LT-8299 Functional Coatings Solutions Guide

Metal Pretreatment, Cleaners and Specialty Coatings
Functional Coatings Solutions

2 | Functional Coatings Solutions
IMPROVING YOUR DESIGNS, UNDERSTANDING YOUR CHALLENGES

Proven solutions for all your needs – today and tomorrow
Manufacturers face daily challenges – reducing costs, improving

efficiency and increasing innovation, to name just a few. While there
are many suppliers to choose from, they’re not all created equal. You GLOBAL
SUPPLY CHAIN
need a supplier with a broad product portfolio, a global footprint,
to maintain a reliable
and the engineering and application know-how to solve your supply of products to
challenges. You also need a partner who can help you maintain your our customers.
high quality while developing advanced new products.
Henkel, the leading solutions provider for adhesives, sealants

and functional coatings worldwide, offers much more than
quality products. With our history and experience in the industry,
CUSTOMIZED
our experts can help you find ways to optimize your manufacturing SOLUTIONS
processes and drive down costs. We can help you increase durability We can customize our
and enhance the reliability of your equipment. And we’re continually products to fit your
exact requirements.
developing innovations to help you succeed in the future.
Let us show you the value Henkel offers.

Functional Coatings Solutions | 3
BROAD PRODUCT CUSTOMER

PORTFOLIO PARTNERSHIP
to help make your designs more
to provide the optimum
reliable and durable, and to
solution for your challenges.
help improve your processes.
COMPREHENSIVE
TESTING
10 R&D centers around
the world for testing and
analysis, staffed by 3,000
design and application
WHY HENKEL? professionals.
Henkel will work with you to optimize
your manufacturing process, identify
improvements and solve your
toughest challenges.
WE’RE YOUR PARTNER EVERY

EQUIPMENT
STEP OF THE WAY. SOLUTIONS
that can be easily integrated
into your manufacturing
process.
INNOVATION GLOBAL SUPPORT

More than 30 percent no matter where in the world
of our sales come from products you’re located.
launched in the past five years.
At Henkel Corporation, we provide solutions to industry’s biggest challenges. We are

dedicated to understanding the markets we serve and developing partnerships that stand
the test of time.
For more than 100 years, Henkel has been the leading supplier of state-of-the-art metal
pretreatment technologies. As the world’s leading supplier of chemical pretreatments for
light metals, plastics and steel, Henkel sets high standards for corrosion protection, paint
adhesion and environmental safety.
To help you compete in today’s challenging manufacturing environment, our chemists and
engineers work in partnership with our customers to improve design, assembly, productivity
and profitability. Whether you need consultation on our products’ performance or a turnkey
process design, Henkel provides solutions.
HENKEL BRAND
Since the early 1930s, the BONDERITE ® brand has been well
established in the automotive, industrial and metalworking
industries as a brand for conversion coating processes and
chemistries to improve paint adhesion, corrosion protection
and wear resistance to ferrous-based alloys, aluminum, mixed
metal alloys and plastic surfaces. The products that make up the
BONDERITE® brand include process line chemistries, Anodizing
Chemistries, pretreatment chemistries including activators and
conditioners, conversion coating chemistries, post-treatment
chemistries (including rinses and passivation), as well as auxiliary
products including toner, additives, accelerators and neutralizer.
This solutions guide will aid you in choosing the right solution and product for a wide range of common industrial
challenges. For additional information on Henkel products, please contact us at
855.436.5354
Preferred Product Solutions

Steel Pretreatment ............................................................................................................................8
Aluminum Pretreatment..................................................................................................................10
Industrial Cleaning, Rust and Paint Removal................................................................................ 12
Steel and Multi-Metal Solutions

Preferred Alkaline Cleaners............................................................................................................. 14
Alkaline Cleaners for Steel and Multi-Metal Substrates ............................................................. 15
Preferred Acid Cleaners / Pickles................................................................................................... 17
Acid Cleaners, Deoxidizers and Purge Chemicals......................................................................... 18
Iron Phosphate Process.................................................................................................................. 20
Iron Phosphate and Cleaner / Coaters...........................................................................................22
Advanced Zirconium Pretreatment Process..................................................................................24
Advanced Pretreatment Coatings...................................................................................................26
Zinc Phosphate Process...................................................................................................................28
Zinc Phosphate Conversion Coatings............................................................................................ 30
Manganese Phosphate Conversion Coatings.................................................................................32
Autodeposition Solutions................................................................................................................34
Conversion Coating / Post-Treatment Seals...................................................................................36
Aluminum and Light Metals Solutions

Aluminum and Light Metals Solutions........................................................................................... 37
Alkaline Cleaners for Aluminum.....................................................................................................39
Anodizing Etchants / Etch Additives............................................................................................. 40
Aluminum Deoxidizers.................................................................................................................... 41
Anodizing Bath Additives............................................................................................................... 42
Electrolytic Coloring and Inorganic Dyes ......................................................................................43
Anodizing Seal ................................................................................................................................ 44
Aluminum Conversion Coating Process.........................................................................................45
Light Metal Conversion Coatings....................................................................................................47
Light Metal Post-Treatment / Seals................................................................................................ 51
BONDERITE® M-ED Electroceramic Coating..................................................................................52
Mil-Spec Products............................................................................................................................ 54
Industrial Cleaning, Rust and Paint Removal

Industrial In-Process Cleaners and Specialty Cleaners ...............................................................55
Industrial In-Process Cleaners and Rust Preventatives ...............................................................57
Paint Strippers..................................................................................................................................58
Rust Preventatives.......................................................................................................................... 60
Specialty Products – Acid Inhibitors.............................................................................................. 61
Specialty Products – Anti-Weld Spatter, Plastic Rinse Aid, Glass / Optics Cleaner...................62
Engineering Services and Support

Engineering Services ..................................................................................................................... 64
Engineering Services / Total Solutions and Support ...................................................................67
CUSTOMIZED SOLUTIONS
TYPES OF
CONTAMINANTS
AESTHETIC APPLICATION
REQUIREMENTS PROCESS
CUSTOMER CUSTOMIZED ENVIRONMENTAL

SPECIFICATIONS
SOLUTIONS CONSTRAINTS
PAINT TYPE
METAL ALLOY AND
PERFORMANCE
Metal alloy and Customer specifications Aesthetic requirements Types of

other substrates contaminants
33 Steel alloys 33 Standard specifications 33 Color requirements 33 Rust and oxides
33 Carbon steel (MIL, OEM, MRO) of the part 33 Paints
33 Coated steel 33 Level of protection 33 Gloss level 33 Weld scale
33 Galvanized and plated required requirements 33 Oil and grease
steel 33 Post-paint requirements 33 Final coating grade 33 Abrasives
33 Cast iron alloys 33 Post-paint assembly requirements 33 Chips
33 Aluminum alloys process 33 Fingerprints
33 Titanium alloys 33 Throughput (m2/hr.) 33 Process lubricants
33 Other light metals 33 Productivity 33 Inks
33 Plastics 33 QC tests and procedures 33 Polishing or buffing
33 Glass compounds
33 Organic vs.
inorganic soils
Application Environmental Paint type and

process constraints performance
33 Water quality 33 VOCs 33 Liquid vs. powder
33 Number of stages 33 Solvents process
33 Temperature range 33 Chromates and heavy 33 Paint cure conditions
33 Heat source metal limits 33 Adhesion
33 Spray, immersion or 33 Flashpoint limitations 33 Opacity and read-
manual 33 Ozone layer depleting through
33 Agitation substances 33 Gloss requirements
33 Feed systems 33 HAPs 33 Porosity
33 Monitoring systems 33 Hazardous waste 33 Durability
33 Tank materials generation 33 Robustness
33 Tank size 33 Operator environment 33 Mapping
33 Time per stage 33 Landfill limitations
33 Overflow 33 Sludge disposal
33 Filtration
Typical Applications/Markets Served
RAILWAY SPECIALTY VEHICLES AGRICULTURAL
HOME APPLIANCES HVAC CONSTRUCTION
CUSTOM COATER GENERAL MANUFACTURING REMANUFACTURING

PREFERRED PRODUCT SOLUTIONS
STEEL PRETREATMENT
Clean, convert, seal
Preferred Alkaline Cleaners • In addition, cleaners are designed within a specific operating
temperature to reduce foaming and provide maximum cleaning
• Alkaline cleaners remove organic soils such as rust preventatives, oils effectiveness. Increasing temperature within the operating window
and lubricants. Multi-metal cleaners reduce or eliminate etch on all will increase cleaning power.
non-ferrous metals, such as galvanized steel and aluminum. Steel-only
cleaners are heavier duty cleaners optimized for only ferrous metals, • Cleaners with high levels of phosphate provide maximum cleaning
such as cold rolled steel and hot rolled steel; they will severely etch power, while cleaners with no phosphate or minimal levels are
non-ferrous metals. environmentally responsible alternatives.
Your Application
METAL AND PAINT PRETREATMENT
Step 1: Pick a cleaner.

