Professional Documents
Culture Documents
For ease of viewing many diagrams of aircraft gauges and radio control heads are drawn with
the instrument colours inverted, so that they are now white faced with black labelling, rather
than the actual black facing with white labelling. However all coloured instrument markings
remain in the actual colours.
Every effort has been made to ensure the completeness and accuracy of information
contained within this training manual. However, should any conflicts arise between this
manual and Basler manuals, only approved publications (AFM, pilot operating handbooks,
maintenance manuals, etc) will be the final authority. All training manual data, procedures,
and techniques are superseded by current official data.
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TABLE OF CONTENTS
Basler BT-67
Issued 2002
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GENERAL AIRPLANE
Table of Contents
Basler BT-67 Description ..................... 1-1 Cabin Lighting ....................................1-11
Basler BT-67 Conversion Features ...... 1-2 Exterior Lighting .................................1-11
Specifications ...................................... 1-5 BT-67 Instruments..............................1-12
PT6A-67R Engine Limitations .............. 1-6 Instrument Panels ..............................1-14
Operational Limitations ........................ 1-7 Circuit Breakers..................................1-16
Cabin Entry and Exits .......................... 1-9 Parking and Securing .........................1-19
Flight Deck ........................................ 1-10 Towing ...............................................1-20
Cockpit Lighting................................. 1-11 Pre-flight Inspection............................1-21
The Basler BT-67 STC does not cover any modifications to the certificated DC3 interiors.
Basic configurations, dimensions, weights and specifications are summarised in Table 1-1.
Refer to the current airplane AFM for detailed, up-to-date information.
POWER PLANT:
• Pratt & Whitney Canada PT6A-67R
PROPELLER:
• Hartzell 5 Blade Metal Propellers.
AIRFRAME:
• Fully engineered, designed and strengthened airframe after total inspection and
rejuvenation of normal wear items. Includes a structural reinforced conversion package.
• Fuselage stretched 40 inches (forward of wing) and cockpit bulkhead moved forward 60
inches resulting in 35% more cabin volume and optimal centre of gravity parameters.
• Redesigned outer wing leading edge and BT-67 wing tip.
• All metal control surfaces.
• Centre and outer wings reinforced to reduce loads on lower wing attach angles, and to
support the increased maximum gross weight.
• Complete new instrument panel and control pedestal.
SYSTEMS:
• Electrical system replaced by complete new system designed To FAR Part 25.
• Hydraulic system upgraded. Improved gear retraction time.
• Fuel system engineered to FAR Part 25, including new filler caps.
• Brakes, B.F. Goodrich H2-445 expander tube brake assembly installed.
• Anti-ice and deice equipment - all new including hot windshield
• Low infra-red signature due to an augmented exhaust system which disperses over the
upper wing surface.
Possibly the most distinctive feature of the Basler BT-67 are the new nacelles and cowlings.
The PT6A engine is considerably longer and slimmer than the original radial engines, and has
a very different airflow pattern, necessitating a redesign of the original DC3 cowlings. To
increase the military effectiveness of the BT-67, augmented exhaust ducting has been
included within the engine cowlings. Rather than having the exhausts discharging directly into
the airstream, the exhaust pipes are enclosed in shrouds within the nacelle. Considerable
cooling of the exhaust gases takes place prior to venting the exhaust over the wing. Tests
have shown the infrared signature of the exhaust gases to be effectively eliminated.
With the change in centre of gravity position and reduction in aircraft weight with the
replacement of the original radial engines with the PT6A-67R turboprop engines, the Basler
BT-67 fuselage has been extended with the insertion of a 40” fuselage plug forward of the
wing leading edge. For added safety the plane of rotation of the propellers is now behind the
cockpit bulkhead.
Ailerons, rudder and elevators are cable operated by conventional dual control wheels.
Optional Basler metalised control surfaces may be installed in place of the standard DC3
fabric or ceconite covered control surfaces. External control locks should be installed to
prevent potential wind damage to control surfaces whenever the aircraft is parked.
Figure 1-5
Basler BT-67 Turning Circle
Cabin Dimensions
Cabin Width............................................................ 7 ft .................................................. 7 ft
Cabin Length.................................................... 42 ft 2” .......................................... 33 ft 10”
Cabin Height ...................................................... 6 ft 6” .............................................. 6 ft 6”
Cabin Volume..............................................1,225 cu ft ..........................................905 cu ft
Specific Loadings
Wing Loading (lbs per sq foot) ............................ 29.07 ...............................................27.31
Power Loading (lbs per sHP) .............................. 11.22 ...............................................11.21
Fuel Capacities
Tank Usable Capacity. Total Capacity
Main - Left 189.7 USg 718 ltr 1,271 lbs 195.0 USg 738 ltr 1,306 lbs
Main - Right 189.7 USg 718 ltr 1,271 lbs 195.0 USg 738 ltr 1,306 lbs
Aux – Inboard L 186.6 USg 706 ltr 1,250 lbs 189.0 USg 715 ltr 1,266 lbs
Aux – Inboard R 186.6 USg 706 ltr 1,250 lbs 189.0 USg 715 ltr 1,266 lbs
Total 752.6 USg 2,849 ltr 5,042 lbs 768.0 USg 2,907 ltr 5,146 lbs
Aux – Outboard L 384.0 USg 1,454 ltr 2,573 lbs 385.0 USg 1,457 ltr 2,580 lbs
Aux – Outboard R 384.0 USg 1,454 ltr 2,573 lbs 385.0 USg 1,457 ltr 2,580 lbs
Total (ALL) 1,520.6 USg 5,756 ltr 10,188 lbs 1,538.0 USg 5,822 ltr 10,332 lbs
Landing Gear
Brakes................................................................. Goodrich H-2-445 Expander Tube Brakes
Main wheels tyre size .......................................................................45 x 17:00 x 16, 10-ply
Tail wheel tyre size ................................................................................ 22 x 9:00 x 6, 8-ply
Operating Speeds
KCAS KIAS
VMO Maximum Operating Speed.................174................170
VA Maximum Manoeuvring .......................111................107
VFE¼ Maximum Flap Extension ¼................135................133
VFE ½ Maximum Flap Extension ½..................99..................97
VFE ¾ Maximum Flap Extension ¾..................97..................95
VLE Maximum Landing Gear Extended ......144................141
VMCA Minimum Control - Air............................73..................67
VMCG Minimum Control - Ground ....................64..................56
1. Torque limit applies within a range of 1000 - 1700 NP RPM, below 1000 NP RPM,
torque is limited to 50.5%.
2. Engine Inlet condition limits for engine operation: Altitude: Sea level to 25,000 ft.
3. Normal Oil Pressure is 90 - 135 psi at NG speeds above 72%. With engine torque
below 75%, minimum oil pressure is 85 psi at normal oil temperature (60º - 70ºC). Oil
pressures under 90 psi are undesirable. Under emergency conditions, to complete a
flight, a lower oil pressure of 60 psi is permissible at reduced power levels not
exceeding 50% torque. Oil pressures below 60 psi are unsafe, and require an engine
be shut down, or landing be made as soon as possible using minimum power required
to sustain flight.
4. Time limited to 5 seconds.
5. Time limited to 20 seconds.
6. Oil Temperature limits are -40º to 110ºC with limited operating periods of 10 minutes at
105º - 110ºC.
7. 100% NG corresponds to 37,468 RPM. 100% N2 corresponds to 29,894 RPM.
Operational Limitations
GROUND LIMITATIONS
Stabilised engine ground operation is prohibited between the following propeller RPM’s:
• 400 to 900 NP RPM
• 1050 to 1200 NP RPM
• or above 1600 NP RPM unless headed into wind.
TAKEOFF LIMITATIONS
Check engine power set prior to reaching 60 knots
For downwind takeoffs, the aircraft is to be rolling prior to exceeding 1600 NP RPM.
CROSSWINDS
The maximum demonstrated crosswind at 50ft-height is 24 knots. This is not limiting.
Positioning of the power levers below the flight idle stop while the airplane is in flight is
prohibited. Such positioning may lead to loss of airplane control, or may result in an engine
overspeed condition with subsequent loss of engine power.
STARTER LIMITATIONS
Use of the starter is limited to cycles of 30-seconds ON. A period of one minute OFF must be
follow each start cycle, with a maximum of three 30-second ON start cycles allowed
consecutively. After the third start cycle has been attempted, a minimum of 30-minutes OFF
must occur before a fourth start cycle is attempted.
GENERATOR LIMITATIONS
The maximum continuous generator load on the ground is 250 amps per generator. In flight
the maximum load is 300 amps per generator.
The standard Douglas C47 doors consist of a forward hinged passenger door, and a rearward
hinged cargo door. The Basler BT-67 also has an optional upper cargo door to allow the
loading of standard LD3 containers (Figure 1-9). The cargo door is the first door closed, and
the last opened. It is held in a locked position by locking pins manually actuated by handles at
the top and bottom of the door. The forward passenger door closes against the rear cargo
door, and is opened and closed with a standard door handle. A second handle actuates
locking pins at the top and bottom of the door. Always ensure all locking pins are engaged
before flight. A micro-switch connected to each door will activate a DOORS UNSAFE
annunciator in the cockpit in the event that either door is not closed and the aircraft’s battery
is ON. The passenger door incorporates a jettison mechanism for emergency use. A guarded
jettison handle is mounted on the door frame, forward of the door. Pulling this handle down
will pull both passenger door hinge release pins free, allowing the passenger door to be
removed.
The Basler BT-67 has either two or three overwing emergency exit hatches in the cabin,
depending on the configuration of the original DC3 airframe. These hatches are opened by
rotating either the interior or exterior handles, and swinging up the hatch. These exits are non
jettisonable.
Flight Deck
The efficient, comfortable flight deck is arranged for convenient use by two-pilot crews (Figure
1-10). Pilot and co-pilot sit side-by-side in individual seats, separated by the control pedestal.
Both seats are adjustable forward and aft, as well as vertically. The inboard armrests may be
swung horizontally to provide easy access to the seats. Seat belts and inertial shoulder
harnesses are provided for each seat. Conventional dual controls allow the airplane to be
flown by either pilot. A non-adjustable fold-away observer’s seat is provided in the cockpit
aisle.
Most aircraft circuit breakers are located on the circuit breaker panels located on the upper
left and right sides of the cockpit. The breakers are arranged logically with regards to the
differing electrical buses. The only circuit breakers not located there are the main power relay
and bus reset circuit breakers, which are mounted next to the junction box at the cockpit door.
The pilot’s overhead panel contains all anti-icing and de-icing controls, as well as lighting and
engine starting controls. Propeller system control and warning system tests are mounted on
the overhead panel. The engine fire protection system panel and annunciator panel are
mounted in the centre of the overhead panel. All fuel system controls and gauges are laid out
in schematic format on the fuel control panel. The co-pilot’s overhead panel contains the
heating system and electrical system controls.
The instrument panel contains the flight instruments, engine instruments, and the avionics
panel. Engine instruments are mounted in a double column next to the avionics panel.
Power controls are mounted on the control pedestal, and are arranged in the conventional
sequence. Also included on the pedestal are the trimmers, windshield wiper controls and
brakes and tail wheel lock lever.
Both pilot and co-pilot have a moveable map reading lamp mounted above their respective
seats. Separate switches are provided for these lights on each pilot’s overhead panel.
Internal lighting for the compass is provided by a placarded switch on the pilot’s overhead
panel.
A push button switch placarded COMPANIONWAY LIGHT is mounted into the cockpit roof
above the flight observer’s seat. This switch controls the cockpit illumination lamp mounted in
the roof. As this cockpit roof light is hot-wired to the aircraft battery, through a circuit breaker,
care should be made to ensure that the light is not inadvertently left on while the aircraft is left
parked.
Cabin Lighting
Lamps mounted along the centre of the cabin roof provide lighting in the cabin. The lamps are
controlled by two switches wired in parallel, one by the main cargo door, and one on the
pilot’s overhead panel (Figure 1-12). Changing the switch setting of either light switch will
either turn on or off the cabin lights. There is no variable intensity selection available for the
cabin lights.
As the cabin lights are hot-wired to the aircraft battery, through a circuit breaker, care should
be made to ensure that the lights are not inadvertently left on while the aircraft is left parked.
Exterior Lighting
Switches for the anti-collision rotating beacons, position navigation lights, wing inspection ice
lights and landing lights are located on the pilot’s overhead panel. They are appropriately
placarded.
Park brakes can only be set from the pilot’s pedals. With the pilot’s pedals depressed, pull out
the park brake handle (Figure 1-34). When set the handle will remain out. The hydraulic
pressure gauge must indicate at least 300 psi when the aircraft is parked to ensure sufficient
pressure is applied to the brakes. To release, depress the pilot’s brake pedals.
The tail wheel must be in the centre position before the tail wheel lock lever will engage the
tail wheel in the lock position. In all cases, lock the tail wheel when the aircraft is parked,
moored, during any jacking of the aircraft, before a flight, and during landing. The tail wheel
will be unlocked only while taxiing on the ground and during ground handling which involves
turns. Turning without first unlocking the tail wheel will result in shearing the locking pin or
damaging the wheel assembly.
The tail wheel is locked in the trail position by pushing to the right and forward the lever-type
control located on the lower section of the control pedestal (Figure 1-35). To unlock the tail
wheel, pull the control aft to the limit of travel and to the left.
When the aircraft is parked outside a hangar, install the external control locks on the rudder,
ailerons and elevators. These locks are to be installed whenever the aircraft is left
unattended, regardless of weather conditions. Pitot covers, engine plugs and propeller tie
downs should also be installed whenever the aircraft is left unattended.
The aircraft can be either towed from the front, by attaching tow lines to the main wheel axles
as shown in Figures 1-36 and 1-37, or from the tail by attaching a tow bar to the rear axle.
The tow bar hooks over the towing lugs which protrude from both ends of the axle. When
towing the aircraft, there should always be a crewmember in the pilot’s seat who is qualified to
operate the brakes and tail wheel lock, and one crewmember should be at each wing tip and
at the tail to assist in the towing operations. When towing from either the front or the rear,
make certain that the tail wheel is in the UNLOCK position. Do not attempt to move the
aircraft by pushing or pulling on the control surfaces, stabilisers, tabs or flaps, but only by
applying force to the wheel axles or to other approved locations.
• When towing from the tail, the acute angle between the tail wheel and the centreline of the
aircraft is not to exceed 60º at any time; and at starting, this angle is not to exceed 45º.
• Use caution when pushing the aircraft forward by means of the tail wheel tow bar.
• Do not tow from the tail up any grade that is more than 11% on hard ground. Do not tow
from the tail on soft, boggy, or rough ground.
• Tow the aircraft from the front when it is loaded or when it is moved over soft ground.
• Governed by local terrain conditions, tow at low speed, do not exceed 8kph. Avoid any
sudden stops.
Pre-flight Inspection
BEFORE ENTERING AIRCRAFT
1. Remove left and right aileron control locks.
COCKPIT
2. Verify all circuit breakers are properly set.
3. Select battery switch to the ON position. Confirm voltage is sufficient for the start if a
battery start is required, or above 20 volts for a ground power start.
