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Design of Frame

The document summarizes the design of a frame including its dimensions and materials. It then calculates the mass, total weight, stress on the frame, and verifies that the design is safe based on the material yield stress. It also provides calculations for a DC motor including its speed, current, torque, and verification that a 9mm diameter shaft made of mild steel can withstand the torque.

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pramo_dass
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152 views2 pages

Design of Frame

The document summarizes the design of a frame including its dimensions and materials. It then calculates the mass, total weight, stress on the frame, and verifies that the design is safe based on the material yield stress. It also provides calculations for a DC motor including its speed, current, torque, and verification that a 9mm diameter shaft made of mild steel can withstand the torque.

Uploaded by

pramo_dass
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Design of Frame

Lengh of frame =
= 478 + 130 + 242
L = 850 mm
Height of Frame = 776 mm
Width of Frame = 500 mm

Total length of pipe = = 5750


2
mm cross section area of square pipe = 25.2*2 = 51*4 sides = 204 mm
volume of frame = 204*5750 = 1173000 mm3
Density of m.s.material = 7.7*10-6 kg/mm3

Density =
Mass = density * volume
=

= 9.03 kg

Total weight of assembly = 15+2+1+9 = 27 kg *9.81 = 264.87 N


Yield stress of material = 247 N/mm2 Area = 5750 * 25.4 =
146050 mm2

Stress = = = 0.0181 N/mm2


Therefore, 0.0181 < 247 N/mm2, hence the design is safe.
CALCAULTION DC MOTOR:

Speed (N) = 30 rpm


Voltage (V) = 12 volt
Watts (W) = 18 watt
Electrical (electric) power equation
Power (P) = I × V
(I) = W/V
Where, V = 12,
W = 18,
(I) = 18/12,
= 1.5 A,
TORQUE OF THE MOTOR
Power = [(2X3.14XN) / (60)] X T
Torque = (P X 60) / (2 X 3.14 X N)
Torque = (18X 60) / (2 X 3.14 X 30)
Torque = 5.72 Nm
Torque = 5.72 x 10³ N mm
The shaft is made of Mild Steel and its allowable shear stress = 42MPa
Torque = 3.14 x fs x d ³ / 16
5.72 x 10³ = 3.14 x 42 x d ³ / 16
D = 8.85 mm
The nearest standard size is D = 9 mm.

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