Step 2: Pick a conversion coating.
CLEANING
Step 3: S eal it!
Multi-Metal Multi-Metal
Phosphate-free Steel Galvanized
General Purpose Heavy Duty
BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® C-AK

Solution C-AK NP 2™ C-AK 305™ C-AK 1520™ A C-AK 800™ 1520™ A (2-Part)
Application Temp. 100ºF-140ºF 100ºF-140ºF 110ºF - 140ºF 110ºF-150ºF 110ºF-140ºF
Concentration
1-3% 2-4% 1-2% 0.5-5% 1-3%
by Volume
Contact Time 5-120 seconds 5-120 seconds 30-120 seconds 30-120 seconds 30-80 seconds
Application Spray Spray Spray, Immersion Spray, Immersion Spray, Immersion
Acid/Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline
BONDERITE® C-AK NP 2™ BONDERITE® C-AK 305™ BONDERITE® C-AK 1520 A™ BONDERITE® C-AK 800™ BONDERITE® C-AK
P/N Container Size P/N Package Size P/N Package Size P/N Package Size 1520A™ (2-Part)
Product 1980911 Pail 670363 Pail 772031 Pail 772091 Pail
P/N Package Size
PAIL (5 GAL)
1980889 Drum 593947 Drum 594224 Drum 592906 Drum Contact customer service for
DRUM (55 GAL)
appropriate product numbers.
TOTE (330 GAL) 1980888 Tote 890567 Tote 890567 Tote 592906 Tote
RECOMMENDED 3-STAGE PROCESS & SPRAY WAND RECOMMENDED 5-STAGE PROCESS

CONVERSION RINSE SEAL ALKALINE RINSE CONVERSION RINSE SEAL/RINSE
COAT (OPTIONAL) CLEAN COAT (OPTIONAL)
70°F- AMBIENT AMBIENT 100°F- AMBIENT

140°F 140°F 150°F
BONDERITE® M-FE BONDERITE® M-PT BONDERITE® C-AK BONDERITE® M-FE BONDERITE® M-PT
OR SPRAY WAND
Conversion Coating Sealers

A non-crystalline, nonmetallic, iron phosphate coating that is These products are designed to enhance the level of performance
chemically adherent to the metal substrate provides two major of a conversion coating, such as by providing increased corrosion
benefits to paint systems: increased paint adhesion and increased protection.
corrosion protection. This is a very versatile process which,
depending on product selection, can include stand-alone coater
products or combination cleaner/coater products.
CONVERSION COATING SEAL / POST RINSE (CHROME-FREE)
1-STAGE 3-STAGE 5-STAGE
Spray Wand Spray Wand Cleaner/Coater Iron Phosphate Next

Generation
Steel Multi-Metal Steel Multi-Metal Dry-in-Place Organic Inorganic
BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE®
M-NT 600™ SW M-FE 200™ M-NT 601™ M-FE 700™ M-FE 1030™ M-FE 1090™ M-NT 2™ M-PT 7100™ M-PT 99X™ M-PT 50™ NC
AMB to 120ºF 130ºF-190ºF 70ºF-140ºF 110ºF-150ºF 100ºF-120ºF 110ºF-115ºF Ambient Ambient Ambient 70ºF-100ºF
1-3% 1-6% 2-4% 4-8% 3-4% 2-6% 3-5% 5-10% 3% 10%
45-90 30 seconds-
30-180 seconds 30-180 seconds 1-2 minutes 1-5 minutes 20-120 seconds 5-15 seconds 20-120 seconds 15-60 seconds
seconds 3 minutes
Spray,
Spray Spray Spray Spray Spray, Immersion Spray, Immersion Spray Spray, Immersion Spray, Immersion
Immersion
Acid Acid Acid Acid Acid Acid Acid Acid Acid Acid
BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® M-FE BONDERITE® M-FE BONDERITE® BONDERITE® BONDERITE® BONDERITE®
M-NT 600™ SW M-FE 200™ M-NT 601™ M-FE 700™ 1030™ 1090™ M-NT 2™ M-PT 7100™ M-PT 99X™ M-PT 50™ NC
P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N
Package Size Package Size Package Size Package Size Package Size Package Size Package Size Package Size Package Size Package Size
1920947 Pail 772101 Pail 1928461 Pail 772086 Pail 771860 Pail 772192 Pail 2012083 Pail 596456 Pail 717257 Pail 771997 Pail
1920946 Drum 594643 Drum 1928460 Drum 594268 Drum 593941 Drum 594281 Drum 2012082 Drum 594309 Drum 665553 Drum 594378 Drum
1920945 Tote 598704 Tote 1928456 Tote 890682 Tote 698942 Tote 890712 Tote 2012081 Tote 890714 Tote 1695841 Tote 890566 Tote
RECOMMENDED NANOCERAMICS LINE

ALKALINE RINSE RINSE CONVERSION COAT REVERSE SEAL
CLEAN OSMOSIS RINSE (OPTIONAL)
AMBIENT AMBIENT 70°F-110°F AMBIENT

140°F 100°F-
150°F
BONDERITE® C-AK BONDERITE® M-NT 2™ BONDERITE® M-PT

ALUMINUM PRETREATMENT
Your Application ALUMINUM PRETREATMENT
Step 1: Pick a cleaner.

Step 2: Pick a deoxidizer.
Step 3: Pick a conversion coating.
ALKALINE CLEANER DEOXIDIZER
Step 4: Seal if needed.
Step 5: Paint for a lasting finish.
Light/Medium Duty Medium/Heavy Duty MIL-Spec General Purpose
BONDERITE® C-IC
Solution BONDERITE ®
BONDERITE ®
DEOXDZR 6 MU™ BONDERITE®
C-AK 212™ C-AK 412™ BONDERITE® C-IC C-IC HX-357™
DEOXDZR 16 R™
Application Temp. 100ºF-140ºF 130ºF-180ºF 90ºF-120ºF 90ºF-120ºF
Concentration by
3-8% 1-5% 3-6% 1.5-3%
Volume
Contact Time 30-120 seconds 1-15 minutes 2-10 minutes 2-10 minutes
Description Liquid Liquid Liquid Liquid
BONDERITE® C-AK 212™ BONDERITE® C-AK 412™ BONDERITE® C-IC DEOXDZR 6 MU™ BONDERITE® C-IC HX-357™
P/N Package Size P/N Package Size P/N Package Size P/N Package Size
Product 597967 Pail 736390 Pail
594818 Drum
598128 Pail
PAIL (5 GAL) BONDERITE C-IC DEOXDZR 16 R
® ™
593946 Drum 627028 Drum P/N Package Size 593987 Drum
DRUM (55 GAL)
890697 Tote 1695791 Tote 594403 Drum 891145 Tote
TOTE (330 GAL)
RECOMMENDED BONDERITE® M-CR 1200S™ HEXAVALENT CHROME PROCESS

ALKALINE RINSE DEOXIDIZER RINSE CHROMATE RINSE
CLEAN (RECOMMENDED)
120°F- 90°F- 70°F-

180°F 120°F 100°F
BONDERITE® C-AK 212™ BONDERITE® C-IC 151™ BONDERITE® M-CR 1200S™
Do you have a small job or a one-off part to clean, coat

or that needs corrosion protection? Use Henkel wipes & pens:
• BONDERITE® M-CR 871™ Touch-N-Prep® Pen – Conversion Coating Pen
• BONDERITE® M-NT 5700™ Wipes – Paint Pretreatment Wipe
• BONDERITE® C-SO 263™ Wipes – Cleaner Wipe
ALUMINUM PRETREATMENT
CHROMATE CONVERSION COATING SEAL/POST RINSE (IF NEEDED)
Mil-Spec Approved Chromate
Chrome
Hex Chrome Tri-Chrome Non-Chrome Aluminum Only Multi-Metal
Phosphate
BONDERITE®
BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE®
M-CR T5900®
M-CR 1200S™ M-NT 5200™ M-CR 407™/47S™ M-PT 100™ NC M-PT 99X™
AERO RTU
70ºF-140ºF 70ºF-110ºF 70ºF-100ºF 100ºF-120ºF Ambient-120°F Ambient
6 lbs. / 100 gal. Ready to Use 1.5-7.5% 2-4.4% / 0.2-0.7% 1-3% 3%
60-120 seconds 60-120 seconds 5-120 seconds 30-180 seconds 15-120 seconds 20-120 seconds
Powder Liquid Liquid 2-Pack Liquid Liquid Liquid
BONDERITE® M-CR BONDERITE® M-CR BONDERITE® M-NT BONDERITE® M-CR BONDERITE® M-PT BONDERITE® M-PT 99X™
1200S™ T5900® AERO RTU 5200™ 407™/47S™ 100™ NC P/N Package Size
P/N Package Size P/N Package Size P/N Package Size P/N Package Size P/N Package Size
717257 Pail
593964 Pail 772744 Pail 596088 Pail NA/596332 Pail 643710 Pail
665553 Drum
Drum Not Available 772743 Drum 594142 Drum 593391/593839 Drum 595234 Drum
1695841 Tote
Tote Not Available 1695846 Tote 890707 Tote 1153926/1695874 Tote Tote Not Available
RECOMMENDED BONDERITE® M-CR T5900® AERO RTU TRIVALENT CHROME PROCESS

ALKALINE RINSE DEOXIDIZER RINSE CHROMATE RINSE
CLEAN Only recommended
to meet Class 3
100°F 90°F-120°F 70°F-110°F AMBIENT
BONDERITE® C-AK BONDERITE® C-IC BONDERITE® M-CR T5900® AREO RTU
RECOMMENDED BONDERITE® M-NT 5200™ CHROME-FREE PROCESS

ALKALINE RINSE CHROME-FREE RINSE
CLEAN
100°F- 70°F-120°F
140°F
BONDERITE® C-AK BONDERITE® M-NT

1200S™ 5200™
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
Your Application INDUSTRIAL CLEANING AND REMANUFACTURING
Have a repair or a hard-to-clean

surface?
Let us help!
INDUSTRIAL CLEANING
What is your cleaning need?
PLANT/ TRANSPORTATION PARTS