4. If using a ground power cart, select ground power switch to ON. When using a power
cart, the main battery switch shall remain selected to the ON position. This will provide
protection during the start sequence if the power cart fails or drops offline.
5. Push STALL WARN test button to check the stall warning system
6. Push the AUDIBLE WARN button to check the audible warning system.
7. Select the SMOKE DET switch to FWD and then AFT to check the cockpit and cabin
smoke detection systems.
8. Select annunciator light test switch to TEST and confirm all annunciator lights and the fire
T-handles are lit. Select to Dim or BRT as appropriate
9. Operate the fire protection test switch to FIRE TEST. Note that all four squib lights and
the fire T-handles illuminate, and the fire aural warning sounds. Push fire warning mute
button to verify function.
10. Operate the test switch to FAULT TEST and check to see that the fault annunciators are
on.
11. Confirm that both DISCH FIREX switches are in the centre OFF position. Confirm that
both fire T-handles are IN, the FUEL SHUT OFF annunciators are not lit, and the FUEL
LO PRESS annunciators are illuminated. Pull both T-handles OUT and confirm that both
FUEL SHUT OFF annunciators are now lit. Select both standby fuel pumps to AUTO and
confirm that both STBY PUMP ON annunciators are lit, and that the fuel pressure
indications remain at ZERO. Push both fire T-handles IN and confirm that both fuel
pressures rise into the green range, the FUEL LO PRESS annunciators are extinguished,
and the FUEL SHUT OFF annunciators are both not lit. Return the standby fuel pumps to
OFF.
12. If fuel has been added the fuel totaliser shall be reset.
13. Cycle the elevator trim wheel and return to the neutral position.
14. Lower wing flaps to the full down position.
15. If required, return battery and ground power switches to OFF.
LEFT WING
16. Check left fuel and oil quantity and security of caps.
NOSE
27. Check condition of any antennae on lower centre section and forward fuselage.
28. Check battery compartment area for evidence of leaking battery acid.
29. Check pitot tubes for general condition.
RIGHT WING
30. Conduct inspection items 16 - 26 in reverse order as appropriate to the right side of the
aircraft.
Table of Contents
Annunciator and Warning Systems ...... 2-1 Fuel System Annunciators................... 2-8
Annunciator Lamp Test........................ 2-2 Electrical System Annunciators ........... 2-8
Annunciator Panel ............................... 2-3 GPS Annunciators............................... 2-9
Fire Detection System ......................... 2-4 Landing Gear Position Annunciators.... 2-9
Fire Detection System Tests ................ 2-5 Stall Warning......................................2-10
De-icing & Ignition Annunciators .......... 2-6 Overspeed Warning ...........................2-10
Propeller Annunciators ........................ 2-7 Gear Warnings ...................................2-10
The annunciator panel on the centre overhead panel provides general warning of system
faults and malfunctions.
Control for the engine fire protection system is provided on the overhead Fire Protection
control panel. Indications of engine fire, and arming of the engine fire extinguisher bottles are
controlled by two firewall T-handles located on the main instrument panel.
De-icing system annunciators are located on the pilot’s overhead panel. Propeller
annunciators are located on the overhead panel. Fuel system annunciators are located on the
fuel panel, and electrical annunciators on the co-pilot’s panel. GPS and landing gear position
annunciators are on the main instrument panel.
An aerodynamic angle of attack vane set to trigger an aural warning is mounted on the
fuselage, underneath the pilot’s window. A test button is mounted on the overhead panel.
An airspeed overspeed detection unit providing an aural warning is mounted into the pitot
system, with a test button on the overhead panel.
Audible warnings are provided to detect when the gear is not locked down, and the power
levers are retarded to idle, or the wing flaps are selected to a landing position.
The visual warnings consist of a red ENG FIRE – PULL firewall T-handle for each engine
located on the main instrument panel. Once illuminated the firewall T-handle light will remain
illuminated until the temperature in the associated engine compartment cools below the
sensing loop trip point.
The aural warning consists of a speaker-amplifier located in the right overhead panel. The
aural and visual warnings activate simultaneously and the aural warning may be manually
cancelled by pressing the FIRE WARNING SILENCE button on the fire protection control
panel.
Each engine has two elements located in the accessory section, and one element in the
forward power section. These three elements are connected to form one continuous loop and
are set to trip at the appropriate elevated temperature. The system will still operate effectively
with a break in the loop, provided there is no short circuit to ground at the break point.
A circuit monitor continually senses the loop to determine faults caused by a breakdown or a
short circuit in the system. An amber FAULT annunciator light, located in the overhead fire
protection control panel will illuminate whenever a fault is detected.
Selecting the FAULT TEST position causes the fire detection FAULT lights to illuminate.
The fire bottle LOW PRESS. light may be tested by selecting the WARNING LIGHT TEST
switch located on the overhead Control Panel to the TEST position.
The stall warning horn can be tested by the pilots by pressing the
STALL WARN test switch on the left overhead panel.
Figure 2-12 Stall Vane
Overspeed Warning
The overspeed warning system functions through of an airspeed switch, connected to the
pilot’s pitot system, and mounted in the nose forward of the main instrument panel. The
overspeed switch functions by allowing pitot pressure to impact onto a diaphragm, making an
electrical contact at a setting of 170 knots +6 –0, and causing the overspeed warning tones to
be generated through the warning horn.
The overspeed warning horn can be tested by the pilots by pressing the AUDIBLE WARN test
switch on the left overhead panel.
Gear Warnings
The landing gear warning horn will sound if either of these two conditions exist:
• Power levers are fully retarded and the main landing gear is not down.
• Wing flaps are lowered beyond 3/8 travel and the main landing gear is not down.
Micro-switches on each power lever will activate the landing gear warning horn if either power
lever is reduced to IDLE and the main gear is not down and locked. The warning horn may be
silenced by pressing the push button located on the overhead Fire Protection control panel.
Another switch will activate the warning horn if the wing flaps are extended beyond 3/8 of total
travel and the main gear is not down and locked. This switch is mounted on the wing flap
push/pull rod. The warning horn cannot be silenced if this switch causes it to sound.
Table of Contents
PT6A-67R Powerplant ......................... 3-1 Engine Fuel System ............................ 3-8
Engine Data ........................................ 3-2 Fuel Manifold Purge System................ 3-9
Free-turbine Reverse-flow Operation ... 3-2 FCU Operation .................................... 3-9
Engine Description and Operation ....... 3-3 Fuel Additives ....................................3-10
Compressor Bleed Valve ..................... 3-5 Control Pedestal.................................3-10
Igniters ................................................ 3-5 Engine Power Control.........................3-11
Exhaust ............................................... 3-5 Condition Levers ................................3-11
Accessory Section ............................... 3-6 Engine Gauges ..................................3-11
Lubrication System .............................. 3-6 Engine Limitations ..............................3-12
Magnetic Chip Detector ....................... 3-8 Starter Operating Limits......................3-12
PT6A-67R Powerplant
The Pratt and Whitney PT6A-67R engines (Figure 3-1 and 3-2) are equipped with composite
five-blade, full-feathering, reversing, constant-speed propellers mounted on the output shaft of
the engine reduction gearbox. Engine oil supply and single-action, engine-driven governors
control propeller pitch and speed. When the engines are shut down the propellers
automatically feather, and will unfeather when engines are started, as engine oil is pumped
into the propeller dome.
The engine utilises two independent turbine sections: one driving the compressor in the gas
generator section, and the second (two-stage power turbine) driving the propeller shaft
through a reduction gearbox. The engine is self-sufficient since its gas generator driven oil
system provides lubrication for appropriate areas of the engine, pressure for the torque meter
and power for the propeller pitch control.
Engine Data
PT6A-67R ENGINE SPECIFICATIONS AND LEADING PARTICULARS
JET SPECIFIC FUEL
OPERATING NP
ESHP SHP THRUST CONSUMPTION
CONDITION RPM
lb lb/ESHP/hr
Takeoff 1358 1281 (1) 192 1700 0.533
Max. Cont 1294 1220 (2) 187 1700 0.542
Max. Climb 1083 1020 (3) 157 1425 0.575
Max. Cruise 1083 1020 (3) 157 1425 0.575
(1) Available to 32.8ºC
(2) Available to 48.3ºC
(3) Available to 35.0ºC
Type of Combustion Chamber.................................................................. Annular
Compression Ratio........................................................................................ 12:1
Propeller Shaft Rotation ....................................................................... Clockwise
100% NG ................................................................................................... 37,468
100% NF ................................................................................................... 29,894
Engine Diameter (at room temperature) (approx.)............................ 19” (483 mm)
Engine Length (at room temperature) (approx.) ............................. 74” (1880 mm)
Dry Weight .....................................................................................515lb (234 kg)
Max. Oil Consumption per 10 Hour........................................0.3lb/hr (0.136kg/hr)
Reverse flow refers to the direction of airflow through the engine. Inlet air enters the
compressor at the aft end of the engine, moves forward through the compressor section and
the turbines, and is exhausted at the front of the engine.
A row of stator vanes, located between each stage of the compressor, diffuse the air, raise
static air pressure and direct the air to the next stage of compression. The compressed air
passes through diffuser tubes which turn the air through 90º in direction, and converts the
velocity to static pressure. The diffused air then passes through straightening vanes to the
annulus surrounding the combustion chamber liner assembly.
The combustion chamber liner consists of two annular sections bolted together at the front,
dome-shaped end. The outer wrapper incorporates an integral large exit duct. The liner
assembly has perforations of various sizes that allow entry of compressor delivery air. The
flow of air changes direction 180º as it enters and mixes with fuel. The fuel/air mixture is
ignited and the resultant expanding gases are directed to the turbines. The location of the
inner liner eliminates the need for a long shaft between the compressor and compressor
turbine, reducing the overall length and weight of the engine.
Fuel is injected into the combustion liner through 14 simplex nozzles arranged in two sets of
seven for ease of starting. Each nozzle is supplied by a dual manifold consisting of primary
and secondary transfer tubes and adapters. The fuel/air mixture is ignited by two spark
igniters which protrude into the liner. The resultant gases expand from the liner, reverse
direction in the exit duct zone and pass through the compressor turbine inlet guide vanes to
the single-stage compressor turbine. The guide vanes ensure that the expanding gases strike
the turbine blades at the correct angle, with minimum loss of energy. The still expanding
gases are then directed forward to the power turbine section.
The two-stage power turbine consists of the first stage inlet guide vane and turbine, and the
second-stage inlet guide vane and turbine. The turbine drives the propeller shaft via a
reduction gearbox.
The compressor and power turbines are located in the approximate centre of the engine, with
their respective shafts extending in opposite directions. This feature provides for simplified
installation and maintenance inspection procedures. The exhaust gas from the power turbine
is collected and ducted in the bifurcated exhaust duct assembly and directed to atmosphere
via twin opposed exhaust stubs.
Inter turbine temperature, T5, is monitored by an integral bus bar, probe and harness
assembly installed between the compressor and power turbines, with the probes projecting
into the gas path. A terminal block mounted on the gas generator case provides a connection
point to the cockpit instrumentation.
Fuel supplied to the engine from an external source is further pressurised by an engine-driven
fuel pump, and its flow to the fuel manifold is controlled by the FCU.
The power turbine drives a propeller through a two-stage planetary reduction gearbox,
located at the front of the engine. The gearbox contains an integral torque meter device,
which is instrumented to provide an accurate indication of engine power. A magnetic chip
detector is installed at the bottom of the gearbox.
At low N1 speeds the compressor bleed valve is open. As power is increased the valve begins
to progressively close. Above approximately 90% N1 the bleed valve is closed. If the
compressor bleed valve were to stick closed at low N1 speeds, compressor stall could result
from an attempt to accelerate the engine to higher power. If the valve were to stick open at
high N1 speeds, power output would be considerably reduced. With the valve open, at a given
N1 RPM, ITT will increase slightly and torque will decrease.
Igniters
Two spark-type igniters in the combustion chamber provide ignition during the engine start
sequence. Although the engine is equipped with two igniters, only one is needed for the
engine start. The system is designed such that should one igniter malfunction, the other
ignitor will continue to operate. The igniters are activated during the start sequence by the
IGNITION switch being set to START, and the starter being engaged (Figure 3-5).
The system consists of an airframe-mounted ignition exciter, two individual high-tension cable
assemblies, and two spark igniters. It is energised from the aircraft’s 28-volt supply, and will
operate in the 9-volt to 30-volt range. The igniter system can produce up to 3,000 volts.
Exhaust
Serving primarily to reduce the Basler BT-67’s infrared exhaust signature, the PT6A’s exhaust
elbows are enclosed within the streamlined engine cowling, rather than exposed to the
airflow. Within the cowlings, the exhaust augmenter tube and heat shield assemblies overlap,
but are not attached to, the exhaust elbows (Figure 3-6). This assembly removes hot gases
from inside the cowling area, then directs and disperses them above and behind the cowling.
The augmenter tube also mixes outside ambient air with the exhaust gases, and with venturi
action, aids in pulling hot gases out of the engine.
Accessory Section
All engine-driven accessories, with the exception of the propeller governor, overspeed
governor and NF tach-generator, are mounted on the accessory gearbox at the rear of the
engine. These components are driven by the compressor by means of a coupling shaft which
extends the drive through a tube at the centre of the oil tank.
One lubricating oil pressure pump and two scavenge oil pumps are mounted inside the
accessory gearbox. Two additional scavenge pumps are externally mounted. The
starter/generator, high pressure fuel pump and FCU, N1 tach generator and hydraulic pump
are mounted on pads on the rear of the accessory drive case. Each mounting pad has its own
specific gear ratio. The rear location of accessories provides for a clean engine and simplifies
maintenance procedures.
Lubrication System
The PT6A engine lubrication system functions primarily to cool and lubricate engine bearings
and bushings (Figure 3-7). It also provides oil to the propeller governor and propeller
reversing control system. The main oil tank houses a gear-type engine-driven pressure pump,
an oil pressure regulator, a cold pressure relief valve and an oil filter. The engine oil tank, an
integral part of the compressor inlet case, is located in front of the accessory gearbox.
As oil is pumped from the tank, it passes through pressure and temperature sensing bulbs
mounted on the rear accessory case. At N1 RPM above 72% normal oil pressure is between
90 and 135 psi. Oil is then delivered through an external oil transfer tube to the nose case.
Gear-type scavenge pumps return the oil through external oil transfer tubes and through an
external oil cooler below the engine. The oil cooler is thermostatically controlled to maintain
the desired oil temperature. When scavenge oil temperature reaches 71º C, a thermostatically
controlled bypass valve opens to route oil through the cooler. The externally mounted oil-to-
fuel heat exchanger uses hot engine oil to heat the fuel before it enters the engine fuel
system.
