QAP

DOCUMENT FORMAT NO.
: MABS/BIOCON/TCE/FL/QAP/01
CLIENT BIOCON BIOLOGICAL INDIA LIMITED

FLUIDLINE ENGINEERS & FABRICATORS (P) LTD. CONSULTANT TATA CONSULTING ENGINEERS LTD
C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area, PROJECT MABS 1501
Kanpur-208022 PO NO. 4500002106 / 4700001143
QUALITY ASSURANCE plan DOCUMENT NO. MABS/BIOCON/TCE/FL/QAP/01
PIPING FABRICATION,ERECTION & TESTING DATE 18-Jul-18

CHECK / INSPECTION CATOGORY / PERFORMED BY
REF. STANDARD / DOCUMENT / NORMS
SL NO. ACTIVITY / DESCRIPTION FOR ACCEPTANCE
TYPE OF RECORDS REMARKS
TYPE SCOPE / EXTENT FLEFPL L&T/TPIA CARGILL
SCRUTINISE CALIBRATION
A CALIBRATION OF TESTING & MEASURING INSTRUMENTS 100% AS PER STANDARD R R CERT.
CERTIFICATES/THEIR AVABILITY
B INCOMING MATERIALS INSPECTION
APPROVED DRAWINGS / DATA

1) PIPE,
SHEET
2) FITTING, PHYSICAL VARIFICATION. MRIR
B.1. 100% TEST CERTIFICATES. P R R
3) FLANG GASKET, FASTENER, DOCUMETS VARIFICATION MTC / BTC
4) VALVE, STRAINER ETC.
BILL OF MATERIALS.
APPROVED WPS & PQR AND

CONFORMITY TO SPECIFICATION MRIR
B.2. WELDING CONSUMABLES, DP MATERIAL ETC. 100% MANUFATURER'S TEST W,R R
& VALIDITY BTC
CERTIFICATES
PQR COUPON WELDING

APPLICABLE CODE AS PER
PQR QUALIFICATION . VIESUAL CHECK WPS/PQR
C.1 100% ASME SEC-1X P,R R R
WPS APPROVAL. DT / NDT TEST REPORT.
CLIENT SPECIFICATION
DOCUMENTATION FOR WPS/PQR.
FITUP OF TEST COUPON

TEST POSITION
APPLICABLE CODE AS PER PERAMETER SHEET RPT
WELD PARAMETER
C.2 WELDER QUALIFICATION 100% ASME SEC-1X P,R R R WELDER CERTIFICATE &
ROOT & CAPPING VISUAL
CLIENT SPECIFICATION ID CARD
APPLICABLE NDT / DT /
MACRO - FRACTURE TEST
D PIPING SPOOL FABRICATION

VEISUAL CHECK FOR
MATERIAL IDENTIFICATION /
APPROVED DRAWING FOR
STAMPTRANSFER.
CONSTRUTION.
JOINT, SPOOL, LINE
D.1 FIT-UP OF PIPING SPOOL 100% PIPING SPECIFICATION. P RAN R RPT
IDENTIFICATION
APPROVED WPS
FIT-UP & ALIGNMENT
APPLICABLE CODE
DIMENSIONAL CHECK

CONSTRUTION.
D.2 WELDING CONTROL / MONITORING 100% PIPING SPECIFICATION.
APPROVED WPS
APPLICABLE CODE

VEISUAL CHECK CONSTRUTION.
D.3 WELD VISUAL WELD FINISHED ROOT/ 100% PIPING SPECIFICATION. P RAN R RPT
FINALPASSES APPROVED WPS
APPLICABLE CODE

CONSTRUTION.
DP OFFERING AS PER APPLICABLE
D.4 DP TEST PIPING SPECIFICATION. P RAN R RPT
DP PERFORMING NDT SPECIFICATION
APPROVED WPS
APPLICABLE CODE

RT JOINT OFFER
AS PER APPLICABLE CONSTRUTION. RADIOGRAPHS &
D.5 RADIOGRAPHY TEST RT MONITORING P R R
NDT SPECIFICATION PIPING SPECIFICATION. RPT
RADIOGRAPHS REVIEW
APPLICABLE CODE

JOINT OFFERING
AS PER APPLICABLE CONSTRUTION.
D.6 BOROSCOPY TEST MONITORING P W/R R RPT
NDT SPECIFICATION PIPING SPECIFICATION.
REVIEW
APPLICABLE CODE
Page 1 of 46
PIPING FABRICATION,ERECTION & TESTING DATE 18-Jul-18

SL NO. ACTIVITY / DESCRIPTION FOR ACCEPTANCE
TYPE OF RECORDS REMARKS
E PIPING SPOOL INSTALLATION

VEISUAL CHECK FOR
MATERIAL IDENTIFICATION / PIPING LAYOUT
STAMPTRANSFER.
PIPING SPOOLS CORRECT POSITIONING ALIGNMENT/ LEVELS.
JOINT, SPOOL, LINE P& I DIAGRAM
E.1 100% P RAN R RPT
IDENTIFICATION ISOMETRIC DRAWINGS
FIELD JOINT FIT-UP
FIT-UP & ALIGNMENT APPROVED WPS
DIMENSIONAL CHECK APPLICABLE CODE

CONSTRUTION.
E.2 WELDING CONTROL / MONITORING 100% PIPING SPECIFICATION.
APPROVED WPS
APPLICABLE CODE
VEISUAL CHECK
APPROVED WPS
E.3 FIELD JOINT WELD VISUAL WELD FINISHED ROOT/ 100% P RAN R RPT
APPLICABLE CODE
FINALPASSES

RT JOINT OFFER
E.4 FIELD JOINT RADIOGRAPHY TEST RT MONITORING P R R
RADIOGRAPHS REVIEW
APPLICABLE CODE

CONSTRUTION.
DP OFFERING AS PER APPLICABLE
E.5 DP TEST PIPING SPECIFICATION. P RAN R RPT
DP PERFORMING NDT SPECIFICATION
APPROVED WPS
APPLICABLE CODE

RT JOINT OFFER
E.6 FIELD JOINT RADIOGRAPHY TEST RT MONITORING P R R
RADIOGRAPHS REVIEW
APPLICABLE CODE

JOINT OFFERING
AS PER APPLICABLE CONSTRUTION.
E.7 BOROSCOPY TEST MONITORING P W/R R RPT
NDT SPECIFICATION PIPING SPECIFICATION.
REVIEW
APPLICABLE CODE
PIPING LOOP TESTING :

FIELD INSTALLATION CHECK LIST- MC
TEST LOOP PACKAGE REVIEW PIPING SPEC./ISOMETRICS P & I
NDT CLEARANCE TEST LOOP PACKAGE
F VERIFICATION / 100% DIAGRAM P W/R W/R
PIPE CLEANING RPT
PHYSICAL CHECK LINE SCHEDULE
PIPING SYSTEM PRESSURE TEST
FINAL BOX-UP
G MARK-UP OF AS-BUILT DIMENSIONS ON RELATED DRAWINGS. ISOMETRIC DRAWING P R R DRGS.
LEGEND : LEGEND : LEGEND :