FLOOR/CONCRETE GLASS
GENERAL PURPOSE CLEANER WASHING
BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE®

Solution C-MC 2280™ C-AK 7903™ C-MC 2237™ C-MC 3000™ C-MC 3000™
Application Temp. Ambient 122ºF-176ºF Ambient to 140ºF Ambient Ambient
Concentration 1-20% 0.5-4.0 oz per gallon 0.5-50% 3-5% 3-5%
Contact Time As required 1-10 minutes 2-10 minutes 1-3 minutes 20 minutes
Brush, Spray,
Application Scrub/Mop Ultrasonic clean
Scrub/Mop
Brush, Spray Brush, Spray
Acid/Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline
BONDERITE® C-MC 2280™ BONDERITE® C-AK 7903™ BONDERITE® C-MC 2237™ BONDERITE® C-MC 3000™ BONDERITE® C-MC 3000™
P/N Package Size P/N Package Size P/N Package Size P/N Package Size P/N Package Size
Product 596168 Pail (5 gal) 597556 Drum (45 kg) 1957954 Pail (5 gal) 1371210 Pail (5 gal) 1371210 Pail (5 gal)
594614 Drum (55 gal) 1957955 Drum (55 gal) 1290334 Drum (55 gal) 1290334 Drum (55 gal)
1009383 Tote (330 gal) 1101405 Tote (330 gal) 1304640 Tote (330 gal) 1304640 Tote (330 gal)
Do you have a small job or a one-off part to clean, coat

or that needs rust preventative? Use Henkel wipes & pens:
BONDERITE® C-SO 263™ – Cleaner Wipe
BONDERITE® M-NT 1455™ – Paint Pretreat Wipe and Pens
BONDERITE® M-CR 871™ – Touch-N-Prep® Pens
PAINT REMOVAL
PAINTAND REFURBISHMENT
REMOVAL & REFURBISHMENT IN-PROCESS CLEANING
RUST RUST
RUST REMOVAL DEGREASING PAINT STRIPPING DE-RUSTING INTERPROCESS DEGREASING
PREVENTATIVE PREVENTATIVE
ALUMINUM STEEL
BONDERITE BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE®

C-AK RM21™ C-AK 305™ S-ST 3012™ S-AD HOT 18™ C-NE N C-NE 5088™ C-AK 6849™ S-FN 503™
Ambient to
140ºF-170ºF 100ºF-140ºF 130ºF-180 ºF 140ºF-200ºF 130ºF-175ºF 130ºF-160ºF Ambient to 180ºF
180ºF
120ºF
10-50% 2-4 % 2-14% 3-20% 3-20%

5-20% 3-6% 10-20% 3-20%
10 minutes-
5-30 minutes 5 seconds - 2 minutes 2-20 minutes As required 5-30 seconds 1-5 minutes 30-180 seconds 5-30 seconds
6 hours
Spray, Immersion Spray, Immersion Immersion Spray, Immersion Spray

Immersion Spray, Immersion Immersion Spray
Alkaline Alkaline Alkaline Alkaline Alkaline

Neutral Neutral Alkaline Alkaline
BONDERITE® C-AK RM 21™ BONDERITE® C-AK 305™ BONDERITE® S-ST 3012 ™ BONDERITE® BONDERITE® C-NE N BONDERITE® C-NE 5088™ BONDERITE® C-AK 6849™ BONDERITE® S-FN 503™
P/N Package Size P/N Package Size P/N Package Size S-AD HOT 18 ™ P/N Package Size P/N Package Size P/N Package Size P/N Package Size
1827776 Pail (5 gal) 670363 Pail (5 gal) 1967701 Pail (5 gal) P/N Package Size 596606 Pail (5 gal) 597978 Pail (5 gal) 1099256 Pail (5 gal) 2058076 Pail (5 gal)
1827778 Drum (55 gal) 593947 Drum (55 gal) 1773382 Drum (55 gal) 594291 Drum (55 gal) 593241 Drum (55 gal) 596965 Drum (55 gal) 2058074 Tote (330 gal)
2164864 Pail (5 gal)
1827777 Tote (330 gal) 987206 Tote (330 gal) 1862298 Tote (330 gal) 1695813 Tote (330 gal) 1683842 Tote (330 gal) 1688477 Tote (330 gal)
2164865 Drum (55 gal)
2201298 Tote (330 gal)
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
STEEL AND MULTI-METAL SOLUTIONS
PREFERRED ALKALINE CLEANERS
Preferred Alkaline Cleaners

• Alkaline cleaners remove organic soils such as rust preventatives, oils and
lubricants. Multi-metal cleaners reduce or eliminate etch on all non-ferrous
metals such as galvanized steel and aluminum. Steel-only cleaners are heavier
duty cleaners optimized for only ferrous metals such as cold rolled steel and
hot rolled steel; they will severely etch non-ferrous metals.
• In addition, cleaners are designed within a specific operating temperature

to reduce foaming and provide maximum cleaning effectiveness. Increasing
temperature within the operating window will increase cleaning power.
• Cleaners with high levels of phosphate provide maximum cleaning power

while cleaners with no phosphate or minimal levels are environmentally
responsible alternatives.
Alkaline cleaner being sprayed on parts.
PREFERRED ALKALINE CLEANERS Temperature Phosphate
Temperature
Multi-Metal
Phosphate-
Product
Immersion
Steel Only
Operating
Item Package
Liquids
Name Number Size

Spray
High
Free
1980911 5 Gallon X X X 100°F-140°F X X
BONDERITE® C-AK NP2™
1980889 55 Gallon X X X 100°F-140°F X X
1470316 5 Gallon X X X 100°F-140°F X X
BONDERITE® C-AK 305N™
842945 55 Gallon X X X 100°F-140°F X X
772091 5 Gallon X X X 110°F-160°F X X
BONDERITE® C-AK 800™
592906 55 Gallon X X X 110°F-160°F X X
772270 5 Gallon X X X 120°F-160°F X
BONDERITE C-AK ZX-2
® ™
596418 55 Gallon X X X 120°F-160°F X
772294 5 Gallon X X X 80°F-180°F X
BONDERITE® C-AK ZX-4™
596474 55 Gallon X X X 80°F-180°F X
596645 5 Gallon X X X 120°F-180°F X
593897 55 Gallon X X X 120°F-180°F X
1194731 5 Gallon X X X 80°F-153°F X
BONDERITE® C-AK RT 153™
1194733 55 Gallon X X X 80°F-153°F X
1366503 5 Gallon X X X 80°F-120°F X
1366502 55 Gallon X X X 80°F-120°F X
596337* 5 Gallon X X X 110°F-140°F X X X
BONDERITE® C-AK 1533™ R
595074* 55 Gallon X X X 110°F-140°F X X X
55 Gallon
BONDERITE® C-AK 338™ 593916 X X 140°F-180°F X X X
Drum
1533 is a 2-part cleaner – 1533™ A and 1533™ S are required for bath buildup. 1533™ R is used for replenishment only.
Product Item Package

Need this data
Name Number Size
596338 5 Gallon
BONDERITE® C-AK 1533™ A
595919 55 Gallon
772264 1 Gallon
BONDERITE® C-AD 1533™ S
595073 55 Gallon
"A" is makeup and "S" is surfactant.
ALKALINE CLEANERS FOR STEEL AND MULTI-METAL SUBSTRATES
Steel and Multi-Metal Cleaners

Applied by spray, immersion and stripline units, these strong alkaline treatments are particularly recommended for use before BONDERITE®
conversion coating processes. Alkaline cleaners are used to remove organic soils such as dirt, oils and grease.
BONDERITE® C-AK 1520A™ – Two-package, low temperature, to prepare aluminum, steel, hot-dip galvanized and
liquid cleaner formulated to prepare ferrous, zinc and electrogalvanized steel surfaces.
aluminum surfaces to receive uniform, dense, crystalline
BONDERITE® C-AK 470™ – Heavy-duty liquid alkaline cleaner
conversion coatings.
designed for the cleaning of ferrous metals.
BONDERITE® C-AK 1533A™ – Multi-package, low temperature,
BONDERITE® C-AK 907™ – Concentrated liquid, non-silicated,
liquid cleaner formulated to prepare ferrous, zinc and aluminum
alkaline immersion cleaner for steel surfaces that exhibits
surfaces to receive uniform, dense, crystalline conversion
excellent bath life, good scale inhibition and prevents soil
coatings. The medium- to heavy-duty cleaning solution is
redeposition.
designed specifically for use in the automotive industry.
BONDERITE® C-AK RT 153™ – Room temperature cleaner
BONDERITE® C-AK 2087X™ – Single-package liquid cleaner
designed to prepare aluminum, steel, hot-dip galvanized and
formulated for the removal of Bonderlube® lubricants
electrogalvanized steel surfaces.
and other drawing compounds or oils from baskets, racks,
tumbling barrels and production parts. The cleaner may be BONDERITE® C-AK RT 180™ – Multi-metal, low-temperature,
applied by either spray or immersion. spray alkaline cleaner designed to clean and prepare metallic
surfaces to receive a conversion coating.
BONDERITE® C-AK 2988™ – Concentrated cleaner, free of
volatile hydrocarbons. Formulated for the effective removal BONDERITE® C-AK NP-2™ – Phosphorus-free, VOC-free,
of body sealers, drawing compounds and other soils prior to one-pack alkaline cleaner to prepare multi-metal surfaces.
cleaning and phosphating. BONDERITE® C-AK 800™ – Phosphate-free, low foaming,
BONDERITE C-AK 305 – Alkaline cleaner designed
® ™ liquid alkaline cleaner especially designed for cleaning hard
to prepare aluminum, steel, hot-dip galvanized and soils on steel galvanized and aluminum surfaces. It contains
electrogalvanized steel surfaces. a unique blend of surfactants, giving it exceptional cleaning
capability plus low foaming tendencies. BONDERITE® C-AK
BONDERITE® C-AK 319™ – Alkaline cleaner designed to
800™ provides “inter-stage corrosion protection” by utilizing
prepare aluminum, steel, electrogalvanized and hot-dip
non-nitrite chemistries.
galvanized surfaces to receive a conversion coating, or used
prior to a plating operation.
BONDERITE® C-AK 338™ – Powdered cleaner designed
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
ALKALINE CLEANERS FOR STEEL AND MULTI-METAL SUBSTRATES
STEEL AND MULTI-METAL CLEANERS Substrate Etch Temperature Builders
Steel/Heavy Duty
Heavy Etch on
Multi-Metal*
Temperature
Immersion
Phosphate
Protection
Potassium
Gluconate
Interstage
Operating
Name Number Size
Sodium
Al & Zn
Liquid
Spray
772031 5 Gallon X X X X 110°F-140°F X X X
BONDERITE® C-AK 1520A™
BONDERITE® C-AK 1533A™ 595919 55 Gallon X X X X 110°F-140°F X X X
BONDERITE® C-AK 2087X™ 593929 55 Gallon X X X X X 175°F-210°F X X X
597753 5 Gallon X X X X 80°F-180°F X

