SITE INSPECTION REQUEST Date 31 July 2021

Ref No. KVLRT3-GSTSB-GS04-EC-SIR-C&S-100494

REQUEST SECTION to be filled by Work Package Contractor (WPC) / Requestor

Name: Izzat Izzuddin Zulkepli Signature and Date:

Designation: Senior Site Engineer

Date of 2 August 2021 Time of Inspection: 10:00 am
Inspection:
Location: EASTERN CORRIDOR

DESCRIPTION OF WORKS for Inspection/Testing: References:

1st STAGE POST TENSIONING WORK FOR PIER P8-15
Work Method Statements: N/A
PIC NAIM : 0173771077
Inspection and Test Plans: N/A
Drawings: N/A
Test Procedures: N/A
Material Submission for Approval: N/A
Others: N/A

INSPECTION SECTION to be filled by Supervising Consultant (S.C) / System Representative / Others

Name: Amiruddin Abdul Kadir Signature and Date:
Designation: ARE

Status: Pass Pass with Comments Fail (Re-Inspect) Cancel

Supervising Consultant (SC)'s / System Representative / Others Comments:

WITNESS SECTION to be filled by MRCBGK (If Applicable)

Witness by: ICM QAQC S&H ENV SYS OTHERS
Name: Signature and Date:

Designation:

MRCBGK’s Comments:

MRCBGK-QAQC-FRM-000010
Rev.01
31 MARCH 2021
 LOCATION :
HERCULES LMK PT (FAR EAST) SDN BHD
STRESSING TYPE :
STRESSING DATE :
LRT GS04
SIR NO :

STRESSING RECORD SHEET

TENDON MARK :
CONCRETE STRENGTH :

TENDON MARK TENDON SIZE JACK TYPE & S/NO

TENDON LENGTH STRAND DIA PRESSURE GAUGE

NOMINAL AREA OF STRAND (A) JACK FORCE

NOMINAL E-VALUE OF STRAND (B) JACKING PRESSURE
MILL CERT NO CALCULATION EXTENSION ( E )
ACTUAL AREA OF STRAND (C) MODIFIED EXTENSION
ACTUAL E-VALUE OF STRAND (D) = [( )/( )] x E

JACKING PRESSURE (psi) EXTENSION READING (mm) EXTENSION DIFF. (mm) REMARK / CALCULATION

TOTAL LIVE END WEDGE DRAW-IN TOTAL EXTENSION

mm
FULL DIFF.
(mm) % VARIATION
LOAD mm %
1000 APPROVED BY
psi mm SC/PDP TO CROP YES/NO INITIAL

PT CONTRACTOR CONSULTANT CLIENT

SIGNATURE
& DATE

NAME & POSITION

 HERCULES LMK PT (Far East) Sdn Bhd (1132701-D)
No. 12A Jalan SB Jaya 1, Taman Industri SB Jaya, 47000 Sungai Buloh, Selangor Darul Ehsan, Malaysia.
T:+60 3 6156 6388 F:+60 3 6156 4399 E:LMKPT@hercules-engineering.com

PC-STRAND INSTALLATION PROTOCOL

PROJECT: Structure Section
STRUCTURE: Phase A:
CONTRACTOR: P/Nr: Phase B:

STRAND CHARACTERISTICS SKETCH

Norm: ASTM A417

Nominal dia (mm):
2
Nominal area (mm ):
Weight (Kg/m):
Tensile stress (N/mm 2 -
MPa):
Modulus of Elasticity (GPa):
Lot No.:
Manufacturer:

CABLE NAME INSTALLATION STRANDS COIL COIL COIL DELIVERY

CABLE TYPE NOTES/REMARKS
PHASE DATE THREADED NUMBER WEIGHT LENGTH NOTE

Internal Control-LMK
Technician's name Engineer's name

Signature Date Signature Date

CONTRACTOR
Name Signature Date
      Highway Special Construction Systems

PACKING LIST
Invoice No.: 18001ML‐03
Date: 4/7/2018
Reference: 18001ML‐04&05
Shipper/Issued by: Buyer/Consignee:
HiSCS SA Hercules LMK PT (Far East) Sdn Bhd (1132701‐D)
1, G. Mpakou str., PC 115 24, Athens, GREECE Lot 3691, Jalan Kusta, Kg. Jaya Industrial Area, 
T:  +30 211 78 00818, F: +30 211 80 08939 47000 Sungai Buloh, Selangor Darul Ehsan, Malaysia
e‐mail: info@hiscs.gr, www.hiscs.gr Tel:+60 3 6156 6388 Fax:+60 3 6156 4399 
VAT No: EL 800547554

Project: 
18001ML‐LRT
Delivery: 
EX‐WORKS
Nos of  Outer Size Volume        Net Weight  Gross Weight 
S/N Description 
boxes L X W X H (mm) (m3) (kg) (kg)
 LMK‐S‐6M15  4pcs
1 LRT GS04 Bearing plate for 15,7mm pc strand 1 940 x 940 x 610 0,54 368 413
 LMK‐S‐8M15 40pcs
2 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐10M15  50pcs 1 1000 x 1000 x 700 0,70 485 540
 LMK‐S‐10M15  10pcs
3 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐11M15 8pcs 1 1000 x 1000 x 700 0,70 514 569
 LMK‐S‐12M15 32pcs
4‐5 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐12M15  50pcs 2 1000 x 1000 x 700 0,70 485 540
6 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐12M15  48pcs 1 1000 x 1000 x 700 0,70 466 521
7‐9 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐13M15  50pcs 3 1100 x 1100 x 730 0,88 720 786
 LMK‐S‐13M15  42pcs
10 LRT GS04 Bearing plate for 15,7mm pc strand 1 1100 x 1100 x 730 0,88 720 786
 LMK‐S‐14M15 8pcs
11‐13 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐14M15  50pcs 3 1100 x 1100 x 730 0,88 720 786
 LMK‐S‐14M15  2pcs
14 LRT GS04 Bearing plate for 15,7mm pc strand 1 1100 x 1100 x 730 0,88 712 778
 LMK‐S‐15M15 48pcs
15 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐15M15  50pcs 1 1100 x 1100 x 730 0,88 711 777
16 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐15M15  34pcs 1 1100 x 1100 x 730 0,88 484 550
 LMK‐S‐16M15  8pcs
17 LRT GS04 Bearing plate for 15,7mm pc strand 1 1200 x 950 x 880 1,00 769 831
 LMK‐S‐17M15 28pcs
18 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐17M15  36pcs 1 1200 x 950 x 880 1,00 772 834
 LMK‐S‐18M15  8pcs
19 LRT GS04 Bearing plate for 15,7mm pc strand 1 1200 x 950 x 880 1,00 772 834
 LMK‐S‐19M15 28pcs
20 LRT GS04 Bearing plate for 15,7mm pc strand  LMK‐S‐20M15  26pcs 1 1000 x 1000 x 880 0,88 660 718
 LMK‐S‐20M15  6pcs
21 LRT GS04 Bearing plate for 15,7mm pc strand 1 1000 x 1000 x 880 0,88 660 718
 LMK‐S‐22M15 20pcs
 LMK‐S‐19M15  20pcs
22 LRT GS04 Bearing plate for 15,7mm pc strand 1 1250 x 1000 x 880 1,10 835 905
 LMK‐S‐22M15 16pcs
23 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐17M15  40pcs 1 690 x 350 x 440 0,11 494 519
 LMK‐S‐16M15  8pcs
24 LRT GS04 Anchor head for 15,7mm pc strand 1 690 x 350 x 440 0,11 397 422
 LMK‐S‐17M15 24pcs
 LMK‐S‐6M15  4pcs
25 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐8M15  40pcs 1 820 x 420 x 570 0,20 285 311
 LMK‐S‐11M15 8pcs
26 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐19M15  36pcs 1 820 x 420 x 570 0,20 473 499
 LMK‐S‐18M15  8pcs
27 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐19M15  12pcs 1 820 x 420 x 570 0,20 301 327
 LMK‐S‐20M15 2pcs
28‐29 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐20M15  30pcs 2 760 x 520 x 465 0,18 576 602
LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐22M15  6pcs
30 1 820 x 420 x 570 0,20 124 157
LRT GS04 Wedges for 15,7mm pc strand 2‐set  112pcs
31 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐10M15  60pcs 1 820 x 420 x 570 0,20 440 466
32‐34 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐12M15  56pcs 3 740 x 410 x 590 0,18 451 472
35 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐14M15  48pcs 1 820 x 420 x 570 0,20 383 409
36‐37 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐14M15  56pcs 2 820 x 420 x 570 0,20 447 473
38‐39 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐15M15  50pcs 2 820 x 420 x 570 0,20 599 624
40 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐15M15  32pcs 1 820 x 420 x 570 0,20 383 409
41‐43 LRT GS04 Anchor head for 15,7mm pc strand  LMK‐S‐13M15  56pcs 3 740 x 410 x 590 0,18 470 496
 LMK‐S‐12M15  12pcs
44 LRT GS04 Anchor head for 15,7mm pc strand 1 820 x 420 x 570 0,20 299 324
 LMK‐S‐13M15 24pcs
45‐49 LRT GS04 Wedges for 15,7mm pc strand 2‐set  2700pcs 5 820 x 420 x 570 0,20 238 263
TOTAL 4146pcs 49 ‐ 23,73 24.994 27.025
 PT SYSTEM
144, Marathonodromou str., 15125 Athens, GREECE, T: +30-210-6123452, F:+30-210-6123559, E: info@hiscs.gr, www.hiscs.gr

