Republic of the Philippines

BOHOL ISLAND STATE UNIVERSITY

MAIN CAMPUS
COLLEGE OF ENGINEERING, ARCHITECTURE & INDUSTRIAL DESIGN

VISION: A premier Science and Technology university for the formation of a world-class and virtuous human resource for sustainable
development in Bohol and the country
MISSION: Committed to provide quality higher education in the arts and sciences, as well as in professional and technological fields;
undertake research and development and extension services for sustainable development of Bohol and the country.

PME 326

CAM-TYPE MOTOR DRIVEN BALIW HAMMERING MACHINE

REDESIGN

Final Project

Submitted by:

Ace Sugary R. Legaspi

Hancel Henley Ammar Delfin

Jerald Fernandez

Glenn Marc A. Mejasco

Submitted to:

Engr. Lemuel Epe

SUGGESTED DESIGN FOR BALIW HAMMERING MACHINE

ISOMETRIC VIEW

LEFT SIDE VIEW RIGHT SIDE VIEW

FRONT VIEW TOP VIEW

ADDED/MODIFIED PARTS FOR THE PROPOSED DESIGN
 BEAM
F=1 N +(26 kg)¿ )

¿ 1 N +255.06 N

F=256.06 N
256.06 N
F=
4
¿ 64.015 N

∑ MR 1=0

(64.015 N )(0.186 m)+(0.306 m)(64.015)−R 2(0.492 m)=0

R 1=64.015
∑ Fv=0
R 1−64.015 – 64.015+64.015 N=0
R 1=64.016 N

VAL=0
VAR=0+64. 015 N
¿ 64.015 N
VBL=64.015 N +0
¿ 64.015 N
VBR=64.015 N – 64.015 N
¿0
VCL=0
VCR=0 – 64.015 N
¿−64.015 N
VDL=−64.015 N +0
¿−64.015 N
VCR=−64.015 N +64.015 N
¿0
MA=0
MB=(0.186 m)(64.015 N )
¿ 11. 907 N −m
Mc=MB +0
¿ 11. 907 N −m+ 0
¿ 11.907 N −m

MD=Mc – (0.186 m)(64.015 N )

¿ 11.907 N −m – 11.907 N −m
¿0

Mmax=11. 907 N −m

SOLVING FOR BENDING STRESS

24 mm (SHAFT DIAMETER)
C=12 mm
¿ 0.012 m

D=24 mm
¿ 0. 024 m
@Table 9.1 page 279
Suddenly applied →km=2.0
km M
 Ss= 3
πD
Km Mc
 Ss= I
 4
π D 4 π (0.024 m)
 I= =
64 64
−8 4
¿ 1.6286 x 10 m
(2)(11.907 N−m)(0.012 m)
 Ss=
1.6286 x 10−8 m4
2
¿ 17 , 546 , 832. 48 N /m
¿ 2 ,544. 95 psi

USE AISI NO . C 1045 , NORMALIZED

Su=99 ksi

For Factor of Safety :

Sy 61ksi
N= =
S 2544.95 psi
61 ,000 psi
¿
2,544.95 psi
N=23.969OKAY ! ! !

COLUMN

Using AISI C1010, at AT 7

𝑆𝑦 = 55 𝑘𝑠𝑖 = 379, 211, 651 𝑃𝑎

𝐸 = 28 𝑥 106 𝑝𝑠𝑖 = 1.931 𝑥 1014 𝑃𝑎

𝐿 0.2254 𝑚
𝐿𝑒 = = = 0.1127 𝑚
2 2
𝐼 = 3.053561986 𝑥 10−8 𝑚4
𝐴 = 2.19 𝑥 10−4 𝑚2

𝐼 3.053561986 𝑥 10-8 𝑚4
𝑘=√ =√ = 0.01180813508 𝑚
𝐴 2.19 𝑥 10−4 𝑚2

√ √
2 π 2 (1.931× 1014 Pa)
2
Le 2π E
= = =3,170.408117
k Sy 379,211,651 Pa

¿= 0.1127 m
=9.5442675
k 0.01180813508 m

Since 9. 5442675 < 3170.408117, we use JB Johnson Formula.