594582 55 Gallon X X X X 80°F-180°F X
670363 5 Gallon X X X X X 100°F-140°F X X X

BONDERITE® C-AK 338™ 593916 55 Gallon X X X X X 140°F-180°F X X X

772075 5 Gallon X X X X 140°F-170°F X X X X

1194731 5 Gallon X X X X X 80°F-153°F X X X X

BONDERITE® C-AK RT 180™ 1366502 55 Gallon X X X X X 80°F-120°F X X X
1980911 5 Gallon X X X 110°F-140°F X X X

BONDERITE® C-AK NP 2™
1980889 55 Gallon 110°F-140°F
PREFERRED ACID CLEANERS / PICKLES
Preferred Acid Cleaners / Pickles

• Acid cleaners / pickles are designed to remove inorganic soils such as rust, laser scale, weld scale and mill scale from ferrous substrates
such as steel. Strong acids are required to remove these alkaline insoluble soils.
• Acid cleaners and pickles include inhibitors in the formulation to protect steel from over-etching while still providing effective removal
of inorganic soils.
• A selection of different BONDERITE® products allows for different acids based on customer preference and pickling requirements.
PREFERRED ACID CLEANERS / PICKLES Temperature Type
Phosphoric Acid
Temperature
Sulfuric Acid
Immersion
Citric Acid
Name
Operating
Number Size
Liquid
Spray
Contact 5 Gallon X X X X
BONDERITE® C-IC 182C™ your sales Ambient-180°F
representative 55 Gallon X X X X
772286 5 Gallon X X X 135°F-165°F X

BONDERITE® C-IC 7150™
596730 55 Gallon X X X 135°F-165°F X
2164869 5 Gallon X X X Ambient-140°F X
BONDERITE® C-IC NP 7300™
2164871 55 Gallon X X X Ambient-140°F X
BONDERITE® C-NE N 1713698 55 Gallon X X X Ambient-140°F X
BEFORE CLEANING AFTER CLEANING
ACID CLEANERS, DEOXIDIZERS AND PURGE CHEMICALS
Acid Pickles and Deoxidizers Acid Purge Chemicals

Acid cleaners are used prior to applying conversion coatings and Acid Purge Chemicals are used for equipment clean-out to
are designed to remove inorganic soils such as weld and laser scale, remove scale.
and other oxides such as rust. Acid cleaners are also widely used as
BONDERITE® C-IC Purge 2510™ – Specially formulated inhibited
maintenance cleaners.
acid supplied in liquid form. Particularly advantageous in removing
BONDERITE® C-IC 172I™ – Removes organic soils and provides a scale-like deposits from pipes, nozzles and heating coils in
slight surface etch, and can be used with steel and/or stainless phosphate spray systems.
steel equipment.
BONDERITE® C-IC 2520™ – Nitric acid-based cleaner specifically
BONDERITE C-IC 172A – Spray phosphoric acid detergent-type
® ™
formulated for removal of scale from closed loop stainless steel heat
metal cleaner and surface rust remover that removes rust and light transfer systems.
deposits of mill oil, and destroys corrosion stimulators.
BONDERITE® C-IC 2530™ – Acidic and specifically formulated
BONDERITE C-IC 182B – Phosphoric acid-based, detergent-type
® ™
for removal of scale from closed loop stainless steel heat
metal cleaner designed to remove rust and oxides left from laser transfer systems.
cutting and welding on steel surfaces.
BONDERITE® C-MC 2550™ – Cleaner solution that is phosphoric
BONDERITE® C-IC 457™ – Nonflammable, phosphate-free, acid-based and is specifically formulated for removal of scale from
surfactant-based deoxidizer, brightener and pre-paint conditioner closed stainless steel heat transfer surfaces.
for magnesium and aluminum. BONDERITE® C-IC 457™ should not be
BONDERITE® C-MC A-200™ – Concentrated, acidic liquid specially
used on high-copper-bearing aluminum alloys or aluminum castings.
designed to clean and prepare spray stages for a reliable, fast and
BONDERITE® C-IC 7005™ – Mixed mineral acid-solvent-detergent effective method for removing sludge and scale from tanks and
liquid metal cleaner and rust remover. spray equipment. BONDERITE® C-MC A-200™ is used as an additive
to a caustic soda bath.
BONDERITE® C-IC 7150™ – Acidic composition which, when
diluted with water, produces a spray cleaning solution designed for
removing light rust and oxidation from iron and steel surfaces. For
effective derusting, articles must be free from grease and oil before
cleaning in the BONDERITE® C-IC 7150™ solution.
BONDERITE® C-IC NP 7300™ – Phosphorous-free, acid-based metal

pickle designed to remove rust and oxides left from laser cutting
and welding on steel surfaces. BONDERITE® C-IC NP 7300™ has been
designed for use in spray or immersion systems that are compatible
with sulfuric acid.
BONDERITE® C-IC 79™ – Nonflammable, multi-purpose, phosphoric,

acid-based cleaner and pre-paint conditioner for most metals.
CLEANER RINSE ACID CLEAN/DEOXIDIZER RINSE CONVERSION COATING RINSE

ACID CLEANERS, DEOXIDIZERS AND PURGE CHEMICALS
ACID CLEANERS Temperature Contents
Operating Temperature
Phosphoric Acid
Glycolic Acid
Heavy Duty/
Name Number Size
Immersion
Citric Acid
for Steel
Sulfuric
Liquid
Spray
771994 5 Gallon X X X X Ambient-180°F X
BONDERITE® C-IC 172A™
BONDERITE® C-IC 182B™
772302 5 Gallon X X X Aluminum & Magnesium Ambient X
BONDERITE C-IC 457™
®
597508 55 Gallon X X X Aluminum & Magnesium Ambient X
®
593984 55 Gallon X X X 120°F-190°F X X
772286 5 Gallon X X X 135°F-165°F X X
®
596730 55 Gallon X X X 135°F-165°F X X
BONDERITE® C-IC NP 7300™
594305 5 Gallon X X X X Ambient X
598920 55 Gallon X X X X Ambient X
771966 5 Gallon X X X Aluminum 110°F-150°F X
BONDERITE C-IC 172I™
®
593841 55 Gallon X X X Aluminum 110°F-150°F X
ACID PURGE CHEMICALS Temperature Contents
Hydrochloric Acid
Phosphoric Acid
Product
Gluconic Acid
Package
Temperature
Item
Heavy Duty/
Immersion
Nitric Acid
Name Number
Operating
Size
for Steel
Liquid
Spray
BONDERITE® C-IC PURGE 2510™ 593872 55 Gallon X X X Ambient-115°F X

693244 5 Gallon X 120°F-150°F X
®
598893 55 Gallon X 120°F-150°F X
772406 5 Gallon X 120°F-150°F X
598923 55 Gallon X 120°F-150°F X
BONDERITE® C-MC 2550™ 594545 55 Gallon X X 120°F-150°F X
BONDERITE® C-MC A-200™ 594611 55 Gallon X X X X Ambient-180°F X
IRON PHOSPHATE PROCESS
Iron Phosphate Process

TECHNOLOGY OVERVIEW
A non-crystalline, nonmetallic, iron phosphate coating that is chemically adherent to the metal substrate to provide two major benefits to paint
systems: increased paint adhesion and increased corrosion protection. This is a very versatile process which, depending on product selection,
can include stand-alone coater products or combination cleaner/coater products. There are recommended line layouts for manual spray wand
applications and for automated spray washers or automated immersion lines.
Spray Wand Process Product Product

Number
Package
Name Size
BONDERITE® C-AK Preclean 2990™ – Is a concentrated, alkaline
BONDERITE® C-AK 772089 5 Gallon
cleaner designed for general-purpose cleaning and can be used
PRECLEAN 2990™ 594825 55 Gallon
prior to cleaner coater products when additional cleaning is needed.
772110 5 Gallon
BONDERITE® C-AK Preclean 2990™ does not cause staining on steel, BONDERITE® M-FE 101™
zinc-coated or aluminum surfaces and can be applied by hand or spray. 594296 55 Gallon
772101 5 Gallon
BONDERITE® M-FE 101™ – Designed to simultaneously clean and BONDERITE® M-FE 200™
594643 55 Gallon
impart an iron phosphate conversion coating on steel substrates via
771987 5 Gallon
steam gun and high pressure manual applications. This product is BONDERITE® M-FE 500LT™
593944 55 Gallon
optimized for direct proportioning and does not require significant
772083 5 Gallon
adjustment prior to operation. BONDERITE® M-FE 1070™
593818 55 Gallon
BONDERITE® M-FE 200™ – Multi-metal cleaner and coater designed 772192 5 Gallon
BONDERITE® M-FE 1090™
for high-pressure manual applications. This product imparts an iron 594281 55 Gallon
phosphate coating as it cleans and eliminates a separate cleaning step. 1957405 5 Gallon
1957404 55 Gallon
NEW BONDERITE M-FE 10100 – High coating weight phosphate
® ™
spray wand designed for demanding agricultural and construction

applications.
 IRON PHOSPHATE SPRAY WAND LINE
PRECLEAN CONVERSION COAT RINSE

(optional)
Ambient 120-190°F
BONDERITE® C-AK BONDERITE®

Preclean 2990™ M-FE 10100™
M-FE 10100
IRON PHOSPHATE PROCESS
Product Summaries
(Spray Washer or Automated Immersion)
BONDERITE® M-FE 1070™ – Is specially formulated for spray or
immersion application to steel, aluminum and zinc surfaces to
simultaneously clean and develop a conversion coating. The process
converts metal surfaces to a uniform, nonmetallic, iron phosphate
coating that substantially increases the life of the paint.
BONDERITE® M-FE 1090™ – Process converts metal surfaces to a

