Bp03-Me-ms-mech-01747 - Ms T&C Sprinkler System. Rev00 (Ktat)

Submittal
MERDEKA PNB 118 Package No.

BP03-SMT-MS-4611
Date: 12/Mei/2020
SUBMITTAL Approval Needed By: 19/5/2020
From: DAEHO LEE SUBMITTED FOR CODE
SAMSUNG C&T CORPORATION UEM CONSTRUCTION JV SDN.BHD, APPROVAL 1
LOT 803, REZAB JALAN & LAMAN, JALAN CHANGKAT STADIUM, INFORMATION 2
50150 KUALA LUMPUR RECORD 3
To : ARUP Jururunding Sdn Bhd, Level 6 Wisma Fiamma No.20 Jalan 7A/62A ACTION CODE
KTA Tenaga S/B, D1-2, JLN PJU 1/4H, Dataran Prima, Kelana Jaya Approved A
RSP ARCHITECTS S/B, SUITE 3A-16, LEVEL 16, BLOCK 3A, Plaza Sentral, KL Sentral Approved as Noted B
CC: Revise & Resubmit C
Rejected D
Received For Information Only E
Subject : Testing & Commissioning Method Statement for Sprinkler System
WE ARE SENDING HERE WITH THE DOCUMENTS LISTED BELOW.

Document CODE
No.
S/N DESCRIPTION SUBMT'D ACTION
Copies NO. REV.
FOR (1) (2)
1 1 BP03-ME-MS-MECH-01747 00 Testing & Commissioning Method Statement for Sprinkler System 1 A
REMARKS:
SIGNED BY:
DAEHO LEE 12 May 2020

Name Signature Date
Client or Consultant to enter Action Codes and Remarks, and return to Main Contractor
CONSULTANT REMARKS:
Approved.
COPIES:
NANTHA KUMAR 16/06/2020

NAME : DATE:
* TYPE: SD - Shop Drawings GT - Guarantee / Warrantee MD - Manufacturer's Data
(1) Code to be entered by Main Contractor SM - Sample TI - Test / Inspection
(2) Code to be entered by Client or Consultant CA - Calculation CT - Certificates MS - Method Statement SC - Schedule RP - Report OT - Others
1 of 1
Cadangan Membina 1 Blok Bangunan Perdagangan Bercampur 118 Tingkat Di atas Lot 795, 796, 799,
800 & Sebahagian Lot 746 dan Basmen Letak Kereta, Di atas Lot 354, 355 & 742, Mukim Bandar Kuala
Samsung C&T Corporation UEM Lumpur, Daerah Kuala Lumpur, Wilayah Persekutuan.
Construction JV Sdn Bhd
Testing & Commissioning Method Statement

For
SPRINKLER SYSTEM
SUB CONTRACT FOR BP 03B FIRE PROTECTION
Document :
BP03-ME-MS-MECH- 01747
Ref No.
Discipline : Mechanical Works

Revision : 00
Date Issued : 12th May 2020
Document Revision History

Rev Date Details Remarks
00 12/05/2020 1st Submission of Method Statement
Review and Approval Record

Name Title Date Signature
Authorised by: Byounghoon Cho Mechanical Manager 12th May 2020

PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
T&C Method Statement Sprinkler System
TABLE OF CONTENTS
SECTION PAGE
1.0 PURPOSE 3
2.0 SCOPE 3
3.0 REFERENCES DOCUMENT 3
4.0 MANPOWER 5
4.1 Testing & Commissioning Organization Chart
4.2 Curriculum Vitae Attachment
5.0 PLANT & MACHINERIES 9
5.1 Calibration Certificate List
5.2 Calibration Certificate Attachment
6.0 MATERIAL 13
7.0 WORK EXECUTION METHOD 15
7.1 Testing & Commissioning Work Flow Chart Sprinkler
Pumpset
7.2 Testing & Commissioning Procedure for Sprinkler Control
Panel, Sprinkler Pumpset and Sprinkler System
7.3 Testing & Commissioning Error and Trouble Shooting
8.0 SAFETY AND HEALTH 26
8.1 Job Safety and Health Analysis
8.2 Information to Personnel
8.3 Emergency Arrangements
8.4 Permit Requirement
9.0 ENVIRONMENTAL ISSUES 28
9.1 Operation and Monitoring
9.2 Control Measures to Be Implemented
10.0 QUALITY ASSURANCE AND QUALITY CONTROL 28
10.1 Contractual Requirements
10.2 Inspection and Testing
10.3 Follow Up and Evaluation
Page: 2 of 53 (Rev.00)
11.0 APPENDICES
11.1 Appendix 11.1 Specification Section <21 13 00> 29
11.2 Appendix 11.2 Inspection and Test Plan (ITP) 33
11.3 Appendix 11.3 Inspection Checklist 34
11.4 Appendix 11.4 HIRADC 40
11.5 Appendix 11.5 Drawing / System Schematic Reference (TBA) 47
11.6 Appendix 11.6 Testing & Commissioning Work Program / Plan 51
1.0 PURPOSE
The purpose of this method statement is to explain the steps for testing & commissioning of
the pump sets and sprinkler control panel. This procedure is to verify the proper functioning of
the pumpset and control panel after installation and also to verify that the performance of the
installed equipment/ system meets with the specified design intent through a series of tests
and adjustments.
2.0 SCOPE
The scope of testing and commissioning includes all sprinkler pump sets and control panels.
3.0 REFERENCES DOCUMENTS
Relevant documents to be referred in accordance with this method statement:
No. Description Document Ref. No.
1. Project Quality Plan BP03-QA-PL-GEN-0001

2. Safety & Health Plan BP03-HSE-PL-GEN-0001
3. Site Security Plan BP03-HSE-PL-GEN-0003
4. Emergency Response Preparedness BP03-HSE-PL-GEN-0004
and Crisis Management Plan
5. Environmental Management Plan BP03-HSE-PL-GEN-0002
6. Erosion and Sedimentation Control BP03-HSE-PL-GEN-0005
Plan
7. Construction Pollution Prevention Plan BP03-TEC-PL-GEN-0001
8. Project Execution Plan BP03-CN-PL-GEN-0001
9. Traffic Management Plan BP03-MTS-0001 (In Aconex – BP03-MS-0001)
10. Site Logistic Plan BP03-MTS-0002 (In Aconex – BP03-MS-0002)
11. General Specification Section 01 00 00 General Requirement
12. Material & Workmanship Specification: Section 21 13 00 Fire Protection Sprinkler
System
13. Material Receiving, Handling and BP03-CN-SPP-GEN-0013
Storage procedure
14. Contract Drawing Title:
4.0 MANPOWER
List of supervision and workforce to be involved in the work:
No. Description No. of person Brief Roles and Responsibilities
1. Site Engineer 1 • Perform a technical, organisation and

supervisory role on construction
projects, setting out and involved in
construction operations.
• As the main technical adviser on
construction site on behalf of the
contractor.
• Managing, monitoring, and interpreting
the contract design documents.
2. Site Supervisor 1 • Meets operational standards by
information to strategic plans and
reviews, implementing production,
productivity and quality.
3. Skilled Worker 1 • Responsible for performing task
especially task requiring detail work.
4. General Worker 3 • Responsible for assisting tradesman on
construction sites involving to perform
variety of task in ensuring the continuity
of construction work.
5. Supplier 1 • Responsible for assisting the site team
to perform the required task.
Representative
4.1 TESTING & COMMISSIONING ORGANIZATION CHART
PROJECT MANAGER
Baharullizam Hassan
SPRINKLER SYSTEM
Md Asrin Ramli
ASSISTANT SUPPLIER
Muhammad Syazwan Mac-Tech Engineering

Rahmat Sdn Bhd
4.2 CURRICULUM VITAE
Curriculum Vitae 01 – Electrical Engineer
PERSONNEL RESUME
POSITION CLASSIFICATION PLANNING MANAGER
NAME MD ASRIN RAMLI
NATIONALITY MALAYSIAN
DATE OF BIRTH / PLACE 11 MAY 1977 / SELANGOR
NRIC 770511-10-5025
YEARS OF WORKING EXPERIENCE 15 YEARS
HIGH SCHOOL/COLLEGE/UNIVERSITY QUALIFICATIONS
UNIVERSITY DIPLOMA
EXPERIENCE
1. Bladder Tank Petrofac E&C .

