HI-TECHNOCRATS PRIVATE

PROJECT: Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping,

allied related Civil Works
W.O.NO: HCC/293/LPG-23/PT-136/2017-18/WO/GWL/Hitech Dated 17.05.18
CLIENT: M/s. Indian Oil Corporation Limited
CONSULTANT: M/s. Projects & Development India Limited

DAILY PROGRESS REPORT

NPS
SR. NO. LINE No. JOINT NO. JOINT TYPE
(INCH)

1
2
3
4
5
6
7
8
9
TOTAL
ATS PRIVATE LIMITED
ning of Mechanical (Piping, Vessels & Machinery) and Fire Protection System &
d related Civil Works
Report No:
Date:
Location: Indane Bottling Plant Malanpur Dist. Bhind Near Gwalior (M.P)

PROGRESS REPORT
FIT-UP WELDING ERECTION

TOTAL REMARKS
NO. OF TOTAL NO. OF TOTAL
LENGTH INCH
JOINT INCH DIA JOINT INCH DIA
METER

0 0 0
 PROJECT 1801 MABS
FLUIDLINE ENGINEERS & FABRICATORS (P) LTD.
C-51, Udyog Kunj, Road No. 12, Site V, Panki Industrial Area,
Kanpur-208022
CLIENT -
CONSULTANT-
PROJECT-
PO NO.-
REPORT NO.-
DATE:-

FIT-UP & WELD VISUAL INSPECTION REPORT

WELD VISUL
FIT-UP CHECK
NPS THK JOIN WELDER INSPECTION
SR. NO. LINE No. SPOOL NO. PIPE CLASS JOINT TYPE REMARKS
(INCH) ( MM ) T NO. NO.
FLEFP TCE FLEFP TCE

Legand : P: Pipe,E:Elbow,F:Flange,ER:Ecentric Reducer,CR:Concentric Reducer,T:Tee,WO'L: Weldolet,SO'L: Sockolet,V: Valve,STR: Strainer,RFP: Reinforced Pad,FE: Flow Element,WN; Weld Neck,SO:
Slipon,RF:Raised face,FF: Flat Face,BW: Butt weld,Br.W, Branch Weld,SW: Socket Weld,FW: Fillet Weld,FJ: Field Joint,LS Long Seam,ACC: Accepted,REJ: Rejected,N.A: Not Applicable

DESCRIPTION FLUID LINE ENGG.&FAB. PVT. LTD. TCE BIOCON

NAME

SIGNATURE

DATE
 FORMAT NO. HTPL/IOCL/DPT/03

HI-TECHNOCRATS PRIVATE LIMITED

PROJECT: Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping, Vessels &
Report No:
Machinery) and Fire Protection System & allied related Civil Works
CLIENT: M/s. Indian Oil Corporation Limited Date:
CONSULTANT: M/s. Projects & Development India Limited Location: Indane Bottling Plant Malanpur Dist. Bhind Near Gwalior (M.P)
DPT INSPECTION REPORT
CLEANER: TECHNIQUE/METHOD: VISIBLE COLOUR CONTRAST

PENETRANT: TYPE: SOLVENT REMOVABLE MIN. DWELL TIME:

DEVELOPER: SURFACE TEMP.(⁰C) MIN.DEVELOPING TIME:

SURFACE CONDITION: AS WELDED/ GROUND /MACHINED GOVERNING CODE: ASME SEC V, ASME B31.3

MARK/ JOINT JOINT JOINT WELDER Thk. Test Acceptance

SR. NO. DRAWING NO./LINE NO
NO TYPE SIZE NO.
Material REMARKS
(mm)
Date Time HTPL PDIL

HTPL PDIL IOCL

NAME

SIGN.

DATE
 FORMAT NO. HTPL/IOCL/ROR/04

HI-TECHNOCRATS PRIVATE LIMITED

PROJECT: Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping, Vessels & Machinery) and Fire
Report No:
Protection System & allied related Civil Works

CLIENT: M/s. Indian Oil Corporation Limited Date:

Location: Location: Indane Bottling Plant

CONSULTANT: M/s. Projects & Development India Limited Malanpur Dist. Bhind Near Gwalior (M.P)

RADIOGRAPHY OFFERING REPORT

JOINT DIA. THK.
SR. NO. RT NO. ISO NO./ LINE NO. WELDER NO FULL/SPOT REMARKS
NO. (INCH) (mm)

Legand : G-Butt Weld Joint, SW-Socket Weld, F-Flange Joint, Acc-Accept, Rej-Reject
HTPL PDIL IOCL
NAME