uniform, nonmetallic, iron phosphate coating with substantial increases
in the life of the paint. It is specially formulated for spray or immersion
application to steel, aluminum and zinc surfaces to develop a conversion
coating.
BONDERITE® M-FE 500LT™ – Formulated for low temperature 3-stage

spray applications of steel surfaces to simultaneously clean and coat
metal surfaces. The process converts metal surfaces to a nonmetallic,
iron phosphate coating with substantial increases in the life of the
paint. Non-ferrous surfaces can also be cleaned simultaneously with
ferrous surfaces.
Post-Treatment / Seals
BONDERITE® M-PT 7100™ – Chromium-free post treatment formulated
for use over Henkel conversion coatings. This post treatment increases Product Item Package
corrosion resistance of metal surfaces under a variety of non-aqueous Name Number Size
paints, especially under powder paint. This treatment may be applied via
spray or misting applications and should be dried in place. 596456 5 Gallon
BONDERITE® M-PT 7100™
594309 55 Gallon
BONDERITE® M-PT 99X™ – Chromium and phosphate-free post
717257 5 Gallon
treatment that increases paint adhesion and corrosion resistance of BONDERITE® M-PT 99X™
665553 55 Gallon
metal surfaces, for use over all types of conversion coatings used in the
pretreatment of steel, zinc and aluminum surfaces.
 IRON PHOSPHATE 3-STAGE PROCESS  IRON PHOSPHATE 5-STAGE PROCESS
REVERSE
CONVERSION SEAL ALKALINE CONVERSION SEAL
RINSE RINSE RINSE OSMOSIS
COAT (optional) CLEAN COAT (optional)
RINSE
Ambient Ambient
Ambient Ambient Ambient
to 140°F to 140°F
BONDERITE® BONDERITE® Alkaline BONDERITE® BONDERITE®

M-FE 500LT™ M-PT 7100™ Cleaner M-FE 1070™ M-PT 7100™
IRON PHOSPHATE AND CLEANER / COATERS
Iron Phosphate and Cleaner / Coaters

Cleaner coaters are process chemicals designed to both clean and deposit an iron phosphate conversion coating on the metal surface prior to
painting. Wipe-on, spray wand and three-stage washer products are available.
BONDERITE® M-FE 101™ – Concentrated liquid product designed for BONDERITE® M-FE LS 756™ – Specially designed to attack laser
steam gun and high-pressure manual applications on steel surfaces scale, light rust and conventional weld scale on steel substrates.
for simultaneous cleaning and conversion. BONDERITE® M-FE LS 756™ simultaneously attacks the scale and
imparts a uniform, nonmetallic conversion coating, which inhibits
BONDERITE® M-FE 200™ – Designed to simultaneously clean and
corrosion and increases the adhesion and durability of paint
impart an iron phosphate conversion coating on aluminum and zinc
finishes to the steel substrate as a whole.
surfaces by use of a spray wand application.
BONDERITE® M-FE 505™ – Formulated for spray application to steel
BONDERITE® M-FE 330™ – Nonflammable phosphoric acid,
surfaces to simultaneously clean and develop a conversion coating.
surfactant-based cleaner, brightener and pre-paint conditioner for
The process converts the metal surfaces to a nonmetallic, iron
aluminum. BONDERITE® M-FE 330™ should not be used on high-
phosphate coating that retards corrosion and increases the adhesion
copper-bearing aluminum alloys or aluminum castings.
and durability of paint finishes.
BONDERITE® M-FE 2557L™ – Simultaneously cleans and coats the
BONDERITE® M-FE 1020™ – Formulated for spray and immersion
metal surface. Formulated for spray or immersion application on
application to steel surfaces. The process produces a uniform,
steel, aluminum and galvanized surfaces.
nonmetallic phosphate coating that inhibits corrosion and increases
BONDERITE® M-FE 300L™ PLUS – Formulated for spray or the adhesion and durability of paint finishes.
immersion application on steel, aluminum and galvanized surfaces.
BONDERITE® M-FE 1030™ – Treatment designed for
BONDERITE® M-FE 300L™ Plus simultaneously cleans and coats the
low-temperature application to steel surfaces. The BONDERITE®
metal surface and has been optimized to prevent telegraphing of the
M-FE 1030™ process converts the metal surface to a nonmetallic, iron
phosphate coating through the light paint finishes.
phosphate coating.
BONDERITE® M-FE 500LT™ – Ambient-temperature Iron phosphate
cleaner- and coater-in-one has been formulated for spray application
application to steel, aluminum and zinc surfaces to simultaneously
of steel surfaces to simultaneously clean and coat metal surfaces.
clean and develop a conversion coating. The process produces a
BONDERITE® M-FE 10100™ – Concentrated, liquid product that has uniform, nonmetallic phosphate coating.
been formulated to meet the coating weight requirement as outlined
in the Caterpillar Corporation Product and Process Specification
application to simultaneously clean and develop an iron phosphate
1E2001 and 1E4093.
conversion coating on steel. This process produces a uniform,
BONDERITE® M-FE 700™ – Formulated for spray and immersion nonmetallic phosphate coating. BONDERITE® M-FE 1080™ is
application to simultaneously clean and develop a conversion coating formulated to minimize flash rusting and protect against interstage
on steel, zinc and aluminum surfaces. This process produces a corrosion.
uniform nonmetallic phosphate coating, which inhibits corrosion and
BONDERITE® M-FE 1090™ – Imparts an amorphous, non-heavy-
increases the adhesion and durability of paint finishes.
metal phosphate conversion coating that treats steel and multi-metal
BONDERITE® M-FE GS 755™ – Formulated for spray and immersion substrates simultaneously. It is formulated for spray and immersion
application to simultaneously clean and develop a conversion coating application to produce uniform, nonmetallic phosphate coatings.
on steel, zinc and aluminum surfaces. This process produces a
uniform nonmetallic phosphate coating, which inhibits corrosion and
increases the adhesion and durability of paint finishes. BONDERITE®
M-FE GS 755™ is formulated to minimize flash rusting and protect
against interstage corrosion.
IRON PHOSPHATE AND CLEANER / COATERS
IRON PHOSPHATE AND CLEANER / COATERS Substrate Acceleration Temperature
Temperature
Multi-Metal
Spray Wand
Product
Immersion
Surfactant
Item Package
Fluoride
Organic
Name Number Size
Range
Liquid
Spray
Steel
772110 5 Gallon X X X X X X 120°F-190°F
594296 55 Gallon X X X X X X 120°F-190°F
772101 5 Gallon X X X X X X X X 130°F-190°F

772145 5 Gallon X X X Al only X X Ambient-120°F

595382 55 Gallon X X X Al only X X Ambient-120°F
BONDERITE® M-FE 2557L™ 593908 55 Gallon X X X X X X X X 90°F-160°F
BONDERITE M-FE 330L™

®
771987 5 Gallon X X X X X X 70°F-140°F

BONDERITE® M-FE 500LT™
593944 55 Gallon X X X X X X 70°F-140°F
BONDERITE M-FE 505™

®
593932 55 Gallon X X X X X X X 90°F-140°F
772086 5 Gallon X X X X X X X X X 110°F-150°F


BONDERITE® M-FE GS 755™
BONDERITE M-FE LS 756™

®
818814 55 Gallon X X X X X X X 125°F-160°F
BONDERITE® M-FE 1030™ 593941 55 Gallon X X X X X 100°F-120°F
BONDERITE® M-FE 1070™ 593818 55 Gallon X X X X X X X X X 110°F-150°F

BONDERITE M-FE 1090
® ™

1957405 5 Gallon X X X X
BONDERITE® M-FE 10100™ X X 140°F-170°F
1957404 55 Gallon X X X X
ADVANCED ZIRCONIUM PRETREATMENT PROCESS
Advanced Pretreatment Process

Henkel’s BONDERITE® M-NT 2™ is a next-generation conversion coating process that provides an environmentally responsible alternative to
traditional iron phosphate coatings. It runs at low temperatures and is free of phosphates and regulated heavy metals. This process offers
significant benefits, including lower energy costs, reduced hazardous waste, shorter treatment time, and no required post treatment.
BONDERITE® M-NT 2™ is specially formulated for use in the treatment of steel, zinc and aluminum surfaces. The pretreatment solution may
be applied by spray or immersion applications under ambient conditions, and is followed by a deionized or reverse osmosis water rinse.
BONDERITE® M-NT 2™ is compatible with all types of paint applications.
BONDERITE® M-NT 2™ provides exceptional corrosion resistance and paint adhesion that will outperform iron phosphate and sealer.
MAKEUP AND REPLENISHMENT

BONDERITE® M NT 2™ bath BONDERITE® M-NT 2™ bath makeup: BONDERITE® M NT 2™ bath pH Adjustment 1
makeup and replenishment: replenishment:
1 Product 2 Products 1 Product 2 Products
 SIX-STAGE PROCESS
REVERSE OSMOSIS SEAL
ALKALINE CLEAN RINSE RINSE CONVERSION COAT RINSE (optional)
Ambient Ambient Ambient

to 140°F
BONDERITE®
ALKALINE CLEANER BONDERITE® M-NT M-PT 7100™
 THREE-STAGE PROCESS  SPRAY WAND PROCESS
CLEANER COATER RINSE RINSE SPRAY WAND
Ambient Ambient
TO 140°F TO 140°F
BONDERITE® BONDERITE® M-NT 600™ SW

M-NT 601™
ADVANCED ZIRCONIUM PRETREATMENT PROCESS
Benefits of Henkel’s Advanced Pretreatment Process