2. Performed provision Engineering,Procurement Testing & Commissioning AR-AFFF Foam
Bladder Tank for SBM Offshore.
3. Performed provision supply & service of fire extinguisher for Carimin Engineering Services .
4. Performed provision supply & service of fire extinguisher for Petronas Dagangan Aviation
Terminal.
5. Performed fire suppression system audit, provide recommendation, preliminary design,
budgetary for all PCSB-PMO platform include Platform Duyong, Dulang, Abu Cluster, Angsi,
Bekok, Tinggi, Pulai, Resak etc.
6. Performed fire suppression system audit, provide recommendation, preliminary design,
budgetary for all PCSB-PMO platform include Platform Duyong, Dulang, Abu Cluster, Angsi,
Bekok, Tinggi, Pulai, Resak etc.
7. Engineering, Supply , Install and Commissioning of Fire Suppression Novec system for
Duyong Platform – upgrading project.
8. Performed fire Fighting system audit, provide recommendation, preliminary design,
budgetary for Carigali Hess Platform Cakerawala all facilities.
9. Engineering, Supply , Install and Commissioning of Fire Suppression FM200 system for
Electrical Room –FPSO Bunga Kertas– upgrading project.
10. Engineering, Supply & Commissioning Fire Suppression Novec system for KPOC
,Kebabangan Petroleum project.
EXPERIENCE
11. Performed fire Fighting system audit, provide recommendation, preliminary design,
budgetary for Murphy all facilities at KIKEH DTU.
12. ANSI and FPSO DULANG to conduct inspection, testing and examination for all Local Exhaust
13. Ventilation Onshore industrial, petrochemical and Offshore.
14. Fire Fighting System Mahkamah Syariah Selangor 7 district.
15. Building Service Management Factory Canon Opto (M) Sdn Bhd
5.0 PLANT & MACHINERIES
Detail of plant, machinery and tool proposed to be used to perform work:
No. Plant (mobile), Machinery (static) and tool (if any) Qty.
1. Multimeter Min. 1 unit
Burn test tools (lighter, petrol, cotton cloth & long
2. Min. 1 unit
sticks)
3. Ladder Min. 1 unit
4. Adjustable wrench Min. 1 unit
5.1 Calibration Certificate List
No. Calibration Certificate Reference No. Expired Date

1. Multimeter R119273947 20/03/2021
NOTE: Certificate shall be brought prior to actual testing
Page: 10 of 53 (Rev.00)
Page: 11 of 53 (Rev.00)
Page: 12 of 53 (Rev.00)
6.0 MATERIAL
Materials delivered on site will be inspected and verify prior to use.
No. Type of Material Remark

1. Fire Sprinkler System – Duty & Standby Refer to Material Submittal:
Pump (Basement 2) Fire Sprinkler System – Duty & Standby
Pump (Basement 2)- Rev.01
BP03-QA-MT-MECH-0079
2. Fire Sprinkler System – Jockey Pump Refer to Material Submittal:
(Basement 2) Fire Sprinkler System – Jockey Pump
(Basement 2)- Rev.01
3. Fire Sprinkler System – Transfer Pump Refer to Material Submittal:
(Basement 2, Level 41 & 76) Fire Sprinkler System – Transfer Pump
(Basement 2, Level 41 & Level 76)
BP03-QA-MT-MECH-0081- Rev.01
Pump (Level 113) Fire Sprinkler System – Duty & Standby
Pump (Level 113)- Rev.01
Status: B
5. Fire Sprinkler System – Jockey Pump Refer to Material Submittal:
(Level 113) Fire Sprinkler System – Jockey Pump
(Level 113)- Rev.01
Motor (Basement 2) Fire Sprinkler System – Duty & Standby
Motor (Basement 2)- Rev.01
7. Fire Sprinkler System – Transfer Motor Refer to Material Submittal:
(Level 41 & 76) Fire Sprinkler System – Transfer Motor
(Level 41 & 76)- Rev.02
Motor (Level 113) Fire Sprinkler System – Duty & Standby
Motor (Level 113)- Rev.01
Page: 13 of 53 (Rev.00)
No. Type of Material Remark

9. Fire Sprinkler System – Jockey Motor Refer to Material Submittal:
(Basement 2 & Level 113) Fire Sprinkler System – Jockey Motor
(Basement 2 & Level 113)- Rev.01
10. Fire Sprinkler System – Transfer Motor Refer to Material Submittal:
(Basement 2) Fire Sprinkler System – Transfer Motor
(Basement 2)- Rev.01
11. Control Panel for Fire Pump – Duty & Refer to Material Submittal:
Standby Control Panel for Fire Pump – Duty &
Standby - Rev.01
12. Control Panel for Fire Pump – Jockey Refer to Material Submittal:
Control Panel for Fire Pump – Jockey -
Rev.03
Page: 14 of 53 (Rev.00)
7.0 WORK EXECUTION METHOD
Before starting the testing and commissioning procedure, ensure that all the pre-commisioning
procedures have been carried out and in good condition.
Page: 15 of 53 (Rev.00)
7.1 FLOW CHART FOR SPRINKLER PUMPSET
SPRINKLER PUMP SET DUTY &

STANDBY OPERATION TEST
AUTOMATIC MANUAL
CONTROL SWITCH POSITION CONTROL SWITCH POSITION
(Duty & Standby Pump Panel (Duty & Standby Pump Panel
And Jockey Pump Panel) And Jockey Pump Panel)
A/C Isolator: ON A/C Isolator: ON
Mode Switch: AUTO Mode Switch: MANUAL
Release slowly water Press START to operate

pressure at test point jockey pump
Duty Pump
pressure drops slightly Standby Pump
Jockey Pump STARTS
Press STOP Manually
Continued next page (i) Continued next page (ii)
Page: 16 of 53 (Rev.00)
Continued from previous Continued from previous

page (i) page (ii)
If pressure drop below
Duty pressure setting
Duty Pump Cuts In

Automatically
If duty pump fails, pressure

drop more
Standby Pump Takes Signal sent to Fire

Over Automatically Alarm Panel
(Indicator signal
Pump Run, Trip &
Power Fail)
Close the throttle

valve/Test Valve
Press Stop push-button

to stop pump
manually/Replace
sprinkler Head
Page: 17 of 53 (Rev.00)
7.1 FLOW CHART FOR SPRINKLER TRANSFER PUMPSET
SPRINKLER TRANSFER
PUMP SET OPERATION
TEST
AUTOMATIC MANUAL
CONTROL SWITCH
CONTROL SWITCH
POSITION
POSITION
(Duty/ Standby Pump
(Duty/ Standby Pump
Panel)
Panel)
A/C Isolator: ON
A/C Isolator: ON
Mode Switch: MANUAL
Mode Switch: AUTO
Drain water transfer tank, Push Start Button

water level drop, non
modulating valve open,
pressure inside pipe drop
Test run Individual Transfer

pump (Duty & Standby)
Duty Transfer pump run
Continued next page (i) Continued next page (ii)
Page: 18 of 53 (Rev.00)
Continued from previous Continued from previous

page (i) page (ii)
Record pressure reading

Switch Off Pump
Ensure events are

indicated in Fire Alarm
Panel (Pump run, trip &
power fail)
NOTE:
1) REPEAT FOR STANDBY PUMP (SWITCH OFF DUTY PUMP)

2) STANDBY PUMP NORMAL OERATION WILL TAKE OVER IF DUTY PUMP FAIL
Page: 19 of 53 (Rev.00)
7.2 Testing & Commissioning Procedure for Sprinkler Pump Control Panel, Sprinkler Pump Set and
Sprinkler System
This is a pressurised system using jockey pumpset to maintain the pressure in the pipeline, an
electrical pumpset as a duty and as standby respectively. The controller is activated by means of
pressure switch. It is designed to operate either in ‘Manual Start’ or ‘Auto Start’:
7.2.1 Sprinkler Pump Control Panel For Duty And Standby Pump
7.2.1.1 Make sure the incoming power feeder already energize.

7.2.1.2 Observe the screen and confirm that the displayed voltage and frequency matches
the voltage stamped on the data plate.
7.2.1.3 The indicator will be observed on the controller when the system is under working
condition.
7.2.1.4 Check and test the functional of LED indicator panel and also time and date listed on
the panel display are accurate.
7.2.1.5 Configure the controller to MANUAL and test the operation of all pump, the panel
controller will records all the operational and alarm events to the system memory. All
events are time and date stamped and include an index number.
7.2.1.6 The report will recorded and attached after inspection complete.
7.2.2 Sprinkler Pump Control Panel For Jockey Pump
7.2.2.1 Turn on the control panel and check motor terminal and ensure all wire securely
connected.
7.2.2.2 Check the incoming voltage (3 phase 415 Vac).
7.2.2.3 Test the lamp and buzzer.
7.2.2.4 Turn on the A/C Isolator and turn the selector to manual mode. Indicator will
illuminate.
7.2.2.5 Press the “Start” button to operate the pump. Indicator will illuminate when pumpset is
running. Check the pump rotation.
7.2.2.6 Press the “Stop” button to stop the pump manually.
Page: 20 of 53 (Rev.00)
7.2.3 Sprinkler Pumpset Duty Standby Manual Operation Test.
7.2.3.1 Close the system valve.