The total oil system capacity is 3.9 US gallons, 14.75 litres, including the 2.5 US gallon, 9.5
litre, oil tank. Maximum acceptable oil consumption is one quart every 10 hours; however
normal oil consumption may be as little as one quart per 50 hours. Most PT6A engines seek
an oil level of one to two quarts low, and filling above this level may result in oil being vented
overboard. Although the pre-flight checklist calls for checking the oil level, the best time to
check oil quantity is shortly after engine shutdown, since oil levels are most accurately
indicated at this time. Oil level checks during pre-flight may require motoring the engine to
obtain an accurate level indication.
The oil tank is provided with a filler neck and integral quantity dipstick housing. The cap and
dipstick are secured to the filler neck, which passes through the gearbox housing and
accessory diaphragm into the tank. Dipstick markings indicate the number of US quarts of oil
less than full.
Illumination of the CHIP DET annunciator is not in itself cause for an engine to be shut down.
Engine parameters should be monitored for abnormal indications.
The oil-to-fuel heat exchanger regulates fuel temperature at the fuel pump inlet to prevent
icing at the pump filter. An engine oil line within the heat exchanger is located next to the fuel
line. Heat transfer occurs through conduction between these two lines, before fuel is delivered
to the FCU. The heat exchanger melts ice particles and prevents the fuel from thickening in
extremely cold temperatures. The heat exchangers operate automatically whenever the
engines are running.
After fuel passes through the oil-to-fuel heat exchanger, it flows into the engine-driven fuel
pump. The pump is a gear-type pump, located on the accessory gearbox. Its primary purpose
is to supply sufficient pressure to the fuel nozzles to ensure an adequate spray pattern during
all engine operations. The flow rates and pressures will vary with changes in N1 RPM.
Fuel enters the pump chamber through a spring-loaded inlet screen. Should this screen
become blocked, the increase in differential pressure overcomes the spring, and allows
unfiltered fuel to flow into the pump chamber. The pump gears increase fuel pressure, and
deliver it to the FCU via a filter in the pump outlet. A bypass valve in the pump body enables
unfiltered high-pressure fuel to flow to the FCU in the event of the outlet filter becoming
blocked.
The FCU meters proper fuel amounts for all modes of engine operation. Flow rates are
calibrated for starting, acceleration and maximum power. The FCU compares N1 with power
lever setting, and regulates fuel to the engine fuel nozzles. The FCU also senses compressor
Fuel cut-off is accomplished by the pump unloading valve, internal to the FCU. The valve is
controlled by the condition lever, and is either open or closed; it has no intermediate position.
When the valve is open, fuel flows to the minimum pressurising valve, which blocks fuel flow
during start until fuel pressure is sufficient for a proper spray pattern in the combustion
chamber. As fuel pump output increases the minimum pressurising valve opens delivering
fuel to the flow divider.
The flow divider schedules the metered fuel from the FCU to the primary and secondary
manifolds as a function of primary manifold pressure. During engine start, metered fuel is
delivered initially to the primary manifold only. As the engine accelerates through
approximately 36% N1, fuel pressure increases sufficiently to open the valve to the secondary
manifold. All fourteen nozzles then deliver atomised fuel to the combustion chamber. The
progressive sequence of primary and secondary fuel nozzle operation provides for cool starts.
Increased acceleration in N1 may be noted when the secondary nozzles are activated.
The FCU receives input from the condition lever, the power lever, the N1 flyweight governor
and a pneumatic bellows (Figure 3-10). A brief overview of FCU operation is set out below.
The power lever positions a 3D cam in the FCU that, through a cam follower and lever,
determines fuel flow corresponding to the selected N1 speed. The power lever selects speeds
between idle and maximum.
Engine speed is controlled by the NG governor, which contains two flyweights mounted on a
ballhead driven by the engine. The flyweight governor controls the on-speed condition by
positioning the 3D cam in response to speed variations of the gas generator. As N1 speed
changes, resulting flyweight action changes the 3D cam setting, which changes fuel flow
valve setting to maintain the selected N1 speed.
The cam follower and arm transmit 3D cam movement to the fuel metering valve. As the 3D
cam moves upward the fuel flow to the engine is increased, and N1 speed increases. Similarly
downward motion of the 3D cam will result in decreased N1. Therefore, the NG governor
continuously adjusts N1 speed to response to variation in the gas generator speed.
In an overspeed condition, increasing pressure by the governor flyweights moves the 3D cam
downward, resulting in decreased fuel flow through the fuel metering valve. Balance occurs
when N1 speed is reduced to the selected speed, and the cam is stationary at the new speed
condition.
Compressor discharge air pressure, P3 air, also affects the fuel metering valve position during
acceleration or deceleration. Increase in P3 causes the fuel metering valve to increase fuel
flow in response to increased P3 pressure until N1 speed is stabilised. A decrease in P3
pressure causes the fuel metering valve to decrease fuel flow until N1 speed is stabilised at
the lower selected value. In the event of power turbine overspeed, a decrease in P3 air
pressure at the fuel metering valve allows the FCU to reduce fuel flow to the gas generator.
Fuel Additives
Anti-icing additive is necessary for the BT-67. Lack of anti-icing additive may cause fuel filter
icing and subsequent engine flameout. It is important to add the correct amounts of additive.
Higher concentrations do not insure lower fuel freezing temperatures, and too great a
concentration can damage the fuel system. The minimum additive concentration is 0.06% by
volume, and the maximum concentration 0.15% by volume.
Control Pedestal
The control pedestal extends between the pilot and co-pilot (Figure 3-11). The three sets of
powerplant control levers, from left to right, are power levers, propeller RPM and feather
levers, and fuel condition levers.
Although the BT-67 is equipped with an automatic propeller feathering system, the propeller
can be manually feathered by pulling the propeller lever back past the detent into the red and
yellow striped section of the quadrant. To unfeather, advance the lever back into the
governing range. Regardless of propeller lever position, the propellers will move back towards
feather when oil pressure is lost as the engines are shut down.
Condition Levers
The condition levers have two positions, RUN and STOP. In the STOP position all fuel flow to
the engine is cut off. No intermediate setting of the condition levers is possible.
Engine Gauges
1. Torque limit applies within a range of 1000 - 1700 NP RPM, below 1000 NP RPM,
torque is limited to 50.5%.
2. Engine Inlet condition limits for engine operation: Altitude: Sea level to 25,000 ft.
3. Normal Oil Pressure is 90 - 135 psi at NG speeds above 72%. With engine torque
below 75%, minimum oil pressure is 85 psi at normal oil temperature (60º - 70ºC).
Oil pressures under 90 psi are undesirable. Under emergency conditions, to
complete a flight, a lower oil pressure of 60 psi is permissible at reduced power
levels not exceeding 50% torque. Oil pressures below 60 psi are unsafe, and
require an engine be shut down, or landing be made as soon as possible using
minimum power required to sustain flight.
4. Time limited to 5 seconds.
5. Time limited to 20 seconds.
6. Oil Temperature limits are -40º to 110ºC with limited operating periods of 10 minutes at
105º - 110ºC.
7. 100% NG corresponds to 37,468 RPM. 100% N2 corresponds to 29,894 RPM.
During engine start, temperature is the most critical limit. The ITT starting limit of 1000º C is
limited to 5 seconds. During any start, if the indicator needle approaches this limit, the start
should be aborted before the needle approaches the red triangle. For this reason it is helpful
during starts to keep the condition lever out of the RUN detent so that the lever can be quickly
pulled back to STOP.
Table of Contents
Propeller System ................................. 4-1 Fuel Topping Governor........................ 4-6
Blade Angle......................................... 4-2 Power Levers ...................................... 4-6
Primary Governor ................................ 4-2 Propeller Control Levers...................... 4-7
Low Pitch Stop .................................... 4-3 Propeller Feathering............................ 4-7
Beta and Reverse Control.................... 4-3 Autofeather System............................. 4-7
Beta and Reverse Control Operation ... 4-4 Propeller Synchrophaser ..................... 4-9
Overspeed Governor ........................... 4-5
Propeller System
Each engine is equipped with a composite, five-bladed, counter-weighted, full-feathering,
variable-pitch, constant speed, reversing Hartzell HC-B5MA-3/M11276 115 inch propeller
mounted on the output shaft of the reduction gearbox (Figure 4-1). Since the engines are free
turbines, with no mechanical connection between compressor and power turbines, the
propeller can rotate freely on the power shaft when the engine is shut down. Propeller
bungees and engine intake plugs are provided to prevent windmilling at zero oil pressure
when the airplane is parked.
Propeller pitch and speed are controlled by engine oil pressure supplied to the propeller dome
through engine-driven propeller governors. A governor oil pump boosts oil pressure delivered
by the engine oil system to a pressure high enough to control movement of the propeller
blades. When oil pressure is present in the propeller dome, propeller pitch (blade angle) is
controlled normally by the propeller governor or by the beta valve, depending upon the
Two governors (a primary governor and an overspeed governor) control propeller RPM. The
primary governor controls the propeller through its normal governing range. The propeller
control lever selects propeller RPM by adjusting the primary governor condition. Should the
primary governor malfunction, the overspeed governor prevents propeller speed from
exceeding 1802 RPM. The fuel topping governor acts as a backup governor limiting propeller
speed to 106% of that selected by the propeller lever. In the reverse range, the fuel topping
governor is reset, limiting propeller RPM to approximately 95% of the primary governor
setting. The fuel topping governor limits propeller RPM by reducing fuel flow to the engine.
The propeller RPM is displayed in the cockpit on a gauge that receives its input from the
crankcase.
Blade Angle
Blade angle is the angle between the chord of the propeller
and the propeller’s plane of rotation. Because of the normal
twist of the propeller, blade angle is different near the hub than
it is near the tip. Blade angle for the BT-67 is measured at the
chord, 42 inches from the propeller’s hub. This position is
referred to as the “42 inch station”. All blade angles specified
in this section are approximate values (Figure 4-2).
For example, suppose an airplane is in normal cruising flight with the propellers set at 1450
RPM. If the pilot begins a descent without changing power, the airspeed will increase. This
decreases the angle of attack of the propeller blades, causing less drag on the blades, thus
causing the RPM to increase. The governor will sense this overspeed condition and increase
blade angle to a higher pitch. The higher pitch increases the blade’s angle of attack, slowing it
back to an onspeed 1450 RPM.
Likewise if an airplane changes from cruise to climb attitude without a power change, the
propeller RPM tends to decrease. The governor responds to this underspeed condition by
decreasing blade angle to a lower pitch, and the RPM returns to its original value. Thus the
governor is able to keep the variable pitch propeller at a constant speed.
To prevent this undesirable situation, a device is provided to stop the governor from selecting
blade angles that are too low for safety. As blade angle is decreased by the governor,
eventually the low pitch stop is reached. Blade angle then becomes fixed, preventing its
continued movement toward a lower pitch. At the low pitch stop, the governor is prevented
from restoring the onspeed condition, and propeller RPM decreases below the selected
governor RPM setting. Once the low pitch stop is reached, blade angle cannot decrease
further until the pilot selects beta or reverse.
The low pitch stop is created by mechanical linkage which senses blade angle. At the low
pitch stop the linkage causes a valve to close, stopping the flow of oil into the propeller dome.
Since more oil causes low pitch and reversing, blocking off oil flow creates a low pitch stop.
The low pitch stop valve, commonly referred to as the “beta” valve, is spring-loaded to provide
redundancy in the event of mechanical loss of beta valve control.
Low pitch stop operation is determined by a mechanically monitored hydraulic stop. The
propeller servo piston is connected by four spring-loaded sliding rods to the slip ring mounted
behind the propeller. A carbon brush block riding on the slip ring transfers the movement of
the slip ring through the propeller reversing lever to the beta valve of the governor. The initial
forward motion of the beta valve blocks off the flow of oil to the propeller. Further motion
forward dumps the oil from the propeller into the reduction gearbox sump. A mechanical stop
limits the forward motion of the beta valve. Rearward motion of the beta valve does not affect
normal propeller control. When the propeller is rotating at a speed lower than that selected on
the governor, the governor pump provides oil pressure to the servo piston and decreases the
pitch of the propeller blades until the feedback of motion from the slip ring pulls the beta valve
into a position blocking the supply of oil to the propeller, thus preventing further pitch
changes.
The geometry of the power lever linkage through the cam box is such that power lever
movement from idle to full forward thrust has no effect on the beta valve’s position. When the
The region of propeller travel between idle and ground fine is referred to as “beta for taxi”, or
simply beta. In this range N1 remains at 72%. To enter the beta range, the pistol-trigger catch
on the power lever must be lifted, and the lever brought aft past the idle stop. On entering the
beta range the BETA annunciator on the overhead panel will illuminate (Figure 4-4). The aft
stop of the beta range is called ground fine. With aft movement of the power lever, blade
angle moves progressively from idle to ground fine.
The region between ground fine and maximum reverse is referred to as “beta plus power”, or
simply the reverse range. In this range, N1 progressively increases to a maximum of 85%
while the blade angle decreases. To enter the reverse range the power levers are moved aft
of the beta range. Once the reverse range has been entered the REVERSE annunciator on
the overhead panel will be illuminated. With further aft movement of the power lever, the
blade angle will progressively decrease from ground fine to maximum reverse.
If the low pitch stop were fixed at 14.5º the propeller could not enter the beta and reverse
range; however, the low pitch stop can be reset to allow the aircraft to enter into the beta and
reverse ranges while the aircraft is on the ground.
When the power levers are lifted back over the idle detent into the beta range, they are pulling
back on the top of the reverse lever. As the reverse lever moves back, the beta valve is
pushed back, re-establishing oil flow to the propeller dome. This allows propeller blade angle
to go below the low pitch stop. As the propeller blades go below the low pitch stop, the
propeller dome and feedback ring continue forward, eventually pulling the beta valve back
into the oil cut-off position.
Overspeed Governor
Since the PT6’s propeller is driven by a free turbine (independent of the engine’s
compressor), overspeed can rapidly occur if the primary governor fails. The overspeed
governor provides protection against excessive propeller speed in the event of primary
governor malfunction.
The hydraulic overspeed governor (Figure 4-6) is located on the left side of the propeller
reduction gearbox. The operating point of the overspeed governor is 106% of the primary
governor’s maximum speed, or 1802 RPM. If a propeller’s speed reached 1802 RPM, the
overspeed governor would begin increasing blade angle to a higher pitch to prevent the RPM
from continuing to rise. From a pilot’s point of view, an NP gauge stabilised at 1802 RPM
would indicate a failure of the primary governor and proper operation of the overspeed
governor.
For pre-takeoff check purposes, the set point of the overspeed governor is rescheduled using
the propeller overspeed governor test switch on the overhead panel. During testing, propeller
speed should not exceed approximately 1583-1647 RPM.
If propeller speed exceeds levels sensed by the fuel topping governor, fuel flow to the N1
section will be reduced, and engine power will decrease. When this occurs, NP normally
remains constant, but it may decrease if propeller blades are frozen in a fixed position.
