LSU 13 - Plant
Pla & Instrument
Ins Air Systems, Sec/Tert Crushing & Plant 30 02-Mar-15 04-Apr-15
PHASE 2A - COMM
COMMISSIONIN
COMMISSIONING 241 04-Dec-14 30-Sep-15
LSU 20 - Pr
Primary Crusher
Cr 2 61 18-May-15 29-Jul-15
LSU 21 - Co
Concentrator
Concentrat Phase 2A 241 04-Dec-14 30-Sep-15
LSU 24 - Tailing
Ta Cyclones
Cyc Phase
Ph 2A 24 09-Jul-15 06-Aug-15
PHASE 2B - COMMISSIONING
COMM
COMMISSIONIN 266 24-Oct-14 30-Oct-15
LSU 23 - Co
Concentrator
Concentrat Phase 2B 217 12-Feb-15 30-Oct-15
LSU 22 - Cr
Crushing P
Phase 2B 55 19-Jun-15 24-Aug-15
LSU 26 - Fr
Fresh Water
Wate - PS4B Pumps 3 & 4 45 24-Oct-14 10-Jan-15
LSU 27 - Re
Reclaim Pumps
Pu 13, 17 and Booster Pumps 24 20-Aug-15 17-Sep-15
PHASE 3 - COMMIS
C
COMMISSIONING 220 06-Apr-15 11-Jan-16
LSU 30 - Mo
Moly Plant 220 06-Apr-15 11-Jan-16
PHASE 4 - COMMIS
C
COMMISSIONING 343 12-Nov-14 05-Mar-16
LSU 25 - WWTP
WW 227 12-Nov-14 29-Oct-15
LSU 40 - Pr
Primary Crusher
Cr 1 105 08-Jun-15 12-Oct-15
LSU 41 - Se
Secondary/Tertiary
Secondary Crushing Line #1 136 22-May-15 31-Oct-15
LSU 42 - Or
Ore Grinding
Grindin - BM N No. 3 162 20-May-15 30-Nov-15
LSU 43 - Or
Ore Grinding
Grindin - BM N No. 2 152 02-Jul-15 14-Jan-16
LSU 44 - Or
Ore Grinding
Grindin - BM N No. 1 202 03-Jun-15 13-Feb-16
LSU 45 - Cu Concentration
Concen - Cu Column No. 1, 2 & 3 24 25-Sep-15 23-Oct-15
LSU 48 - Concentrate
Co
Concentrat Filterin
Filtering - Cu Concentrate Filter No. 2 30 13-Jun-15 18-Jul-15
LSU 49 - Concentrate
Co
Concentrat Filterin
Filtering - Cu Concentrate Filter No. 3 30 13-Jun-15 18-Jul-15
LSU 50 - Tailing
Ta Han
Handling -T
Tailing Thickener No. 3 24 25-Sep-15 23-Oct-15
LSU 51 - Tailing
Ta Han
Handling -T
Tailing Thickener No. 4 24 25-Sep-15 23-Oct-15
LSU 52 - W
Whole Tail
Tailing Deposition
Depo Line 114 08-Oct-15 05-Mar-16
LSU 53 - Pr
Process W
Water - Re
Recycle Water Pumps 24 25-Sep-15 23-Oct-15
LSU 54 - Pr
Process W
Water Tank
Tan #2 18 11-Jun-15 02-Jul-15
PHASE 5 - COMMIS
C
COMMISSIONING 471 01-Apr-14 31-Oct-15
LSU 61 - Co
Concentrator
Concentrat Sewa
Sewage Treat Plant 462 01-Apr-14 21-Oct-15
LSU 62 - Pe
Permanent Warehouse
Wareho 18 19-May-14 07-Jun-14
LSU 73 - Sample
Sa Pre
Preparation Laboratory 24 03-Oct-15 31-Oct-15
LSU 74 - Control
Co Ro
Room 5820
5820-BG-006 - Concentrator 12 28-May-15 10-Jun-15
TEMPORAR FACILITIES
TEMPORARY FACIL - COMMISSIONING 683 03-Jul-13 A 13-Feb-16
No A6CV.System
A6CV.Sy 683 03-Jul-13 A 13-Feb-16