7.2.3.2 Place circuit breaker in ON position. Configure the controller to manual shutdown
(AUTOMATIC disabled). The isolation switch/breaker should be closed, the POWER
AVAILABLE LED should be illuminated and system pressure normal, i.e. higher than
the programmed START PRESSURE setting.
7.2.3.3 Press the START push-button. The motor pump should start and continure to run. It
will not stop automatically. The running period timer and pressure switch have no
control over this manual operation.
7.2.3.4 Observe direction of motor rotation.
7.2.3.5 If the motor is incorrect, confirm that the isolating switch/circuit braker is in the OFF
position, open the enclosure door and reverse any two of the motor leads on the load
side of contactor. Re-test for proper rotation flowing steps 7.2.8.3.2 through 7.2.8.3.4.
7.2.3.6 To stop, press the STOP push-button and place the CIRCUIT BREAKER
DISCONNECTING MEANS handle in the OFF position.
7.2.3.7 Repeat test for sprinkler standby pump and sprinkler transfer duty and standby pump.
7.2.4 Sprinkler Pumpset Duty Standby Auto Operation Test.
7.2.4.1 Close the system valve by turn off the OS&Y gate valve system.
7.2.4.2 Configure the controller to automatic mode.
7.2.4.3 Open slowly system by-pass valve and throttle valve for low the water pressure.
7.2.4.4 Purge meter located on venture meter as follows :-
i. Open shut off valve and vent valve.
ii. When a steady stream of water is passing through the each plastic hose, the
meter is purged of air.
iii. Close vent valve after purging.
7.2.4.5 There have 1 “system pressure” connected from the system to the enclosure. Its will
send the signal to controller to start the Duty pump immediately when system
pressure is low, Jockey pump will run. The PUMP RUNNING and LOW PRESSURE
LED’s will be lit.
7.2.4.6 The pump motor will continue run for the period of time set in the MIN RUN. Motor
acceleration timer is factory set for 2 seconds.
7.2.4.7 Fully open the throttle OS&Y gate valve to low the water pressure. Standby pump will
start running.
7.2.4.8 Check the pressure reading at flowmeter in GPM / LPM.
7.2.4.9 Press STOP push-up button to stop the pump manually.
Page: 21 of 53 (Rev.00)
7.2.4.10 Refer to the pump GPM / LPM requirement as follows, and adjust throttle valve for
this requirement.
7.2.4.11 Record the pressure reading for cut-in and cut-off for Duty and Standby pump.
7.2.4.12 After test, close system by-pass valve and throttle valve and open the system valve.
7.2.5 Sprinkler Transfer Pumpset Duty And Standby Auto Operation Test.
7.2.5.1 Close the OS&Y gate valve system.

7.2.5.2 Configure the controller to the automatic mode.
7.2.5.3 Open slowly system by-pass valve and throttle valve for low the water pressure.
7.2.5.4 Purge meter located at venture meter as follows :-
i. Open shut off valve and vent valve.
ii. When a steady stream of water is passing through the each plastic hose, the
meter is purged of air.
iii. Close the vent valve after purging.
7.2.5.5 There have 1 “system pressure” connected from the system to the enclosure. Its will
send the signal to controller to start the Duty pump immediately when system
pressure is low, Jockey pump will run. The PUMP RUNNING and LOW PRESSURE
LED’s will be lit.
7.2.5.6 Close valve. When pressure reach the setting pump will cut-out automatically.
7.2.5.7 Pressure reading will recorded.
7.2.5.8 Repeat step 7.2.8.5.3 thorugh 7.2.8.5.6 for sprinkler transfer pump standby.
Page: 22 of 53 (Rev.00)
7.2.6 Pump Charateristic to be refered.
7.2.7 Sprinkler System Test
7.2.7.1 Alarm Valve Flow Test.
i. At header valve, open both main gate valve (6” dia.) and check for any water
leaking and release all air trap.
ii. Open test valve for flow meter and slowly adjust the water flow to meet the flow
requirement as below, carpark area designed as ordinary hazard group 2 (8.1m
L/MIN) and other area designed as ordinary hazard group 1 (6.1m L/MIN).
iii. Check the alarm gong operation.
iv. Record the pressure reading.
v. Sprinkler system gravity for tower without alarm valve will test the flow using
flowswitch for each floor with designated pressure setting is 100psi at Pressure
Reducing Valve.
Page: 23 of 53 (Rev.00)
7.2.7.2 Sprinkler Flow Switch Test
i. Ensure the system already pressurize. Pressure gauge will shown the 100psi as
per design. OS&Y gate valve in open position.
ii. Open drain valve and let water flow through.
iii. Alarm will triggered when water flow switch active and signal will send to Fire
Alarm Panel. Close the drain valve.
iv. Report from Fire Alarm Panel will be recorded.
7.2.7.3 Sprinkler Head Burn Test
i. One number of sprinkler head with pipe layout connected to range pipe shall be
prepared for burn test and all system already pressurize.
ii. Start fire to burn the sprinkler head untill the bulb burst.
iii. Observe for water spray pattern.
iv. Flowswitch will active the fire alarm signal and send to Fire Alarm Panel.
v. Closed the OS&Y gate valve
vi. Immediate replace with new sprinkler head.
vii. Disable the flowswitch and open the OS&Y gate valve to pressurize the system.
viii. Enable the flowswitch and record all the event.
NOTES: Area proposed for the sprinkler head burn test will be the toilets or car park area only.
Page: 24 of 53 (Rev.00)
7.3 Testing & Commissioning Error and Trouble Shooting
7.3.1 If the pump fails to reach the correct pressure, perform these steps:
a) Stop the driver.

b) Prime the pump again.
c) Restart the driver.
7.3.2 Monitor the pump while it is operating. Check the pump bearing temperature, vibration and
noise. If the pump exceeds normal levels then shut down the pump immediately and correct
the problem.
Page: 25 of 53 (Rev.00)
8.0 SAFETY AND HEALTH

8.1 Hazard Identification, Risk Assessment and Determining Control
1. Safety and health aspects shall be exercised before and when implementation of the works and
shall be in accordance to Safety and Health Plan and other relevant documents.
2. All control measures required for the activity is listed in Hazard Identification, Risk Assessment
and Determining Control (HIRADC).
8.2 Information to Personnel

1. Pre-task briefing will be conducted by the safety personnel in charge based on the control measures
detailed in the HIRADC.
2. In the event of any emergencies, the work team representative is required to immediately contact the
designated safety personnel as per the Emergency Response Preparedness and Crisis Management
Plan.
8.3 Emergency Arrangements

1. Safety and health officer shall be informed of the works to be performed and HIRADC of the works to
be carried out is established and approved.
2. Relevant personnel on site shall be briefed of the emergency contact details, response and made
reference to procedures in accordance to Emergency Response Preparedness and Crisis
Management Plan.
3. Traffic Management Plan for emergency arrangement shall be made available at suitable and
appropriate work location.
8.4 Permit Requirement

1. Permit(s) to work to perform the required works:
No. Description Authority Responsible Personnel
1. Works Permit DBKL/SC/CA/ SHO/ Construction Manager/

JKKP Engineer
2. CIDB Card CA/SC/JKKP Project Director/ HSE Manager/
SHO/ Construction Manager/
Engineer
3. Scaffolding SUJV/HSE Safety Supervisor /
Engineer/Supervisor /
Scaffolding Personel
Page: 26 of 53 (Rev.00)
8.5 Personal Protective Equipment (PPE)
No. Basic PPE Special PPE
1. Safety helmet
2. Safety boots
3. Safety vest
4. Safety harness & Lanyard
Note :
- Safety Harness is required for working at minimum height of 1.5m

- Barricade shall be provided where working area in the access path
Page: 27 of 53 (Rev.00)
9.0 ENVIRONMENTAL ISSUES
9.1 Operation and Monitoring

Complying with all the particular requirements, statutory requirements and best industry practices in
order to preserve and take due care of the local existing environment. Environmental Management
Plan (EMP) for this package has been developed and every personnel shall comply with the
requirements as stated in the EMP.
9.2 Control Measures to be implemented

The potential environmental impacts shall be identified by the project team for all the related activities
and control measures shall be developed concurrently based on the identified impacts. This control
measures shall be implemented by the project team as to reduce or minimize the environmental
impacts to the environment and also the local public. Environmental Aspect and Impact applies to all
operations and activities, under normal conditions and reasonably foreseeable situations.
10.0 QUALITY ASSURANCE AND QUALITY CONTROL
10.1 Contractual Requirements