H - HOLD POINT (FURTHER STEPS SHALL COMMENCE ONLY AFTER CLEARANCE FROM UIPL / TPI / PMC / P - PERFORM MRIR - MATERIAL RECEIVING & INSPECTION RPTORT
CLIENT -AS APPLICABLE W - WITNESS & APPROVE TC - TEST CERTIFICATE
NR - RECORDS OPTIONAL R - REVIEW & APPROVE BTC - BATCH TEST CERTIFICATE
WPS - WELDING PROCEDURE SPECIFICATION RAN - RANDOM WITNESS (MIN. 10% BUT 100% TO BE OFFERED) RPT - RPTORT
PQR - PROCEDURE QUALIFICATION RECORDS S - SUBMIT DRGS - DRAWINGS
M - MONITER CERT. - CERTIFICATES
IRN - INSPECTION & RELEASE NOTE
Signature
Name
Date
Authority CONTRACTOR : FLUID LINE ENG. & FAB. PVT. LTD. TCE BIOCON
Page 2 of 46
DOCUMENT FORMAT NO. : MABS/BIOCON/TCE/FL/QAP/02

C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area, PROJECT NO. MABS 1501
Kanpur-208022 PO NO. 4500002106 / 4700001143
INSPECTION AND TEST PLAN DOCUMENT NO. MABS/BIOCON/TCE/FL/QAP/02
STEEL STRUCTURE FABRICATION WORK AT SHOP DATE 18-Jul-18

SL NO. ACTIVITY / DESCRIPTION FOR ACCEPTANCE TYPE OF RECORDS REMARKS
1 CALIBRATION OF TESTING & MEASURING INSTRUMENTS 100% AS PER STANDARD R R CERT.
APPROVED DRAWINGS
TEST CERTIFICATES. MRIR

2 MATERIALS PHYSICAL VARIFICATION. 100% P R R
TC
BILL OF MATERIALS.
P.O COPY
3 CONSUMABLES 100% MANUFATURER'S TEST W,R R
& VALIDITY BTC
CERTIFICATES
PQR COUPON WELDING

4 100% ASME SEC-1X P,R R R

TEST POSITION
WELD PARAMETER
5 WELDER QUALIFICATION 100% ASME SEC-1X P,R R R WELDER CERTIFICATE &
APPROVED DRAWING /
FABRICATION OF STRUCTURAL MEMBERS (COLUMN, BEAM,
6 VISUAL INSPECTION 100% PROCEDURE / SPEC. P R — RPT
BRACING ETC.) FIT-UP AND DIMENSSIONAL CHECK
IS:800 / IS:9595
APPROVED DRAWING /
WELD VISUAL INSPECTION OF FABRICATED OF STRUCTURAL
7 VISUAL INSPECTION 100% PROCEDURE / SPEC. P RAN / R — RPT
MEMBERS (COLUMN, BEAM, BRACING ETC.)
IS:800 / IS:9595
SURFACE PREPARATION CHECK FOR PRIMER APPLICATION VISUAL APPEARANCE AS PER APPROVED PAINT
8 100% P RAN / R R RPT
PRIMER & PAINTING CHECKING - DFT CHECK DFT MEASURE BY ELCOMETER SYSTEM
INSPECTION & RELEASE NOTE , IRN

9 DISPATCH CLEARANCE 100% H R
PACKING LIST PACKING LIST

H - HOLD POINT (FURTHER STEPS SHALL COMMENCE ONLY AFTER CLEARANCE FROM UIPL / TPI / PMC / P - PERFORM MRIR - MATERIAL RECEIVING & INSPECTION REPORT
WPS - WELDING PROCEDURE SPECIFICATION RAN - RANDOM WITNESS (MIN. 10% BUT 100% TO BE OFFERED) RPT - REPORT
Signature
Name
Date

Kanpur-208022 PO NO. 4500002106 / 4700001143
QUALITY ASSURANCE PLAN DOCUMENT NO. MABS/BIOCON/TCE/FL/QAP/03
STEEL STRUCTURE SITE ERECTION DATE 18-Jul-18

REF. STANDARD / DOCUMENT / NORMS FOR
SL NO. ACTIVITY / DESCRIPTION ACCEPTANCE TYPE OF RECORDS REMARKS
1 CALIBRATION OF TESTING & MEASURING INSTRUMENTS 100% AS PER STANDARD R R CERT.
APPROVED DRAWINGS
IRN,
2 PRE FABRICATED STRUCTURAL MEMBERS PHYSICAL VARIFICATION. 100% P W/R R
PACKING LIST
IRN , PACKING LIST
CHECK OF DIMENTIONS/
TAKE OVEOF CIVIL FOUNDATION HANDOVER JOINTLY WITH LEVEL/CENTER LINE CO- APPROVED DRAWINGS /
3 100% P M R
CIVIL COTRACTOR AND CONSULTANT ORD/POCKETS/ FOUNDATION LAYOUT
BOLTS ETC
APPROVED DRAWING /
ERECTION OF PRE FABRICATION OF STRUCTURAL MEMBERS
4 100% PROCEDURE / SPEC. P RAN —
(COLUMN, BEAM, BRACING ETC.)
IS:800 / IS:9595
APPROVED DRAWING /
AFTER ERECTION - CHECK CONNECTION, LEVEL & ALIGNMENT VISUAL INSPECTION, WATER
5 100% PROCEDURE / SPEC. P RAN R RPT
BOLTING & FIELD WELD VISUAL LEVEL, PLUMBING / SPRIT LEVEL
IS:800 / IS:9595
APPROVED DRAWING / BY OTHER

6 HANDOVER FOR GROUTING
STRUCTURAL LAYOUT AGENCY
FINAL HANDOVER OF COMPLETE STRUCTURE & APPROVED DRAWING /

7 VISUAL / REVIEW 100% P W/R R RPT
DOCUMENTATION STRUCTURAL LAYOUT

H - HOLD POINT (FURTHER STEPS SHALL COMMENCE ONLY AFTER CLEARANCE FROM UIPL / TPI / PMC / P - PERFORM MRIR - MATERIAL RECEIVING & INSPECTION REPORT
WPS - WELDING PROCEDURE SPECIFICATION RAN - RANDOM WITNESS (MIN. 10% BUT 100% TO BE OFFERED) RPT - REPORT
Signature
Name
Date
DOCUMENT FORMAT NO. : HO/QA-QC&I/02 REV. - 00
CLIENT : Cargill India Pvt. Ltd.

FLUIDLINE ENGINEERS & FABRICATORS (P) LTD. CONSULTANT : L&T Technology Services
C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area, PROJECT NO. : ALPHONSO
Kanpur-208022 PO NO. :
QUALITY ASSURANCE plan FOR DOCUMENT NO. : ALP/CGL/LTTS/FL/QAP/03 REV. - 0
STEEL STRUCTURE PAINTING DATE : 04-Oct-2014

REF. STANDARD / DOCUMENT / TYPE OF
SL NO. ACTIVITY / DESCRIPTION REMARKS
NORMS FOR ACCEPTANCE RECORDS
1 CALIBRATION OF TESTING & MEASURING INSTRUMENTS SCRUTINISE CALIBRATION CERTIFICATES/THEIR AVABILITY 100% AS PER STANDARD R R CERT.
FREE FROM CONTAINER DAMAGE

VISUAL CORRELATION OF PRIMER AND PAINT CONTAINER WITH MRIR
2 INSPECTION OF PRIMER AND PAINT
BATCH TEST CERTIFICATES
100% APPROVED PAINT MATERIAL AS PER P R — BTC
SPECIFICATION / PAINTING SYSTEM
AS PER STANDARD
WEATHER RECORD
WEATHER RECORD
TEMPERATURE ≥ 4 oC, HUMIDITY≤ 80% (ON
3 ENVIRONMENTAL CONDITION TEMPERATURE, HUMIDITY 100%
METAL SURFACE)
P — —
WEATHER CONDITION
WEATHER CONDITION (WITHOUT RAIN, FOG,
MOIST)
VISUAL APPEARANCE OF SURFACE BLUST CLEANING / SURFACE PREPARATION TYPE