Commissioning
Commissioning
Manager
Russell Thorpe
PO002
Clerk
OPEN
PO005
Vendor Rep
HSE Supervisor Planner Progress Area 1 Lead Area 2 Lead Area 4 Lead Area 5 Lead Process Lead Electrical Lead I&C Lead Turnover Lead
Coordinator
OPEN Angel Gomez Todd Hendry Keith Mundy Debra Burkhardt Gina Chirinos AJ Gunson Grant Lockwood Steve Priest * OPEN Izhak GorsteinIt
PO004 PO101 PO201 FE022 PO505 FE014 PO204 PO205 FE023 PO003
OPEN OPEN OPEN OPEN James Smith OPEN OPEN Brian Elliott * OPEN OPEN
OPEN
PO211
OPEN
PO212
OPEN
PO215
=?B352-B$'0,1?B(1*'2&6?5B27?&RQVWUXFWLRQ?.&27B&RPP([HF3ODQ?.&27GRF[ 3DJHRI
Sociedad Minera Cerro Verde S.A.A. Document No. 240K-C2-OT-05-005
Cerro Verde Production Unit Expansion Revision 0
Project No. A6CV Attachment 5
Not Recommended
Recommended
Rec No of
Package/SNumber Hide RFQ Number Discipline Equipment
Vendors
10 001 1-0001 A6CV-1-0001-RQ Civil Septic Tanks
10 002 1-0002 A6CV-1-0002-RQ Civil Precast Manholes and Covers
10 003 1-0003 A6CV-1-0003-RQ Civil Culverts (HDPE Corrugated Pipes)
10 004 1-0004 A6CV-1-0004-RQ Civil Fencing
10 005 1-0005 A6CV-1-0005-RQ Civil Geotextiles and HDPE Liner
10 006 1-0006 A6CV-1-0006-RQ Civil Slide Gates
10 007 1-0007 A6CV-1-0007-RQ Civil Air Valves for O/L Pipelines & Plant
10 008 1-0008 A6CV-1-0008-RQ Civil HDPE Pipe and Fittings for O/L and buried Pipelines
10 009 1-0009 A6CV-1-0009-RQ Civil Carbon Steel Pipe for O/L Water Pipelines
10 010 1-0010 A6CV-1-0010-RQ Civil Fire Hydrants and Post Indicators
10 011 1-0011 A6CV-1-0011-RQ Civil PVC Pipes & Fittings for U/G Utilities
10 012 1-0012 A6CV-1-0012-RQ Civil Plastic Tape
15 011 1-0013 A6CV-1-0013-RQ Structural Bulk Rebar
15 034 1-0014 A6CV-1-0014-RQ Structural Bulk Concrete Batch Plant / Equipment Rental ?
15 035 1-0015 A6CV-1-0015-RQ Structural Pre-Cast Concrete
15 036 1-0016 A6CV-1-0016-RQ Structural Masonry
15 037 1-0017 A6CV-1-0017-RQ Structural Embedded Metals & Anchor Bolts
15 041 1-0018 A6CV-1-0018-RQ Structural Cement ?
15 042 1-0019 A6CV-1-0019-RQ Structural Concrete Aggregate ?
15 043 1-0020 A6CV-1-0020-RQ Structural Concrete Accessories (drilled inserts, water stops, sealers, etc.)
15 032A 2-0001 A6CV-2-0001-RQ Structural Structural Steel Master Unit Price Agreement (International) 1
15 032B 2-0002 A6CV-2-0002-RQ Structural Structural Steel Master Unit Price Agreement (Peruvian) 1
15 033 2-0003 A6CV-2-0003-RQ Structural Admixtures ?