1. Implementation of QAQC works shall be in accordance to Samsung C&T Corporation UEM
Construction JV (SUJV) Sdn Bhd Project Quality Plan and relevant quality system procedures.
2. The quality of works shall comply with the requirements of Material and Workmanship
Specification and other relevant documents as listed in section 3.
10.2 Inspection and Testing
1. The inspection and test plan (ITP) shall be approved by SC.The ITP details for the work shall be
referred in Appendix 11.1. Checklist shall be used during inspection at hold point as per Appendix
11.2.
10.3 Follow up and Evaluation
1. The work shall be carried out using the inspection form/checklist attached in Appendices and to
ensure the finishing quality of work shall be acceptable by SUJV and SC or CA representative.
2. Should there is any Non-conformity of work issued, we will respond within 7 days. Root cause
shall be determined, correction of work shall be taken immediately if possible and corrective
action shall be taken accordingly within agreed date. All NCR shall be closed within the agreed
completion date.
11.0 APPENDICES
Appendix 11.1 - Specification Section <21 13 00>
Appendix 11.2 - Inspection Test Plan (ITP)
Appendix 11.3 - Inspection Checklist
Appendix 11.4 - HIRADC
Appendix 11.5 - Drawing / System Schematic Reference (TBA)
Appendix 11.6 - Testing & Commissioning Work Program / Plan
Page: 28 of 53 (Rev.00)
Appendix 11.1
PROPOSED KL118 STOREY TOWER
AT WARISAN MERDEKA
DIVISION 21 – FIRE PROTECTION SERVICES
SECTION 211300
FIRE PROTECTION SPRINKLER SYSTEM
1/4
DIV 21-KL118-TWR-VER-TENDER-DEC14 Fire Protection Sprinkler System – Division 21
Page: 29 of 53 (Rev.00)
PROPOSED KL118 STOREY TOWER FIRE PROTECTION SPRINKLER SYSTEM
AT WARISAN MERDEKA SECTION 211300
1.0 GENERAL
1.1 DESCRIPTION
Work of this Section shall conform to the requirements of the Contract Documents.
1.2 WORK INCLUDED
1.2.1 Sprinkler Heads.
1.2.2 Water Flow Switch.
1.2.3 Tamper Switch.
1.3 SUBMITTALS
1.3.1 Shop Drawings
A. Dimensioned sprinkler layouts.
B. Identification chart and tags for valves and alarm devices.
C. Hydraulic calculations.
1.3.2 Permits and Approvals
A. Arrange and pay for all permits, approvals and tests.
1.4 QUALITY ASSURANCE
1.4.1 JBPM Jabatan Bomba dan Penyelamat Malaysia
1.4.2 NFPA 13
1.4.3 UL
1.4.4 FM
2.0 PRODUCTS
2.1 SPRINKLER HEADS
2.1.1 Spray type, with 15mm nominal discharge orifice. Ordinary temperature rating 68°C and RTI = 50,
throughout except where special conditions exist which will require higher temperature sprinklers or when
indicated on the drawings. All heads shall be D.G.F.S. approved and U.L. listed and approved. All
Pendent Sprinklers below ceiling areas shall be Quick Response Concealed type. All Sprinkler Heads
shall be UL/FM listed and approved similar to TYCO or Approved Equivalent.
2.1.2 Types:
A. Upright: Factory bronze finish, Quick Response, Standard Coverage.
B. Concealed Pendent: Factory painted cover plate, Quick Response, Standard Coverage.
C. Concealed Sidewall: Factory painted cover plate, Quick Response, Horizontal Extended Coverage.
2/4
Page: 30 of 53 (Rev.00)
2.1.3 Samples shall be submitted for review and acceptance.
2.1.4 Furnish and install approved sprinkler head wire guards for all sprinkler heads located 2.3 meters or lower
above finished floor level.
2.1.5 In addition to the heads actually required, furnish a stock of extra sprinklers of amounts as recommended
by NFPA Standards including a minimum of six heads of each type and temperature rating used and two
suitable socket wrenches, contained in neat steel boxes, suitable for use as a service kit on the job. The
steel boxes shall be installed in the fire pump room and fire command center.
2.2 WATER FLOW SWITCH
2.2.1 Paddle type, inserted into horizontal piping systems. The paddle shall actuate a pneumatic time-delay
mechanism between the paddle stem and the micro-switch. After the preset time delay, the micro-switch
shall operate and either open or close the electrical circuit. Time delays shall be adjustable from 0 to 90
seconds. The normal factory setting is from 35 to 45 seconds. All Water Flow Switch shall be UL/FM
listed and approved similar to Potter or Approved Equivalent
2.3 TAMPER SWITCH
2.3.1 Valve supervisory switches shall be on each valve as designated on the drawings. Switches shall be
mounted so not to interfere with the normal operation of the valve and shall be adjusted to operate within
two revolutions of the valve control or when the stem has moved no more than one-fifth of the distance
from its normal position. The switch mechanism shall be contained in a weatherproof die-cast aluminum
housing which shall provide 20mm tapped conduit entrance and incorporate the necessary facilities for
attachment to the valve. Switch housings shall be finished in red baked enamel. The switch mechanism
shall have a minimum rated capacity of 7 amp, 24 volt D.C. The entire install assembly shall be tamper
proof and arranged to cause a switch operation if the housing cover is removed or if the unit is removed
from its mounting.
2.4 INSPECTOR'S TEST CONNECTIONS (OPEN DRAIN)
2.4.1 Bronze female pipe connection with orifice equivalent to one sprinkler head flow.
2.5 INSPECTORS TEST CONNECTION (CONNECTION TO DRAIN RISER)
2.5.1 Provide at each sprinkler rig test location a combination site glass/orifice with integral valve capable of
providing flow rate equivalent to one sprinkler head. Piping ends shall be as required for system.
3.0 EXECUTION
3.1 Information included in this specification and of various agency requirements are given as a guide only. The
contract documents do not relieve Contractor's responsibility from providing all work and equipment necessary to
complete the installation in accordance with all requirements.
3.2 INSTALLATION
3.2.1 No pipes or other apparatus shall be installed so as to interfere in any way with the full swing of the doors.
The arrangement, positions and connections of pipes, drains, valves, etc., shown on the drawings shall be
taken as a close approximation and while they shall be followed as closely as possible, the right is
reserved by the Contract Administrator to change the locations to accommodate any conditions which may
arise during the progress of the work without additional compensation to the Contractor for such changes,
provided that the changes are requested prior to the installation of this work.
3.2.2 All piping shall drain back to the risers or be provided with drain valves. Special precautions must be
taken to avoid electrical work and ventilation ducts, and no piping shall pass below lighting fixtures in
luminous ceilings.
3/4
Page: 31 of 53 (Rev.00)
3.2.3 All piping shall be unexposed except in no-ceiling areas. Where required, heads shall be located below
ducts. Diffusers and lighting fixtures take preference in room layout.
3.2.4 No heads shall be nearer than 150mm to a ceiling support, and heads shall be installed in a straight line.
3.2.5 In areas with restricted head room, heads and piping shall be tight to ceilings and provided with guards.
3.3 SPRINKLER COVERAGE
3.3.1 For determination of sprinkler systems, spacing and sizing, the following coverage ratings shall apply.
3.3.2 All areas of the building shall be sprinklered except those covered under "Areas Not Sprinklered".
3.3.3 Hydraulically Calculated System: Provide automatic sprinkler system throughout the entire project. The
system shall be hydraulically designed to provide a density based on NFPA requirements, according to the
following schedule.
AREA OF
2
HAZARD DENSITY APPLICATION (M )
AREA CLASSIFICATION (MM/MIN)
1. Car Park Ordinary Group 2 8.1 140
2. Other Areas Ordinary Group 1 6.1 140
3.3.4 Escalator: A curtain of sprinkler heads on 1.8M centers shall be provided to encircle the escalator opening
at the draft curtain to conform to NFPA 13, 4-4.8.2.3 and A4-4.8.2.3.
3.3.5 Provide drains at base of riser, valved sections inside building, ends of main runs, and at other locations
indicated or requiring same for complete drainage of systems. Drains shall be valves and/or plugs as
indicated and/or required. Pipe drains to locations as required.
END OF SECTION 211300
4/4
Page: 32 of 53 (Rev.00)
ITP Number: BP03-ME-ITP-MECH-01747
Inspection and Test Plan for Revision Number: 00
PNB118 / PNB / BP03b Testing & Commissioning of Sprinkler System Page: 1 of 1
Appendix 11.2
Responsible Party Inspection/ Test
• - Responsible Inspection Verifying W - Witness H - Hold Point
Stage
WORK FLOWCHART Activity Control Document Acceptance Criteria Frequency

o - Participate Document I - Inspection R - Document Review
NSC SUJV NSC SUJV SC/CA

Shop Drawing
Shop Drawing
Shop Drawing Approval
Project Quality Plan Construction Drawing/ Before • • Approved Shop
H H H
Pre-Construction Stage
Approval Specification Specification Commencement Drawing

Method Statement
Method
Statement
Method Statement Project Quality Plan General Requirement Section Before • • Approved Method
H H H
Approval 01 73 00 Commencement Statement
Approval
Material
Material
Approval
Material Approval Project Quality Plan General Requirement Section Before Material • • Approved Material
H H H
01 73 00 Procurement Submission
Installation
Notes: Installation Method Statement and ITP to be refer to:

Construction Stage
1) BP03-ME-MS-MECH-00101 Rev.01
Installation
Testing
Testing Notes: Testing Method Statement and ITP to be refer to:

NO Testing & Commissioning
System Testing &

Inspection
Commissioning
Approved Method Technical Specification Division
Testing & Commissioning
Statement 21- Section 211300
Every pipe line/ zone • o Checklist/ Dwg H H H
YES
End
Page: 33 of 53 (Rev.00)
Appendix 11.3
QUALITY CONTROL INSPECTION CHECKLIST

CADANGAN MEMBINA 1 BLOK BANGUNAN PERDAGANGAN BERCAMPUR 118 TINGKAT DI ATAS LOT 795, 796, 797, 799, 800 &
SEBAHAGIAN LOT 743, 746, 802, 803, REZAB JALAN & LAMAN, MUKIM BANDAR KUALA LUMPUR, DAERAH KUALA LUMPUR,
WILAYAH PERSEKUTUAN
Doc. No.: BP03-ME-CKL-MECH-01747
Checklist for Testing & Commissioning of Revision: 00
Construction Process:
Sprinkler System Date:
Page: 1 OF 6
Location: Drawing Ref. No.:

Date of Inspection:
SUB-CON SUJV CONSULTANT CMD

Item Description Remark
Yes No Yes No Yes No Yes No
A SPRINKLER PUMP CONTROL PANEL
Make sure there is enough water inside tank and the power supply
1
provided to starter panel.
Megger test the wiring installation prior to energize and check phase
2
rotation.
A1 PUMP CONTROL PANEL SPRINKLER DUTY & STANDBY PUMPSET

CP NO.:
1 Check pump control panel already energize.