4 SURFACE PREPARATION 100% P R — RPT
SURFACE CLEANING & SURFACE PROFILE SA 2
VISUAL APPEARANCE
5 PRIMER COAT - DFT CHECK 100% AS PER APPROVED PAINT SYSTEM P R — RPT
DFT MEASURE BY ELCOMETER
VISUAL APPEARANCE
6 FINAL COAT - DFT CHECK 100% AS PER APPROVED PAINT SYSTEM P RAN / R R RPT
FINAL TOUCH-UP PAINTING

7 VISUAL APPEARANCE 100% AS PER APPROVED PAINT SYSTEM P RAN
APPLICABLE AFTER ERECTION AT SITE

H - HOLD POINT (FURTHER STEPS SHALL COMMENCE ONLY AFTER CLEARANCE P - PERFORM MRIR - MATERIAL RECEIVING & INSPECTION REPORT
FROM UIPL / TPI / PMC / CLIENT -AS APPLICABLE W - WITNESS & APPROVE TC - TEST CERTIFICATE
WPS - WELDING PROCEDURE SPECIFICATION RAN - RANDOM WITNESS (MIN. 10% BUT 100% TO BE RPT - REPORT
PQR - PROCEDURE QUALIFICATION RECORDS OFFERED) DRGS - DRAWINGS
S - SUBMIT CERT. - CERTIFICATES
M - MONITER
Signature
Name
Date
Authority CONTRACTOR : FLUID LINE ENG. & FAB. PVT. LTD. CONSULTANT / TPI CLIENT

C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area, PROJECT NO. : ALPHONSO
Kanpur-208022 PO NO. :
QUALITY ASSURANCE plan FOR DOCUMENT NO. : ALP/CGL/LTTS/FL/QAP/03 REV. - 0
STEEL STRUCTURE PAINTING DATE : 04-Oct-2014

REF. STANDARD / DOCUMENT / TYPE OF
SL NO. ACTIVITY / DESCRIPTION REMARKS
NORMS FOR ACCEPTANCE RECORDS
1 CALIBRATION OF TESTING & MEASURING INSTRUMENTS SCRUTINISE CALIBRATION CERTIFICATES/THEIR AVABILITY 100% AS PER STANDARD R R R CERT.
FREE FROM CONTAINER DAMAGE

VISUAL CORRELATION OF PRIMER AND PAINT CONTAINER WITH MRIR
2 INSPECTION OF PRIMER AND PAINT
BATCH TEST CERTIFICATES
100% APPROVED PAINT MATERIAL AS PER P, S R — BTC
SPECIFICATION / PAINTING SYSTEM
AS PER STANDARD
WEATHER RECORD
WEATHER RECORD
TEMPERATURE ≥ 4 oC, HUMIDITY≤ 80% (ON
3 ENVIRONMENTAL CONDITION TEMPERATURE, HUMIDITY 100%
METAL SURFACE)
P — —
WEATHER CONDITION
WEATHER CONDITION (WITHOUT RAIN, FOG,
MOIST)
VISUAL APPEARANCE OF SURFACE MANUAL CLEANING / SURFACE PREPARATION

4 SURFACE PREPARATION 100% P R — RPT
SURFACE CLEANING TYPE ST2 / ST3
VISUAL APPEARANCE
5 PRIMER COAT - DFT CHECK 100% AS PER APPROVED PAINT SYSTEM P R — RPT
VISUAL APPEARANCE
6 FINAL COAT - DFT CHECK 100% AS PER APPROVED PAINT SYSTEM P RAN R RPT
FINAL TOUCH-UP PAINTING

7 VISUAL APPEARANCE 100% AS PER APPROVED PAINT SYSTEM P RAN
APPLICABLE AFTER ERECTION AT SITE

H - HOLD POINT (FURTHER STEPS SHALL COMMENCE ONLY AFTER CLEARANCE P - PERFORM MRIR - MATERIAL RECEIVING & INSPECTION REPORT
FROM UIPL / TPI / PMC / CLIENT -AS APPLICABLE W - WITNESS & APPROVE TC - TEST CERTIFICATE
M - MONITER
Signature
Name
Date

Kanpur-208022 PO NO. 4500002106 / 4700001143
equipment erection DATE 18-Jul-18

REF. STANDARD / DOCUMENT /
SL NO. ACTIVITY / DESCRIPTION TYPE OF RECORDS REMARKS
NORMS FOR ACCEPTANCE
CALIBRATION OF TESTING & SCRUTINISE CALIBRATION

1 100% AS PER STANDARD R R R CERT.
MEASURING INSTRUMENTS CERTIFICATES/THEIR AVABILITY
GA DRAWING
2 EQUIPMENT MATCH / ERECTION MARKS 100% PLOT PLAN P W
PIPING PLAN
CHECK OF DIMENSIONS / LEVEL / CENTER APPROVED DRAWINGS /
LINE CO-ORD. / FOUNDATION BOLTS EQUIPMENTS LAYOUT /
3 EQUIPMENT FOUNDATION LOCATION 100% ORIENTATION DRAWINGS P W R
FIELD LAYOUT PLOT PLAN
PIPING PLAN
ADEQUACY OF ACCESS AT THE PHYSICAL VERIFICATION AT THE ERECTION PLOT PLAN/EQUIPMENT
4 100% P R
ERECTION FRONT SITE LAYOUT
INSTALATION OF EQUIPMENTS :
PLOT PLAN/EQUIPMENT
ORIENTATION, LEVEL, VERTICALITY, LAYOUT/ORIENTATION
5 100% P W R RPT
ALIGNMENT ETC. DRAWINGS/ERECTION DATA
CORRECT SHEET.
POSITIONING
6 INSTALL INTERNALS/ MOUNTINGS. DIMENSIONEL/ VISUAL 100% AS PER DRAWINGS/ SCHEME P W R RPT
7 INSTALL EXTERNALS/ MOUNTINGS. DIMENSIONEL/ VISUAL 100% AS PER DRAWINGS/ SCHEME P W R RPT
PHYSICAL VERIFICATION AT THE ERECTION APPROVED DRAWINGS /

8 BOLTING / ANCHORING 100% P RAN R RPT
SITE EQUIPMENTS LAYOUT
MARK- UP OF AS-BUILT
PLOT PLAN/EQUIPMENT
9 DIMENSIONS ON RELATED 100% P R R DRGS.
LAYOUT
DRAWINGS.
H - HOLD POINT (FURTHER STEPS SHALL COMMENCE ONLY AFTER CLEARANCE FROM P - PERFORM MRIR - MATERIAL RECEIVING & INSPECTION REPORT
UIPL / TPI / PMC / CLIENT -AS APPLICABLE W - WITNESS & APPROVE TC - TEST CERTIFICATE
M - MONITER
Signature
Name
Date

C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area, PROJECT : ALPHONSO
Kanpur-208022 PO NO. : LOI Dated-21-Oct-14
QUALITY ASSURANCE plan DOCUMENT NO. : ALP/CGL/LTTS/FL/QAP/05 REV. - 0
FIRE PROTECTION WORK DATE : 22-Dec-2014

A CALIBRATION OF TESTING & MEASURING INSTRUMENTS 100% AS PER STANDARD R R CERT.
B INCOMING MATERIALS INSPECTION
1) STRUCTURAL STEE, PLATEL, PIPE, FITTING, FLANG GASKET,

FASTENER, PAINT ETC
VALVE, STRAINER ETC.
WRAPPING - COATING MATERIAL, APPROVED DRAWINGS / DATA
PUMP, SHEET
PHYSICAL VARIFICATION. MRIR
B.1. HYDRANT VALVE, FIRE HOSE REEL, CABINATE, WATER 100% TEST CERTIFICATES. P R R
DOCUMETS VARIFICATION MTC / BTC
MONITOR, SPRAY NOZZLE, SPRINKLER ETC.
CABLE TRAY, CABLE, PANEL, DETECTOR, FIRE EXTINGUISHER BILL OF MATERIALS.
ETC.