15 038 2-0004 A6CV-2-0004-RQ Structural Corrugated Steel Pipe Tunnel
15 039 2-0005 A6CV-2-0005-RQ Structural Pipe Rack Modules w spooled piping
15 040 2-0006 A6CV-2-0006-RQ Structural MSE Wall Materials 1
15 044 2-0007 A6CV-2-0007-RQ Structural Misc. Structural Steel (Conveyor & Equip Supports)
20 004 3-0001 A6CV-3-0001-RQ Architectural Speciality Doors
35 003 3-0002 A6CV-3-0002-RQ Mech Services HVAC Units 1
35 004 3-0003 A6CV-3-0003-RQ Mech Services Control Room AC Units
35 005 3-0004 A6CV-3-0004-RQ Mech Services Ventilation Fans
35 006 3-0005 A6CV-3-0005-RQ Mech Services Pressurization Units 1
35 007 3-0006 A6CV-3-0006-RQ Mech Services Electric Heaters
55 061 4-0001 A6CV-4-0001-RQ Mechanical Metallurgical Lab Equipment Package
55 065 4-0002 A6CV-4-0002-RQ Mechanical Sewage Treatment Plant 1
55 066 4-0003 A6CV-4-0003-RQ Mechanical Lift Station
55 069 4-0004 A6CV-4-0004-RQ Mechanical Water Treatment Plant for Domestic Water 1
55 070 4-0005 A6CV-4-0005-RQ Mechanical Waste Treatment Plant/Incinerator
55 071 4-0006 A6CV-4-0006-RQ Mechanical Service Elevators 1
59 101 4-0006 A6CV-4-0006-RQ Material Handling In Pit Semi-Mobile Primary Crusher Station ?
20 001 4-0007 A6CV-4-0007-RQ Architectural Modular Primary Crusher Control Rooms.
20 002 4-0008 A6CV-4-0008-RQ Architectural Satellite Control Rooms.
20 003 4-0009 A6CV-4-0009-RQ Architectural Modular Offices,Lunch and change rooms
20 005 4-0010 A6CV-4-0010-RQ Architectural Grinding Administration Facilites
20 006 4-0011 A6CV-4-0011-RQ Architectural Modular First Aid Building & Concentrator Gate House
20 007 4-0012 A6CV-4-0012-RQ Architectural Metallurgical Laboratory Utilities
20 008 4-0013 A6CV-4-0013-RQ Architectural Mine Operations offices and change house
20 009 4-0014 A6CV-4-0014-RQ Architectural Analytical Laboratory Utilities
20 010 4-0015 A6CV-4-0015-RQ Architectural Construction Offices - Modular (Supply Only)
20 011 4-0016 A6CV-4-0016-RQ Architectural Construction Shops - Modular or Pre-Eng. (Supply Only)
20 012 4-0017 A6CV-4-0017-RQ Architectural Construction Dining facilities - Modular (Supply Only)
55 030 4-0101 A6CV-4-0101-RQ Mechanical Field Erected Tanks
55 034 4-0201 A6CV-4-0201-RQ Mechanical Rubber Lined Platework
55 064 4-0202 A6CV-4-0202-RQ Mechanical FRP Tanks
55 043 4-0204 A6CV-4-0204-RQ Mechanical Fabricated Unlined Platework
59 014 4-0205 A6CV-4-0205-RQ Material Handling Fabricated Platework (Dry)
Not Recommended
Recommended
Rec No of
Package/SNumber Hide RFQ Number Discipline Equipment
Vendors
55 031 4-0206 A6CV-4-0206-RQ Mechanical Shop Fabricated Tanks
55 062 4-0301 A6CV-4-0301-RQ Mechanical Air Blowers
55 023 4-0302 A6CV-4-0302-RQ Mechanical Air Compressors/receivers/dryers-Large 1
55 023A 4-0302A A6CV-4-0303-RQ Mechanical Air Compressors/receivers/dryers-Small
55 014 4-0303 A6CV-4-0303-RQ Mechanical Cyclones
35 001 4-0601 A6CV-4-0601-RQ Mech Services Fire Water Pumps 1
55 038 4-0602 A6CV-4-0602-RQ Mechanical Pump Barges 1