JACK CALIBRATION CERTIFICATE

CERTIFICATE No.: A20200910-5 VERIFICATION DATE: 10/9/2020

CHARACTERISTICS OF INSTRUMENT

Jack type: YCW350D.0 Jack manufacturer: Asiaway Jack S/N: 1909061

Gauge max
10000PSI Gauge Manufacturer: TOOLS DEPOT Gauge S/N: HLMK-P-008
Pressure:

Pump type: ZB10/320-4 Pump manufacturer: LJT Pump S/N: 160351

Measuring CL-YB-M7MN Piston Area
Prototype Gauge accuracy: 0.3% FULL SCALE 67850
Instrument: sensor 02071 (mm²)

MEASUREMENTS RECORDED
NOMINAL PRESSURE P FORCE F (KN)
ST nd
Mpa Psi 1 2 3rd AVERAGE
5.00 725.00 403.90 404.60 408.30 405.6
10.00 1,450.00 725.30 728.30 719.30 724.3
15.00 2,180.00 1,045.80 1,048.70 1,038.40 1,044.3
20.00 2,900.00 1,378.00 1,379.10 1,369.97 1,375.7
25.00 3,630.00 1,700.50 1,706.30 1,708.80 1,705.2
30.00 4,350.00 2,035.90 2,023.50 2,011.10 2,023.5
35.00 5,080.00 2,345.40 2,347.50 2,346.60 2,346.5
40.00 5,800.00 2,680.60 2,681.50 2,679.40 2,680.5
45.00 6,530.00 3,009.50 3,010.20 3,006.10 3,008.6
50.00 7,250.00 3,344.10 3,346.50 3,342.00 3,344.2
51.00 7,830.00 3,405.90 3,408.40 3,401.60 3,405.3