B.2. WELDING CONSUMABLES, DP MATERIAL ETC. 100% MANUFATURER'S TEST W,R R
& VALIDITY BTC
CERTIFICATES
C CIVIL WORK
LAYOUT CHECKING
PER & POST LEVEL
EARTHING WORK DIMENSSION , DEPTH, BED APPROVED DRAWING, TECH.
C.1. 100% W RAN R REP
EXCAVATION PREPARATION, SLOPE, SPEC. SITE CONDITION
SIDE SLOPE AND OTHER SAFETY
CONSIDERATION
LINEARITY, SHAPE, SIZE, NOS OF

BARS
GAUGE AND TYPE OF BINDING
REINFORCEMENT WORK APPROVED DRAWING, TECH.
C.2. WIRE, 100% W RAN R REP
BAR BENDING & BAR BINDING SPEC
SIZE & FIX OF COVER BLOCK,
LOCATION & NOS OF BARS,
TYING OF BARS
DIMENSIONAL,
C.3. INCERT PLATE & FIXING REP
POSITIONING, LEVEL
VISUAL INSPECTION FOR

ALIGNMENT, VERTICALITY & APPROVED DRAWING, TECH.
C.4. SHUTTERING WORK 100% W RAN R
SUPPORT FIXING, SPEC
LEVELCHECKING
QUALITY & MIXING RATION OF

APPROVED DRAWING, TECH.
C.5. CONCRETE WORK INGREDIENTS, 100% W RAN R
SPEC
COMPACTION , LEVEL
C.6. DE-SUTTERING WORK STRIPPING FROM SIDES 100% TECH. SPEC P R R
CURING,
VISUAL & DIMENSISIONAL APPROVED DRAWING, TECH.
C.7. POST CONCRETE 100% W RAN R REP
CHECK, FINAL LEVEL AFTER DE- SPEC
SUTTERING
Page 9 of 46

APPROVED DRAWING, TECH.

C.8. BACK FILLING VISUAL, COMPACTION 100% W R R
SPEC
C.9. BRICK MASONRY WORK
C.10. PCC PADESTEL SUPPORT
D MECHANICAL WORK
PQR COUPON WELDING

D.1.1 100% ASME SEC-1X P,R R R

TEST POSITION
WELD PARAMETER
D.1.2 WELDER QUALIFICATION 100% ASME SEC-1X P,R R R WELDER CERTIFICATE &
D.2 PIPING SPOOL FABRICATION

VEISUAL CHECK FOR
MATERIAL IDENTIFICATION /
STAMPTRANSFER.
CONSTRUTION.
JOINT, SPOOL, LINE
D.2.1 FIT-UP OF PIPING SPOOL 100% PIPING SPECIFICATION. P RAN R RPT
IDENTIFICATION
APPROVED WPS
FIT-UP & ALIGNMENT
APPLICABLE CODE
DIMENSIONAL CHECK

CONSTRUTION.
D.2.2 WELDING CONTROL / MONITORING 100% PIPING SPECIFICATION.
APPROVED WPS
APPLICABLE CODE

D.2.3 WELD VISUAL WELD FINISHED ROOT/ 100% PIPING SPECIFICATION. P RAN R RPT
APPLICABLE CODE

RT JOINT OFFER AS PER APPLICABLE
CONSTRUTION. RADIOGRAPHS &
D.2.4 RADIOGRAPHY TEST RT MONITORING NDT P R R
PIPING SPECIFICATION. RPT
RADIOGRAPHS REVIEW SPECIFICATION
APPLICABLE CODE
D.3 PIPING SPOOL INSTALLATION

VEISUAL CHECK FOR
MATERIAL IDENTIFICATION / PIPING LAYOUT
STAMPTRANSFER.
PIPING SPOOLS CORRECT POSITIONING ALIGNMENT/ LEVELS.
JOINT, SPOOL, LINE P& I DIAGRAM
D.3.1 100% P RAN R RPT
IDENTIFICATION ISOMETRIC DRAWINGS
FIELD JOINT FIT-UP
FIT-UP & ALIGNMENT APPROVED WPS
DIMENSIONAL CHECK APPLICABLE CODE

CONSTRUTION.
D.3.2 WELDING CONTROL / MONITORING 100% PIPING SPECIFICATION.
APPROVED WPS
APPLICABLE CODE
Page 10 of 46

VEISUAL CHECK
APPROVED WPS
D.3.3 FIELD JOINT WELD VISUAL WELD FINISHED ROOT/ 100% P RAN R RPT
APPLICABLE CODE
FINALPASSES

RT JOINT OFFER AS PER APPLICABLE
CONSTRUTION. RADIOGRAPHS &
D.3.4 FIELD JOINT RADIOGRAPHY TEST RT MONITORING NDT P R R
PIPING SPECIFICATION. RPT
RADIOGRAPHS REVIEW SPECIFICATION
APPLICABLE CODE
APPLICATION MONITORING APPROVED DRAWING FOR

SURFACE PREPARATION, AS PER CONSTRUTION.
D.3.5 WRAPPING - COATING OF UNDER GROUND PIPING SPOOL P R R
COAL TAR APPLICATION, SPECIFICATION PIPING SPECIFICATION.
TAPE APPLICATION APPLICABLE CODE
AS PER
D.3.6 HOLIDAY TEST VISUAL CHECK ZORO HOLIDAY W RAN R RPT
SPECIFICATION
PIPING LAYOUT
SUPPORTING- PRIMARY / SECONDARY
P& I DIAGRAM
D.3.7 ON LINE FITTINGS LIKE VALVES, TRAPS, FILTERS, SAFETY VEISUAL CHECK. 100% P W
ISOMETRIC DRAWINGS
VALVES, NRV ETC.
APPROVED WPS
APPLICABLE CODE
PIPING LOOP TESTING :

FIELD INSTALLATION CHECK LIST- MC
TEST LOOP PACKAGE REVIEW PIPING SPEC./ISOMETRICS P & I
NDT CLEARANCE TEST LOOP PACKAGE
D.3.8 VERIFICATION / 100% DIAGRAM P W/R W/R
PIPE CLEANING RPT
PHYSICAL CHECK LINE SCHEDULE
PIPING SYSTEM PRESSURE TEST
FINAL BOX-UP
D.3.9 MARK-UP OF AS-BUILT DIMENSIONS ON RELATED DRAWINGS. ISOMETRIC DRAWING P R R DRGS.
E MISCELLANEOUS
APPROVED DRAWING,
E.1.1 STEEL SUPPORT FIT-UP, INSTALLATION, ALIGNMENT, VISUAL DIMENSSIONAL CHECK 100% P RAN R RPT
SPECIFICATION / STANDARD
SHOP & FIELD WELDING / APPROVED DRAWING,