55 010 4-0603 A6CV-4-0603-RQ Mechanical Cyclone Feed Pumps 1
55 015 4-0604 A6CV-4-0604-RQ Mechanical Agitators 1
55 016 4-0605 A6CV-4-0605-RQ Mechanical Horizontal Centrifugal Slurry Pumps 1
55 017 4-0606 A6CV-4-0606-RQ Mechanical Vertical Turbine Pumps 1
55 018 4-0607 A6CV-4-0607-RQ Mechanical Sump Pumps
55 019 4-0608 A6CV-4-0608-RQ Mechanical Horizontal Solution Pumps 1
55 050 4-0609 A6CV-4-0609-RQ Mechanical Peristatic Hose Pumps
59 007 4-0610 A6CV-4-0610-RQ Material Handling Standard Conveyor Drives 1
55 027 4-0701 A6CV-4-0701-RQ Mechanical Particle Size Analyser 1
55 033 4-0702 A6CV-4-0702-RQ Mechanical Moly Concentrate Dryer 1
55 037 4-0703 A6CV-4-0703-RQ Mechanical Screens (Safety) 1
55 006 4-0704 A6CV-4-0704-RQ Mechanical High Capacity Thickeners (Concentrate) 1
55 006A 4-0705 A6CV-4-0705-RQ Mechanical Tailing Thickeners 1
55 007 4-0706 A6CV-4-0706-RQ Mechanical Flotation Cells 1
55 008 4-0707 A6CV-4-0707-RQ Mechanical Flotation Columns 1
55 009 4-0708 A6CV-4-0708-RQ Mechanical Concentrate Filters 1
55 020 4-0709 A6CV-4-0709-RQ Mechanical Lime System 1
55 022 4-0710 A6CV-4-0710-RQ Mechanical Flocculant System 1
55 024 4-0711 A6CV-4-0711-RQ Mechanical On-Stream Analyser 1
55 025 4-0712 A6CV-4-0712-RQ Mechanical Sampling Systems 1
55 040 4-0713 A6CV-4-0713-RQ Mechanical Potable Water Treatment Plant 1
55 041 4-0714 A6CV-4-0714-RQ Mechanical Moly Concentrate Filter 1
55 046 4-0715 A6CV-4-0715-RQ Mechanical Moly Flotation Cells 1
55 047 4-0716 A6CV-4-0716-RQ Mechanical NaHs Scrubber 1
55 048 4-0717 A6CV-4-0717-RQ Mechanical Mo Concentrate Packing System 1
55 049 4-0718 A6CV-4-0718-RQ Mechanical Reagent Distribution System 1
55 051 4-0719 A6CV-4-0719-RQ Mechanical In-Line Static Mixers
55 052 4-0720 A6CV-4-0720-RQ Mechanical Self Cleaning Water Filters
55 054 4-0721 A6CV-4-0721-RQ Mechanical Corrosion Inhibitors
55 055 4-0722 A6CV-4-0722-RQ Mechanical Cooling Water Filters
55 060 4-0723 A6CV-4-0723-RQ Mechanical Cooling Water System 1
59 026 4-0724 A6CV-4-0724-RQ Material Handling HPGR Diverter Hydraulic System 1
55 068 4-0725 A6CV-4-0725-RQ Mechanical Trash Screens
55 063 4-0801 A6CV-4-0801-RQ Mechanical Hi-Angle Conveyors
35 002 4-0802 A6CV-4-0802-RQ Mech Services Dust Collectors & Ancillaries 1
55 001 4-0803 A6CV-4-0803-RQ Mechanical Ball Mills 1
55 003 4-0804 A6CV-4-0804-RQ Mechanical Vertical Regrind Mills 1
55 011 4-0805 A6CV-4-0805-RQ Mechanical Ball Mill Liner Handlers 1
55 012 4-0806 A6CV-4-0806-RQ Mechanical Ball Charging System 1
55 045 4-0807 A6CV-4-0807-RQ Mechanical Ball Mill Liners 1
55 002 4-0808 A6CV-4-0808-RQ Mechanical Trunnion Magnets 1
59 001 4-0809 A6CV-4-0809-RQ Material Handling Primary Gyratory Crusher 1
59 002 4-0810 A6CV-4-0810-RQ Material Handling Apron Feeders 1
59 003 4-0811 A6CV-4-0811-RQ Material Handling Rock Breaker 1
59 006 4-0812 A6CV-4-0812-RQ Material Handling Conveyor Belting 1
59 008 4-0813 A6CV-4-0813-RQ Material Handling Conveyor Idlers