Equation: F =65.318*P+69.995 Correlation coefficient Y: 0.99999

NOTES:
- THE INSTRUMENT's CALIBRATION HAS BEEN VERIFIED ACCORDING TO THE INTERNAL PROCESS OF INSTRUMENTS
CONTROL AND VERIFICATION APPLIED BY HiSCS.
- VERIFICATION WAS PERFORMED USING HYDRAULIC OIL TYPE SAE 10.
- THE INSTRUMENT WAS FOUND TO FULFIL THE PRECISION TOLERANCES AS THEY ARE GIVEN BY THE MANUFACTURER.
- THE PRESENT CERTIFICATE CONSTITUTES INTERNAL VERIFICATION CONTROL CERTIFICATE OF INSTRUMENTS OWNED
BY HiSCS AND IS STRICLY INTENDED FOR LMK PT SYSTEM USE.

VERIFICATION INTERVAL: 12 MONTHS NEXT INSPECTION/CHECK DUE TO: 9/10/2021

TEMPERATURE: 25οC UNCERTAINTY OF CALIBRATION INSTRUMENT: 0.30%

Internal Control LMK Internal Control LMK

Q/C Qualified Operator
Date Signature Date Signature

10/9/2020 10/9/2020
P. Palasantza A. Gramozis
 FORCE - PRESSURE CHART
4,000.0

3,500.0 y = 65.318x + 69.995

FORCE-KN

R² = 0.99999

3,000.0

2,500.0

2,000.0

1,500.0

1,000.0

500.0

0.0
0.00 10.00 20.00 30.00 40.00 50.00 60.00

PRESSURE -Mpa
 PT SYSTEM
144, Marathonodromou str., 15125 Athens, GREECE, T: +30-210-6123452, F:+30-210-6123559, E: info@hiscs.gr, www.hiscs.gr

JACK CALIBRATION CERTIFICATE

CERTIFICATE No.: A20200915-4 VERIFICATION DATE: 9/15/2020

CHARACTERISTICS OF INSTRUMENT

Jack type: YCW-500D.0 Jack manufacturer: Guangxi Asiaway Jack S/N: 1909062

Gauge max
10000PSI Gauge Manufacturer: TOOLS DEPOT Gauge S/N: HLMK-P-007
Pressure:

Pump type: ZB10/320-4 Pump manufacturer: LJT Pump S/N: 150438

Measuring CL-YB-M7MN Piston Area
Prototype Gauge accuracy: 0.3% FULL SCALE 93960
Instrument: sensor 02071 (mm²)

MEASUREMENTS RECORDED
NOMINAL PRESSURE P FORCE F (KN)
ST nd
Mpa Psi 1 2 3rd AVERAGE
5.00 725.00 495.40 493.90 497.80 495.7
10.00 1,450.00 975.60 979.40 980.80 978.6
15.00 2,180.00 1,456.50 1,457.20 1,458.80 1,457.5
20.00 2,900.00 1,949.80 1,952.80 1,953.40 1,952.0
25.00 3,630.00 2,427.00 2,433.20 2,435.20 2,431.8
30.00 4,350.00 2,901.00 2,903.50 2,900.90 2,901.8
35.00 5,080.00 3,367.00 3,372.00 3,372.80 3,370.6
40.00 5,800.00 3,848.00 3,845.00 3,847.40 3,846.8
45.00 6,530.00 4,328.00 4,330.00 4,329.90 4,329.3
50.00 7,250.00 4,814.60 4,817.20 4,813.20 4,815.0
53.00 7,687.00 5,098.10 5,099.00 5,100.50 5,099.2

Equation: F =95.754*P+24.641 Correlation coefficient Y: 0.99999

NOTES:
- THE INSTRUMENT's CALIBRATION HAS BEEN VERIFIED ACCORDING TO THE INTERNAL PROCESS OF INSTRUMENTS
CONTROL AND VERIFICATION APPLIED BY HiSCS.
- VERIFICATION WAS PERFORMED USING HYDRAULIC OIL TYPE SAE 10.
- THE INSTRUMENT WAS FOUND TO FULFIL THE PRECISION TOLERANCES AS THEY ARE GIVEN BY THE MANUFACTURER.
- THE PRESENT CERTIFICATE CONSTITUTES INTERNAL VERIFICATION CONTROL CERTIFICATE OF INSTRUMENTS OWNED
BY HiSCS AND IS STRICLY INTENDED FOR LMK PT SYSTEM USE.