Power Levers
The power levers (Figure 4-7) are located on the power lever quadrant on the control
pedestal. They are mechanically interconnected through a cam box to the FCU, reverse lever,
beta valve and follow-up mechanism, and the propeller governor. The power lever quadrant
permits movement of the power lever in the forward thrust (alpha) range from idle to
maximum thrust, and in the beta/ reverse range from idle to maximum reverse. Mechanical
stops in the power lever quadrant at the IDLE positions prevent inadvertent movement of the
levers into the beta/ reverse range. To select beta or reverse, the pilot must lift up catches on
the power levers to allow the power levers to be brought back past the stops.
In the forward thrust (alpha) range the power levers establish NG by selecting a gas generator
governor speed which results in a fuel flow that will maintain the selected N1 RPM.
In the beta range, the power levers control the beta valve to reduce propeller blade angle,
thus reducing residual propeller thrust. N1 RPM is not affected in the beta range.
A detent at the low RPM position prevents inadvertent movement of the propeller lever into
feather. The feather position is indicated by red and yellow stripes at the bottom of the
propeller lever slots in the power quadrant.
Propeller Feathering
The propeller can be manually feathered by moving the propeller lever full aft, past the detent,
into feather. This action locks the governor’s pilot valve in the full up position, opens the
feather valve, and all oil quickly drains from the propeller pitch mechanism. As oil is dumped
from propeller servo chambers, the counterweights and springs drive the propeller blades to
the feather position. Since the propeller shaft and the N1 shaft are not connected, the
propeller can be feathered with the engine running; however to avoid excessive torque loads
on the propeller gearbox, the engine should be at idle power when propellers are manually
feathered. If an engine fails with the Autofeather system inoperative, the propeller will
maintain onspeed RPM unless it is feathered manually.
Autofeather System
The autofeather system (Figures 4-8 to 4-10) provides a means of dumping oil from the
propeller dome automatically in the event of an engine failure. This is accomplished by
opening a solenoid valve in the propeller over-speed governor which relieves propeller
governor oil pressure. Loss of governor oil pressure allows the feathering spring, within the
propeller, to rotate the propeller blades to the feather position.
The system is controlled by a three position toggle switch in the overhead panel. Dual
indicator lights located on each side of the control switch will indicate ARMED when the
control switch is moved to the ARMED or TEST position, and READY when the respective
system is activated.
Engine power is monitored by a torque switch on each engine. If the engine power should fall
below approximately 25%, with the power lever still advanced, this sensor will close. Closing
of the torque-sensing switch will activate the solenoid valve in the over-speed governor and
feather the propeller. The torque switch will simultaneously deactivate the remaining
autofeather system, and its respective READY light will go out. In order to unfeather the
propeller, the autofeather control switch must be selected to OFF. This will allow the solenoid
valve on the overspeed governor to close.
The TEST position of the control switch is used to bypass the switches in the quadrant
normally activated by the power levers. This allows ground testing of both systems at a
reduced torque setting of approximately 40%. After the autofeather system has been tested,
The autofeather system is required to be armed and operable for flight during takeoff,
approach and landing, and should be turned off in cruise.
Propeller Synchrophaser
The synchrophaser system is an electronic system that automatically matches the speeds of
the two propellers to synchronise RPM. It is not a designated master-slave system, but rather
matches the RPM of the slower propeller to the RPM of the faster propeller.
The synchrophaser has a limited range of authority, the maximum increase possible is
approximately 25 RPM. In no case will the RPM fall below that selected by the propeller
control lever. Normal governor operation is unchanged, but the synchrophaser continuously
monitors propeller RPM and resets either governor as required.
Propeller RPM is sensed by a magnetic pickup mounted adjacent to each propeller spinner
bulkhead. The magnetic pickup transmits electrical pulses from each propeller to a single
control box. The control box converts any pulse rate difference between the propellers into
correct commands, and transmits the commands to coils mounted close to the flyweights of
each primary governor. As coil voltages vary, the governor speed settings are biased until
propeller RPM’s match exactly.
Table of Contents
Fuel System ........................................ 5-1 Fuel Filters .......................................... 5-5
Fuel Tank System................................ 5-2 Fuel Control Panel............................... 5-5
Fuel Capacities.................................... 5-2 Fuel Quantity Indication....................... 5-6
Fuel System Operation ........................ 5-2 Fuel Drains.......................................... 5-6
Fuel Transfer....................................... 5-3 Refuelling Procedures ......................... 5-6
Fuel Crossfeed .................................... 5-4 Fuel Handling Procedures ................... 5-7
Firewall Shutoff Valves ........................ 5-4 Fuel Anti-Icing Additive........................ 5-7
Fuel System
The Basler BT-67 fuel system (Figure 5-1) is designed to be as simple and easy to use as
possible in both normal and emergency situations. Optional auxiliary fuel tanks may be
installed in each outer wing. Separate, overwing refuelling is incorporated for each fuel tank.
Optional outboard auxiliary tanks may be installed, and are located in the left and right outer
wings. This optional system consists of two tanks manifolded together in each outer wing.
Inboard and outboard tanks are vented to the atmosphere through underwing vents.
Fuel Capacities
Tank Usable Capacity. Total Capacity
Main - Left 189.7 USg 718 ltr 1,271 lbs 195.0 USg 738 ltr 1,306 lbs
Main - Right 189.7 USg 718 ltr 1,271 lbs 195.0 USg 738 ltr 1,306 lbs
Aux – Inboard L 186.6 USg 706 ltr 1,250 lbs 189.0 USg 715 ltr 1,266 lbs
Aux – Inboard R 186.6 USg 706 ltr 1,250 lbs 189.0 USg 715 ltr 1,266 lbs
Total 752.6 USg 2,849 ltr 5,042 lbs 768.0 USg 2,907 ltr 5,146 lbs
Aux – Outboard L 384.0 USg 1,454 ltr 2,573 lbs 385.0 USg 1,457 ltr 2,580 lbs
Aux – Outboard R 384.0 USg 1,454 ltr 2,573 lbs 385.0 USg 1,457 ltr 2,580 lbs
Total (ALL) 1,520.6 USg 5,756 ltr 10,188 lbs 1,538.0 USg 5,822 ltr 10,332 lbs
The standby pump has a three-position switch (ON/OFF/AUTO). When selected to the ON
position, the standby pump operates and functions identically to the main pump. The ON
position is utilised during takeoff in case of main pump failure. When selected to the AUTO
position, the standby pump operates automatically when fuel pressure falls below 7.5psi. A
low pressure sensing switch inline with the main pump senses low pressure and switches on
the standby pump. When this occurs, a pressure switch inline with activate the amber STBY
PUMP ON annunciator (Figure 5-3C). This annunciator will be illuminated any time the
standby pump is operating in excess of 7.5psi. The AUTO position is selected during all
phases of flight, other than takeoff (Figures 5-3A and 5-3B).
Fuel Transfer
The left and right inboard and outboard auxiliary fuel is transferred to the respective main
tanks by means of two electric inline pumps, one on each side. Fuel transfer is initiated
manually by the pilots by first selecting the auxiliary tank from which fuel is to be transferred,
and then selecting the transfer pump switch to the ON position and holding until the amber
XFER PUMP ON annunciator illuminates (Figures 5-3D and 5-3E). The annunciator verifies
pump operation.
Fuel will automatically stop transferring when any of the following conditions occur:
1. The selected auxiliary tank becomes empty.
The loss of pump pressure, sensed by the pressure switch, will automatically switch off
the transfer pump and reset the selector switch to the OFF position.
2. The main tank is full.
A fuel level sensor in the main tank will automatically switch off the transfer pump and
reset the selector switch to the OFF position.
3. Excessive pressure in the main tank.
An overpressure switch in the main tank will activate and switch off the transfer pump and
reset the selector switch to the OFF position. When this occurs, an amber MAIN
OVERPRESS annunciator illuminates on the annunciator panel. The remainder of the
fuel transferred should be controlled manually.
The transfer crossfeed valve allows auxiliary fuel from either side to be transferred to the
opposite main tank in the event of a transfer pump failure. The main tank crossfeed valve
would then be opened to supply fuel to the engine on the side of the failed transfer pump.
Although fuel may be transferred at the pilots’ discretion it is recommended that the main fuel
tank level be maintained at above ¼ full. It is also desirable, when the optional outboard
auxiliary tanks are installed, to transfer outboard fuel first. This will result in the least amount
of unavailable fuel in the event of an auxiliary tank fuel transfer valve failure.
Fuel Crossfeed
A main tank crossfeed valve is provided to allow
fuel from a single main tank to be used by one
or both engines. The valve is normally closed,
and is opened only as required to balance fuel
load or during single engine operation.
Fuel Filters
Fuel filters are installed in the left and right wheel wells (Figure 5-4). The filters are equipped
with bypass valves which open in the event of filter restriction. When a bypass valve opens,
an amber FUEL FLTR CLOGGING annunciator will illuminate on the overhead annunciator
panel.
A manual drain line is installed on the fuel bowl of the filter. When fuel pressure is applied to
the system by the fuel pumps, manually pushing the drain line up will drain fuel from the filter.
A purge valve purges air from the fuel lines and FCU during engine start. The purge valve
operates automatically as part of the engine starting sequence.
Two and three position switches control the settings of the six installed fuel pumps. The main
and standby pump switches are manually latched into position. The transfer pumps however
will only latch into the ON position when the 1.5 psi pressure switch has closed. This ensures
that the transfer pumps will stop as the auxiliary tank empties. Amber annunciator lights
indicate the operation of the standby and transfer pumps.
Separate left and right switches control the action of the auxiliary fuel valves for each side.
For aircraft with the optional outboard auxiliary tanks these switches are three position
switches, controlling both inboard and outboard auxiliary fuel valves. Only one valve can be
opened at any time. For aircraft with only the inboard auxiliary fuel tanks the switches are two
position switches.
Both the crossfeed and transfer crossfeed valves are controlled by separate push button
annunciators. When either valve is open its amber annunciator will be illuminated.
Red annunciator lights indicate whenever the firewall shutoff valves are closed.
When the fuel quantity indicator reads zero in level flight, any fuel remaining in that tank
cannot be used safely.
Since jet fuels and water are of similar densities, water does not settle out of jet fuels as
easily as from aviation gasolines. For this reason, the airplane must sit perfectly still, with no
fuel being added, for approximately three hours prior to draining the sumps if water is to be
removed. Although water ingestion is not as critical for turbine engines as it is for
reciprocating engines, water should still be removed periodically to prevent the formation of
fungus and contamination-induced inaccuracies in the fuel gauging system.
Refuelling Procedures
Because of the hazards involved in handling fuel, accomplish all fuelling operations, including
both fuelling and defuelling, outside.
When refuelling, service the main tanks first, auxiliary tanks second.
When a fuel tank is to be filled, attach the free end of the nozzle bonding wire to the
uninsulated metallic part of the aircraft to assure an electric bond between the tank and the
delivery hose. Do not attach the bonding wire adjacent to the filler neck of the tank. Connect
this bond before removing the filler cap of the tank to be filled, and do not disconnect until the
cap has been replaced.
The settling time for jet fuels is five times that of avgas; therefore jet fuels require good fuel
handling practices to ensure servicing with clean fuel. If recommended ground procedures are
carefully followed, solid contaminants will settle, and free water can be reduced to 30 parts
per million (ppm), a value considered acceptable by the major airlines.
Dissolved water has been found to be the major potential fuel contaminant. Its effects are
multiplied in aircraft that operate primarily in humid regions and in warm climates. Since most
suspended matter, including water, can be removed from the fuel by allowing sufficient
settling time and by proper filtration, fuel contamination is usually not a major problem.
Dissolved water cannot be filtered from the fuel by the micronic-type filters used in the fuel
filters; however, water in the fuel can be released by lowering the fuel temperature, as
happens in flight. These supercooled water droplets need only a piece of solid contaminant or
an impact shock to convert them into ice crystals.
Tests indicate that released, supercooled water droplets will not settle out in flight. Droplets
are pumped freely through the system. If they become ice crystals in the tank, they will not
settle, since the specific gravity of ice is approximately equal to that of kerosene. Although
severe fuel system icing can occur at fuel temperatures from -18º C to -29º C, water droplets
can freeze at any temperature below 0º C.
Water in jet fuels also creates an environment favourable for the growth of a microbial
“sludge” in settlement areas of the fuel tanks. Sludge and other fuel contaminants can cause
corrosion of metal parts in the fuel system and clogging of the fuel filters.
Table of Contents
Electrical System ................................. 6-1 DC Generation .................................... 6-6
DC Power Distribution ......................... 6-2 Voltage Regulation .............................. 6-6
Significant Load Summary ................... 6-3 Electrical System Protection ................ 6-6
Distribution Bus Connected Loads ....... 6-4 Generator Tests .................................. 6-6
Bus Tie System ................................... 6-5 External Power.................................... 6-7
Load Shedding .................................... 6-5 Avionics Power.................................... 6-7
Batteries.............................................. 6-5 Circuit Breakers................................... 6-7
Starter/Generators............................... 6-5 Electrical Schematics .......................... 6-8
Electrical System
The aircraft electrical system is a 28-volt DC (nominal) system, with the negative lead of each
power source grounded to the main aircraft structure. Direct Current electrical power is
provided by two 12-volt 88-ampere-hour lead-acid batteries connected in series, and two 28-
volt, 300-ampere-hour starter/generators, connected in parallel. This system is capable of
supplying power to all subsystems necessary for normal airplane operation. The electrical
power control switches are located on the co-pilot’s overhead panel (Figure 6-1).
The two aircraft batteries are mounted in battery trays, under the floor below the cockpit.
Connected to the battery are both the cabin lights and the battery bus. Operation of the cabin
lights is not dependant upon the battery switch position. The battery switch closes a battery
relay, connecting the battery to the rest of the electrical system.
Individual generator control units regulate output to supply constant voltage to the buses,
compensating for variations in engine speed and electrical loads. The load on each generator
is indicated by left and right loadmeters on the co-pilot’s overhead panel (Figure 6-2). A
normal system charge of 28.25 (+0.25) volts maintains the batteries at full charge.
DC Power Distribution
The Basler BT-67 utilises a multi bus electrical system. The buses are the battery bus, left
and right distribution buses, essential bus, emergency bus, avionics bus, and emergency
avionics bus (Figure 6-3). Electrical loads are divided among the buses as noted in Tables 6-
1 and 6-2. Equipment is arranged so that items with duplicate functions (such as LH and RH
landing lights) are connected to different buses.
There are exceptions to the “split-bus” convention, and during these specific conditions, all
seven buses will be ganged together in common, and will receive power from the same
source(s). These conditions will occur when any of the following conditions exist:
• The aircraft is on the ground with the battery switch ON, and neither, or only one, generator
is online.
• Ground power is ON, regardless of battery switch position.
• During any engine start cycle on either engine, on the ground or in-flight.
• Whenever the bus tie switch is CLOSED.
The first two conditions are controlled through an airspeed sensing switch which operates an
associated ground/flight relay.