59 009 4-0814 A6CV-4-0814-RQ Material Handling Engineered Conveyor Pulleys, Shafts and Bearings 1
59 010 4-0815 A6CV-4-0815-RQ Material Handling Belt Feeders 1
59 011 4-0816 A6CV-4-0816-RQ Material Handling Secondary Crushers 1
59 012 4-0817 A6CV-4-0817-RQ Material Handling High Pressure Grinding Rolls 1
Not Recommended
Recommended
Rec No of
Package/SNumber Hide RFQ Number Discipline Equipment
Vendors
59 015 4-0818 A6CV-4-0818-RQ Material Handling Vibrating Screens (wet and dry) 1
59 016 4-0819 A6CV-4-0819-RQ Material Handling Belt Cleaners
59 017 4-0820 A6CV-4-0820-RQ Material Handling Self Cleaning Magnets
59 019 4-0821 A6CV-4-0821-RQ Material Handling Metal Detectors 1
59 020 4-0822 A6CV-4-0822-RQ Material Handling Belt Tripper - CAR 1
59 021 4-0823 A6CV-4-0823-RQ Material Handling Conveyor Belt Scales 1
59 022 4-0824 A6CV-4-0824-RQ Material Handling Conveyor Take-ups
59 023 4-0825 A6CV-4-0825-RQ Material Handling Mechanical Fasteners
59 027 4-0826 A6CV-4-0826-RQ Material Handling Dust Skirting
59 029 4-0827 A6CV-4-0827-RQ Material Handling Concentrate Load Out System 1
59 030 4-0828 A6CV-4-0828-RQ Material Handling Belt Vulcanizer
59 040 4-0829 A6CV-4-0829-RQ Material Handling Conveyor Shuttle Heads 1
59 041 4-0830 A6CV-4-0830-RQ Material Handling Liner Plates
59 043 4-0831 A6CV-4-0831-RQ Material Handling Takeup Wire Rope & Wire Rope Sheaves
35 008 4-0901 A6CV-4-0901-RQ Mech Services Truck Shop Lube System
55 029 4-0902 A6CV-4-0902-RQ Mechanical Bridge Cranes 1
55 039 4-0903 A6CV-4-0903-RQ Mechanical Jib Cranes 1
55 058 4-0904 A6CV-4-0904-RQ Mechanical Hydraulic Jacking System
55 067 4-0905 A6CV-4-0905-RQ Mechanical Hydraulic Power Units
55 026 4-0906 A6CV-4-0906-RQ Mechanical Truck Weigh Scale 1
55 032 4-0907 A6CV-4-0907-RQ Mechanical Monorail Hoists 1
55 053 4-0908 A6CV-4-0908-RQ Mechanical Safety Showers / Emergency Eyewash Stations
59 004 4-0909 A6CV-4-0909-RQ Material Handling Primary Crusher Jib Crane
4-0910 A6CV-4-0910-RQ PERMANENT FREIGHT ELEVATORS 1
50 003 5-0001 A6CV-5-0001-RQ Piping Plastic Piping, Fittings and Flanges
50 004 5-0002 A6CV-5-0002-RQ Piping Piping Supports
50 005 5-0003 A6CV-5-0003-RQ Piping Bolts, Nuts, Gaskets
50 006 5-0004 A6CV-5-0004-RQ Piping Gate, Globe and Check Valves
50 007 5-0005 A6CV-5-0005-RQ Piping Ball, Butterfly, Diaphragm and Plug Valves
50 008 5-0006 A6CV-5-0006-RQ Piping Knife Gate Valves
50 009 5-0007 A6CV-5-0007-RQ Piping Pinch Valves
50 010-A 5-0008 A6CV-5-0008-RQ Piping Specialty Items #1(flow regulators, hoses, sampler, strainers)
50 010-B 5-0009 A6CV-5-0009-RQ Piping Specialty Items #2 (flow regulators, hoses, sampler, strainers)
50 011 5-0010 A6CV-5-0010-RQ Piping Hot Insulation (supply only)
50 012 5-0011 A6CV-5-0011-RQ Piping Victaulic Couplings and Fittings
50 015 5-0013 A6CV-5-0013-RQ Piping Expansion joints
50 017 5-0101 A6CV-5-0101-RQ Piping Isolation Valves
50 016 5-0201 A6CV-5-0201-RQ Piping Engineered Pipe supports (spring hangers, snubbers, etc.)