Observe the screen and confirm the display voltage and frequency
2
matches the voltage stamped on the data plate.
Check and test the functional of LED's indicator panel, time and date
3
listed on panel are accurate.
4 Close system OS&Y gate valve.
5 Configure the controller to MANUAL and test the operation of pump.
6 Check the screen display the event.
A2 PUMP CONTROL PANEL SPRINKLER JOCKEY PUMPSET

CP NO.:
1 Check the incoming voltage (3phase, 415Vac)

Turn on the A/C isolator and turn the selector to manual mode.
2
Indicator will illuminate.
3 Test the lamp and buzzer.
4 Press "START" button to operate the pump. Indacator will lit.
5 Check pump rotation.
6 Press "STOP" button to stop manually.
PUMP CONTROL PANEL SPRINKLER TRANSFER DUTY & STANDBY

A3
PUMPSET
CP NO.:
1 Check pump control panel already energize.

Observe the screen and confirm the display voltage and frequency
2
matches the voltage stamped on the data plate.
Check and test the functional of LED's indicator panel, time and date
3
listed on panel are accurate.
4 Close system OS&Y gate valve.
5 Configure the controller to MANUAL and test the operation of pump.
6 Check the screen display the event.
Consultant's Comment :
SUB-CONTRACTOR : MAIN CONTRACTOR : CONSULTANT (KTA) : T&C CONSULTANT (CMD)

INSPECTED BY : INSPECTED BY : INSPECTED BY : INSPECTED BY :
Name & Signature Name & Signature Name & Signature Name & Signature
Designation Designation Designation Designation
Date Date Date Date
Please √ off where appropriate
BP03-QA-SPP-GEN-0022-F07 Rev 01
Page: 34 of 53 (Rev.00)
WILAYAH PERSEKUTUAN
Page: 2 OF 6

Date of Inspection:

B SPRINKLER PUMP SET OPERATION TEST
PUMP NO. :
B1 SPRINKLER PUMPSET MANUAL OPERATION TEST : DUTY

1 Closed the system valve.
2 Configure the controller to manual mode.
3 Press START push-button to start manually
4 Observe direction motor rotation
5 Press STOP push-button
B2 SPRINKLER PUMPSET MANUAL OPERATION : STANDBY

B3 SPRINKLER PUMPSET MANUAL OPERATION : JOCKEY

B4 SPRINKLER PUMPSET AUTO OPERATION : JOCKEY, DUTY & STANDBY

2 Configure the controller to auto mode.
Open system by-pass and throttle valve. Purge the venturi meter and
3
close the vent valve. Slowly release the water pressure.
4 Jockey pump run. Slowly release the pressure.
5 Duty pump run. Jockey pump cut-out
6 Fully open the valve. Standby pump run. Duty pump cut-out
7 Pressure reading will recorded as follows:-
8 Jockey pump cut-in : psi
9 Jockey pump cut-out : psi
10 Duty pump cut-in : psi
11 Duty pump cut-out : psi
12 Standby pump cut-in : psi
13 Standby pump cut-out : Manual

Date Date Date Date
Page: 35 of 53 (Rev.00)
WILAYAH PERSEKUTUAN
Page: 3 OF 6

Date of Inspection:

C SPRINKLER TRANSFER PUMP SET OPERATION TEST
PUMP NO. :
C1 SPRINKLER TRANSFER PUMPSET MANUAL OPERATION : DUTY

3 Press START push-button to start manually.
4 Observe direction motor rotation.
5 Press STOP push-button.
C2 SPRINKLER TRANSFER PUMPSET MANUAL OPERATION : STANDBY

3 Press START push-button to start manually.
4 Observe direction motor rotation.
5 Press STOP push-button.
SPRINKLER TRANSFER PUMPSET AUTO OPERATION : DUTY &

C3
STANDBY

2 Configure the controller to auto mode.
Open system by-pass and throttle valve. Purge the venturi meter and
3
close the vent valve. Slowly release the water pressure.
4 Duty pump run. Reading pressure will recorded.
5 Repeat step 3 for standby pump.
6 Pressure reading will recorded as follows:-
7 Duty pump cut-in : psi
8 Duty pump cut-off : psi
9 Standby pump cut-in : psi
10 Standby pump cut-off : psi

Date Date Date Date
Page: 36 of 53 (Rev.00)
WILAYAH PERSEKUTUAN
Page: 4 OF 6

Date of Inspection:

D SPRINKLER SYSTEM TEST
D1 ALARM VALVE AND FLOW METER (TESTING PRESSURE GAUGE)

At header valve, open both main gate valve and check for any water
1
leaking and release all air trap.
Open test valve for flow meter and slowly adjust water flow to meet the
2
flow requirement.
3 Check for alarm gong operation.
4 Record pressure reading.
LOW FLOW HIGH FLOW
FLOW TEST PRESSURE FLOW PRESSURE FLOW

(Bar) (L/min) (Bar) (L/min)
ALARM VALVE 1 - OH-I 30M

DESIGN Min. 4.0 375 3.7 530
ACTUAL
ALARM VALVE 2 - OH-II 30M
DESIGN Min. 4.4 725 4 1000
ACTUAL

Date Date Date Date
Page: 37 of 53 (Rev.00)
WILAYAH PERSEKUTUAN
Page: 5 OF 6

Date of Inspection:

D2 SPRINKLER HEAD BURN TEST
1 Ensure all system already pressurize.

2 Start fire to burn the sprinkler head until it burst.
3 Observe the water spray pattern.
4 Flowswitch will active the fire alarm signal
Close the OS&Y gate valve, disable the flowswitch and immediate
5
replace the sprinkler head.
Open the OS&Y gate valve to pressurize the system and enable the
6
flowswitch after pressurize complete.

Date Date Date Date
Page: 38 of 53 (Rev.00)
WILAYAH PERSEKUTUAN
Page: 6 OF 6

Date of Inspection:

D3 FLOW SWITCH TEST
LEVEL :
LOCATION :
Ensure all the OS&Y gate valve for system already pressurize. It can be
1
monitor at Fire Alarm control panel with status GV OPEN.
2 Open drain valve and let water flow through.
3 Flowswitch active fire alarm system.
4 Close the drain valve.
5 Record pressure reading.

Date Date Date Date
Page: 39 of 53 (Rev.00)
APPENDIX 11.4 HIRARC No: 002
HAZARD IDENTIFICATION, RISK ASSESSMENT & RISK CONTROL (HIRARC)

+,5$5&35(3$5('%< 68+$,0,,60$,/
352&(66$&7,9,7< 6&$))2/',1*
( Name & Position, ) 683(59,625

+,5$5&&+(&.('%< $%'8/5$+,0
'(6&5,37,21/2&$7,21 31%±.8$/$/80385
( Name & Position ) +6(0DQDJHU
%$+$58//,=$0
+,5$5& 5(9 +,5$5&$33529('%<
5(9 352-(&70$1$*(5
(No/Year & Latest Revision) ( Name, &Position )

5,6.
+$=$5','(17,),&$7,21 5,6.&21752/
$66(660(17
+D]DUG&KDUDFWHU &XUUHQW5LVN 5HFRPPHQGHG$FWLRQ
-RE6WHS$FWLYLW\ +D]DUG 3URE6HY 5LVN
&RQVHTXHQFHV &RQWURO $GGLWLRQDO&RQWURO
1. PTW
2. Training 1.Ensure all scaffolder
3. Frequently break will be check by
Inadequate working space Stress 2 2 4
time competent person and
4. Rotation of had tagging
worker
1. Glove
Body injury 2. Safety helmet 2 1 2
3. Safety shoes
Erection of scaffolding Falling object
1. Netting
Equipment damage 2. Barricade 2 1 2
working area
Hand injury 1. Glove 2 1 2

Sharp edge or object
1. Glove
3. Safety shoes
Form No : FM / HSE / 4.3.1 /01 (REV 0)

(16 / 03 / 16 )
Page: 40 of 53 (Rev.00)
1. Training
2. Frequently break
Inadequate working space Stress time 2 2 4
3. Rotation of
worker
1. Glove
3. Safety shoes
Falling object
Dismantle of scaffolding 1. Netting
Equipment damage 2. Barricade 2 1 2
working area
Hand injury 1. Glove 2 1 2