Most of the electrical power is supplied by the left generator in normal operation. The left
generator charges the battery and supplies power to the left distribution bus, the essential
bus, and the avionics buses. The right generator supplies power to the right distribution bus.
In the event that the left generator fails, the right generator then charges the battery and
automatically supplies power to the essential, emergency and avionics buses in addition to
the right distribution bus. The left distribution bus is shed. In the event that the right generator
fails, the right distribution bus is shed.
Notes:
These loads represent normal loads for each identified item of equipment when that item is
receiving power, and thus serve as factors toward the calculation of the possible peak loads
the 100-Amp Remote Control Circuit Breaker and the 150-Amp circuit breaker associated with
either Distribution Bus could see as a consequence. These loads are those which must be
considered in establishing individual and combined Distribution bus loading during Bus-Tie
closed operation. Other loads on the Distribution Buses are not significant.
Optional equipment connected to either Distribution Bus, if any, that draws any significant
load and which is not listed above, must be included in possible total bus loading calculations.
Essential Bus
Avionics Panel Lights Engine Inst Panel Lights Flap Position Indicator
Fuel Flow Indication RH Fuel Xfer Pump RH Fuel Xfer Pump Cont
Outboard Fuel Tank Qty LH Fuel Pressure Ind LH Fuel Purge Valve
LH Generator Cont Unit LH Inertial Sep Actuator LH Main Fuel Pump
LH NG RPM Indicator LH Oil Temp/Press Ind LH Stby Fuel Pump Cont
Outside Air Temperature Position Lights RH Attitude Gyro Ind
RH Directional Gyro Ind RH Fuel Pressure Ind RH Flight Inst Panel Lts
RH Fuel Purge Valve RH Generator Cont Unit RH Inertial Sep Actuator
RH Main Fuel Pump RH Map Light RH NG RPM Indicator
RH Oil Temp/Press Ind RH Stby Fuel Pump Cont RH Turn & Bank Indicator
Stall Warning Stall Warn Vane Heater One Inverter
Emergency Bus
Airspeed Warning Annunciator Panel Anti-collision Lights
Fuel Xfeed Shutoff Valve Fuel Xfer Xfeed SO Valve Landing Gear Warning
LH Attitude Gyro Ind LH Directional Gyro Ind LH Engine Torque Ind
LH Fire Detection LH Flight Inst Panel Lts LH Fuel Shutoff Valve
LH Fuel Xfer Pump LH Fuel Xfer Control LH Hydraulic SO Valve
LH Ignition LH ITT Indication LH Main/Aux Fuel Tank Qty
LH Map Light LH NP Indication LH Pitot Heat
LH Fire Squib A LH Fire Squib B LH Standby Fuel Pump
LH Turn & Bank Indicator LH Xfer Shutoff Valve RH Engine Torque Ind
RH Fire Detection RH Fuel Shutoff Valve RH Hydraulic SO Valve
RH Ignition RH ITT Indication RH Main/Aux Fuel Tank Qty
RH NP Indication RH Fire Squib A RH Fire Squib B
RH Standby Fuel Pump RH Xfer Shutoff Valve Tone Generator
Warning Lights Power
Avionics Bus
See individual aircraft.
• The operating generator load limit must not exceed 300 Amps (250 Amps for ground
operations).
• The inoperative generator distribution load must not exceed 100 Amps (bus tie circuit
breaker rating).
• The sum of BOTH the left and right distribution bus loads must not exceed 150 Amps (each
distribution bus circuit breaker rating).
Load Shedding
In the event both left and right generators fail, both left and right generator buses will be shed
from the power load automatically. This will leave the battery to power the essential,
emergency and avionics buses.
Batteries
Two 12-volt 88-ampere-hour lead-acid batteries, connected in series, are located in the
bottom of the fuselage forward of the wing leading edge. They are accessible through trap
doors on the lower surface of the fuselage. Each battery is mounted on a platform which may
be lowered until the battery is clear of the aircraft. Special terminals on the batteries plug into
receptacles in the fuselage, so that when the batteries are raised into position they are
automatically connected into the system.
Starter/Generators
The starter/generators are dual-purpose, engine driven units. The same unit functions as a
starter during engine starting, and as a generator when supplying electrical power. A series
starter winding is used during starter operation, and a shunt field winding is used during
generator operation. Regulated generator output is 28.25 (+0.25) volts, and 300 Amps
maximum continuous load.
Starter power to each individual starter/generator is provided from the battery bus through a
generator bus relay, and a starter/generator relay. With one engine running, and its generator
online, the operating generator can be used to assist the battery in starting the opposite
engine. This is known as a generator cross-start. Normally the first engine is started on
battery power alone, and the second engine is started using a generator-assisted cross-start.
To prevent damage to the starter motors, starter operation time limitations must be observed.
Use of the starter is limited to cycles of 30-seconds ON. A period of one minute OFF must be
follow each start cycle, with a maximum of three 30-second ON start cycles allowed
consecutively. After the third start cycle has been attempted, a minimum of 30-minutes OFF
must occur before a fourth start cycle is attempted.
Generator switches, marked ON, OFF and RESET are mounted on the co-pilot’s overhead
panel. The generating system is self-exciting and does not require electrical power from the
aircraft electrical system for operation. The system uses generator residual voltage for initial
generator build-up.
Two GCU’s regulate generator output and provide constant bus voltage during variations in
engine speed and electrical load requirements. Each generator’s load is indicated on the
loadmeters on the co-pilot’s overhead panel.
Voltage Regulation
Each generator is controlled by a three-position switch on the co-pilot’s
overhead panel (Figure 6-4).
Selecting the generator control switch to ON applies generator voltage to the GCU. The GCU
compares generator output voltage to aircraft bus voltage. If the generator output voltage has
risen to within 0.5 volts of the aircraft bus, the GCU will close the starter/generator relay and
connect the generator to the aircraft bus.
Ground fault transformers sense current flow from the generators on both the ground and
electrical system sides. If a current imbalance is sensed, signifying a short to aircraft, the
GCU will turn the generator off.
Generator Tests
Each generator’s protection circuitry is tested by a spring-loaded three-position switch on the
co-pilot’s overhead panel (Figure 6-5).
To test the overexcitation circuit in the GCU, the test switch is held to the OVERVOLT
position. Correct functioning will be indicated by the selected generator being disconnected.
The ground fault circuitry in the GCU is tested through the GRD FAULT position of the test
switch. If the circuitry is functioning correctly the selected generator will be disconnected.
The aircraft batteries may be charged from a ground power source by selecting both the
ground power and battery switches to ON.
The external power source should be capable of delivering adequate power for aircraft starts.
Using an inadequate ground power source can cause voltage drop, which may cause the
starter to intermittently drop offline, resulting in relay chatter and possible welded contacts.
Prior to attempting an external power start, aircraft electrical loads should be reduced to the
minimum level practical.
In the event that either generator is brought online while ground power is selected, ground
power will automatically be disconnected, so as to avoid paralleling the ground power unit
with the aircraft generator. To restore ground power, it will be necessary to turn the generator
OFF, and then select the ground power switch to OFF to reset the latching circuit. Then select
the ground power switch to ON.
Avionics Power
The avionics electrical system is covered separately in Section 7 Avionics Systems.
Circuit Breakers
Both AC and DC power are distributed to aircraft systems through circuit breaker panels,
which protect most components in the airplane. Each circuit breaker is stamped with its
amperage rating. The main circuit breaker panels are mounted beside the pilot’s head, the
avionics circuit breaker panel beside the co-pilot’s head, and the bus and control circuit
breakers are mounted beside the junction box at the cockpit door (Figure 1-28 to 1-33).
Detailed procedures for tripped circuit breakers, and other electrical system malfunctions are
contained in the AFM Emergency Procedures section.
Electrical Schematics
The following diagrams (Figures 6-6 to 6-9) illustrate various conditions of the Basler BT-67
electrical system.
Table of Contents
Introduction ......................................... 7-1 VOR/ILS Navigation ............................ 7-6
Bendix/King Avionics Suite .................. 7-1 DME Navigation .................................. 7-6
Avionics Power Distribution ................. 7-2 ADF Navigation ................................... 7-7
Intercom .............................................. 7-3 Marker Beacons .................................. 7-8
VHF Communications.......................... 7-4 GPS Navigation................................... 7-8
HF Communications ............................ 7-4 Radar Altimeters ................................. 7-9
Transponders ...................................... 7-5 Weather Radar...................................7-10
Introduction
The purpose of this section is not to describe the theory of operation, nor to provide full
operating instructions, but merely to provide an overview of the key features of the installed
avionics. For full information refer to the applicable manufacturers’ handbooks.
The Number 1 avionics and all intercoms are located on the Emergency Avionics Bus, whilst
all other secondary avionics and the HF radio, are located on the Avionics Bus. A complete
listing of equipment powered by each bus can be found from the circuit breaker panel itself
(Figure 7-4).
Both avionics buses are triple-fed buses, receiving power from both the battery bus and from
the generators. This ensures that the avionics can be powered at all times there is electrical
power available.
Under normal circumstances power to both avionics buses is applied simultaneously through
the Avionics Master Switch via the Avionics Power Relay and Emergency Avionics Power
Relay. In the event that the switch or either relay fails, two guarded emergency override
switches are provided on the junction box circuit breaker panel behind the pilot’s seat, one for
each avionics bus. Activation of either of these switches will bypass the respective power
relay to provide power to that bus.
In the event that both generators fail in flight, the Avionics Bus can be manually shed, leaving
As with all avionics, the radio equipment of the BT-67 should be turned ON only after engine
start, and turned OFF prior to shutdown. This can be done either through the Avionics Master
switch, or individually for each radio. Ensuring the avionics are not powered at these times will
prevent voltage transients from damaging the solid-state circuitry of the avionics.
Intercom
Intercom functions are provided by the installation of dual Bendix/King KMA 24H Audio
Controls (Figure 7-5). In the dual installation both pilots can talk on different transmitters at
the same time; however the captain will automatically have priority if he keys the mike while
another crew member is using the same transmitter.
Each KMA 24H has a built in five-station intercom with two dedicated amplifiers. Intercom
operation may be either continuous “hot mike”, voice activated, or keyed activation using
separate press-to-talk buttons. Selection of the desired method of microphone activation is
accomplished with the VOX sensitivity control. Turning the left outer concentric knob fully
clockwise gives hot mike operation. Fully counter-clockwise gives keyed microphone
operation. Separate intercom key switches must be installed in order to use this function. Any
intermediate setting will give varying sensitivities to the voice-activated intercom. The inner
concentric knob is the volume control for the intercom, which does not affect the levels of the
other audio inputs.
The rotary switch on the right of the KMA 24H selects the desired transmitter for the cockpit
When either pilot keys the microphone to transmit, all other intercom microphone inputs are
muted, which ensures that the keyed microphone is the single source of transmitted audio. All
receiver inputs are also muted during transmission.
Receiver selection is through the two rows of pushbuttons in the centre of the unit. The top
row of buttons control the audio selection for the cockpit speaker, and the bottom row selects
audio for the headphones. The selections are independent, and any audio input can be
selected for speaker or headphones, or both. The volume of the audio input is set with the
volume controls of the individual radios.
VHF Communications
The KX 165 Nav/Comm (Figure 7-6) simultaneously displays two frequencies, one in use, and
the other on standby. Toggling between these frequencies is achieved by pressing the ↔
button. Only the standby frequency can be adjusted using the frequency selector knobs.
Selection of frequencies at 25 kHz spacing is possible with the smaller frequency knob.
Pushed in it selects frequencies in steps of 50 kHz, pulled out frequencies are selected in 25
kHz steps.
Whenever the unit is transmitting the T annunciator will be illuminated between the in-use and
standby frequencies.
To aid in receiving a weak station, pulling out the volume knob overrides the automatic
squelch setting.
HF Communications
As opposed to most of the other avionics, the HF system is not duplicated. It consists of a
single, panel mounted KCU 951 Control Head (Figure 7-7), and remotely mounted power
amplifier/antenna coupler and receiver/exciter.
To allow for proper tuning, allow the HF to warm up for at least two minutes before use. Once
a frequency has been selected, key the microphone to tune the antenna. When the tuning
sequence is complete the TX annunciator will stop flashing and the frequency display will
reappear. Ensure no personnel are near the HF antenna when transmitting. Serious RF burns
can result from direct contact with the HF antenna or antenna terminal when transmitting.
Transponders
For IFR redundancy, dual KT 79 Transponders are fitted (Figure 7-8). The operation and
functioning of both transponders is identical, with the exception of the source for their altitude
information. The number 1 transponder receives altitude information from the pilot’s KEA 346
Encoding Altimeter (Figure 7-9). The number 2 transponder receives its information from the
Blind Encoder.
The inner adjustment knob is used to select the required squawk code. The outer knob
selects one of the four operating modes.
• In SBY standby mode, the KT 79 is energised, but inhibited from replying to any
interrogation.
• When in the ON mode the KT 79 will reply to all mode A and C interrogations, however
altitude information is suppressed.
• In the ALT mode, replies with altitude information are made to all valid mode A and C
interrogations.
• The TST test mode temporarily inhibits all replies. Internal tests are performed, and all
segments of the display panel are illuminated.
The R annunciator is illuminated in the centre of the screen when the unit is replying to an
Switching between the two transponders is achieved through a two-position switch mounted
on the main instrument panel between the two transponders.
VOR/ILS Navigation
Control for the VOR and ILS navigation is through the dual KX 165 Nav/Comm’s (Figure 7-6).
As with the VHF comm’s portion of the unit, both an in-use and a standby frequency can be
simultaneously displayed, and swapped back and forth.
When the inner frequency selector knob is pulled OUT, the VOR radial FROM the station in
use is displayed in the right window. The standby frequency will go into non-displayed
storage, while the frequency of the in use station can now be directly adjusted. If the station is
too weak, or is an ILS frequency, the digital flag “- - -” will be displayed.
Pulling OUT the volume knob allows both voice and Morse ident of the transmitting and
station to be heard on the intercom. When the knob is pushed IN the ident tone is muted.
Figure 7-10 KI 525A Horizontal Situation Indicator and KA 51B Slaving Control
Both VOR and ILS navigation information is displayed on KI 525A HSI’s (Figure 7-10). Each
HSI only displays the information from its respective Nav radio, no facility is installed to
transfer between indicators. Both HSI’s are normally operated slaved to the aircraft’s
compass system. However in the event of a failure in the compass system each HSI can be
operated as a free compass, and manually corrected through individual KA 51B Slaving
Controls.
DME Navigation
DME information is displayed on separate indicators for both the pilot and co-pilot. The pilot
display is the master indicator (Figure 7-11) with the mode selector switch, while the co-pilot’s
is a slaved repeater unit. The indicators are capable of displaying DME distance,
groundspeed and time to station simultaneously.