E.1.2 MONITRING / CONTROL 100% P RAN R
BOLTING / ANCHORING SPECIFICATION / STANDARD

E.1.3 WELD VISUAL WELD FINISHED ROOT/ 100% PIPING SPECIFICATION. P RAN R RPT
APPLICABLE CODE
APPROVED DRAWING,
E.2 CABLE TRAY INSTALLATION VISUAL, DIMENSSIONAL, ROUTE 100% P RAN R RPT
Page 11 of 46

APPROVED DRAWING,
E.3 CABLE LAYING, DRASSING, TERMINATION VISUAL, SIZE, ROUTE 100% P RAN R RPT
APPROVED DRAWING,
E.4 PANEL ERECTION AND CONNECTION VISUAL, CONNECTIVITY 100% P RAN R RPT
APPROVED DRAWING,
E.5 PUMP ERECTION AND ALIGNMENT VISUAL, LEVEL, ALIGNMENT 100% P RAN R RPT
APPROVED DRAWING,
E.6 FUEL TANK INSTALLATION VISUAL, LEVEL, ALIGNMENT 100% P RAN R RPT
APPROVED DRAWING,
E.7 HOSE CABINATE INSTALLATION VISUAL, LEVEL, ALIGNMENT 100% P RAN R RPT
E.8 PAINTING OF SUPPORTING STRUCTURE VISUAL, SHADE, DFT CHECK 100% SPECIFICATION / STANDARD P RAN R RPT
E.9 PAINTING OF HYDRANT & SPRINKLAR PIPING VISUAL, SHADE, DFT CHECK 100% SPECIFICATION / STANDARD P RAN R RPT
INSTALLATION AND TESTING OF FIRE DETECTION AND ALARM APPROVED DRAWING,

E.10 VISUAL & TEST 100% P W R RPT
SYSTEM SPECIFICATION / STANDARD
APPROVED DRAWING,
E.11 INSTALLATION AND TESTING OF MANUAL CALL POINT VISUAL & TEST 100% P W R RPT
APPROVED DRAWING,
E.12 INSTALLATION AND TESTING OF ELECTRONIC HOOTER VISUAL & TEST 100% P W R RPT
APPROVED DRAWING,
E.13 INSTALLATION AND TESTING OF SMOKE DETECTOR VISUAL & TEST 100% P W R RPT
APPROVED DRAWING,
E.14 INSTALLATION AND TESTING OF HEAT DETECTOR VISUAL & TEST 100% P W R RPT
APPROVED DRAWING,
E.15 INSTALLATION OF FIRE EXTINGUISHER VISUAL P W R RPT

H - HOLD POINT (FURTHER STEPS SHALL COMMENCE ONLY AFTER CLEARANCE FROM UIPL / TPI / PMC / P - PERFORM MRIR - MATERIAL RECEIVING & INSPECTION RPTORT
WPS - WELDING PROCEDURE SPECIFICATION RAN - RANDOM WITNESS (MIN. 10% BUT 100% TO BE OFFERED) RPT - RPTORT
Page 12 of 46

Signature
Name
Date
Page 13 of 46
Area Sr.No.
Pump House 1
Pump House 2
Pump House 3
Pump House 4
Pump House 5
Pump House 5.1
Pump House 5.2
Pump House 5.3
Pump House 5.4
Pump House 5.5
Pump House 6
Pump House 6.1
Pump House 6.2

Pump House 7
Pump House 7.1
Pump House 8
Pump House 13
Pump House 14
Pump House 15
Pump House 15.1

Pump House 15.2
Pump House 15.3
Pump House 15.4
Pump House 15.5
Pump House 16
Pump House 17
Pump House 17.1
Pump House 17.2
Pump House 17.3
Pump House 18
Pump House 18.1
Pump House 18.2
Pump House 19
Pump House 20
Pump House 21
Pump House 22
Pump House 23
Pump House 24
Ex. Hydrant 1
Ex. Hydrant 2
Ex. Hydrant 3
Ex. Hydrant 4
Ex. Hydrant 5
Ex. Hydrant 6
Ex. Hydrant 7
Ex. Hydrant 8
Ex. Hydrant 8.1
Ex. Hydrant 8.2
Ex. Hydrant 8.3
Ex. Hydrant 9
Ex. Hydrant 9.1

Ex. Hydrant 9.2
Ex. Hydrant 9.3
Ex. Hydrant 9.4
Ex. Hydrant 10
Ex. Hydrant 10.1

Ex. Hydrant 10.2
Ex. Hydrant 10.3
Ex. Hydrant 10.4
Ex. Hydrant 11
Ex. Hydrant 11.1
Ex. Hydrant 11.2
Ex. Hydrant 11.3
Ex. Hydrant 12
Ex. Hydrant 13
Fire Excape Hydt. 1
Fire Excape Hydt. 2
Fire Excape Hydt. 3
Fire Excape Hydt. 4
Fire Excape Hydt.
Fire Excape Hydt. 5
Fire Excape Hydt. 5.1
Fire Excape Hydt. 6
Fire Excape Hydt. 7

Fire Excape Hydt. 8
Automatic Alarm 1
Automatic Alarm 1.01
Automatic Alarm 2
Automatic Alarm 3

Automatic Alarm 4
Automatic Alarm 5
Automatic Alarm 6
Automatic Alarm 8
Automatic Alarm 9
Automatic Alarm
Automatic Alarm 10
Automatic Alarm 11
Automatic Alarm
Automatic Alarm 13

Fire Dtn. & Alarm

Sys.Excape Hydt. 1
Fire Dtn. & Alarm

Sys.Excape Hydt.
Fire Dtn. & Alarm

Sys.Excape Hydt. 2
Fire Dtn. & Alarm

Sys.Excape Hydt. 3
Fire Dtn. & Alarm

Sys.Excape Hydt. 4
Fire Dtn. & Alarm

Sys.Excape Hydt. 5
Fire Dtn. & Alarm

Sys.Excape Hydt. 6
Fire Dtn. & Alarm
Sys.Excape Hydt. 7
Fire Dtn. & Alarm

Sys.Excape Hydt. 8
Fire Dtn. & Alarm

Sys.Excape Hydt. 9
Fire Dtn. & Alarm

Sys.Excape Hydt. 10
Fire Dtn. & Alarm

Sys.Excape Hydt. 11
Fire Dtn. & Alarm

Sys.Excape Hydt. 12
Fire Dtn. & Alarm

Sys.Excape Hydt. 12.1
Fire Dtn. & Alarm

Fire Dtn. & Alarm

Sys.Excape Hydt.
13
Fire Dtn. & Alarm

Sys.Excape Hydt.
Fire Dtn. & Alarm

Sys.Excape Hydt. 14
Fire Dtn. & Alarm
Fire Dtn. & Alarm

Fire Dtn. & Alarm

Fire Dtn. & Alarm

Sys.Excape Hydt. 15
Fire Dtn. & Alarm

Fire Dtn. & Alarm

Fire Dtn. & Alarm

Sys.Excape Hydt. 16
Fire Dtn. & Alarm

Fire Dtn. & Alarm

Sys.Excape Hydt. 17
Fire Dtn. & Alarm

Fire Dtn. & Alarm

Sys.Excape Hydt. 18
Fire Dtn. & Alarm
Fire Dtn. & Alarm

Fire Dtn. & Alarm

Sys.Excape Hydt. 19
Fire Dtn. & Alarm

Spray Sys. 1
Spray Sys. 1.1
Spray Sys. 2
Spray Sys. 2.1
Spray Sys. 3
Spray Sys. 3.1
Spray Sys. 4
Spray Sys. 5
Spray Sys. 6
Spray Sys. 7
Spray Sys. 8
Spray Sys. 8.1