1. PROCESS
• Reduces the number of process steps, because activation and passivation are no longer
required, while simultaneously reducing contact times. This allows for reduced cycle
times and increased production rates while still decreasing overall footprint of the line.
• Simple control via:
»» Standard Process Control – A robust industrial-proven photometer has been

specifically adapted
»» Robust process with broad operating window, which leads to higher flexibility
Photometer
for monitoring
2. ENVIRONMENT quality standards.
• Reduced Hazardous Waste – BONDERITE® M-NT products are composed of
nanoceramics and are free of nickel, phosphates, VOCs and regulated chemicals
• Sludge formation is marginal, which leads to significant savings in hazardous

waste generation
• Reduced Energy/CO2 – BONDERITE® M-NT products operate at ambient temperatures,

reducing utilities and natural resource requirements (and associated CO2)
• Ambient operation vs. 120°F for Iron Phosphate, vs. 140°F for Zinc Phosphate
3. ECONOMIC
Immersion
Name Number Size
Spray
• Major cost savings due to less energy and less maintenance
»» Lower secondary costs (energy, water) BONDERITE® M-NT 1920947 5 Gallon X
»» Fewer disposal costs – free of regulated chemistry and marginal sludge generation 600™ SW 1920946 55 Gallon X
»» Lower investment costs BONDERITE® M-NT 1928461 5 Gallon X X

601™ 1928460 55 Gallon X X
»» Fewer maintenance costs
2012083 5 Gallon X X
BONDERITE® M-NT 2™
2012082 55 Gallon X X
BONDERITE M-NT
® 1245934 5 Gallon X
1200™ MU A 1245931 55 Gallon X
Manpower
250,000 – 1246687 5 Gallon X
Disposal BONDERITE® M-NT
225,000 – Energy 1200™ MU B 1246682 55 Gallon X
Water
200,000 – 1344090 5 Gallon X X
Chemistry BONDERITE® M-NT
175,000 – 1200™ R35 1344122 55 Gallon X X
150,000 –
1247386 5 Gallon X
dollars/year
BONDERITE M-NT
®
125,000 – 1800™ MU A 1246859 55 Gallon X

100,000 –
BONDERITE M-NT
® 1266064 5 Gallon X
75,000 – 1800™ MU B 1247015 55 Gallon X
50,000 –
BONDERITE® M-NT 1432386 5 Gallon X X
25,000 –
1800™ R27 1432385 55 Gallon X X
0–
Zn-phosphate coating BONDERITE® M-NT 1200™ and 1800™ series 596456 5 Gallon X
BONDERITE® M-PT
7100™ 594309 55 Gallon X
ADVANCED PRETREATMENT COATINGS
Non-Phosphate / Next Generation

These next-generation phosphate-free conversion coatings provide an environmentally responsible alternative to traditional phosphate coatings.
Tremendous cost savings are achieved due to the low energy, low maintenance and low waste treatment costs associated with this technology.
BONDERITE® M-NT 1™ – This zirconium-based

nanotechnology provides an alternative to traditional iron
phosphate. It runs at low temperatures and is completely
NON-PHOSPHATE / NEXT TECHNOLOGY Substrate
free of phosphates and regulated heavy metals. These factors
Temperature Range
contribute to reduced energy consumption and less waste to
remove. Product Package
Item
Immersion
Aluminum
BONDERITE M-NT 2 – This next-generation zirconium-
® ™ Name Number Size
Spray
Steel
Zinc
based technology is formulated for temperature stability,
with no freeze/thaw warning and provides an alternative to 772427 5 Gallon X X X X X 55°F-100°F
BONDERITE®
traditional iron phosphate. It runs at low temperatures and M-NT 1™ 611359 55 Gallon X X X X X 55°F-100°F
is completely phosphate- and regulated heavy metal-free, to 2012083 5 Gallon X X X X X 55°F-100°F
BONDERITE®
reduce energy consumption and waste removal. M-NT 2™ 2012082 55 Gallon X X X X X 55°F-100°F
BONDERITE® M-NT 601™ – A phosphate-free, reactive 1928461 Pail X X X X X 70°F-140°F

BONDERITE®
conversion coating formulated for use in the treatment of 1928460 Drum X X X X X 70°F-140°F
M-NT 601™
steel, zinc and aluminum surfaces. Simultaneously cleans and 1928456 Tote X X X X X 70°F-140°F
coats metal surfaces. The process converts metal surfaces to 1920947 Pail X X X X Ambient to 120°F
BONDERITE
a nonmetallic, conversion coating that retards corrosion, and M-NT 600SW™ 1920946 Drum X X X X Ambient to 120°F
increases the adhesion and durability of paint finishes.
1920945 Tote X X X X Ambient to 120°F
BONDERITE® M-NT 600SW™ – The phosphorus-free BONDERITE® 1245934 5 Gallon X X X X 55°F-110°F
M-NT 1200™
reactive product designed for high pressure manual spray MU A 1245931 55 Gallon X X X X 55°F-110°F
wand applications on steel, zinc and aluminum surfaces.
BONDERITE ®
1247386 5 Gallon X X X X 55°F-110°F
Simultaneously cleans and coats metal surfaces. The process M-NT 1800™
MU A 1246859 55 Gallon X X X X 55°F-110°F
converts metal surfaces to a nonmetallic, conversion coating
596456 Pail X X X X X Ambient
that retards corrosion and increases the adhesion and
BONDERITE®
594309 Drum X X X X X Ambient
durability of paint finishes. M-PT 7100™
890714 Tote X X X X X Ambient
BONDERITE® M-NT 1200™ MU A (Spray Process) and
BONDERITE® M-NT 1800™ MU A (Immersion Process)
– Phosphate-free reactive ambient conversion coating
formulated for use in the treatment of steel, zinc and
aluminum surfaces. The pretreatment is free of regulated CONVERSION
CLEANER CONDITIONER POST-TREATMENT
organic components and increases the corrosion resistance COATING
of painted metal surfaces.
BONDERITE® M-PT 7100™ – A chromium-free, post-

treatment product specially formulated for use over Henkel
conversion coatings. This post-treatment increases corrosion
resistance of metal surfaces under a variety of non-aqueous
paints, especially under powder paint. This treatment may be
applied via spray or misting applications and should be dried
in place.
ADVANCED PRETREATMENT COATINGS
Dry in Place
This unique chemistry allows for either a wipe-on or mist-on step to apply a quality conversion coating without the need of a final rinse.
BONDERITE® M-NT 1455-W™ Wipes – Pre-saturated wipes create a conversion coating on cold rolled steel, hot rolled steel, galvanized and
armor plate surfaces. This reaction greatly enhances adhesion and corrosion resistance of paints, sealers and adhesives.
BONDERITE® M-NT 7400™ – Formulated for dry-in-place conversion coating use on steel, galvanized steel and aluminum. The process
produces a uniform coating that improves adhesion and improves bare corrosion resistance of aluminum, zinc and iron surfaces. The process
does not need to be rinsed following the coating treatment, which eliminates a water rinse stage and the need for treatment of that water.
DRY IN PLACE Substrate
Temperature Range
Crystal Type
Name Number Size
Aluminum
Spray
Wipe
Steel
Zinc
BONDERITE® M-NT 1455-W™ WIPES 593067 Case of 6 X X X Nano Ambient
599060 5 Gallon X X X X Nano Ambient

597816 55 Gallon X X X X Nano Ambient
ZINC PHOSPHATE PROCESS
Zinc Phosphate Process

TECHNOLOGY OVERVIEW
BONDERITE® zinc phosphate coatings offer high performance corrosion protection beyond iron phosphate, and are compatible with all paint
systems. A surface activation step, known as a conditioner, is required for most zinc phosphate processes and aids in formation of the coating
itself, yielding much better performance.
Process Summaries
BONDERITE® M-ZN ZMX – Converts the surface of a metal BONDERITE® M-ZN 3410™ – Converts the surface of a metal
substrate into a fine polycrystalline, nonmetallic, zinc phosphate substrate into a fine polycrystalline, nonmetallic, zinc phosphate
coating. The coating increases the adhesion and durability of organic coating. The coating increases the adhesion and durability of organic
paints and finishes, and helps to inhibit corrosion. The BONDERITE® paints and finishes, and helps to inhibit corrosion. The BONDERITE®
M-ZN ZMX phosphate coating is free of regulated heavy metals such M-ZN 3410™ coating is a nickel-containing coating that is extremely
as nickel. BONDERITE® M-ZN ZMX may be applied by either spray or robust and may be applied by either spray or immersion to cold
immersion to cold rolled steel, galvanized and/or aluminum surfaces rolled steel, galvanized and/or aluminum in mixed production.
in mixed production.
BONDERITE® M-ZN 952™ – Formulated for spray application to
BONDERITE® M-ZN 769™ – Converts the surface of a metal steel, galvanized steel, electrogalvanized steel, zinc-alloy-coated steel
substrate into a fine polycrystalline, nonmetallic coating containing and aluminum. The metals may be treated individually or in mixed
manganese, cobalt and zinc phosphate. The coating increases the production. The BONDERITE® M-ZN 952™ process converts the metal
adhesion and durability of organic paints and finishes, and helps to surface to a nonmetallic, polycrystalline coating containing iron,
inhibit corrosion. The BONDERITE® M-Z 769™ phosphate coating is manganese, nickel and zinc phosphates. This coating provides high
nickel-free. BONDERITE® M-ZN 769™ may be applied by either spray alkaline resistance and is preferred as a paint base, offering superior
or immersion to cold rolled steel, galvanized and small amounts adhesion and durability.
of aluminum. The metals may be treated individually or in mixed
production.
 ZINC PHOSPHATE PROCESS
CITY WATER ACID CLEAN CITY WATER CITY WATER SEAL / RINSE CITY WATER
ALKALINE CLEAN CONDITION ZINC PHOSPHATE
RINSE (OPTIONAL) RINSE RINSE (optional) RINSE
Ambient Ambient 120°F –