50 013-A 5-0202 A6CV-5-0202-RQ Piping Stainless Steel Piping ( > 2" spool and supply)
50 013-B 5-0203 A6CV-5-0203-RQ Piping Stainless Steel Piping ( ≤ 2'' Field Fab Pipe, Fittings S.S. )
50 013-C 5-0204 A6CV-5-0204-RQ Piping CS Pipe & Fittings- Bulks (>2" field fab piping - cplg & ftg)
50 013-D 5-0205 A6CV-5-0205-RQ Piping Carbon Steel Pipe Spooling ( > 2" spool and supply)
50 013-E 5-0206 A6CV-5-0206-RQ Piping Carbon Steel Piping ( ≤ 2'' Field Fab Pipe, Fittings C.S. )
50 002 5-0207 A6CV-5-0207-RQ Piping Supply & Fabrication of Rubber Lined Pipe
65 031 6-0001 A6CV-6-0001-RQ Electrical Electrical Monitoring System 1
65 001 6-0002 A6CV-6-0002-RQ Electrical 480V AC Induction Motors
65 002 6-0003 A6CV-6-0003-RQ Electrical 4kV AC Induction Motors
65 003 6-0004 A6CV-6-0004-RQ Electrical Distribution Power Transformers 1
65 005 6-0005 A6CV-6-0005-RQ Electrical MV Switchgear 1
65 005A 6-0005A A6CV-6-0005A-RQ Electrical LV Switchgear 1
65 004 6-0006 A6CV-6-0006-RQ Electrical 35kV Switchgear 1
65 016 6-0007 A6CV-6-0007-RQ Electrical 5kV Switchgear & PDC's
65 019 6-0008 A6CV-6-0008-RQ Electrical LV Switchgear & PDC's
65 008 6-0009 A6CV-6-0009-RQ Electrical 4.16kV Variable Frequency Drives 1
65 009 6-0010 A6CV-6-0010-RQ Electrical 480V Variable Frequency Drives 1
65 006 6-0011 A6CV-6-0011-RQ Electrical MV Motor Control Centers 1
65 007 6-0012 A6CV-6-0012-RQ Electrical LV Motor Control Centers 1
Not Recommended
Recommended
Rec No of
Package/SNumber Hide RFQ Number Discipline Equipment
Vendors
65 010 6-0013 A6CV-6-0013-RQ Electrical Modular Electrical Rooms 1
65 014 6-0014 A6CV-6-0014-RQ Electrical Main Substation/Switchyard Batteries and Chargers
65 015 6-0015 A6CV-6-0015-RQ Electrical Uninterruptable Power Supply (UPS) 1
65 020 6-0016 A6CV-6-0016-RQ Electrical Gearless Mill Drives 1
65 021 6-0017 A6CV-6-0017-RQ Electrical HPGR Variable Frequency Drive System 1
65 011 6-0018 A6CV-6-0018-RQ Electrical Main Substation Power Transformers 1
65 022 6-0018 A6CV-6-0018-RQ Electrical 35kV Load Disconnect Switches 1
65 013 6-0019 A6CV-6-0019-RQ Electrical Main Substation Equipment
65 023 6-0020 A6CV-6-0020-RQ Electrical Harmonic Filters 1
65 012 6-0021 A6CV-6-0021-RQ Electrical 220kV Outdoor Circuit Breakers 1
65 026 6-0022 A6CV-6-0022-RQ Electrical Medium Voltage - Overhead Power Line
65 027 6-0023 A6CV-6-0023-RQ Electrical MV Outdoor Load Break Switchgear 1
65 028 6-0024 A6CV-6-0024-RQ Electrical Batteries & Chargers for Modular E-Rooms
65 032 6-0025 A6CV-6-0025-RQ Electrical Main Substation Control panel
65 033 6-0026 A6CV-6-0026-RQ Electrical Relay Coordination Study 1
65 034 6-0027 A6CV-6-0027-RQ Electrical Potential Transformers
65 035 6-0028 A6CV-6-0028-RQ Electrical Substation Control Room Panel
65 037 6-0029 A6CV-6-0029-RQ Electrical Cable Ladder/Tray and Accessories -Bulk
65 040 6-0030 A6CV-6-0030-RQ Electrical Ball Mill Starting Reactors
65 041 6-0031 A6CV-6-0031-RQ Electrical Dry Type Transformers - MV & MV/LV
65 042 6-0032 A6CV-6-0032-RQ Electrical Emergency Gensets 1