Sharp edge or object
1. Glove
3. Safety shoes
1. PTW
1. Inspection on full
2. Safety helmet
Fatality 2 5 10 body harness before
3. Full body harness
use
4. Training
1. Safety helmet
Fracture 2. Full body harness 2 4 8
3. Training
Working at height Fall from height
1. Training
3. Scaffold inspect
Body injury by competent 1 1 1
person
4. Safety helmet
5. Safety shoes
1. Training
3. Scaffold inspect
1. Experienced
Fatality / death by competent 2 5 10
scaffolder
person
Install base plate Scaffold collapse
4. Safety helmet
5. PTW
1. Training 1. Choose correct base
Property Damage 2 1 2
2. Full body harness plate and even surface
Form No : FM / HSE / 4.3.1 /01 (REV 0)
(16 / 03 / 16 )
Page: 41 of 53 (Rev.00)
3. Scaffold inspect
by competent
person
4. PTW
1. Training
3. Safety Helmet 1. Choose not damage
Install main frame Scaffold collapse Minor Injury 4. Scaffold inspect 2 1 2 scaffold to obtain full
by competent strength
person
5. PTW
1. Training
1. Not damage
Install cross brace Scaffold collapse Minor Injury 2 1 2 2. Use suitable length of
3. Safety Helmet
cross plate
4. PTW
1. Training 1. Install working
Workers falling from 2. Full body harness platform
Major Injury 2 4 8
height 3. Safety Helmet 2. Provide PPE – Safety
Installation of joint pin and 4. PTW Harness
main frame 1. Safety Helmet 1. Install working
2. PTW platform
Object falling from height Major Injury 2 4 8
3. Full body harness 2. Provide PPE – Safety
4. Training Harness
1. Training
3. Safety Helmet
Scaffold collapse 4. Scaffold inspect 2 4 8 1. Install toe board
by competent
person
5. PTW
1. Training
Install main frame continue Major Injury 2. Full body harness
3. Safety Helmet
Workers falling from 1. Install tie back every 2
4. Scaffold inspect 2 4 8
height bay 3 lift
by competent
person
5. PTW
1. Training 1. Every 3 lift install
Object falling from height 2 4 8
2. Full body harness bracing
Form No : FM / HSE / 4.3.1 /01 (REV 0)
(16 / 03 / 16 )
Page: 42 of 53 (Rev.00)
3. Safety Helmet
4. Scaffold inspect
by competent
person
5. PTW
Form No : FM / HSE / 4.3.1 /01 (REV 0)

(16 / 03 / 16 )
Page: 43 of 53 (Rev.00)
HIRARC No: 003
+,5$5&35(3$5('%< 02+'125=$)((=
352&(66$&7,9,7< 6725,1* 683(59,625
(Name& Position )
31%±.8$/$/80385 +,5$5&&+(&.('%< $%'8/5$+,0
'(6&5,37,21/2&$7,21
(Name & Position ) +6(0$1$*(5
+,5$5& 5(9 +,5$5&$33529('%< %$+$58/1,=$0
5(9
(No/Year & Latest Revision) (Name & Position ) 352-(&70$1$*(5
5,6.
+$=$5','(17,),&$7,21 5,6.&21752/
$66(660(17
-RE6WHS$FWLYLW\ +D]DUG 3URE 6HY 5LVN
Storing equipment and material in Manually lifting and heavy

Back injury Support back belt 3 3 9
the store material
- Competent forklift
Falling object from the operator
Fatality 1 5 5
racks - material wrapped
with plastic
Sharp edges Cut of finger Cotton gloves 3 2 6
Delivering equipment to site using Safety shoes, use

Trolley hit people Leg injury 2 2 4
trolley designated walkway
Object falling from trolley Property damage Only for light material 2 1 2
Competent forklift 1. Strictly enforce forklift

Delivering equipment to site using operator , revolving, safety rules
Forklift hit people Fatality 2 5 10
forklift reverse buzzer, short 2. Take disciplinary action
distance against those violated
Competent forklift
Loading and unloading material operator, revolving,
Forklift hit people Fatality 2 5 10
using forklift outside site reverse buzzer, short
distance
Form No : FM / HSE / 4.3.1 /01 (REV 0)
(16 / 03 / 16 )
Page: 44 of 53 (Rev.00)
Forklift overturn and Competent forklift 1. Install seat belt
Fatality 3 5 15
collapse driver operator 2. Enforce usage
Safety shoes and
Forklift overload and
Leg injury competent forklift 2 4 8
material falling
operator
Property damage Competent forklift 2 3 6
1. Establish lighting
standard in the store
2. Measure actual lighting
Lighting system in store Inadequate lighting Eye strain - 4 3 12
brightness using hexameter
3. Install additional lighting
based on the measurement
1. Install no smoking sign
Non smoking zone but
Smoking in the store Fire Property damage 5 3 15 2. Enforce the rule
lack of compliance
3. Take disciplinary action
Water leaking from the ceiling Slippery floor Leg injury Safety shoes 2 2 4
Form No : FM / HSE / 4.3.1 /01 (REV 0)

(16 / 03 / 16 )
Page: 45 of 53 (Rev.00)
HIRARC No: 004
+,5$5&35(3$5('%< 02+'6+$+,5
352&(66$&7,9,7< 81/2$',1*0$7(5,$/
(Name, Position, Date & Signature) 683(59,625
31%±.8$/$/80385 +,5$5&&+(&.('%< $%'8/5$+,0
'(6&5,37,21/2&$7,21
(Name, Position, Date & Signature) +6(0$1$*(5
+,5$5& 5(9 +,5$5&$33529('%< 02+'),62/
5(9
(No/Year & Latest Revision) (Name, Position, Date & Signature) 352-(&70$1$*(5
5,6.
+$=$5','(17,),&$7,21 5,6.&21752/
$66(660(17
-RE6WHS$FWLYLW\ +D]DUG 3URE 6HY 5LVN
Sling installation Sling twisted and hit people Body injury On job training 4 2 8
Foot injury Safety shoes 3 4 8 1. Authorize competent

operator
Lifting object by crane Overloading
Initial operation
Damage equipment 3 4 8 1. Authorize competent
training
operator
Crane collision caused
Equipment damage Anti collision sensor 1 4 4
falling object
Lifting devices break Foot injury Safety shoes 3 4 8
Initial operation
Damage equipment 3 4 8
training
Form No : FM / HSE / 4.3.1/ 01 (REV 0)

(04/01/2010)
Page: 46 of 53 (Rev.00)
Appendix 11.5
Page: 47 of 53 (Rev.00)
Page: 48 of 53 (Rev.00)
Page: 49 of 53 (Rev.00)
Page: 50 of 53 (Rev.00)
Appendix 11.6
ID Task Name Duration Start Finish Predecessors Resource Names 1 April 21 May 11 July 1 September 21 October 11 Decemb
22/3 12/4 3/5 24/5 14/6 5/7 26/7 16/8 6/9 27/9 18/10 8/11 29/11 20/12
1 118 PNB 476 days Mon 4/3/19 Mon 28/12/20
2 T&C SCHEDULE 447 days Mon 4/3/19 Tue 17/11/20
3 PODIUM - B5 TO LEVEL 7 447 days Mon 4/3/19 Tue 17/11/20
4 A) SPRINKLER SYSTEM 128 days Mon 4/5/20 Wed 28/10/20
5 1) Pumps System ( Auto& Manual- Run Test) - B2 8 days Mon 4/5/20 Wed 13/5/20
6 a) Duty Pump Test - Stage 1 2 days Mon 4/5/20 Tue 5/5/20

7 b) Standby Pump Test - Stage 1 2 days Wed 6/5/20 Thu 7/5/20 6
8 c) Jockey Pump1 Test - Stage 1 2 days Fri 8/5/20 Mon 11/5/20 7
9 d) Transfer Pumps Test - Stage 1 2 days Tue 12/5/20 Wed 13/5/20 8
10 2) Alarm Valve c/w BV ( Flow Test) 63 days Mon 3/8/20 Wed 28/10/20
11 a) Stage 1 & 2 7 days Mon 3/8/20 Tue 11/8/20
12 b) Stage 3 & 4 7 days Wed 12/8/20 Thu 20/8/20 11
13 c) Stage 5 & 6 7 days Fri 21/8/20 Mon 31/8/20 12
14 d) Stage 7 & 8 7 days Tue 1/9/20 Wed 9/9/20 13
15 e) Stage 9 & 10 7 days Thu 10/9/20 Fri 18/9/20 14
16 f) Stage 11 & 12 7 days Mon 21/9/20 Tue 29/9/20 15
17 g) Stage 14 & 15 7 days Mon 21/9/20 Tue 29/9/20 15
18 h) Stage 15 & 16 7 days Wed 30/9/20 Thu 8/10/20 17
19 i) Stage 17 & 18 7 days Fri 9/10/20 Mon 19/10/20 18
20 j) Stage 19 & 20 7 days Tue 20/10/20 Wed 28/10/20 19
21 B) WET RISER SYSTEM 127 days Thu 14/5/20 Fri 6/11/20
22 1) Pumps System ( Auto & Manual- Run Test) 8 days Thu 14/5/20 Mon 25/5/20
23 a) Duty Pump Test - Stage 1 2 days Thu 14/5/20 Fri 15/5/20 9