Ambient Ambient
to 140°F to 140°F 130°F
Alkaline Acid Cleaners Prepalene™ X BONDERITE® M-ZN See Post

Cleaners Treatment
/ Seals
ZINC PHOSPHATE PROCESS
Conditioners for Zinc Phosphate

BONDERITE® M-AC ZN – Specially formulated to prepare iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating
applications. These surfaces may be treated individually or in mixed production by either spray or immersion processing.
BONDERITE® M-AC ZL – A concentrated liquid that is pumpable and goes easily into water. Specially formulated to prepare iron, steel,
aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating applications. These surfaces may be treated individually or in mixed
production by either spray or immersion processing.
Prepalene™ X – A patented polymer-based conditioning rinse that promotes the formation of a dense, uniform, refined phosphate coating that
is preferred for paint-based coatings. Prepalene™ X provides a greater tolerance for hard water conditions and results in exceptional and more
complete phosphating of otherwise difficult-to-coat substrates.
CONDITIONERS FOR ZINC PHOSPHATE Application
Zinc Phosphate
Temperature
Conditioner
Product Package
Immersion
Item
Name Number Size Powder
Range
Liquid
Spray
594023 57 kg Pail X X X X Ambient-120°F
BONDERITE® M-AC ZN
593927 215 kg Drum X X X X Ambient-120°F
BONDERITE® M-AC ZL 593918 55 Gallon X X X X Ambient-120°F
772525 5 Gallon X X X X Ambient-120°F

PREPALENE™ X
Post-Treatment / Seals
BONDERITE® M-PT 7100™ – A chromium-free post-treatment Product Product Package
Name Number Size
formulated for use over Henkel conversion coatings. This post
-treatment increases corrosion resistance of metal surfaces 772425 5 Gallon
BONDERITE® M-ZN ZMX
under a variety of non-aqueous paints, especially under powder 599042 55 Gallon
paint. This treatment may be applied via spray or misting BONDERITE M-ZN 769™ ®
596116 55 Gallon
applications and should be dried in place. 771874 5 Gallon
BONDERITE® M-ZN 3410™
BONDERITE M-PT 99X – A reactive, organic polymer post
® ™
593943 55 Gallon
-treatment containing no heavy metals. It is specially formulated 772015 5 Gallon
for use over Henkel conversion coatings for steel, zinc and BONDERITE® M-ZN 952™
594349 55 Gallon
aluminum surfaces. It may be applied by spray or immersion
596456 5 Gallon
application under ambient conditions and is followed by a BONDERITE® M-PT 7100™
594309 55 Gallon
deionized water rinse. BONDERITE® M-PT 99X™ increases
717257 5 Gallon
corrosion resistance of metal surfaces and is compatible with a BONDERITE® M-PT 99X™
665553 55 Gallon
wide varity of paint systems, including aqueous paint systems.
ZINC PHOSPHATE CONVERSION COATINGS
Zinc Phosphate
These products convert the metal surface to a nonmetallic, polycrystalline zinc phosphate coating.
BONDERITE® M-ZN 3410™ – Chemicals formulated for treating mixed BONDERITE® M-ZN 958™ – Polycrystalline conversion coating
production of steel, galvanized steel, aluminum and zinc alloy coated process formulated for spray application to steel, galvanized steel,
steel. The BONDERITE® M-ZN 3410™ process converts the metal surface electro-galvanized steel, zinc-alloy coated steel and aluminum. The
to a nonmetallic, fine-crystal, zinc phosphate coating that inhibits metals may be treated individually or in mixed production.
corrosion and increases the adhesion and durability of paint finishes.
BONDERITE® M-ZN ZMX – This zinc phosphate conversion coating
BONDERITE M-ZN 769 – Process converts the metal surface to a
® ™
converts metallic substrate surfaces to a fine-crystalline, nonmetallic,
nonmetallic, polycrystalline coating containing manganese, cobalt and zinc phosphate coating that inhibits corrosion, and increases the
zinc phosphates. This coating provides high alkaline resistance and is adhesion and durability of organic paints and finishes.
preferred as a paint base, offering exceptional adhesion and durability.
BONDERITE® M-ZN 210™ – Heavy Zinc Phosphate Process: The
BONDERITE M-ZN 880 – This product is formulated with an
® ™
treatment solution is formulated to produce nonmetallic, zinc
internal crystal-refining agent. When applied to steel, the process phosphate coatings that are highly resistant to corrosion on iron
converts the surface to a nonmetallic, corrosion-resistant zinc and steel surfaces. The coatings have great adherence, are of an
phosphate coating. The coating has great adherence, is of an absorptive nature and provide substantial protection from rust by
absorptive nature, and provides protection from rust by bonding the bonding the final finish of stain, oil, wax or paint to the articles
final finish of oil, wax or paint to the articles treated. treated. The treatment produces a uniform coating on all surfaces,
which the solution can reach, and is especially suitable for rust-
BONDERITE® M-ZN 952™ – Polycrystalline conversion coating
proofing threaded pieces and articles with small holes or recesses.
process formulated for immersion application to steel, galvanized
steel, electrogalvanized steel, zinc-alloy coated steel and aluminum.
The metals may be treated individually or in mixed production.
ZINC PHOSPHATE Substrate Contents Temperature

Temperature
Acceleration
Crystal Type
Manganese
Immersion
Product
Aluminum
Item Package
Name Number Size
Range
Nickel
Spray
Steel
Zinc
BONDERITE® M-ZN 3410™ 594677 55 Gallon X X X X X External Micro X X 140°F-160°F
BONDERITE M-ZN 769™

®
595066 55 Gallon X X X X External Micro 120°F-135°F
771811 5 Gallon X X X External Micro 165°F-185°F

595236 55 Gallon X X X External Micro 165°F-185°F
BONDERITE® M-ZN 952™ 594349 55 Gallon X X X X External Micro X X 120°F-130°F
BONDERITE® M-ZN 958™ 594297 55 Gallon X X X X External Micro X X 110°F-120°F
BONDERITE M-ZN ZMX

®
772424 5 Gallon X X X X Internal Micro X 120°F-135°F
771847 5 Gallon X X Internal Heavy X 170°F-190°F

594916 55 Gallon X X Internal Heavy X 170°F-190°F

ZINC PHOSPHATE CONVERSION COATINGS
Conditioners for Zinc Phosphate

BONDERITE® M-AC ZN – Specially formulated to prepare iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent phosphate
coating applications. These surfaces may be treated individually or in mixed production by either spray or immersion processing.
BONDERITE® M-AC ZL – A concentrated liquid that is pumpable and goes easily into water. Specially formulated to prepare iron, steel,
aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating applications. These surfaces may be treated individually or in
mixed production by either spray or immersion processing.
Prepalene™ X – Easy-to-handle liquid conditioning rinse that prepares iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent
phosphate coating applications.
CONDITIONERS FOR ZINC PHOSPHATE Application
Temperature
Conditioner
Phosphate
Immersion
Powder
Name Number
Range
Size
Liquid
Spray
Zinc
594023 57 kg Pail X X X X Ambient-120°F
BONDERITE® M-AC ZN
593927 215 kg Drum X X X X Ambient-120°F
BONDERITE® M-AC ZL 593918 55 Gallon X X X X Ambient-120°F

PREPALENE™ X
Immersion Line
MANGANESE PHOSPHATE CONVERSION COATINGS
Manganese Phosphate
These corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings,
liners, camshafts, tappets, motor blocks and similar bearing surfaces. Other beneficial effects are: permits rapid break-in of moving parts
without scuffing or welding by preventing metal-to-metal contact between the bearing surfaces; increases lubrication of treated surfaces
due to the oil-absorptive coating; and removes light metal scratches remaining from machining operations.
BONDERITE® M-MN NFLR2 – Next-generation, environmentally responsible, and lower waste treatment costs with nickel-free version
of BONDERITE® M-MN Lubrite™ 2. Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel-bearing surfaces. These
corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners,
camshafts, tappets, motor blocks and similar bearing surfaces.
BONDERITE® M-MN Lubrite™ 2 – Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel-bearing surfaces. These
corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners,
camshafts, tappets, motor blocks and similar bearing surfaces.
BONDERITE® M-MN LT-10 – Lower temperature version of BONDERITE® M-MN Lubrite™ 2 for lower operating costs and increased energy
efficiency. Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel bearing surfaces. These corrosion-resistant coatings
consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners, camshafts, tappets, motor
blocks and similar bearing surfaces.
MANGANESE PHOSPHATE Temperature

Temperature
Acceleration
Product
Immersion
Item Package
Name Number Size
Range
Liquid
Steel
2067457 15 Gallon X X X Internal 205°F - 210°F

BONDERITE® M-MN NFLR2

BONDERITE® M-MN LT-10

BONDERITE® M-MN Lubrite™ 2
MANGANESE PHOSPHATE CONVERSION COATINGS
Conditioners for Manganese Phosphate