JB Johnson Formula
2
Le
Sy( )
k
NF =S y A (1− 2
)
4π E
 F=113.065 N

N= ( 379,211,651 Pa ) ( 2.19 ×10 m ) 1−

−4 2
( 2 14
4 π (1.931 ×10 Pa) )(
( 379,211,651 Pa ) (3,170.408117 )2 1
113.065 N )
N=367.25 OKAY!!!
 BOLTS

SOLVING FOR THE BOLT DIMENSION AT

CRITICAL LOAD
S y 1.5
Fe= A
6 s
N
F e=
no .of bolts
F
N=
μ
Where:
Fe – tensile load
Sy – yield strength in tension
As – stress area
N – force and coefficient of friction ratio
F – applied load
μ – coefficient of friction between materials

SOLVING FOR THE DIMENSIONS OF THE BOLT

For AISI C1045 cold drawn
S y =85 ksi ×0. 1

S y =8 .5 ksi

256.06 N
N=
0.6
¿ 426.77 N
 426.77 N
F e=
8
¿ 53.3458 N
S y 1.5
Fe= A
6 s

8.5 ksi ( 1000

1 ksi )
psi
53.3458 ( 4.44822
1 lb
f
N)
=
6
A s
1.5

2
A s=0.0415365924 ¿

Based on table AT 14
For UNC bolts For UNF bolts
As = 0.0580 in2 As = 0.0524 in2
Bolt size – 5/16 inch
Bolt size – 5/16 inch
Head – ½
Head – ½
Nut – ½
Nut – ½

Therefore, use bolt with a size of 5/16 inch

SPRING

8 KC Dm
S= 3
πDw
Dm 34 mm
C= = =5.23076923 1
Dw 6 .5 mm

4 C−1 0.615
K= +
4 C−4 C
 4 (5.230769231)−1 0.615
K= + =1.29484625 7
4(5.230769231)−4 5.230769231
256.06 N
F= =64.015 N
4

Dm =34 mm( 1m
)
1000 mm
=0.034 m

D =6.5 mm (
1000 mm )
1m
w =0.0065 m

8 (1.29 4846257)(64.015 N )(0.034 m)

S=
π (0.0065 m3)

¿ 26,132,377.12 Pa ( 101,325 Pa )
14.696 psi
=3,790.19407 psi

For AISI 9255, S y=160,000 psi

RATE OF SPRING
G Dw
=( 10.5× 10 ) ¿ ¿
6
k= 3
8C N c

ASSUMPTIONS
 Medium service
 Total number of coils is 12 (squared and ground ends)
 10 active coils
 Mean diameter of 1.338582677 inch
 Free length of 6.496062992 inch
 Material of the spring is SAE 9255 steel wire, OQT 1000°F
 Wire diameter is 0.255905118 inch
 6
G=10.5 × 10 psi

SOLID STRESS
SOLID HEIGHT =Dw ( total coils )

¿ ( 0.2259055118 inch ) (12)

¿ 3.070866142 inch
SOLID DEFLECTION =free length−solid height
¿ 6.496062992 inch−3.070866142inch
¿ 3.42519685 inch
SOLID FORCE (F so)=solid deflection × rate of spring
 lb
¿ 3.42519685 inch234.6833456
inch
¿ 803.8366561 lb

SOLID STRESS=K
[ 8 F so C
π Dw
2
]
¿ ( 1.294846257 ) ¿

PERMISSIBLE VALUE, S s=S ys =0.6 S y

For SAE 9255, OQT 1000°F
S y =160 ksi

Su=1 8 0 ksi

S y s =( 1 8 0 ksi ) 0.6=96 ksi

96,000 psi<211,705.6289 psi

Stop is needed to prevent solid compression

S sd=0.324 Su (105 cycles)

S sd=0.324 ( 180 ksi )=58.32 ksi

0.95 Sso =0.95 ( 211,705.6289 psi )=201.1203483 ksi

201.1203483 ksi>58.32 ksi

There is a danger of failure, shot peening is advisable

SHAFT