VERIFICATION INTERVAL: 12 MONTHS NEXT INSPECTION/CHECK DUE TO: 15/9/2021

TEMPERATURE: 25οC UNCERTAINTY OF CALIBRATION INSTRUMENT: 0.30%

Internal Control LMK Internal Control LMK

Q/C Qualified Operator
Date Signature Date Signature

15/9/2020 15/9/2020
P. Palasantza A. Gramozis
 FORCE - PRESSURE CHART
6,000.0
FORCE-KN

y = 95.754x + 24.641
5,000.0

4,000.0

3,000.0

2,000.0

1,000.0

0.0
0.00 10.00 20.00 30.00 40.00 50.00 60.00

PRESSURE -Mpa
 PT SYSTEM
144, Marathonodromou str., 15125 Athens, GREECE, T: +30-210-6123452, F:+30-210-6123559, E: info@hiscs.gr, www.hiscs.gr

JACK CALIBRATION CERTIFICATE

CERTIFICATE No.: A20210512-2 VERIFICATION DATE: 12 May 2021

CHARACTERISTICS OF INSTRUMENT

Jack type: YDC 350-200 Jack manufacturer: LJT Jack S/N: 203212

Gauge max
10000Psi Gauge Manufacturer: TOOLS DEPOT Gauge S/N: HLMK-P-004
Pressure:

Pump type: ZB10/320-4 Pump manufacturer: LJT Pump S/N: 150401

Measuring CL-YB-M7MN Piston Area
Prototype Gauge accuracy: 0.3% FULL SCALE 79168
Instrument: sensor 02071 (mm²)

MEASUREMENTS RECORDED
NOMINAL PRESSURE P FORCE F (KN)
Mpa Psi 1ST 2nd 3rd AVERAGE
5.00 725.00 306.80 307.50 308.40 307.6
10.00 1,450.00 709.80 710.60 711.20 710.5
15.00 2,180.00 1,113.20 1,111.90 1,113.80 1,113.0
20.00 2,900.00 1,514.30 1,514.50 1,515.40 1,514.7
25.00 3,630.00 1,917.50 1,916.60 1,917.50 1,917.2
30.00 4,350.00 2,320.20 2,319.80 2,318.60 2,319.5
35.00 5,080.00 2,721.40 2,721.80 2,721.80 2,721.7
40.00 5,800.00 3,125.30 3,123.10 3,124.60 3,124.3
45.00 6,530.00 3,526.30 3,526.70 3,525.80 3,526.3

Equation: F =80.461*P-94.333 Correlation coefficient Y: 0.99999

NOTES:
- THE INSTRUMENT's CALIBRATION HAS BEEN VERIFIED ACCORDING TO THE INTERNAL PROCESS OF INSTRUMENTS
CONTROL AND VERIFICATION APPLIED BY HiSCS.
- VERIFICATION WAS PERFORMED USING HYDRAULIC OIL TYPE SAE 10.
- THE INSTRUMENT WAS FOUND TO FULFIL THE PRECISION TOLERANCES AS THEY ARE GIVEN BY THE MANUFACTURER.
- THE PRESENT CERTIFICATE CONSTITUTES INTERNAL VERIFICATION CONTROL CERTIFICATE OF INSTRUMENTS OWNED
BY HiSCS AND IS STRICLY INTENDED FOR LMK PT SYSTEM USE.

