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Paper / Subject Code: 41972 / Chemical Engineering Equipment Design

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1T00537 - B.E.(Chemical Engineering)(SEM-VII)(Choice Base Credit Grading System ) (R- 20) (C Scheme) / 41972 - Chemical Engineering

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Equipment Design

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N. B. (i) Question number one is compulsory.

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(ii) Answer any three questions from the rest.

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(ii) Assume suitable data wherever necessary.

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Q. 1 Write short note on any four

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(a) List out types of supports. Explain any one in detail.

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(b) Explain constructional features of high pressure vessel

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(c) Explain different tall column internals.

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(d) Explain types of supports with neat diagram.

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(e) Classification of heat exchangers and evaporators.
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(f) Explain types of losses in storage of volatile liquids.

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Q.2 (a) Design a pressure vessel subjected to internal pressure for the following data: 12
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A) Shell and head data: Design pressure = 0.5 N/mm2,

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ID of the shell = 1000 mm

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Permissible stress for shell material = 140 N/mm2, A6

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Corrosion allowance = 2 mm
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Weld joint efficiency = 0.85

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Crown radius = Shell ID

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Knuckle radius = 10 % of shell ID

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B) Flanged joint: Gasket factor = 3.75,

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Min gasket seating stress = 52.5 N/mm2

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Flange material same as shell material.

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Permissible stress for bolt material = 138 N/mm2

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C) Nozzle data: Shell side

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ID = 150 mm
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Nozzle material same as shell material.

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Design should include Shell, Nozzle and reinforcement.

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Q.2(b) Write the design procedure to calculate the height of the tall column including the 8
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stresses developed in the column.

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Q3 (a) Design a U tube heat exchanger for the following data-

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Data –
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(i)Shell Side:- M.O.C. – Carbon Steel,

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No. of shell – 1, No. of passes – 1,

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Fluid – Water, Internal Pressure – 0.45N/mm2

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Permissible stress for C.S. – 95 N/mm
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Pitch : triangular, Standard torispherical head,

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Β = proportionality constant = 2 mm, Corrossion allowance = 0.85

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Weld joint efficiency = 0.85, 25%cut segmental baffles

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M.O.C. for head and all flanges- Carbon steel,

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Gasket on shell side – Flat metal jacketed asbestos

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Gasket factor – 3.75, Gasket seating stress -53N/mm2

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(ii)Tube Side:-

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Tube and tube sheet material – S.S., No. of tubes – 40

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Outside diameter – 18mm, Fluid – Carbon Dioxide,

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Effective Length of the tube = 12 m

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Design Pressure – 21.5N/mm2 Permissible stress S.S. – 105N/mm2

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Permissible stress for bolt material – 105N/mm2

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Factor F = 1.25, Factor k for channel = 0.30

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(iii) Channel moc = CS
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Design should include-

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(a) Shell,

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(b) Channel
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(c) Tube sheet

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Data for minimum shell thickness:

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Diameter (mm) Thickness (mm)
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150 5
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200 to 400 6..3

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500 to 600 8
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700 to 1000 10
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Q.3 (b) Explain different types jackets with neat diagram.

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Q 4 (a) Design Turbine agitator shaft (shaft diameter) for a vessel of 1500 mm diameter 12
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with following data:

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Internal pressure in vessel = 0.5 N/mm2

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Diameter of agitator = 500 mm

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Speed of agitation = 200 rpm

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Specific gravity of liquid in vessel = 1.2

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Viscosity of liquid in vessel = 600 cp

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Overhang of agitator = 1300 mm

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No of blades = 06
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Width of blade = 75 mm
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Thickness of blade = 8 mm
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No of baffles = 04
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Shear stress in shaft = 55 N/mm2

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Elastic limit in tension = 246 N/mm2

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Modulus of elasticity = 1.95 x 105 N/mm2

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Power no = 4.5
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Density of shaft material = 7580 kg/m3

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Consider Gland loss = 5%, power transmission loss = 5%

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Q 4(b) Design storage tank for following data: (Shell plates and bottom plates) 12

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Tank diameter = 3 m

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Tank ht = 6 m

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Density of liquid = 980 kg/m3

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Superimposed load = 1200 N/m2

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MoC = CS

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Permissible stress = 95 N/mm2

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Density of MoC = 7800 kg/m3

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Corrossion allowance = 2 mm

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E = 2*105 N/mm2

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Weld joint efficiency = 0.85

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Shell plate and bottom plate size = 5000 x 2000 mm (L x W)

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Q 5(a) Write the design procedure for a Standard Vertical Short Tube Evaporator for the 4 10

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following data-
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Design should include- 44

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(a) Diameter of tube sheet,

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(b) Calendria sheet thickness,
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(c) Tube sheet thickness,

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(d) Evaporator drum thickness and diameter,

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Q5 (b) A cylinder has an ID of 100 mm and an internal pressure of 50MPa. Find the 10

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needed wall thickness if the factor of safety is 2.0 and the yield stress is

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250 MPa. Use the maximum shear stress theory.
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Q.6 (a) List out types of NDT method. Explain any one detail with neat diagram. 10
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Q6 (b) Explain with neat diagram different types of agitators and their applications.
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______________________
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