65 043 6-0033 A6CV-6-0033-RQ Electrical Static VAR Compensator
65 044 6-0034 A6CV-6-0034-RQ Electrical MV Capacitor Banks
65 045 6-0035 A6CV-6-0035-RQ Electrical Poles for Lighting Fixtures
65 046 6-0036 A6CV-6-0036-RQ Electrical Construction Transformers
65 047 6-0037 A6CV-6-0037-RQ Electrical Unit Substations
65 048 6-0038 A6CV-6-0038-RQ Electrical Construction Generators
65 049 6-0039 A6CV-6-0039-RQ Electrical Construction Generators (Rental)
65 050 6-0040 A6CV-6-0040-RQ Electrical 480V Power Panels
65 051 6-0041 A6CV-6-0041-RQ Electrical Cable Bus Duct
65 055 6-0042 A6CV-6-0042-RQ Electrical Control/Pushbutton Stations
65 038 6-0101 A6CV-6-0101-RQ Electrical General Lighting- Bulk
65 039 6-0102 A6CV-6-0102-RQ Electrical Heat Tracing - Bulk
65 052 6-0103 A6CV-6-0103-RQ Electrical LV Cables 600V
65 053 6-0104 A6CV-6-0104-RQ Electrical MV Cables 5KV
65 054 6-0105 A6CV-6-0105-RQ Electrical Cable Trays - Bulks
65 056 6-0106 A6CV-6-0106-RQ Electrical Lighting Fixtures
65 057 6-0107 A6CV-6-0107-RQ Electrical Electrical Misc. Bulks
65 058 6-0108 A6CV-6-0108-RQ Electrical Power Poles, Hardwares
65 025 6-0109 A6CV-6-0109-RQ Electrical MV and LV Cables-bulks
65 017 6-0110 A6CV-6-0110-RQ Electrical Cable Bus System-bulks
65 025A 6-0110 A6CV-6-0110-RQ Electrical 35kV Cables-bulks
65 018 6-0111 A6CV-6-0111-RQ Electrical Lighting Equipment - Bulks (incl. roadway lighting)
65 100 6-0112 A6CV-6-0112-RQ Electrical Electrical Bulks
65 029 6-0113 A6CV-6-0113-RQ Electrical 220 kV Disconnect Switches
65 030 6-0114 A6CV-6-0114-RQ Electrical 220 kV Surge Arresters
70 001 7-0001 A6CV-7-0001-RQ Instrumentation Process Control System - DCS 1
70 002 7-0002 A6CV-7-0002-RQ Instrumentation Knowledgescape Expert System 1
70 003 7-0003 A6CV-7-0003-RQ Instrumentation Pressure & Flow Transmitters and Measurement Orifices
70 004 7-0004 A6CV-7-0004-RQ Instrumentation Magnetic Flow Transmitters 1
70 005 7-0005 A6CV-7-0005-RQ Instrumentation Coriollis Flow Meters
70 006 7-0006 A6CV-7-0006-RQ Instrumentation pH/ORP/Conductivity Transmitters 1
70 007 7-0007 A6CV-7-0007-RQ Instrumentation Toxic Gas Detectors 1
70 008 7-0008 A6CV-7-0008-RQ Instrumentation Nuclear Density Gauges 1
70 009 7-0009 A6CV-7-0009-RQ Instrumentation Modulating Control Valves 1
70 010 7-0010 A6CV-7-0010-RQ Instrumentation ON/OFF Valves-Ball 1
70 012 7-0011 A6CV-7-0011-RQ Instrumentation Radar Level Transmitters
Not Recommended
Recommended
Rec No of
Package/SNumber Hide RFQ Number Discipline Equipment
Vendors
70 013 7-0012 A6CV-7-0012-RQ Instrumentation Level Switches
70 014 7-0013 A6CV-7-0013-RQ Instrumentation Pressure Switches
70 015 7-0014 A6CV-7-0014-RQ Instrumentation Rotameters
70 016 7-0015 A6CV-7-0015-RQ Instrumentation Pressure and Temperature Gauges
70 017 7-0016 A6CV-7-0016-RQ Instrumentation Analyzers 1
70 018 7-0017 A6CV-7-0017-RQ Instrumentation Moisture Analyzers 1
70 019 7-0018 A6CV-7-0018-RQ Instrumentation Pressure Relief Valves
70 020 7-0019 A6CV-7-0019-RQ Instrumentation CCTV
70 021 7-0020 A6CV-7-0020-RQ Instrumentation Vibration Transmitters