VERIFICATION INTERVAL: 12 MONTHS NEXT INSPECTION/CHECK DUE TO: 12/5/2022

TEMPERATURE: 26οC UNCERTAINTY OF CALIBRATION INSTRUMENT: 0.30%

Internal Control LMK Internal Control LMK

Q/C Qualified Operator
Date Signature Date Signature

12/5/2021 12/5/2021
P. Palasantza A. Gramozis
 FORCE - PRESSURE CHART
4,000.0

y = 80.461x - 94.333
FORCE-KN

3,500.0

3,000.0

2,500.0

2,000.0

1,500.0

1,000.0

500.0

0.0
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00

PRESSURE -Mpa
 PT SYSTEM
144, Marathonodromou str., 15125 Athens, GREECE, T: +30-210-6123452, F:+30-210-6123559, E: info@hiscs.gr, www.hiscs.gr

JACK CALIBRATION CERTIFICATE

CERTIFICATE No.: A20210512-3 VERIFICATION DATE: 12 May 2021

CHARACTERISTICS OF INSTRUMENT

Jack type: YDC 500-200 Jack manufacturer: LJT Jack S/N: 203123

Gauge max
10000PSI Gauge Manufacturer: TOOLS DEPOT Gauge S/N: HLMK-P-005
Pressure:

Pump type: ZB10/320-4 Pump manufacturer: LJT Pump S/N: 150438

Measuring CL-YB-M7MN Piston Area
Prototype Gauge accuracy: 0.3% FULL SCALE 100530
Instrument: sensor 02071 (mm²)

MEASUREMENTS RECORDED
NOMINAL PRESSURE P FORCE F (KN)
ST nd
Mpa Psi 1 2 3rd AVERAGE
10.00 1,450.00 946.80 946.50 947.40 946.9
15.00 2,180.00 1,438.20 1,436.80 1,437.50 1,437.5
20.00 2,900.00 1,927.20 1,928.60 1,929.40 1,928.4
25.00 3,630.00 2,418.60 2,418.20 2,418.90 2,418.6
30.00 4,350.00 2,908.50 2,909.90 2,911.20 2,909.9
35.00 5,080.00 3,399.00 3,402.80 3,398.50 3,400.1
40.00 5,800.00 3,890.40 3,887.60 3,892.30 3,890.1
45.00 6,530.00 4,380.50 4,382.90 4,381.30 4,381.6
50.00 7,250.00 4,871.60 4,871.90 4,872.50 4,872.0
51.00 7,830.00 4,968.30 4,971.50 4,970.20 4,970.0

Equation: F =98.124*P-34.293 Correlation coefficient Y: 0.99999

NOTES:
- THE INSTRUMENT's CALIBRATION HAS BEEN VERIFIED ACCORDING TO THE INTERNAL PROCESS OF INSTRUMENTS
CONTROL AND VERIFICATION APPLIED BY HiSCS.
- VERIFICATION WAS PERFORMED USING HYDRAULIC OIL TYPE SAE 10.
- THE INSTRUMENT WAS FOUND TO FULFIL THE PRECISION TOLERANCES AS THEY ARE GIVEN BY THE MANUFACTURER.
- THE PRESENT CERTIFICATE CONSTITUTES INTERNAL VERIFICATION CONTROL CERTIFICATE OF INSTRUMENTS OWNED
BY HiSCS AND IS STRICLY INTENDED FOR LMK PT SYSTEM USE.

VERIFICATION INTERVAL: 12 MONTHS NEXT INSPECTION/CHECK DUE TO: 12/5/2022

TEMPERATURE: 25οC UNCERTAINTY OF CALIBRATION INSTRUMENT: 0.30%

Internal Control LMK Internal Control LMK

Q/C Qualified Operator
Date Signature Date Signature

12/5/2021 12/5/2021
P. Palasantza A. Gramozis
 FORCE - PRESSURE CHART
6,000.0
FORCE-KN

5,000.0 y = 98.124x - 34.293

4,000.0

3,000.0

2,000.0

1,000.0

0.0
0.00 10.00 20.00 30.00 40.00 50.00 60.00

PRESSURE -Mpa