SIGNATURE
DATE
 7 of 16

FORMAT NO. HTPL/IOCL/RIR/05

HI-TECHNOCRATS PRIVATE LIMITED

PROJECT: Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping,

Vessels & Machinery) and Fire Protection System & allied related Civil Works
Report No:

CLIENT: M/s. Indian Oil Corporation Limited Date:

CONSULTANT: M/s. Projects & Development India Limited Acceptance: ASME B31.3 SEC. VIII
RADIOGRAPHY INTSPECTION REPORT
X Ray Machine - Make Technique: SWSI / DWSI / DWDI (Ellipse / Super Imposed)

Ir192 - Source Strength Sensitivity : 2% Density : 2-4

Material of Construction-Weld CS IQI : ASTM - A / B / C / D or DIN - 1 ISO 7 / 6 ISO 12 / 10 ISO 16
Radiography Film Type D2 / D4 / D5 / D7 Governing Code : ASME Sec.V, B31.3 / Sec.VIII / Sec.IX

NPS Thk
SI.No. Line No. Joint No Welder No. RT NO. History Segment Film Size Observation Result
(INCH) (mm)

RT Agency /
Description HTPL PDIL IOCL
Sub-contractor
Name
Signature
Date
Legend / Abbreviations:
 8 of 16

HI-TECHNOCRATS PRIVATE LIMITED

PROJECT: Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping,

Vessels & Machinery) and Fire Protection System & allied related Civil Works
Report No:

CLIENT: M/s. Indian Oil Corporation Limited Date:

CONSULTANT: M/s. Projects & Development India Limited Acceptance: ASME B31.3 SEC. VIII
RADIOGRAPHY INTSPECTION REPORT
X Ray Machine - Make Technique: SWSI / DWSI / DWDI (Ellipse / Super Imposed)

Ir192 - Source Strength Sensitivity : 2% Density : 2-4

AFJ : Accepted Full Joint, ACC : Accepted, REJ : Rejected, REP : Repair, RT : Retake, RS : Reshoot, R1, R2,.: Repair 1,2,. CS : Check Shot, C/S : Check Surface, CV : Clean &
Verify, DDP : Dress & DP, CRS : Clean & Reshoot, DRS : Dress & Reshoot, FMI : Foriegn Material Inside, NSD : No Significant Discontinuity, C : Crack, IP : Incomplete
Penetration, EP : Excess Penetration, LF : Lack of Fusion, RUC : Root Under Cut, Ox. : Oxidized, RC : Root Cocavity, M/M : Mis-Match, SD : Surface Depression, SI : Slag
inclusion, POR : Porosity, TI : Tungsten Inclusion,LL : Light Leakage, PFQ : Poor Film Quality, FM : Film Mark, SM : Scratch Mark, NS : Not Submited, DI : Doubtful Indication,
LD : Low Density, HD : High Density, SFJ : Submit Full Joint, IC : Improper Coverage, WP : Wrong Penetrameter used, PS : Poor Sensitivity, MW : Masking of Weld, WCM :
Water / Chemical Marks, PDM : Processing / Developing Marks, IT : Improper Technique, WI : Wrong Identification, UE : Un Exposed.
 FORMAT NO. HTPL/IOCL/LHS/06

HI-TECHNOCRATS PRIVATE LIMITED

PROJECT: Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping, Vessels & Machinery) and Fire
Report No:
Protection System & allied related Civil Works

CLIENT: M/s. Indian Oil Corporation Limited Date:

Location:-Location: Indane Bottling Plant

CONSULTANT: M/s. Projects & Development India Limited
Malanpur Dist. Bhind Near Gwalior (M.P)

LINE HISTORY SHEET

Fit up Insp. Weld Visual Insp. Radiography Insp. Dpt Insp.
SR Joint Size Thk Type Field /
Line No/ISO No Area Welder Report Report Report Result Remarks
No No. (Inch) (mm) of joint Shop Report No. Date Date XR Number Date Date
No No. No. No.
1
2
3
4
5
6
7
8
9
10
11
Description HTPL PDIL IOCL

Name

Signature

Date
 FORMATE NO.HTPL/IOCL/PAINT/07

HI-TECHNOCRATS PRIVATE LIMITED

PROJECT:Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping, Vessels & Machinery) and Fire
Report No:
Protection System & allied related Civil Works
CLIENT: M/s. Indian Oil Corporation Limited Date:
Location: Indane Bottling Plant
CONSULTANT: M/s. Projects & Development India Limited Malanpur Dist. Bhind Near Gwalior
(M.P)
SURFACE PREPARATION & PRIMER/INTERMEDIATE PAINTING REPORT
JOB DESCRIPTION: SURFACE PREPARATION : BLASTING/MECH. CLEANING
SURFACE PROFILE: Sa 2/Sa 2.5/St 2/St 3 ( Microns) AMBIENT TEMPERATURE: RH:
PRIMER PAINT SPECIFICATION & BRAND :
COATING METHOD : CONVENTIONAL SPRAY/AIRLESS SPRAY/BRUSH/ROLLER NO. OF COATS: DFT:
INTERMEDIATE PAINT SPECIFICATION & BRAND :
COATING METHOD : CONVENTIONAL SPRAY/AIRLESS SPRAY/BRUSH/ROLLER NO. OF COATS: DFT:

SUFACE PRIMER INTERMEDIATE RESULT /

DRAWING NO./LINE NO./ SPOOL NO/JOINT COATING COATING REMARK
SR.NO SIZE QTY. PROFILE
MARK NO./EQUIPMENT NO. NO/ITEM NO.
(MICRON)
VISUAL DFT VISUAL DFT

HTPL PDIL IOCL

NAME
SIGN.

DATE
 FORMAT NO.HTPL/IOCL/WPQ/08

HI-TECHNOCRATS PRIVATE LIMITED

PROJECT:Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping, Vessels & Machinery) and Fire
Protection System & allied related Civil Works
CLIENT: M/s. Indian Oil Corporation Limited Date:
Location: Indane Bottling Plant Malanpur Dist. Bhind Near
CONSULTANT: M/s. Projects & Development India Limited
Gwalior (M.P)
WELDER PERFORMANCE QUALIFICATION
WELDER'S NAME: WELDER NO.:

WPS NO.: GOVRNING CODE:

TEST COUPON/
WELDING PROCESS
PRODUCTION JOINT

BASE METAL SPECIFICATION:

TESTING CONDITIONS & QUALIFICATION LIMITS

WELDING VARIABLES TESTED
PROCESS
WELDING
TYPE
BACKING METAL/WELD METAL
P NO
BASE METAL DIAMETER
THICKNESS
SFA NO.
FILLER METAL ( FOR EACH
CLASS
PROCESS )
F NO.

CONSUMABLE INSERT

WELD METAL THICKNESS ( EACH PROCESS )

POSITION

VERTICAL PROGRESSION

INERT GAS BACKING

CURRENT TYPE & POLARITY ( EACH PROCESS )

VISUAL INSPECTION : BEND TEST :

ETCHING TEST : RADIOGRAPHY :
FRACTURE TEST : OTHER TESTS :
PRODUCTION JOINT NO : LAB TEST REPORT NO.

DESCRIPTION HTPL PDIL

NAME

SIGNATURE
DATE
 FORMAT NO.HTPL/IOCL/WPQ/08

ED
Vessels & Machinery) and Fire

nt Malanpur Dist. Bhind Near

WELDER'S
PHOTO

RANGED QUALIFIED

IOCL
 HI-TECHNOCRATS PRIVATE LIMITED
PROJECT:Supply, Fabrication, Erection, Testing & Commissioning of Mechanical (Piping, Vessels &
Machinery) and Fire Protection System & allied related Civil Works

CLIENT: M/s. Indian Oil Corporation Limited

Location: Indane Bottling Plant Malanpur Dist. Bhind Near
CONSULTANT: M/s. Projects & Development
India Limited Gwalior (M.P)
PROCEDURE/ PERFORMANCE QUALIFICATION TEST DATA REPORT
GOVRNING CODE : ASME SECTION-IX WPS NO.HTPL/IOCL/WPS- QTD NO.:
WELDING PROCESS : WELDING TYPE :MANUAL DATE:

MATERIAL TYPE: PLATE/PIPE TO PLATE/PIPE GAS :ARGON

MATERIAL SPECIFICATION : SHIELDING RATE :8-10Ltr/Min
POSITION : 6G DIA : THK.: PURGING RATE : NA
WELDER NAME :

FILLER METAL TRAVEL HEAT

SR. WELD WELDING CURRENT VOLTAGE
POLARITY SPEED INPUT REMARK
NO LAYER PROCESS ( AMPS ) ( VOLTS )
CLASS DIA (mm) ( mm/min) (Joules)
1
2
3
4
5
6
7
8
9
10
11
12

ROOT INSPECTION : FINAL VISUAL :

TENSILE TEST : BEND TEST :
IMPACT TEST : HARDNESS TEST :
FRACTURE TEST : ETCHING TEST:
RADIOGRAPHY : CHEMICAL ANALYSIS :
OTHER TESTS :
LAB REPORT NO.:
DESCRIPTION HTPL PDIL IOCL
NAME

SIGNATURE

DATE