Spray Sys. 8.2
Spray Sys. 8.3
Spray Sys. 8.4

Description Unit Qty.
2000 US GPM. Electrically driven vertical turbine type Main Fire pumpset at 10.5 Bar
with all necessary accessories like providing and fixing bronze impeller, bronze bearings,
stainless steel shaft and Graphite impregnated braided yarn seals along with anti-
vibration mounting and coupling, coupling guard and base plate for pump, fabricated
No. 1
mild steel channel with foundation bolts, Casing Release Valve,Ball drip Valve, Automatic
Air Release Valve, Pressure Gauge, etc as per the standard requirement. Pump shall have
Electrical Open Drip Proof motor of adequate KW/HP suitable for Electric supply 415V, 50
Hz, 3Ph with NEMA MG-1 Enclosure. Pump should be IS / Local Authority Aproved Make.
2000 US GPM. Diesel Engine driven Vertical Turbine type Standby Fire pumpset at 10.5
Bar with all necessary accessories like providing and fixing bronze impeller, bronze
bearings, stainless steel shaft and Graphite impregnated braided yarn seals along with
anti-vibration mounting and coupling, coupling guard and base plate for pump,
fabricated mild steel channel with foundation bolts, Casing Release Valve,Ball drip Valve,
No. 1
Automatic Air Release Valve, Pressure Gauge, etc as per the standard requirement.
Pump shall have Heat Exchanger Type Diesel Engine of adequate BHP with Dual batteries
including 100% standby, duplex type Fuel filters, Diesel tank as per the NFPA required
capacity and Industrial Type exhaust Silencer. Pump and Engine shall be FM Approved
Make.
Diesel Engine Fire Pump Controller FM Approved Make with the standard features as
No. 1
recommented by NFPA - 20
100 GPM. Electrical Motor driven vertical Tuebine Jockey Fire pumpset at 11 Bar with all
necessary accessories like providing and fixing bronze or SS impeller, stainless steel shaft
and seals along with oupling, coupling guard and base plate for pump, fabricated mild
steel channel with foundation bolts, Pressure Gauge, etc as per the standard No. 1
requirement. Pump shall have Electrical motor of adequate KW/HP suitable for Electric
supply 415V, 50 Hz, 3Ph with NEMA Enclosure. Pump should be Local Civil Defence
Approved Make
Supply and Installation of Ductile Iron Body OS&Y Type Gate Valve with Bronze internals,
bolted bonnet, rising stem, solid wedge with a pressure rating of 175 PSI, Flanged ends
of FM Approved Make of following size,
300 NB Nos. 4
250 NB Nos. 2
150 NB Nos. 2
100 NB Nos. 1
80 NB Nos. 2
Ductile Iron Non return valve with bronze Internals,EPDM Seat, 175 PSI pressure rating,
Flanged ends as per ANSI B 16.1 suitable for Horizontal and Vertical installation,FM
Approved Make.
250 NB Nos. 2
80 NB Nos. 1
Pressure Relif Valve FM Approved
150 x 250 NB Nos. 2
Water flow Test Meter for Fire Pump, Venturi or orifice plate flow sensor type, Flanged
No. 1
ends as per ANSI B 16.1 of size, 150 NB
Pressure Gage With Ball Valve Dia 150 Dial Nos. 5
Four way Fire Brigade Breeching Inlet Connection with 4 Nos of 65mm dia outlets and
150mm dia inlet connection.The matching flange shall be as per ANSI B 16.1 and the
Nos. 1
65mm dia outlets shall be compatible with FM Approved Make/Local Fire Authority or
equivalent.
Supply and Installation of M.S. ERW above Ground piping as per ASTM A- 53, SCH-40,
Grade-A or Equivalant BS Pipes including all type of Flanged / Grooved Type Fittings such
as tees, bends, flanges, reducers, etc.including anchors, supports as per the FM
requirement. Rates quoted shall include consumables, Miscellaneous and painting of
pipe with a coat of primer and two coats of synthetic enamel paint of approved colour /
make for aboveground piping and coating for the following sizes.
300 NB Mtrs 30
250 NB Mtrs 30
150 NB Mtrs 26
100 NB Mtrs 12
80 NB Mtrs 12
Vortex Plate for Tank Suction Side 300 NB Nos. 2
Supply, Laying and dressing of the following sizes of 1.1 KV Grade XLPE Insulated FRLS
armoured cable aluminium conductor, with wall / ceiling / trench / cable rack with proper
clamping cable identification tags, double compression cable glands and lugs,etc as per
the relevant standards.
For Electric Driven Pump controller Lot 1
For Diesel Engine Pump controller. Lot 1
For Jockey Pump controller. Lot 1
Supply, Installation, Testing and Commissioning of 16 SWG MS powder coated Ladder type cable
trays fabricated out of CRCA sheet steel with necessary cross arms, couplers, bend, GI strips, etc.
Mtrs 20
150 mm wide 75mm depth
Mtrs 20
400 mm wide 75mm depth
Bronze body Gate Valve, screwed ends, 175 PSI Pressure rating, FM Approved Make of size 15
mm DIA. No. 1
Bronze body Y-Type Strainer, screwed ends, 175 PSI Pressure rating, FM Approved Make of size
15 mm DIA No. 1
Bronze Check valve with a small orifice on flapper, screwed ends of size 15mm dia for Pressure
sensing line. Nos. 3
MCC Panel For the Electric driven main pump & Jockey Pump Nos. 1
Pressure switch 0- 16 bar Nos. 3
C- Channel & Supporting Structures Kgs. 250
Single Headed Hydrant Valve with cap & Chain along with Matching Flange, & other
Nos. 53
Fittings i.e Bolt, nut, Gasket etc.
15M Long RRL hose with gunmetal coupling of 63mm dia, conforming to IS:636:1988
Type-A & IS:903 : 1993 respectively and as per the requirement of local fire service Nos. 106
department
Fixed Water monitor of 100 mm size having nozzle bore of 38mm.and other required
Nos. 3
accessories as per Local Authority Approval.
Stainless Steel branch pipe with nozzle conforming to IS:903, 63mm dia Nos. 53
Self standing type Fire Hydrant Cabinet with2 Nos 63mm Dia x 15 M long Canvas Fire
Hose, One No 63 mm Dia Discharge nozzle and other required accessories as per the
Nos. 53
Local authority Approval.
750 x 600 x 300 mm
Wall Mounted Nos.
Hose Reel of 25 mm Dia x 30 M long With SS Nozzle with Ball Valve Nos.
Rising Stem Ductile Iron Body OS & Y Gate Valve, Flanged ends, 175 PSI rating, with all
accessories , FM Approved Make,
200 NB Nos. 22
150 NB Nos. 4
100 NB Nos.
Supply and Installation of M.S. ERW above Ground piping as per IS 1239 for 150 and
below, IS 3589 for above 150 Pipes including all type of Flanged Type Fittings such as
tees, bends, flanges, reducers, etc.including anchors, structures as per the FM requirement.
Rates quoted shall include consumables, Miscellaneous and painting of pipe with a coat of primer
and two coats of synthetic enamel paint of approved colour / make for above ground piping for the
following sizes.
200 NB Mtrs 1317

150 NB Mtrs 736
100 NB Mtrs 12
80 NB Mtrs 134
Supply and Installation of M.S. ERW Under Ground piping as per IS 1239 for 150 and
tees, bends, flanges, reducers, etc.including anchors, structures as per the FM requirement.
Rates quoted shall include consumables, Coated with anti corosive warping Material
200 NB Mtrs 700