The mode selector on the master indicator allows the DME unit to be channelled by either
NAV1 or NAV2. Selecting the HLD position allows the DME to remain channelled to the
ADF Navigation
The KR 87 ADF (Figure 7-12) has two basic modes of operation, ANT (antenna) and ADF. In
the ANT mode, the bearing needle in the RMI indicator will not point to the station, but
provides improved audio reception. The ANT mode is selected with the ADF button pressed
out, and is annunciated ANT on the left of the ADF display. The ADF mode is used for
navigation purposes, allowing the bearing needle to point to the station. The ADF mode is
selected with the ADF button pressed in, and is annunciated ADF on the display.
This unit incorporates a beat frequency oscillator circuit, which allows NDB's to be idented
which are not modulating the carrier wave with audio. The BFO circuit, when activated by
pressing the BFO button in, generates a 1020 Hz tone which will be heard each time the NDB
transmitter is turned on. This allows the Morse coding to be identified in the normal manner.
Two frequencies are able to be simultaneously displayed on the KR 87 ADF. The frequency
on the left is always the frequency in use, however the right display is shared by several
different functions. Normally displayed will be the standby frequency, however pressing in the
FLT/ET pushbutton changes the function of the right window to the timer.
When FLT is annunciated on the far right of the display window, the right window is displaying
flight time, or more accurately the time since the unit was turned ON. Momentarily pressing
the FLT/ET button again will bring up the elapsed timer. This timer can be reset to zero by
pressing the SET/RST button.
The elapsed timer also has a countdown timer function, which can be initiated by holding
down the SET/RST button for approximately three seconds, or until the ET annunciator
begins to flash. The countdown time can then be set by rotating the concentric frequency
control knobs. In order to start the countdown timer, push the SET/RST button again. On
reaching zero, the counter will commence counting up from the originally set time, and the
time will flash for fifteen seconds to alert the pilot.
Pressing the FREQ button initially changes the right window to the standby frequency mode.
Subsequent pushes of the FREQ button transfers the in-use and standby frequencies back
and forth.
ADF station information is displayed on KI 227 indicators (Figure 7-13). The information from
Marker Beacons
A single Marker Beacon Receiver is mounted on the main instrument panel. A three-position
control switch to the right of the indicator selects the mode of operation; H high sensitivity, L
low sensitivity, and T test.
In the H mode the receiver is at its most sensitive and should detect the outer marker at
approximately one mile during the approach. Selecting the L mode will set the receiver to its
lower sensitivity to detect actual station passage.
GPS Navigation
The GPS unit selected for the BT-67 is the IFR certified Trimble TNL 2000T (Figure 7-14).
This unit features a removable Jeppesen subscription database card holding location and
data on worldwide airports and navigation facilities. Never insert or remove the datacard from
the GPS when the power is ON. The system automatically resets when the card is removed,
and there is a risk of data corruption and other system errors.
The TNL 2000T is turned on through the power switch located at the top centre of the unit.
The GPS annunciator indicates when the unit is in 3-D mode, when the annunciator is
flashing, operation is in 2-D mode. When the unit has sufficient integrity monitoring, RAIM, the
IFR annunciator will be illuminated.
Information is displayed on the TNL 2000T on a two-line LED screen. Several different sets of
information are displayed in each operating mode. The LED screen features automatic
dimming for varying cockpit light intensities.
The pilot controls the operation of the TNL 2000T with the lower Mode keys, the right
Function keys, and the Selector knobs. Annunciator lights alert the pilot to any system
messages.
• The NAV key selects the navigation mode, displaying the GPS navigation information.
• Pressing the WPT key selects the waypoint mode. Complete information is available on
database waypoints of airports, VORs, NDBs, intersections, and for user-defined
waypoints. User waypoints can be manually defined or modified in waypoint mode.
• The FPL key selects the flight plan mode. Flight plans can be created, edited, reversed or
erased. The TNL 2000T can store up to 20 flight plans.
• Pressing the CALC key selects the calculator mode. Many common flight computer
functions are available, including TSD, TAS, winds, fuel management and VNAV
calculations. Autosaving the present position is also a function of the calculator mode.
• For NAV functions, the inner selector knob changes the information on the top line of the
LED, the outer selector knob changes the information on the bottom line.
• There are usually several different lines of information available in each mode of operation.
Turning either knob clockwise scrolls forward through the information, while turning counter
clockwise scrolls backwards.
• The selector knobs also control the change of information on these lines and are used for
data entry. The inner knob is used to select a data item such as a letter of the alphabet. The
outer knob is used to move from one character field to the next.
• The red WRN annunciator will flash to indicate that an accuracy or problem message is
waiting.
• The ADV annunciator indicates that an advisory message is waiting. Pressing the MSG
button will cycle through any messages. Once the messages have been read the
annunciators will stop flashing, but will remain lit until the condition has been rectified.
• The PTK annunciator will be illuminated to indicate that the parallel track mode has been
selected.
The GPS annunciator lights and navigation display function switch are mounted above the
flight instruments on the main instrument panel. The four-section annunciator light will
illuminate to display the annunciator messages displayed on the GPS.
The NAV/GPS/Loran switch allows the navigation information displayed on the pilot’s HSI to
be toggled between the Nav1 and the GPS. In GPS mode the crosstrack indication is not
affected by the selected heading of the indicator needle.
Radar Altimeters
The Spectrem AEM aircraft is fitted with two independent radar altimeter systems. Both
systems display through separate KNI 415 Radar Altimeter Indicators (Figure 7-16) mounted
on the main instrument panel. The KNI 415 gives accurate altitude indications from –20 feet
to +2,000 feet.
The DH knob controls the DH bug, which indicates height during an approach. The DH lamp
illuminates when the DH is reached. The lamp can be turned off by pushing it in, and can be
turned on again by depressing it a second time. Once turned off, the DH lamp will be
automatically armed climbing again through the DH.
Weather Radar
No weather radar is currently installed on the BT-67 aircraft operated by Spectrem Air.
7-10
AUTO-FLIGHT
Table of Contents
Introduction ......................................... 8-1
Introduction
The Basler BT-67 operated by Spectrem Air is not fitted with the optional Basler supplied
autopilot.
Table of Contents
Pitot-Static System .............................. 9-1 Airspeed Switches............................... 9-2
Alternate Static System ....................... 9-2
Pitot-Static System
The pitot-static system provides a source of ram air and static air for operation of the flight
instruments. A pair of heated pitot-static tubes are located on the fuselage under the cockpit.
Tubing from the upper pitot tube is connected to the co-pilot’s airspeed indicator, and tubing
from the lower pitot tube is connected to the pilot’s airspeed indicator (Figure 9-1). The pilot’s
pitot pressure source is completely independent of the co-pilot’s pitot source.
The normal static system provides sources of static air from both pitot-static tubes to both
pilot and co-pilot flight instruments. The static ports are incorporated into the sides of each
pitot-static tube, and are open to the atmosphere, providing the source for normal static
pressure. Pitot-static lines are interconnected to provide a redundant static air source to both
sides of the airplane. The pilot’s static source is completely independent of the co-pilot’s static
air source.
Airspeed and altimeter indications change when the alternate static air source is selected.
Refer to the Airspeed Calibration – Alternate System and Altimeter Correction – Alternate
System graphs in the Performance section of the AFM for correct indications when using the
alternate static air source.
When the alternate static air source is not needed, ensure that the static air source valve is in
the NORMAL position.
Airspeed Switches
There are three airspeed switches in the pitot-static system. They are located in the nose,
forward of the main instrument panel. Two airspeed switches are connected to the pilot’s pitot
system, and one to the co-pilot’s system.
The pilot’s forward switch senses high airspeed and controls the overspeed warning system.
It is operated by pitot pressure acting on a diaphragm. The pitot pressure is countered by
spring pressure on the other side of the diaphragm.
The pilot’s rear switch senses low airspeed and controls the activation of the inlet lip de-ice
system and the distribution bus system. The switch is connected to both the pitot and static
air sources.
The co-pilot’s switch also senses low airspeed. This switch controls the activation of the inlet
lip de-ice system and the stall warning system. The switch is operated by pitot pressure acting
on a diaphragm, measured against a spring.
Table of Contents
Hydraulic Power Supply..................... 10-1 Wing Flaps .........................................10-4
Hydraulic Fluid Reservoir................... 10-2 Landing Gear and Brakes...................10-5
Hydraulic System Accumulator .......... 10-2 Windshield Wipers..............................10-5
Hydraulic Hand Pump........................ 10-3
Hydraulic system pressure is shown on the hydraulic pressure gauge located on the main
instrument panel (Figure 1-17).
A sight gauge is provided on the reservoir to allow an accurate reading of hydraulic fluid
levels when hydraulic systems are not being utilised. Due to the varying fluid demands of the
hydraulic actuators, hydraulic fluid may or may not be visible during flight. Consequently, the
reservoir should not be replenished during flight unless a known loss of hydraulic fluid occurs.
The 3 quarts of reserve fluid are not visible in the sight gauge.
The nitrogen charge forces the diaphragm against the wall of the upper chamber. When the
system pressure builds above 250 psi, hydraulic pressure partially overcomes the nitrogen
pressure and forces the diaphragm down as fluid flows into the upper chamber. When
hydraulic system pressure reaches 875 psi, the upper chamber contains approximately 5
quarts of hydraulic fluid.
• the landing gear is lowered. The weight of the landing gear and the air-load against it cause
the gear to fall rapidly. Without the accumulator to replace fluid immediately, the system
would be depleted faster than the engine-driven pumps could replenish it, causing a
vacuum in the system.
• the engine-driven pumps fail or a leak develops. The hand pump can be used to operate
any hydraulically-driven service or to pressurise the accumulator.
The accumulator also acts as a shock absorber to dampen pressure surges in the hydraulic
system.
Hydraulic fluid is supplied to the hand pump from the bottom of the hydraulic fluid reservoir.
The reservoir is designed to prevent the engine-driven pumps from using the emergency
supply of fluid (three quarts) reserved for the hand pump.
The hydraulic hand pump has two operating modes; either supplying pressure directly to
hydraulic services, or pressurising the hydraulic accumulator. A hand pump-to-pressure
accumulator valve on the hydraulic control panel is used to route hand pump pressure directly
to a hydraulically driven service, or to the pressure accumulator.
In flight, the shutoff valve must be closed, so that hydraulic services are directly actuated by
operation of the hand pump. The hand pump may also be used to increase pressure in the
hydraulic pressure accumulator for ground operation of the hydraulic system when it is not
practical to run the engines. Opening the shutoff valve provides a bypass around the check
valve in the pressure manifold when it is necessary to increase pressure in the accumulator
by operating the hand pump.
The flaps are lowered or raised by moving the flap control valve handle from the NEUTRAL
position to the DOWN or UP position, respectively (Figure 10-4). Upon reaching the desired
flap setting, the selector valve handle is returned to the NEUTRAL position.
A flap/landing gear aural warning transmitter is installed on the wing flap actuating rod.
Whenever the wing flaps are extended beyond the 3/8 position, and the landing gear is not
fully extended, the landing gear warning horn will activate and is non-cancellable.
Windshield Wipers
The windshield wipers are covered separately in Section 13 Ice and Rain Protection -
Windshield Wipers.
Table of Contents
Landing Gear Components................ 11-1 Ground Safety Pins ............................11-5
Retraction.......................................... 11-3 Tail Wheel Lock..................................11-6
Extension .......................................... 11-3 Tyres..................................................11-6
Safety Latch Mechanism.................... 11-3 Brakes ...............................................11-7
Out Of Sequence Rectification........... 11-5 Brake Operation .................................11-7
Hand Pump Alternate Operation ........ 11-5
To ensure that the main landing gear cannot be accidentally retracted, a mechanical safety
latch system is installed. This will be more fully explained under the SAFETY LATCH
MECHANISM of this section.
Landing gear system controls are located on the hydraulic panel, between the two pilots’
seats (Figure 11-2).
Main landing gear position indication (Figure 11-3) consists of a red GEAR UP light, a green
GEAR down light, and a landing gear hydraulic pressure gauge. The GEAR UP light will
illuminate anytime the gear is not fully down, and/or the landing gear handle is not in the
NEUTRAL position. The GEAR DOWN light will illuminate only when the gear is fully down
and the landing gear handle is in the NEUTRAL position.
The landing gear hydraulic pressure gauge only indicates pressure applied to the down side
of the landing gear hydraulic actuator.
• Select the mechanical safety latch control handle to the LATCH RAISED position. This
raises the safety latches of each main gear hydraulic actuating cylinder.
• Select the landing gear control valve to the UP position. This directs system hydraulic
pressure to the lower end of each actuating cylinder and retracts the landing gear. The
GEAR DOWN light will go out as the micro-switch is released, and the GEAR UP light will
illuminate.
• When the gear has fully retracted, select the landing gear control valve to the NEUTRAL
position. This locks the hydraulic pressure in each landing gear actuating cylinder, holding
the gear in the up position, and repositions the mechanical safety latch control handle to the
SPRING LOCK position. The landing gear hydraulic pressure indicator will read zero and
the GEAR UP light will be illuminated.
Extension
Extension of the main landing gear is accomplished as follows:
• Select the landing gear control valve handle to the DOWN position. This relieves the
hydraulic pressure on the lower side of each main actuating cylinder, directs hydraulic
system pressure to the upper side of each cylinder, and forces the landing gear to extend.
• Check the landing gear hydraulic pressure gauge. When the main landing gear has fully
extended the landing gear pressure indication should be equal to the hydraulic system
pressure.
• Select the landing gear control valve handle to the NEUTRAL position. The GEAR UP light
will go out, and the GEAR DOWN light will illuminate when both the gear down micro-switch
and the handle neutral micro-switch are both contacted.
• Clip the safety latch control valve handle to the floor in the POSITIVE LOCK position.
Note: if the aircraft is left unattended for extended periods of time, move the landing gear
control valve handle to the DOWN position. This will prevent damage to the landing gear
hydraulic system due to thermal expansion.
The mechanical safety latch mechanism is interconnected with the landing gear handle to
provide the following operations (Figure 11-5):
Should the latch handle become jammed in the UNLOCKED position by an out of sequence
operation, the dog should be pulled forward to allow the catch to spring into place. The latch
handle will then return to the SPRING lock position.
The ground safety pins should be installed at all times when the aircraft is parked, and
especially prior to any maintenance of the aircraft.
In the event of excessive side loads being applied to the tail wheel, the pin will shear, allowing
the tail wheel to swing free before damage occurs to the fuselage structure in this area. The
lock may only be engaged when the tail wheel is in the trail position.
Tyres
The main landing gear wheels are equipped with a 45 x 17:00 x 16, 10-ply rated, tubed tyre.
The tail wheel is equipped with a single 22 x 9:00 x 6, 8-ply rated, tubed tyre. All tyres should
be inflated to between 30 psi and 60 psi, depending on aircraft takeoff weight.
33
32
Gross Takeoff Weight (1000 lbs)
31
30
29
28
Main Gear
27
Tyres
26
Tail Wheel
25
Tyre
24
23
22
21
20
19
18
30 40 50 60
PSI
Figure 11-8 Tyre Inflation Pressures
When the rudder-brake pedals are released, hydraulic pressure is relieved and leaf springs
force the pucks inward against the expander tubes. The hydraulic fluid flows back through the
brake lines, through the brake control valve and into the return line to the hydraulic reservoir.