24 b) Standby Pump Test - Stage 1 2 days Mon 18/5/20 Tue 19/5/20 23
25 c) Jockey Pump1 Test - Stage 1 2 days Wed 20/5/20 Thu 21/5/20 24
26 d) Transfer Pumps Test - Stage 1 2 days Fri 22/5/20 Mon 25/5/20 25
27 2) Flow Test 7 days Thu 29/10/20 Fri 6/11/20
28 a) Flow Test - Randomly 7 days Thu 29/10/20 Fri 6/11/20 20
29 C) HOSE REEL SYSTEM 7 days Mon 9/11/20 Tue 17/11/20
30 1) Flow Test 7 days Mon 9/11/20 Tue 17/11/20
31 a) Flow Test - Randomly 7 days Mon 9/11/20 Tue 17/11/20 28
32 D) TOTAL FLOODING SYSTEM 316 days Mon 4/3/19 Mon 18/5/20
33 1) FM 200 SYSTEM - TNB ROOM - B1 4 days Mon 4/3/19 Thu 7/3/19
34 1) SSU 1 1 day Mon 4/3/19 Mon 4/3/19
35 2) SSU 2 1 day Tue 5/3/19 Tue 5/3/19 34
36 3) SSU 3 1 day Wed 6/3/19 Wed 6/3/19 35
37 4) CONTROL ROOM 1 day Thu 7/3/19 Thu 7/3/19 36
38 2) INERT GASES SYSEM - Functioning Test 6 days Mon 11/5/20 Mon 18/5/20
39 1) Fuel Tank - B1 1 day Mon 11/5/20 Mon 11/5/20
40 2) 33kv Switchgear Room - L1 P6 1 day Tue 12/5/20 Tue 12/5/20 39
41 3) HV Transformer Room - L1 P6 1 day Wed 13/5/20 Wed 13/5/20 40
42 4) Generator Room- L1 P6 1 day Thu 14/5/20 Thu 14/5/20 41
43 5) LV Switchgear Room- L1 P6 1 day Fri 15/5/20 Fri 15/5/20 42
44 6) TX Room - L1 P6 1 day Mon 18/5/20 Mon 18/5/20 43
45 E) FIRE ALARM SYSTEM 145 days Mon 20/4/20 Fri 6/11/20
46 1) Main Fire Alarm Panel - L1 145 days Mon 20/4/20 Fri 6/11/20
47 a) System Test - Programming and internal Test 30 days Mon 20/4/20 Fri 29/5/20
48 b) System functioning test 115 days Mon 1/6/20 Fri 6/11/20

49 1- Basement 5 to Basement 1 35 days Mon 1/6/20 Fri 17/7/20 47
50 a) Smoke Test 7 days Mon 1/6/20 Tue 9/6/20
51 b) Breakglass Test 7 days Wed 10/6/20 Thu 18/6/20 50
52 c) Flowswitch Test 7 days Fri 19/6/20 Mon 29/6/20 51
53 d) Speaker Test - Db Level 7 days Tue 30/6/20 Wed 8/7/20 52
54 e) Remote handset Test 7 days Thu 9/7/20 Fri 17/7/20 53
55 2- Level 1 - Level 7 35 days Mon 21/9/20 Fri 6/11/20 50
56 a) Smoke Test 7 days Mon 21/9/20 Tue 29/9/20
57 b) Breakglass Test 7 days Wed 30/9/20 Thu 8/10/20 56
58 c) Flowswitch Test 7 days Fri 9/10/20 Mon 19/10/20 57
59 d) Speaker Test - Db Level 7 days Tue 20/10/20 Wed 28/10/20 58
60 e) Remote handset Test 7 days Thu 29/10/20 Fri 6/11/20 59
61 c) Interfacing Test 60 days Mon 22/6/20 Fri 11/9/20 47
62 TOWER - L1 TO L24 110 days Mon 15/6/20 Fri 13/11/20
63 T&C SCHEDULE 110 days Mon 15/6/20 Fri 13/11/20
64 A) SPRINKLER SYSTEM 49 days Mon 15/6/20 Thu 20/8/20
65 1) Pumps System ( Auto& Manual- Run Test) - 2 days Mon 15/6/20 Tue 16/6/20
L41
66 a) Transfer Pumps Test - Stage 2 2 days Mon 15/6/20 Tue 16/6/20
67 2) Alarm Valve c/w BV ( Flow Test) 14 days Mon 3/8/20 Thu 20/8/20
68 a) Stage 21 & 22 - L42 TANK 14 days Mon 3/8/20 Thu 20/8/20
69 B) WET RISER SYSTEM 9 days Wed 17/6/20 Mon 29/6/20
70 1) Pumps System ( Auto & Manual- Run Test) 2 days Wed 17/6/20 Thu 18/6/20
71 a) Transfer Pumps Test - Stage 2 2 days Wed 17/6/20 Thu 18/6/20 66

72 2) Flow Test 7 days Fri 19/6/20 Mon 29/6/20
73 a) Flow Test - Randomly 7 days Fri 19/6/20 Mon 29/6/20 71
74 C) HOSE REEL SYSTEM 7 days Tue 30/6/20 Wed 8/7/20
75 1) Flow Test 7 days Tue 30/6/20 Wed 8/7/20
76 a) Flow Test - Randomly 7 days Tue 30/6/20 Wed 8/7/20 73
77 2) INERT GASES SYSEM - Functioning Test 9 days Mon 15/6/20 Thu 25/6/20
78 1) MV SWITCH ROOM - L1 1 day Mon 15/6/20 Mon 15/6/20
79 2) LV ROOM - L1 1 day Tue 16/6/20 Tue 16/6/20 78
80 3) MEC SUBSTATION - L1 1 day Wed 17/6/20 Wed 17/6/20 79
81 4) SERVER ROOM - L3 1 day Thu 18/6/20 Thu 18/6/20 80
82 5) PNB SERVER - L3 1 day Fri 19/6/20 Fri 19/6/20 81
83 6) DATA CENTRE - L3 1 day Mon 22/6/20 Mon 22/6/20 82
84 7) HV ROOM - L7 1 day Tue 23/6/20 Tue 23/6/20 83
Task Rolled Up Task Split Group By Summary Inactive Milestone Duration-only Start-only Deadline
Project: 118 - CPC T&C Schedule
Milestone Rolled Up Milestone External Tasks Inactive Task Inactive Summary Manual Summary Rollup Finish-only
Date: Thu 20/6/19
Summary Rolled Up Progress Project Summary Inactive Task Manual Task Manual Summary Progress
Page 1
Page: 51 of 53 (Rev.00)
22/3 12/4 3/5 24/5 14/6 5/7 26/7 16/8 6/9 27/9 18/10 8/11 29/11 20/12
85 8) LV ROOM - L7 1 day Wed 24/6/20 Wed 24/6/20 84
86 9) TRANSFORMER ROOM - L7 1 day Thu 25/6/20 Thu 25/6/20 85
89 a) System Test - Programming and internal Test 21 days Mon 10/8/20 Mon 7/9/20
90 b) System functioning test 33 days Wed 23/9/20 Fri 6/11/20

91 1- Level 1 - Level 24 33 days Wed 23/9/20 Fri 6/11/20
92 a) Smoke Test 5 days Wed 23/9/20 Tue 29/9/20
93 b) Breakglass Test 5 days Fri 2/10/20 Thu 8/10/20 92
94 c) Flowswitch Test 5 days Tue 13/10/20 Mon 19/10/20 93
95 d) Speaker Test - Db Level 5 days Thu 22/10/20 Wed 28/10/20 94
96 e) Remote handset Test 5 days Mon 2/11/20 Fri 6/11/20 95
97 c) System Test - Interfacing 45 days Mon 14/9/20 Fri 13/11/20
98 TOWER - L25 TO L59 89 days Tue 7/7/20 Fri 6/11/20
99 T&C SCHEDULE 89 days Tue 7/7/20 Fri 6/11/20
100 A) SPRINKLER SYSTEM 54 days Tue 7/7/20 Fri 18/9/20
101 1) Pumps System ( Auto& Manual- Run Test) - 2 days Tue 7/7/20 Wed 8/7/20
L76
102 a) Transfer Pumps Test - Stage 3 2 days Tue 7/7/20 Wed 8/7/20
103 2) Alarm Valve c/w BV ( Flow Test) 21 days Fri 21/8/20 Fri 18/9/20
104 a) Stage 23 & 24 - L77 TANK 21 days Fri 21/8/20 Fri 18/9/20 68
105 B) WET RISER SYSTEM 42 days Thu 9/7/20 Fri 4/9/20
106 1) Pumps System ( Auto & Manual- Run Test) 2 days Thu 9/7/20 Fri 10/7/20
107 a) Transfer Pumps Test - Stage 3 2 days Thu 9/7/20 Fri 10/7/20 102
109 a) Flow Test - Randomly 7 days Thu 27/8/20 Fri 4/9/20
112 a) Flow Test - Randomly 7 days Mon 7/9/20 Tue 15/9/20 109
113 2) INERT GASES SYSEM - Functioning Test 3 days Thu 22/10/20 Mon 26/10/20
114 1) HV ROOM - L42 1 day Thu 22/10/20 Thu 22/10/20 86
115 2) LV ROOM - L42 1 day Fri 23/10/20 Fri 23/10/20 114
116 3) TRANSFORMER ROOM - L42 1 day Mon 26/10/20 Mon 26/10/20 115
119 a) System Test - Programming and internal Test 14 days Tue 8/9/20 Fri 25/9/20 89
120 b) System functioning test 27 days Wed 23/9/20 Thu 29/10/20