150 NB Mtrs 92
100 NB Mtrs 90
80 NB Mtrs 60
Hume Pipe of NP3 rating
400 NB Mtrs 166
300 NB Mtrs 60
300 NB Mtrs 35
Four way Fire Brigade Breeching Inlet Connection with 4 Nos of 65mm dia outlets and
200mm dia inlet connection.The matching flange shall be as per ANSI B 16.1 and the Nos. 1
65mm dia outlets shall be compatible with UL/FM Approved make
Excavation, preparation of bed and backfilling with compaction for laying underground
Cu.M 450
pipelines
Single Headed Hydrant Valve with cap & Chain along with 80mm dia M.S pipe. Hydrant
Nos. 7
valve shall be as per FM requirement/ Local Authority approval.
15M Long RRL hose with gunmetal coupling of 63mm dia, conforming to IS:636:1988
Type-A & IS:903 : 1993 respectively and as per the requirement of local fire service Nos. 14
department
Stainless Steel Branch pipe with nozzle conforming to IS:903, 63mm dia Nos. 7
Wall Mounted type Fire Hydrant Cabinet with2 Nos 63mm Dia x 15 M long Canvas Fire
Hose, One No 63 mm Dia Discharge nozzle and other required accessories as per the FM Nos. 7
requirement/Local authority Approval.
Hose Reel of 25 mm Dia hose of 30 M Long with SS nozzle & ball valve 7
Rising Stem Ductile Iron Body OS & Y Gate Valve, Flanged ends, 175 PSI rating, with 2"
square operating nut, along with Valve box and extension spindle, FM Approved Make for 0
the following sizes,
200 NB Nos. 0
150 NB Nos. 2
100 NB Nos. 2
Gun metal Air relese valve with ball valve of 25 NB Nos. 0
tees, bends, flanges, reducers, etc.including anchors, structures as per the FM
0
requirement. Rates quoted shall include consumables, Miscellaneous and
painting of pipe with a coat of primer and two coats of synthetic enamel paint of
approved colour / make for above ground piping for the following sizes.
200 NB Mtrs 0
150 NB Mtrs 63
100 NB Mtrs 38
80 NB Mtrs 24
40 NB Mtrs 0
25 NB Mtrs 0
tees, bends, flanges, reducers, etc.including anchors, structures as per the FM
requirement. anticorrosive Coating
150 NB Mtrs
100 NB Mtrs
80 NB Mtrs
Ductile Iron Alarm check Valve assembly with Bronze grooved seat, Flanged ends, 175
PSI pressure Rating consists of Basic trim. Retard chamber and Water motor Gong
suitable for Vertical and Horizontal Installation, FM Approved Make.
150 NB Nos. 4
100 NB Nos. 0
Rising Stem Ductile Iron Body OS & Y Gate Valve, Flanged ends, 175 PSI rating, All
0
Accessories for Mounting, FM Approved Make for the following sizes,
150 NB Nos. 4
100 NB Nos. 0
80 NB Nos. 0
Gear Operated Butterfly Valve, EPDM resilient seat and seal, nickel plated ductile iron
disc,175 PSI rating, Wafer End FM Approved Make with inbuilt Tamper supervisory 0
switch.
150 NB Nos. 4
100 NB Nos. 0
80 NB Nos. 0
Vane type Water flow Alarm switch with retard and one set of SPDT(Form c) contact and
NEMA-4 enclosure. Minimum flow rate for alarm shall be 10 GPM, FM Approved Make of 0
size,
150 NB Nos. 4
100 NB Nos. 0
Ball Valve (Drain Valve) FM Approved 0
50 NB Nos. 0
25 NB Nos. 4
Inspection Test and Drain valve with integral sight glass and 1/2'' dia orifice, Threaded ends to
suitable for Horizontal and Vertical installation of size 25 mm Dia,FM Approved Make. 0
25 NB Nos. 4
Gun Metal Air Release Valve with ball valve FM Approved 0
25 NB Nos. 4
Upright Sprinkler With Standard Response crome Finish, FM Approved 0
K 5.6 x 68 Deg C Nos. 141
Pendent Type Sprinkler With Rosette plate & Flexible Drop Standard Response,Crome
0
Finish FM Approved
K 5.6 x 68 Deg C Nos. 192
K 8 x 68 Deg C Nos. 8
ESFR Sprinkler, Crome finish FM Approved 0
K 22.4 X 68 Deg C Nos. 220
K 14 X 68 Deg C Nos. 88
Above Ground Pipe shall be ASTM A53 Sch.40 / ASTM A 106 Gr.B, pipes shall be painted
with one coat of primer & two coats of the Enarmel pain of Fire Red( There is availability
issues with ASTM A 53 Grade pipe so we are quoting for IS-1239 Heavy class pipe which
is equivalent to above mentioned pipe. )
150 NB Mtrs. 216
100 NB Mtrs. 90
80 NB Mtrs. 653
65 NB Mtrs. 7
50 NB Mtrs. 390
40 NB Mtrs. 139
32 NB Mtrs. 135
25 NB Mtrs. 302
Microprocessor controlled Main Analog Addressable Fire alarm panel with 6 loop cards and
capable of expanding. one spare loop with CPU,LCD display & its interfaces and Repeater
Interface, Standby Battery (SMF) for 24 hrs normal operation and half an hour alarm condition. The
panel shall includes provisions for 25 nos. control modules for PA system interface.The minimum
capability of individual Fire Alarm system loop capacity shall be considered totally as 127 detectors/ No. 1
Devices in which minimum of 127 detectors only.This shall be UL/FM Approved
Repeater Panel with VDU display
No. 1
Addressable optical Smoke Detector At Celing with all the Accessories i.e Hexconal
Nos. 237
mounting box
Addressable Multi Criteria Smoke Detector with all Mounting Accessories Nos. 159
Addressable Heat Detector ( Rate of rise) with Hex mounting box Nos. 6
Response Indicator Nos. 28
Monitor module/input module with Accessories mounting Box & Enclosure Nos. 13
Relayl Module with mounting box & Enclosure Nos. 3
Push button type addressable Manual Call Point Nos. 58
Addressable Loop Powered Strobe/Hooter Nos. 56
Push button type addressable Manual Call Point (weather Proof) Nos. 28
Addressable Loop Powered Strobe/Hooter (weather Proof) Nos. 27
Aromed FRLS PVC insulated Cable
2Cx1.5 Sq mm Mtrs 5318
2Cx2.5 Sq mm Mtrs 1500
Mtrs 465
Digital LHS cable with EOL
Portable Extinguishers
ABC Fire Extinguisher as per FM requirement/Local Authority Approval.