70 022 7-0021 A6CV-7-0021-RQ Instrumentation Communication System
70 025 7-0022 A6CV-7-0022-RQ Instrumentation Level Transmitters-Ultrasonic 1
70 026 7-0023 A6CV-7-0023-RQ Instrumentation Restriction Orifices
70 027 7-0024 A6CV-7-0024-RQ Instrumentation Flow Transmitters-Vortex
70 028 7-0025 A6CV-7-0025-RQ Instrumentation TemperatureTransmitters
70 029 7-0026 A6CV-7-0026-RQ Instrumentation Nuclear Level Transmitters and Level Switches 1
70 030 7-0027 A6CV-7-0027-RQ Instrumentation Pressure Regulators
70 031 7-0028 A6CV-7-0028-RQ Instrumentation ON/OFF Valves-Knife Gate
70 032 7-0029 A6CV-7-0029-RQ Instrumentation ON/OFF Valves-Plug
70 033 7-0030 A6CV-7-0030-RQ Instrumentation Pressure Solenoid Valves
70 034 7-0031 A6CV-7-0031-RQ Instrumentation Capacitance "RF" Level Instruments 1
70 035 7-0032 A6CV-7-0032-RQ Instrumentation Pull Cord Switches 1
70 036 7-0033 A6CV-7-0033-RQ Instrumentation Speed Switches/Transmitters
70 037 7-0034 A6CV-7-0034-RQ Instrumentation Misalignment Switches
70 038 7-0035 A6CV-7-0035-RQ Instrumentation Horns and Beacons
70 039 7-0036 A6CV-7-0036-RQ Instrumentation Chute Level Switches - Blocked Chute Detectors
70 040 7-0037 A6CV-7-0037-RQ Instrumentation Rupture Discs
70 041 7-0038 A6CV-7-0038-RQ Instrumentation ON/OFF Valves-Butterfly
70 042 7-0039 A6CV-7-0039-RQ Instrumentation Instrument Junction Boxes
70 044 7-0040 A6CV-7-0040-RQ Instrumentation Modulating & On/Off Pinch Valves
70 045 7-0041 A6CV-7-0041-RQ Instrumentation Thermal Flow Switches
70 046 7-0042 A6CV-7-0042-RQ Instrumentation Temperature Switches
70 047 7-0043 A6CV-7-0043-RQ Instrumentation Level Switches
70 048 7-0044 A6CV-7-0044-RQ Instrumentation Speed Switches/Transmitters
70 049 7-0045 A6CV-7-0045-RQ Instrumentation Flow Switches
70 050 7-0046 A6CV-7-0046-RQ Instrumentation Flow Gauges
70 051 7-0047 A6CV-7-0047-RQ Instrumentation Belt Rip Detector
70 052 7-0048 A6CV-7-0048-RQ Instrumentation Hydrogen Sulphide Sensor 1
70 053 7-0049 A6CV-7-0049-RQ Instrumentation Ultrasonic Flow Transmitters
70 055 7-0050 A6CV-7-0050-RQ Instrumentation Surge Protection
70 056 7-0051 A6CV-7-0051-RQ Instrumentation Split Camera System 1
70 057 7-0052 A6CV-7-0052-RQ Instrumentation Froth Camera System 1
70 058 7-0053 A6CV-7-0053-RQ Instrumentation Paging System
70 059 7-0054 A6CV-7-0054-RQ Instrumentation Ethernet Switches
70 060 7-0055 A6CV-7-0055-RQ Instrumentation Instrument Stands
71 061 7-0059 A6CV-7-0059-RQ Instrumentation PLC CABINETS 1
72 062 7-0061 A6CV-7-0061-RQ Instrumentation SLURRY FLOW TRANSMITTERS 1
73 063 7-0063 A6CV-7-0063-RQ Instrumentation AUTO SAMPLERS 1
74 064 7-0070 A6CV-7-0070-RQ Instrumentation OPEN CHANNEL FLOWMETERS 1
70 023 7-0101 A6CV-7-0101-RQ Instrumentation Fiber Optic Cabling
70 043 7-0102 A6CV-7-0102-RQ Instrumentation Instrumentation Cables
70 054 7-0103 A6CV-7-0103-RQ Instrumentation Instrumentation Bulks Materials
Total 104
Not Recommended
Recommended
Rec No of
Package/SNumber Hide RFQ Number Discipline Equipment
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