121 1- Level 25 - Level 59 27 days Wed 23/9/20 Thu 29/10/20
124 c) Flowswitch Test 5 days Fri 9/10/20 Thu 15/10/20 123
125 d) Speaker Test - Db Level 5 days Fri 16/10/20 Thu 22/10/20 124
126 e) Remote handset Test 5 days Fri 23/10/20 Thu 29/10/20 125
128 TOWER - L60 TO L96 110 days Mon 13/7/20 Fri 11/12/20
129 T&C SCHEDULE 110 days Mon 13/7/20 Fri 11/12/20
130 A) SPRINKLER SYSTEM 21 days Mon 10/8/20 Mon 7/9/20
131 1) Alarm Valve c/w BV ( Flow Test) 21 days Mon 10/8/20 Mon 7/9/20
132 a) Stage 25 & 26 - L117 TANK 21 days Mon 10/8/20 Mon 7/9/20
133 B) WET RISER SYSTEM 7 days Wed 16/9/20 Thu 24/9/20
134 1) Flow Test 7 days Wed 16/9/20 Thu 24/9/20
135 a) Flow Test - Randomly 7 days Wed 16/9/20 Thu 24/9/20 112
136 C) HOSE REEL SYSTEM 7 days Fri 25/9/20 Mon 5/10/20
137 1) Flow Test 7 days Fri 25/9/20 Mon 5/10/20
138 a) Flow Test - Randomly 7 days Fri 25/9/20 Mon 5/10/20 135
139 2) INERT GASES SYSEM - Functioning Test 3 days Mon 12/10/20 Wed 14/10/20
140 1) HV ROOM - L77 1 day Mon 12/10/20 Mon 12/10/20
142 3) TRANSFORMER ROOM - L77 1 day Wed 14/10/20 Wed 14/10/20 141
145 a) System Test - Programming and internal Test 14 days Mon 13/7/20 Thu 30/7/20
146 b) System functioning test 33 days Wed 23/9/20 Fri 6/11/20

147 1- Level 60 - Level 96 33 days Wed 23/9/20 Fri 6/11/20 145
150 c) Flowswitch Test 5 days Tue 13/10/20 Mon 19/10/20 149
151 d) Speaker Test - Db Level 5 days Thu 22/10/20 Wed 28/10/20 150
152 e) Remote handset Test 5 days Mon 2/11/20 Fri 6/11/20 151
154 TOWER - L97 TO 118 88 days Thu 27/8/20 Mon 28/12/20
155 T&C SCHEDULE 88 days Thu 27/8/20 Mon 28/12/20
156 A) SPRINKLER SYSTEM 36 days Mon 14/9/20 Mon 2/11/20
157 1) Pumps System ( Auto& Manual- Run Test) - B2 6 days Mon 14/9/20 Mon 21/9/20
158 a) Duty Pump Test - Stage 5 2 days Mon 14/9/20 Tue 15/9/20
159 b) Standby Pump Test - Stage 5 2 days Wed 16/9/20 Thu 17/9/20 158
160 c) Jockey Pump1 Test - Stage 5 2 days Fri 18/9/20 Mon 21/9/20 159
161 2) Alarm Valve c/w BV ( Flow Test) 21 days Mon 5/10/20 Mon 2/11/20
162 a) Stage 27 & 28 21 days Mon 5/10/20 Mon 2/11/20
163 B) WET RISER SYSTEM 24 days Thu 27/8/20 Tue 29/9/20
164 1) Pumps System ( Auto & Manual- Run Test) 6 days Tue 22/9/20 Tue 29/9/20
165 a) Duty Pump Test - Stage 5 2 days Tue 22/9/20 Wed 23/9/20 160
166 b) Standby Pump Test - Stage 5 2 days Thu 24/9/20 Fri 25/9/20 165
Date: Thu 20/6/19
Page 2
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22/3 12/4 3/5 24/5 14/6 5/7 26/7 16/8 6/9 27/9 18/10 8/11 29/11 20/12
167 c) Jockey Pump1 Test - Stage 5 2 days Mon 28/9/20 Tue 29/9/20 166
169 a) Flow Test - Randomly 7 days Thu 27/8/20 Fri 4/9/20
172 a) Flow Test - Randomly 7 days Mon 7/9/20 Tue 15/9/20
173 2) INERT GASES SYSEM - Functioning Test 8 days Thu 15/10/20 Mon 26/10/20
174 1) HOTEL DATA CENTRE - L97 1 day Thu 15/10/20 Thu 15/10/20 142
175 2) AV EQUIPMENT ROOM - L97 1 day Fri 16/10/20 Fri 16/10/20 174
176 3) HV ROOM - L113 1 day Mon 19/10/20 Mon 19/10/20 175
178 5) SUBSTATION - L113 1 day Wed 21/10/20 Wed 21/10/20 177
179 6) SWITCHGEAR ROOM 1,2&3 - L117 3 days Thu 22/10/20 Mon 26/10/20 178
180 E) FIRE ALARM SYSTEM 66 days Mon 28/9/20 Mon 28/12/20
181 1) Main Fire Alarm Panel - L1 66 days Mon 28/9/20 Mon 28/12/20
182 a) System Test - Programming and internal Test 30 days Mon 28/9/20 Fri 6/11/20 119
183 b) System functioning test 20 days Mon 9/11/20 Fri 4/12/20

184 1- Level 97 - Level 113 20 days Mon 9/11/20 Fri 4/12/20 182
185 a) Smoke Test 4 days Mon 9/11/20 Thu 12/11/20
186 b) Breakglass Test 4 days Fri 13/11/20 Wed 18/11/20 185
187 c) Flowswitch Test 4 days Thu 19/11/20 Tue 24/11/20 186
188 d) Speaker Test - Db Level 4 days Wed 25/11/20 Mon 30/11/20 187
189 e) Remote handset Test 4 days Tue 1/12/20 Fri 4/12/20 188
190 c) System Test - Interfacing 45 days Tue 27/10/20 Mon 28/12/20
Date: Thu 20/6/19
Page 3
Page: 53 of 53 (Rev.00)

Bp03-Me-ms-mech-01747 - Ms T&C Sprinkler System. Rev00 (Ktat)

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MERDEKA PNB 118 Package No.

WE ARE SENDING HERE WITH THE DOCUMENTS LISTED BELOW.

1 1 BP03-ME-MS-MECH-01747 00 Testing & Commissioning Method Statement for Sprinkler System 1 A

DAEHO LEE 12 May 2020

NANTHA KUMAR 16/06/2020

Testing & Commissioning Method Statement

Discipline : Mechanical Works

Date Issued : 12th May 2020

Document Revision History

Review and Approval Record

Authorised by: Byounghoon Cho Mechanical Manager 12th May 2020

T&C Method Statement Sprinkler System

T&C Method Statement Sprinkler System

T&C Method Statement Sprinkler System

3.0 REFERENCES DOCUMENTS

Relevant documents to be referred in accordance with this method statement:

No. Description Document Ref. No.

1. Project Quality Plan BP03-QA-PL-GEN-0001

T&C Method Statement Sprinkler System

No. Description No. of person Brief Roles and Responsibilities

1. Site Engineer 1 • Perform a technical, organisation and

T&C Method Statement Sprinkler System

4.1 TESTING & COMMISSIONING ORGANIZATION CHART

Muhammad Syazwan Mac-Tech Engineering

T&C Method Statement Sprinkler System

4.2 CURRICULUM VITAE

Curriculum Vitae 01 – Electrical Engineer

POSITION CLASSIFICATION PLANNING MANAGER

NAME MD ASRIN RAMLI

DATE OF BIRTH / PLACE 11 MAY 1977 / SELANGOR

YEARS OF WORKING EXPERIENCE 15 YEARS

HIGH SCHOOL/COLLEGE/UNIVERSITY QUALIFICATIONS

1. Bladder Tank Petrofac E&C .

T&C Method Statement Sprinkler System

T&C Method Statement Sprinkler System

5.0 PLANT & MACHINERIES

Detail of plant, machinery and tool proposed to be used to perform work:

5.1 Calibration Certificate List

No. Calibration Certificate Reference No. Expired Date

NOTE: Certificate shall be brought prior to actual testing

T&C Method Statement Sprinkler System

T&C Method Statement Sprinkler System

T&C Method Statement Sprinkler System

T&C Method Statement Sprinkler System

No. Type of Material Remark

T&C Method Statement Sprinkler System

No. Type of Material Remark

T&C Method Statement Sprinkler System

7.0 WORK EXECUTION METHOD

T&C Method Statement Sprinkler System

7.1 FLOW CHART FOR SPRINKLER PUMPSET

SPRINKLER PUMP SET DUTY &

CONTROL SWITCH POSITION CONTROL SWITCH POSITION

A/C Isolator: ON A/C Isolator: ON

Mode Switch: AUTO Mode Switch: MANUAL

Release slowly water Press START to operate

Jockey Pump STARTS

Press STOP Manually

Continued next page (i) Continued next page (ii)

T&C Method Statement Sprinkler System

Continued from previous Continued from previous

Duty Pump Cuts In