2 KG 0
6 KG 58
10 kg 10
CO2 Fire Extinguisher as per FM requirement/Local Authority Approval.
4.5 KG 24
9 KG 16
AFFF Fire Extinguisher as per FM requirement/Local Authority Approval.
9 liters 14
Trolly mounted 0
50 liters AFFF Foam 2
ABC Extinguishers
25 KG 1
50 KG 0
Co2 Extinguishers 0
22.5 Kg 0
Deluge Valve with Electrical & Hydraulic trim set with all accessorices including Water
motor gong , Solenoid Valve with FM Approvals
80 NB No. 4
Supply and Installation of Ductile Iron Body OS&Y Type Gate Valve with Bronze internals,
bolted bonnet, rising stem, solid wedge with a pressure rating of 175 PSI, Flanged ends
for riser isolation, FM approved make.
80 NB Nos. 12
Supply, installation, testing & commissioning of Y type online strainer constructed of MS

as per ANSI 150 wire shall be of SS316, 30 mesh with matching flange as per the FM
requirement & technical specification / drawings
80 NB No.
Pressure Switch of 0-14 bar with weather Proof enclosure with all accessories like ball
Nos. 4
valve, connecting adopter
Deluge Valve Shed Nos 4
Deluge Valve Control Panel Nos 4
Supply, installation & testing of Water spray nozzles made out of brass as per the
technical specification with 15NB male threaded inlet and suitable K-factor as per the FM Nos 52
requirement & technical specification drawings. FM APPROVED make.
Supply, installation, testing & commissioning of G.I. Heavy grade piping as per ASTM
SCH 40. The pipes being supported by pylon supports by using hi-tech supports / angles,
channels complete with necessary specials such as tees,bends, flanges, reducers, etc.
Rate quoted shall include for painting of pipe with a coat of primer and two coats of
synthetic enamel paint of approved colour/ make for above ground piping complete
including supply and installation of pipe supports, fasteners etc., as per FM standards,
technical specification & drawings.
100 NB Mtrs. 20
80 NB Mtrs. 250
65 NB Mtrs. 12
Mtrs. 82
25 NB
Data Sheet
Amstrong/Patterson/Aurora/K Approval
BL/M&P/Flowmore Required
Approval
Tyco/L&T Valve/Viking Required
Approval
Approval
Approval
Approval
Approval
Approval
Viking/Tyco Required
Approval
Approval
Approval
FM Approved Make Required
Approval
Amstrong/Gerund (FM Approval
Approved) Required
Approval
H-Guru Required
FM Approved Make/Local Fire Approval

Authority or equivalent Required
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
No Sp. Make
Polycab/Universal/Cords/Delto Approval
n Required
n Required
n Required
n Required
Approval
No Sp. Make Required
Approval
Approval
Approval
Approval
Hawa/Sorogini/Teleflo Required
Approval
Approval
Approval
Switger/Indfos/Potter Required
Approval
Not Applicable Required
Newage/Shahbhogilal/Minima Approval
x Required
Approval
Newage/CRC/Padmini Required
x/HD Fire Required
Approval
Approval
Newage/Newfire/Minimax Required
Approval
Newage/eversafe/Minimax/Sh Approval
ahbhogilal Required
Approval
Approval
Approval
Approval
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
No Sp. Make
No Sp. Make
No Sp. Make
No Sp. Make
FM Approved Make/Local Fire Approval

Authority or equivalent Required
Not Applicable
x Required
Approval
Newage/CRC/Padmini Required
Approval
Approval
Newage/eversafe/Minimax/Sh Approval
ahbhogilal Required
Approval
Approval
Approval
Approval
Leader/Newage/Hawa/Shahb Approval
hogilal Required
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Tata/Jindal
Approval
Tyco/Viking/HD Fire Required
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Tyco/Viking Required
Approval
Approval
Approval
Approval
Switger/System Sensor/Potter Required
Approval
Approval
Approval
Zoloto/L&T Valve/Equivalent Required
Approval
Approval
Approval
Approval
hogilal Required
hogilal Required
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
No Sp.Make-Fittings-
VS/Bharat Forge/Venus
Approval
UL/FM Approved Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
Approval
Required
n Required
n Required
n Required
Approval
Required
Approval
Gunnebo/Safex/Appron Required
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Approval
Switger/Indfos/Potter Required
Approval
Approval
Approval

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DOCUMENT FORMAT NO.

CLIENT BIOCON BIOLOGICAL INDIA LIMITED

QUALITY ASSURANCE plan DOCUMENT NO. MABS/BIOCON/TCE/FL/QAP/01

PIPING FABRICATION,ERECTION & TESTING DATE 18-Jul-18

B INCOMING MATERIALS INSPECTION

APPROVED DRAWINGS / DATA

APPROVED WPS & PQR AND

PQR COUPON WELDING

FITUP OF TEST COUPON

D PIPING SPOOL FABRICATION

APPROVED DRAWING FOR

APPROVED DRAWING FOR

APPROVED DRAWING FOR

APPROVED DRAWING FOR

APPROVED DRAWING FOR

PIPING FABRICATION,ERECTION & TESTING DATE 18-Jul-18

E PIPING SPOOL INSTALLATION

APPROVED DRAWING FOR

APPROVED DRAWING FOR

APPROVED DRAWING FOR

APPROVED DRAWING FOR

APPROVED DRAWING FOR

PIPING LOOP TESTING :

G MARK-UP OF AS-BUILT DIMENSIONS ON RELATED DRAWINGS. ISOMETRIC DRAWING P R R DRGS.

LEGEND : LEGEND : LEGEND :

CLIENT BIOCON BIOLOGICAL INDIA LIMITED

INSPECTION AND TEST PLAN DOCUMENT NO. MABS/BIOCON/TCE/FL/QAP/02

STEEL STRUCTURE FABRICATION WORK AT SHOP DATE 18-Jul-18

TEST CERTIFICATES. MRIR

PQR COUPON WELDING

FITUP OF TEST COUPON

INSPECTION & RELEASE NOTE , IRN

LEGEND : LEGEND : LEGEND :

CLIENT BIOCON BIOLOGICAL INDIA LIMITED

QUALITY ASSURANCE PLAN DOCUMENT NO. MABS/BIOCON/TCE/FL/QAP/03

STEEL STRUCTURE SITE ERECTION DATE 18-Jul-18

APPROVED DRAWING / BY OTHER

FINAL HANDOVER OF COMPLETE STRUCTURE & APPROVED DRAWING /

LEGEND : LEGEND : LEGEND :

CLIENT : Cargill India Pvt. Ltd.

QUALITY ASSURANCE plan FOR DOCUMENT NO. : ALP/CGL/LTTS/FL/QAP/03 REV. - 0

STEEL STRUCTURE PAINTING DATE : 04-Oct-2014

CHECK / INSPECTION CATOGORY / PERFORMED BY

FREE FROM CONTAINER DAMAGE

VISUAL APPEARANCE OF SURFACE BLUST CLEANING / SURFACE PREPARATION TYPE

FINAL TOUCH-UP PAINTING

LEGEND : LEGEND : LEGEND :

CLIENT : Cargill India Pvt. Ltd.

QUALITY ASSURANCE plan FOR DOCUMENT NO. : ALP/CGL/LTTS/FL/QAP/03 REV. - 0

STEEL STRUCTURE PAINTING DATE : 04-Oct-2014

CHECK / INSPECTION CATOGORY / PERFORMED BY

FREE FROM CONTAINER DAMAGE

VISUAL APPEARANCE OF SURFACE MANUAL CLEANING / SURFACE PREPARATION

FINAL TOUCH-UP PAINTING

LEGEND : LEGEND : LEGEND :

CLIENT BIOCON BIOLOGICAL INDIA LIMITED

QUALITY ASSURANCE plan DOCUMENT NO. MABS/BIOCON/TCE/FL/QAP/04

equipment erection DATE 18-Jul-18

CHECK / INSPECTION CATOGORY / PERFORMED BY

CALIBRATION OF TESTING & SCRUTINISE CALIBRATION

PHYSICAL VERIFICATION AT THE ERECTION APPROVED DRAWINGS /

CLIENT : Cargill India Pvt. Ltd.

QUALITY ASSURANCE plan DOCUMENT NO. : ALP/CGL/LTTS/FL/QAP/05 REV. - 0

FIRE PROTECTION WORK DATE : 22-Dec-2014