A parking brake mechanism secures the rudder-brake pedals in the depressed position. The
parking brake is covered fully in Section 01 General Airplane – Parking and Securing.
Brake Operation
Use extreme care when applying brakes immediately after touchdown, or at any time when
there is considerable lift on the wings, to prevent skidding the tyres and causing flat spots.
Heavy brake pressure can result in locking the wheel more easily immediately after
touchdown, than when the same pressure is applied after the full weight of the aircraft is on
the wheels. A wheel, once locked in this manner immediately after touchdown, will not
become unlocked as the load is increased, as long as brake pressure is maintained. Proper
braking action cannot be expected until the tyres are carrying heavy loads.
Although brakes can stop the wheels from turning, stopping the aircraft is dependant on the
friction of the tyres on the runway. For this purpose, it is easiest to think in terms of the
coefficient of rolling friction, which is the frictional force divided by the loads on the wheel. It
has been found that optimal braking occurs with approximately a 15 to 20 percent rolling skid;
that is the wheel continues to rotate, but has approximately 15 to 20 percent slippage on the
surface, so that the rotational speed is 80 to 85 percent of the speed which the wheel would
have were it in free roll. As the amount of skid increases beyond this amount, the coefficient
of friction decreases rapidly so that, with a 75 percent skid, the friction is approximately 60
percent of the optimum and, with a full skid, becomes even lower.
There are two reasons for this loss in braking effectiveness with skidding. First, the immediate
result of the skid is to scuff the rubber, tearing off little pieces which act almost like rollers
under the tyre. Second, the heat generated by the skid friction starts to melt the rubber, and
the molten rubber acts as a lubricant.
NACA figures have shown that, for an incipient skid with an approximate load of 10,000 lbs
per wheel, the coefficient of friction on dry concrete is as high as 0.8, whereas the coefficient
is in the order of 0.5 or less with a 75 percent skid. Therefore, if one wheel is locked during
application of brakes there is a very definite tendency for the aircraft to turn away from that
wheel and further application of brake pressure will offer no corrective action. Since the
coefficient of friction goes down when the wheel begins to skid, it is apparent that a wheel,
once locked, will never free itself until brake pressure is reduced so that the braking effect on
the wheel is less than the turning moment remaining with the reduced frictional force.
• If maximum braking is required after touchdown, lift should first be decreased as much as
possible by raising the flaps before applying brakes. This procedure will improve braking
action by increasing the frictional force between the tyres and the runway. However,
immediately following maximum braking while landing, little or no braking action may be
available because of brake fade.
Table of Contents
Heating System ................................. 12-1 Cockpit Windows................................12-2
Heating System Controls ................... 12-2 Supplemental Oxygen ........................12-2
Heating System
The Basler BT-67 standard environmental system (Figure 12-1) utilises P3 bleed air from
each engine to provide heating for the cabin. A separate, optional, air-conditioning system
may also be installed to provide cabin cooling.
In AUTO mode, the heating system is controlled automatically by the temperature controlling
computer. Cabin temperature is sensed by the cabin temp sensor located above the hydraulic
quantity sight gauge. The sensed temperature is compared to the selected temperature by
the temp controller, which then modulates the bleed air valves to increase or decrease the
engine bleed air flow. The hi temp cutout switch, when activated at 121ºC , turns on the
ambient blower which mixes ambient air with the hot air, resulting in a lower duct air
temperature. The blower may also be operated manually to provide cockpit ventilating air
when heat is not required.
If the hi temp cutout switch fails to operate, and the duct temperature reaches 149ºC the duct
temp sensor will activate the temperature computer to drive the bleed air valves to the fully
closed position. No air will enter the cabin until the duct temperature has fallen to a safe
value.
Over-temp sensors are located in each wheel well heat duct. The sensors will activate at
232ºC and illuminat e a duct over-temp HEAT DUCT O’HT warning light on the annunciator
panel. The system should then be selected to the MAN position and the duct temperature
manually decreased until the annunciator lights are no longer illuminated. In the event that the
duct warning lights do not extinguish, it will be necessary to shut down the heating system.
In the event that the temperature sensing or controlling system fails, the bleed air valves may
also be controlled manually. This is accomplished by selecting the TEMP CONTROL switch
to MAN, and toggling the MANUAL TEMP control switch to increase or decrease the cockpit
temperature.
Cockpit Windows
Both pilot’s side windows can be safely opened at any stage of flight. Due to the low pressure
area around the aircraft’s nose, a slight suction is created at the open windows. This results in
an increased airflow from the cabin to the cockpit with either window open.
If necessary the squelch settings of the intercom may need to be reset due to the increased
cockpit noise level with open side windows.
Supplemental Oxygen
The Basler BT-67 operated by Spectrem Air is not fitted with either of the optional Basler
supplied supplemental oxygen systems.
Table of Contents
Introduction ....................................... 13-1 Fuel System Anti-Ice ..........................13-8
Ice Protection Systems ...................... 13-2 Propeller De-Ice .................................13-9
General Description and Operation.... 13-3 Windshield Anti-Ice.............................13-9
Precautions During Icing Conditions .. 13-3 Windshield Wipers............................13-10
Severe Icing Procedures.................... 13-4 Pitot-Static Heat ...............................13-10
Engine Inertial Separators ................. 13-5 Stall Warning Vane Heat ..................13-11
Inertial Separator Controls ................. 13-6 Surface De-Ice Systems...................13-11
Engine Inlet-Lip Heaters .................... 13-6 Wing Ice Lights.................................13-12
Inlet-Lip Heater Controls.................... 13-7 Alternate Static Air System ...............13-12
Engine Continuous Ignition ................ 13-8
Introduction
The Basler BT-67 is certified for day, night and instrument conditions when the required
equipment is installed and operative. Flight into known icing conditions is prohibited.
Severe icing may result from environmental conditions outside those for which the airplane is
certificated. Flight in freezing rain, freezing drizzle, or mixed icing conditions (super-cooled
liquid water and ice crystals) may result in ice build-up on protected surfaces exceeding the
capacity of the ice protection system, or may result in ice forming aft of the protected
surfaces. This ice may not be shed using the ice protection systems, and may seriously
degrade the performance and controllability of the airplane.
1 During flight, severe icing conditions that exceed those for which the airplane is
certificated shall be determined by the following visual cues. If one or more of these visual
cues exists, immediately request priority handling from Air Traffic Control to facilitate a
route or an altitude change to exit the icing conditions.
A. Unusually extensive ice accumulation on the airframe and windshield in areas not
normally observed to collect ice.
B. Accumulation of ice on the upper surface of the wing aft of the protected area.
C. Accumulation of ice on the engine nacelles and propeller spinners further aft than
normally observed.
2 The autopilot, when installed and operating, may mask tactile cues that indicate adverse
changes in handling characteristics, use of the autopilot is prohibited when any of the
visual cues specified above exist, or when unusual lateral trim requirements or autopilot
trim warnings are encountered while the airplane is in icing conditions.
Ice protection for the engine is provided by an inertial separation system, which is driven by
an electrical actuator. The leading edge of the engine air intake is protected by an electrically
heated rubber boot. The propellers are protected from icing by electrically heated rubber
boots on each blade.
Electrical heating elements embedded in the windshield provide adequate protection against
the formation of windshield ice. Windshield wipers for both the pilot and co-pilot provide
increased visibility for approaches and taxi operations in rain.
A heating element in the pitot-static tube prevents the pitot opening from becoming clogged
with ice. The stall waning vane is electrically heated.
Pneumatic de-icing boots on the wings, horizontal and vertical stabilizers remove ice after it
has formed on the leading edges of these surfaces. Regulated bleed air pressure inflates the
boots, and vacuum pressure deflates the boots.
Fuel drains should be tested for free flow. Water in the fuel system has a tendency to
condense more readily during winter months, and left unchecked large amounts of moisture
may accumulate in the fuel system.
Anti-icing additive is necessary for the BT-67. It is important to add the correct amounts of
additive. Higher concentrations do not insure lower fuel freezing temperatures, and too great
a concentration can damage the fuel system. The minimum additive concentration is 0.06%
by volume, and the maximum concentration 0.15% by volume.
The brakes and tyres should be checked prior to taxiing the airplane. If an anti-ice solution is
needed to free the brakes, be sure that the solution does not contain oil-based lubricants. If
the tyres are frozen to the ground, use undiluted defrosting fluid, or a ground heater to melt
the ice, then move the airplane as soon as the tyres are free. Heat applied to the tyres should
not exceed 71º Celsius.
In addition to preventing unnecessary reduction gearbox wear, using the propeller tie-downs
is effective as an ice preventative when the airplane is parked during cold weather. When the
The pitot-static tubes should be covered while the airplane is parked for extended periods.
Once the covers are removed make sure both tubes are free of ice or water.
The Basler BT-67 is equipped with both de-icing and anti-icing equipment. However, only the
surface de-ice is a true de-icing system. That is, surface de-ice is intended to eliminate ice
that has already accumulated. The remaining ice protection systems are considered to be
anti-ice systems, and should be used to prevent ice formation.
Due to the distortion of the wing airfoil, stalling speeds should be expected to increase as ice
accumulates on the airplane. For the same reason stall warning devices are not accurate and
should not be relied upon. Always maintain a comfortable margin of airspeed above the
normal stall airspeed when ice is on the airplane.
Engine inertial separators should be operated anytime potential icing conditions are
encountered. Because of ram air effect, engine icing will occur at ambient temperatures
slightly above freezing. Even small pieces of ice can damage compressor blades.
Before entering icing conditions, pitot heat, prop de-ice, inlet-lip de-ice and windshield heat
should also all be ON.
These procedures are applicable to all flight phases from takeoff to landing. Monitor the
ambient air temperature. While severe icing may form at temperatures as low as -18º C,
increased vigilance is warranted at temperatures around freezing with visible moisture
present. If the visual cues specified in the Limitations Section of the AFM for identifying
severe icing conditions are observed, accomplish the following:
1 Immediately request priority handling from ATC to facilitate a route or an altitude change
to exit the severe icing conditions, in order to avoid extended exposure to flight conditions
more severe than those for which the aircraft has been certificated.
2 Avoid abrupt and excessive manoeuvring that may exacerbate control difficulties.
3 Do not engage the autopilot.
4 If the autopilot is engaged, hold the control wheel firmly and disengage the autopilot.
5 If an unusual roll response, or un-commanded roll control movement is observed, reduce
the angle of attack.
6 Do not extend the flaps when holding in icing conditions. Operation with flaps extended
can result in a reduced wing angle-of-attack, with the possibility of ice forming on the
upper surface further aft on the wing than normal, possibly aft of the de-icing boots.
7 If the flaps are extended do not retract them until the airframe is clear of ice.
8 Report these weather conditions to ATC.
The inertial separators should be activated when visible moisture is present and the
temperature is +5º C or below. Since air temperature decreases as it moves through the inlet
towards the engine air intake screen, moisture can enter the engine as water or water vapour,
and freeze when it reaches the engine intake screens. As the ice continues to build on the
intake screens, it may break off into small pieces which enter the compressor section and
may cause severe damage to the compressor blades. Therefore the inertial separators should
be activated anytime the OAT reaches +5º C and moisture is present or suspected.
When the inertial separators are in the ICING position (Figure 13-4), a sudden turn is
introduced into the air inlet, creating a venturi effect. At the same time the bypass vane in the
When the inertial separators are extended blue L/H and R/H annunciator lights will be
illuminated. Since inlet airflow is restricted by the doors, torque will decrease proportionate to
the power setting, and ITT will be increased slightly. When the inertial separators are
retracted, the annunciators will be extinguished, torque will increase and ITT will decrease.
The inertial separators cannot be extended to intermediate positions. They are either
extended or retracted.
In the event that the thermostatic sensor fails, the boot will continue to function, due to the
presence of a standby thermostatic switch. Failure of the thermostatic sensor will be indicated
by the illumination of the appropriate amber INLET LIP DE-ICE annunciator light on the main
annunciator panel.
The inlet-lip de-ice test switch is provided for ground operation ONLY. Do not operate the
inlet-lip de-ice systems for more than 10 seconds with the aircraft on the ground to prevent
damage to the de-ice boots.
Control switches for the ignition are located on the pilot’s overhead panel. The system is
activated by moving the switches to the CONT position (Figure 13-8). When the ignition is
activated the white IGN ON annunciator light will be illuminated.
Fuel temperature in the FCU is maintained by an oil-to-fuel heat exchanger, mounted on the
engine’s accessory section (Figure 13-9). An engine oil line within the heat exchanger is
located next to the fuel line. Heat transfer occurs through conduction between these two lines,
before fuel is delivered to the FCU. The heat exchanger melts ice particles and prevents the
fuel from thickening in extremely cold temperatures. The heat exchangers operate
automatically whenever the engines are running.
Although propeller de-ice is capable of removing ice from the propeller after it has
accumulated, the system is normally used as an anti-icing system and it should be turned on
before entering icing conditions. The heated boots reduce ice adhesion on the propeller
blades. The ice is then removed by the centrifugal effect of the propellers and the blast of the
airstream.
The propeller de-ice system is controlled by two separate PROPELLER DE-ICE switches
labelled ON, OFF and STBY ON. For normal operations each switch is placed in the ON
position. Normal operation of the system will be indicated by a reading of 26-30 amps for
approximately 1 minutes 30 seconds. In the event of a system failure, indicated by a zero
reading on the ammeter, the selector switch should be placed in the STBY ON position. This
selects a standby controller in the de-ice timer.
Propeller de-ice must not be operated when the propellers are static, to avoid damage to the
brush blocks and slip rings.
Windshield Anti-Ice
The pilot’s and co-pilot’s windshields are each heated independently, however windshield
heat can only be selected for both windshields simultaneously through a single WSHLD
HEAT switch mounted on the pilot’s overhead panel. When power is applied to the
windshields a blue W/S annunciator light will be lit (Figure 13-11).
Both windshields are composed of three layers. Both inside and outside layers are thick
glass. The middle layer is a polyvinyl sheet which contains the gold-filament fine wire heating
grids. Windshield heating elements are connected through terminal blocks on the corner of
Windshield Wipers
Separate windshield wipers are mounted on the pilot’s and co-pilot’s windshields. The wipers
are driven by independent hydraulic actuators mounted below the windshield (Figure 13-12).
The windshield wiper controls are mounted on either side of the control pedestal. The speed
of the wipers can be adjusted to any setting by opening or closing the hydraulic needle-type
control valves to regulate the hydraulic flow to the wiper actuating mechanisms. The wipers
may be used either on the ground or in flight, as required. To protect the windshield from
scratching the wipers must not be operated on a dry windshield.
Pitot-Static Heat
The pitot-static tubes are protected from ice by an electric heater built into each tube. The
heater elements are controlled by switches located on the pilot’s overhead panel. Individual
amber PILOT and CO-PILOT PITOT HEAT annunciator lights, located on the overhead
annunciator panel, will illuminate any time the heaters are switched OFF, or when there is a
failure of a heating element (Figure 13-13).
The pitot heat system should not be operated on the ground, except for testing or for short
intervals to remove snow or ice from the tube.
The surface de-icing system is controlled by a switch labelled SURFACE DE-ICE on the
pilot’s overhead panel. A blue WING annunciator indicates operation of the system (Figure
13-14), and a de-icing system pressure gauge, mounted on the co-pilot’s main instrument
panel, indicates 8 psi at the peak pressure of each inflation cycle.
Placing the SURFACE DE-ICE switch into the ON position provides electrical power to the
distributor valve in the wing centre section. P2 bleed air is cycled through the distributor valve
to the leading edge boots in the following sequence:
• centre outboard wing boot
• upper and lower outboard wing boots
• centre inboard wing boots
• upper and lower inboard wing boots
• all stabiliser boots
After each boot has been inflated, the pressure air is routed to the next boot by the distributor
valve, and the original boot deflates. The exhausted air is expelled overboard through a fitting
at the bottom of the wing. The sequence will be completed in approximately 40 seconds.
For most effective de-icing, at least 1 to 1½inches of ice should be allowed to form before
attempting ice removal. Very thin ice may crack and cling to the boots instead of shedding
when the boots are inflated. Subsequent cyclings will then have a tendency to build up a shell
of ice outside the contour of the leading edges of the boots, making ice removal efforts
ineffective.
The wing inspection lights are on the outboard side of each nacelle. The control switches are
labelled WING INSP, and are mounted on the pilot’s overhead panel (Figure 13-15).
When the airplane has been exposed to moisture and/ or icing conditions (especially on the
ground), the possibility of obstructed pitot-static tubes should be considered. Partial
obstructions will result in the rate-of-climb indication being sluggish during a climb or descent,
inaccurate airspeed indications, and incorrect altimeter indications. A suspected obstruction is
verified by switching to the alternate system and noting a sudden, sustained change in the
rate of climb.
When using the alternate system, the AFM should be consulted for the corrections to the
airspeed and altimeter indications. In general, whenever the alternate system is selected, the
aircraft is actually lower and slower than indicated by the aircraft’s flight instruments.
Table of Contents
Introduction ....................................... 14-1 Cargo Loading Considerations ...........14-5
Weight and Balance Procedure ......... 14-1 Using Performance Charts .................14-6
Weight and Balance Example ............ 14-2
Introduction
The purpose of the Performance section of the AFM is to present the performance data
necessary for pre-flight and flight planning. Airplane performance may vary according to pilot
technique. However, these variations can be minimised by establishing standard operating
procedures.
All FAA-approved performance data is included in the AFM, and supersedes any information
contained in this section.
Basic Empty Weight is the weight of an empty airplane, including permanently installed
equipment, fixed ballast, full hydraulic fluid and full oil. Because of fuel system design, a
certain portion of fuel is not available to the engines. Only this quantity of unusable fuel is
included in the Basic Empty Weight. Note that the Basic Empty Weight is the configuration
from which all loading data is completed (Figure 14-1).
Basic Operating Weight includes everything that is loaded onto the airplane in preparation for
the flight. This consists of flight and cabin crews, catering, emergency equipment and any
other removable aircraft equipment items not included in the Basic Empty Weight.
Useful Load includes everything that is loaded aboard the airplane in preparation for a
particular flight. Useful Load consists of flight crew, passengers, usable fuel baggage, and all
other items loaded onto the airplane. Basic Empty Weight plus Useful Load equals Ramp
Weight. Ramp Weight is defined as airplane weight at engine start-up, after all loading is
completed.
CHAPTER 6
WEIGHT AND BALANCE MANUAL
COLUMN 1 COLUMN 2
Items Weighed But Basic Items Not In Air-
Weight Arm Moment Weight Arm Moment
Not Part of Basic Wt. plane When Weighed
Main Fuel 1467.3 240.5 352885.6
REMARKS
_____________________________________________________________________________________________
_____________________________________________________________________________________________
Figure 14-1 Basic Empty Weight and Balance Form
Exceeding maximum takeoff weight results in longer takeoff runs, reduced rate-of-climb and
increased stall speeds. High ambient temperatures, high humidity and high field elevation
deteriorate performance even further. Once airborne, the excess weight also results in higher
fuel consumption and lower service ceilings.
Loading the airplane forward of the centre-of-gravity limit requires higher than normal aft
control pressures during takeoff and climb. Loading aft of the rear limit causes poor stall
characteristics, greater aircraft instability in flight, and heavier than normal forward control
pressures to maintain level flight. In either case, elevator trim may not be able to compensate
for an extremely unbalanced condition.
In this example, the aircraft will carry two pilots, 5,000 lbs of cargo, and sufficient fuel to fly to
the destination with reserves. The data has been entered as follows:
DC3-TP67 DATE____/____/______
COMPARTMENT A 120"
COMPARTMENT B 1,000 202" 202.000
COMPARTMENT C 2,000 280" 560.000
COMPARTMENT D 2,000 358" 716.000
COMPARTMENT E 436"
COMPARTMENT F 506"
COMPARTMENT G 560"
For loads that are evenly distributed in a given section (“A” through “G”), the Cargo Loading
Schedule (Figure 14-3) should be used. For any load that cannot be located at the centroid of
a compartment, or that extends over more than one compartment, it will be necessary to
determine its own C.O.G. and its location in the airplane. Determine the C.O.G. arm (fuselage
station) by measuring from a known location in the cabin to the C.O.G. of the load. Determine
the moment for the load by multiplying the weight by the arm. This result should be divided by
1000 to be compatible with the other loading data.
Once weight and balance have been considered, the performance graphs can be used to
plan the flight. Refer to the AFM for specific flight planning details and examples.
The maximum operating weights are limited by the following performance graphs or criteria
from the Basler BT-67 AFM, and compliance therewith is mandatory.
Maximum take-off weight to achieve Takeoff Climb Weight Limit graph, 5-22
Maximum take-off weight as limited by the Takeoff Brake Energy Weight Limit graph, 5-23
Takeoff Distance Required graphs 5-25, 5-27 and 5-28 to 5-32
Maximum landing weight to achieve Landing Climb Weight Limit graph, 5-35
Maximum landing weight as limited by Brake Energy Landing Weight Limit graph, 5-36
Landing Distance Over 50-Foot Obstacle graph, 5-40
Performance of the Basler BT-67 must meet the specifications under which the aircraft was
certified. The BT-67 is certified as a Transport Category Airplane under FAR Part 25. The
original DC3 certification is under CAR 4b. Refer to Table 14-1 for a comparison of
certification requirements for aircraft performance, and what the requirements actually equate
to in KIAS at ISA, sea-level conditions at MAUW.
Performance values are determined by using the performance charts found in the AFM. Be
sure that you are using the correct chart for specific aircraft configurations.
Table of Contents
Introduction ....................................... 15-1 EM Winch Manual Procedure .............15-6
Ferry Configuration............................ 15-3 APU ...................................................15-7
Survey Configuration ......................... 15-3 APU Cockpit Procedures....................15-7
Spectrem Aircraft Limitations ............. 15-3 Cabin Smoke Detection System .........15-8
Internally Installed Survey Equipment 15-4 Survey GPS .......................................15-8
External Towed Birds......................... 15-4 Crew Call ...........................................15-9
Bird Normal Procedures .................... 15-5 Flight Following ..................................15-9
Bird Cable Wrap Procedure ............... 15-5 Revised AC system ............................15-9
Bird Emergency Release ................... 15-6
Introduction
The basic Basler BT-67 aircraft has been specially modified (Figure 15-1) to allow the
Spectrem AEM system to collect geophysical electromagnetic (EM) and magnetic (Mag) data.
These changes have altered the appearance, performance and installed systems of the basic
BT-67.
Figure 15-3
Spectrem AEM Turning Circle
Internal differences:
• An APU installed inside the cabin on the port side of the aisle
• A Winch Mechanism installed behind the APU
• An Electronics Rack installed behind the winch mechanism
• A Transmitter and Choke Rack installed on the forward starboard side of the aisle.
• A Transformer installed behind the transmitter rack
• Various Trap Doors installed in the cabin floor to facilitate access to equipment installed
below the floor
Survey Configuration
Visual external differences:
• Nose and Tail Stinger extensions to the fuselage
• Wing-tip Pods
• A Five-strand Cable Loop spanned between the wing-tip pods and the nose and tail
stingers
• A Camera Blister attached to the underside of the fuselage
• Space Frame Cradles, attached to the underside of the fuselage, housing the EM and Mag
birds
• An Exhaust Stack and Deflector Plate attached to the port side of the fuselage
• A Window Cavity blanked off and fitted with intake holes on the port side to accommodate
the APU intake requirements
• A Window Cavity blanked off and fitted with an exhaust scoop on the starboard side of the
fuselage
Internal differences:
• An APU installed inside the cabin on the port side of the aisle
• A Winch Mechanism installed behind the APU
• An Electronics Rack installed behind the winch mechanism
• A Transmitter and Choke Rack installed on the forward starboard side of the aisle.
• A Transformer installed behind the transmitter rack
• Various Trap Doors installed in the cabin floor to facilitate access to equipment installed
below the floor
For the Spectrem AEM Survey configuration all normal aircraft limitations apply with the
exception of the following:
• Avoid side-slip manoeuvres
• Never Exceed Speed with Birds Docked VNE = 150 KIAS
• Essential flight crew and technical observers only, no passengers
• Avoid flight in any icing conditions
For all bird launching and retrieving the aircraft must be positioned in the smoothest air
conditions possible. This normally entails climbing to at least 3,000 ft above ground, or above
the condensation level. The aircraft must be flown at normal survey speed, 115 KIAS, with
control inputs and turbulence movements kept to the absolute minimum.
In normal flight the two bird cables appear to cross, but should not come close to touching.
Occasionally turbulence or abrupt flight manoeuvres result in the birds “crossing over”. The
following procedures apply:
• Cease survey operations, and climb the aircraft to a safe height, and smooth air.
• Slow the aircraft to 95 knots.
• The Spectrem operator will manoeuvre the birds to pull the Mag bird over the EM cable.
• If the Mag bird hooks to the EM cable it will be necessary to yaw the aircraft.
• Once the bird cables are uncrossed return to normal survey flight.
Occasionally during retrieval of the EM bird, the Spectrem operator will determine that the EM
tow cable has jumped over the EM docking pins on the cradle. The simplest procedure to
rectify this is as follows:
• Climb the aircraft to a safe height, and smooth air.
• Slow the aircraft to 95 knots.
• Deploy full flaps.
• Under the direction of the Spectrem operator apply left or right rudder.
• Once the bird cables are uncrossed return to normal flight.
• In the event that the above procedures have not been successful and the birds cannot be
secured before the aircraft reaches a critical fuel situation, it will be necessary to jettison the
EM bird.
During the critical take-off phase of flight the Spectrem operator removes the EM bird safety
pin, which is normally installed to prevent inadvertent activation of the EM cable cutter. In the
event of an aircraft engine failure immediately after take-off, it may be necessary to remove
the extra drag induced by the EM bird to enable the aircraft to be able to safely return to the
airport for landing.
At other times, for example an extreme bird cable wrap, it may not be possible to retrieve the
birds. In these cases close liaison with the Spectrem operator may result in the need for the
pilot’s to jettison the EM bird. In the event of a bird jettison, the safety of people and property
on the ground must be considered, as well as the possibility of dropping the bird in a location
for easy ground recovery.
APU
To provide the required electrical power for the Spectrem AEM system, a Turbomach T-62T-
40C auxiliary power unit is installed in the forward cabin on the port side of the aisle. The APU
and the electronics rack are totally independent of the aircraft’s electrical system, and rely on
their own battery for starting.
Starting and operational controls for the APU are mounted on the electronics rack, and are
controlled by the Spectrem equipment operator both in flight and on the ground. During
normal operations the pilots control only the fuel tank selector for the APU. Cockpit controls
and indicators for the APU are mounted on the overhead panel (Figure 15-8), and consist of
an green APU master ON light, fuel tank selector, APU fire detection light and shutdown
button, APU fire extinguisher switch, APU shutdown button, and also an APU fire audible
warning.
In the event of various abnormal situations being detected by the APU’s internal sensors,
including APU fire, the APU will automatically shut down.
In the event that an APU shutdown is required of the pilots, shutdown is initiated by pressing
the PUSH TO STOP button. Once the operator confirms that the APU has stopped, the fuel
selector should be placed in the OFF position.
In the event that the APU FIRE warning light illuminates and the APU fire warning sounds
both pilots and Spectrem equipment operators must attempt to shut down the APU and
extinguish the fire. The following procedures must be followed:
• The APU’s automatic shutdown protection will shutdown the APU.
• Open guard and select the APU FIRE EXT switch to ON.
In the event of a fire elsewhere in the aircraft, or in preparation for a crash landing or ditching,
ensure the APU is shut down.
The two cabin smoke detectors can each be separately tested by the pilots by pressing the
SMOKE DET test switch on the overhead panel to either the FWD (cockpit) or AFT (cabin)
positions.
Survey GPS
For navigation of the Spectrem AEM system during data gathering survey flights, the aircraft’s
real-time GPS positioning and navigational commands are provided by an a Millennium 2000
AT96 GPS and an OmniStar satellite differential GPS mounted on the electronics rack, with a
cockpit display and control panel mounted in front of the windshield (Figure 15-9).
The GPS is powered solely from the APU electrical system. During survey flight the Spectrem
operator will have loaded planned survey flight lines into the computer controlling the GPS.
The GPS display is able to show both a navigation data display, and a map overview display.
Cycling between the navigation display and an overview of the survey lines is available by
pressing the CDI MAP button. The overview is able to be zoomed in and out through pressing
the ZOOM+/- buttons while in the Map mode.
In the event that the GPS keypad in the cockpit fails, GPS keypad functions can be executed
by the Spectrem operator from the EM rack.
Crew Call
Two Crew Call buttons are installed in the cockpit, one on each windshield fairing (Figure 15-
10). These buttons activate a horn installed at the Spectrem operator’s station, used to alert
the operator that he is required on the intercom. The crew call system is hotwired to the
aircraft’s battery through the cabin lights circuit breaker, and will operate with the aircraft’s
battery master OFF.
Flight Following
The Spectrem AEM system aircraft is fitted with an automatic flight following system that
supplies position information approximately every 10 minutes to satellites worldwide. This
system functions automatically whenever the aircraft’s battery master is ON.
A guarded emergency switch is located below co-pilot’s circuit breaker panel (Figure 15-11).
Activating this switch increases the update rate to every 3 minutes. This increased
transmission rate is detected by the flight following system processing centre, and is relayed
to the Spectrem emergency contact.
Revised AC System
The Spectrem AEM system aircraft now no longer retains any functioning AC electrical
equipment.