Surface treatment conditioners for manganese processes are used prior to the conversion coating stage with no rinse between the stages,
to leave a chemical deposit of conditioner to aid in the development of the proper phosphate crystals on the metal surface.
BONDERITE® M-AC M – Powdered conditioning agent used for articles of iron and steel, ahead of a BONDERITE® M-MN Lubrite™
treatment. It promotes the formation of a dense and fine crystalline phosphate coating.
CONDITIONERS FOR MANGANESE PHOSPHATE Application
Temperature
Manganese
Product
Immersion
Phosphate
Item Package
Coatings
Powder
Name Number Size
Range
Liquid
Spray
611588 99 lb. Pail X X X 120°F-190°F
BONDERITE® M-AC M
594557 Drum X X X 120°F-190°F
AUTODEPOSITION SOLUTIONS
Enhanced Corrosion Protection For Demanding Applications
BONDERITE® M-PP
The BONDERITE® autodeposition process delivers a highly corrosion-resistant, thin, organic coating while increasing process efficiency
over traditional finishing methods. It combines metal pretreatment and finishing in one process, providing a lasting finish – both inside
and outside of parts.
› BENEFITS
Henkel’s autodeposition process provides substantial savings
VALUE CREATION
compared to traditional e-coating methods: 600,000 -
• Requires significantly less manpower and equipment, less 500,000 -

cycle time, energy, part rework and handling
400,000 -
• Reduced energy: BONDERITE® M-PP and powder coating
300,000 - Manpower
topcoats are “co-cured” in a single oven, significantly reducing
Disposal
energy requirements and the production footprint 200,000 -
Energy
Water
Other material
• Environmental benefits: No toxic heavy metals, very low VOCs 100,00 - Chemistry
› PROCESS ADVANTAGES 0-
Cost Traditional BONDERITE® M-PP
• Unlimited throwing (wetting) power with uniform coverage
• Coats fully assembled parts
• Inside and outside part protection
• No electrical contacts required
BONDERITE M-PP ORGANIC COATING PRODUCTS
Application Concentration
Products Temperature by Volume
Contact Time Application Type Color Description
BONDERITE® M-PP 866™ 68-71°F 11-12% 90-120 sec. Immersion PVD Black 5-stage, steel
BONDERITE M-PP 930™

®
68-71°F 11-12% 90-120 sec. Immersion Epoxy Black 5-stage, steel
BONDERITE M-PP 935G™

®
68-71°F 10% 90-120 sec. Immersion Epoxy Grey 5-stage, steel
BONDERITE® M-PP 966™ 68-71°F 12% 60-180 sec. Immersion Low temperature Epoxy Black 5-stage, steel
BONDERITE M-PP 102™

®
68-71°F 11-12% 90-120 sec. Immersion Acrylic Clear 5-stage, steel
AUTODEPOSITION SOLUTIONS
BONDERITE® M-PP 866™ – Produces a smooth, black organic coating on ferrous metal surfaces. Deposited uniformly on the
metal surface, it coats recessed or partially enclosed surfaces and provides low cure coatings with good corrosion resistance,
solvent resistance, adhesion, flexibility and hardness without the use of solvents or heavy metals.
BONDERITE® M-PP 930™ – Produces a black, organic coating on ferrous metal surfaces and coats recessed or partially enclosed
surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.
BONDERITE® M-PP 935G™ – Consists of two components of concentrated liquid chemicals used to produce a grey organic
coating on ferrous metal surfaces. The coating is deposited uniformly on the metal surface and will coat recessed or partially
enclosed surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.
BONDERITE® M-PP 966™ – Produces a black organic coating on ferrous metal surfaces and will coat recessed or partially
enclosed surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.
BONDERITE® M-PP 102™ – Clear autodeposition acrylic coating designed to replace traditional solvent dip paint. Combines the
steps of pretreatment and primer into a shortened easier to operate line, that can be top coated for final color preference.
ALKALINE CLEAN ALKALINE CLEAN WATER RINSE WATER RINSE AUTODEPOSITION WATER RINSE CHEMICAL RINSE
IMMERSION IMMERSION
OR SPRAY
ROOM HEATED/
HEATED HEATED TAP RO/DI TEMP. TAP UNHEATED
CONVERSION COATING / POST-TREATMENT SEALS
Multi-Metal Post-Treatment
These products are designed to enhance the performance of our conversion coating products for multi-metal applications.
BONDERITE® M-PT 54NC™ – Acidic, inorganic, liquid, post treatment chemical used in immersion and spray final rinses to improve paint
adhesion and to minimize under-film corrosion and blistering.
BONDERITE® M-PT 50NC™ – Treatment is designed for use over phosphate coatings and is applied by spray or immersion. The chromium-free
conversion coating agent increases the corrosion resistance of the coatings when painted.
BONDERITE® M-PT 7100™ – Post-treatment chemical is a chromium-free post treatment specially formulated for use over iron phosphate
BONDERITE® M-PT 7100™ RTU – Ready-to-use, chromium-free, post-treatment chemical specially formulated for use over iron phosphate
BONDERITE® M-PT 99™ CWN – Chromium-free product specifically formulated as a conversion coating/post treatment-process designed for
zinc phosphate lines that process a high percentage of aluminum metal.
BONDERITE® M-PT 99X™ – Chromium and phosphate-free post-treatment that increases paint adhesion and corrosion resistance of metal
surfaces for use over all types of conversion coatings used in the pretreatment of steel, zinc and aluminum surfaces.
MULTI-METAL POST-TREATMENT Substrate Paint System

DIW Rinse/After
Non-Chrome
Product
Galvanized
Immersion
Item Package
Aluminum
Ambient
Reactive
Name Number Size

Organic
Powder
E-Coat
Spray
Steel
Wet
BONDERITE® M-PT 54NC™ 621105 55 Gallon X X X X X X X X X X X X
771997 5 Gallon X X X X X X X X X X X X
BONDERITE® M-PT 50NC™
594378 55 Gallon X X X X X X X X X X X X
596456 5 Gallon X X X X X X X X
BONDERITE® M-PT 7100™
BONDERITE® M-PT 7100™ RTU
772288 5 Gallon X X X X X X X X X X X X X
BONDERITE® M-PT 99™ CWN
BONDERITE® M-PT 99X™
ALUMINUM AND LIGHT METALS SOLUTIONS
ALKALINE CLEANERS FOR ALUMINUM
Aluminium Cleaners
BONDERITE® C-AK 120LF™ AERO – Alkaline high-performance, BONDERITE® C-AK 336™ – Powdered, silicate-free, mildly alkaline
non-etch, non-silicated, powdered cleaning concentrate that has cleaner designed to remove oils and light oxide films from aluminum
been designed to handle heavy soil loads and give long bath life. and its alloys in either immersion or spray application.
BONDERITE® C-AK 800™ – Liquid alkaline cleaner specially designed BONDERITE® C-AK 412™ AERO – Heavy-duty liquid, silicate-free,
for cleaning hard soils on steel galvanized and aluminum surfaces. It mildly alkaline cleaner removes oils and light oxide films from
contains a unique blend of surfactants, giving it exceptional cleaning aluminum and its alloys.
capability plus low foaming tendencies. This low-foaming, phosphate-
BONDERITE® C-AK SC-78™ BK – High performance cleaning
free product provides “interstage corrosion protection” by utilizing
system designed to handle heavy soil loads and give long bath life.
non-nitrite chemistries.
The removal of cutting oils, buffing compounds and other soils is
BONDERITE® C-AK 18™ – Powdered, silicate-free, mildly alkaline accomplished rapidly and completely with BONDERITE® C-AK SC-78™
cleaner designed to remove oils and light oxide films from aluminum BK. It performs exceptionally well as an aluminum cleaner prior to
and its alloys. bright dipping and anodizing operations. Copper, brass, magnesium,
steel, titanium and other metals can also be cleaned using
BONDERITE® C-AK 56™ – Concentrated liquid alkaline cleaner used in
BONDERITE® C-AK SC-78™ BK. The powdered cleaning concentrate
immersion systems for cleaning aluminum alloys, copper and copper
(BONDERITE® C-AK SC-78™ BK POWDER) may be combined with a
alloys, cast iron and steel, as well as zinc and cadmium-plated surfaces.
detergent additive (BONDERITE® C-AK SC-78™ BK ADDITIVE) that is
BONDERITE® C-AK 212™ – Concentrated, liquid, silicate-free, mildly packaged in a separate container.
alkaline cleaner designed to remove oils and light oxide films from
BONDERITE® C-AK Altrex® 24™ AERO – Inhibited, non-etching,
aluminum and its alloys.
concentrated liquid alkaline cleaner for cleaning aluminum and
BONDERITE® C-AK 298™ AERO – Liquid, non-silicated, immersion aluminum alloys. BONDERITE® C-AK Altrex® 24™ is an effective
cleaner for aluminum and aluminum alloys. It is formulated for use remover of most soils found on aluminum plus other metals, and
in anodizing and conversion coating lines. It is free rinsing and will can be used in a variety of cleaning operations. It is recommended
remove a variety of soils including oils, greases, inks and wax- to be applied in immersion application only.
based markings.
Alkaline Precleaners
BONDERITE® C-AK Preclean 2960™ – Concentrated, water-based cleaner. It is effective in the body shop as well as in the hand wipe operation
of industrial assembly lines.
BONDERITE® C-AK Preclean 2978™ – Concentrated, water-based cleaner that contains no volatile hydrocarbons. It is applied by hand wipe or
misting in the preclean operation of industrial assembly lines.

ALKALINE CLEANERS FOR ALUMINUM
ALKALINE CLEANERS FOR ALUMINUM Substrate Temperature Builders
Multi-Metal*
Temperature
Steel/Heavy
Magnesium
Aluminum/
Immersion
Phosphate
Protection
Package
Potassium
Interstage
Item
Gluconate
Operating
Product Name Number
Sodium
Size
Liquid
Spray
Duty
BONDERITE® C-AK 120LF™ AERO 594478 5 Gallon X X No Magnesium X 140°F-155°F X X X

BONDERITE® C-AK 18™ 594304 55 Gallon X No Magnesium X 140°F-185°F X X
772125 5 Gallon X X X X X 120°F-140°F X

594819 55 Gallon X X X X 120°F-140°F X
597967 5 Gallon X X X No Magnesium X 100°F-185°F X

593946 55 Gallon X X X No Magnesium X 100°F-185°F X
654998 5 Gallon X X No Magnesium X 130°F-180°F X X

BONDERITE® C-AK 298™ AERO
643705 55 Gallon X X No Magnesium X 130°F-180°F X X
772036 50 lb. Pail X X No Magnesium X 100°F-185°F X X

838286 350 lb. Drum X X No Magnesium X 100°F-185°F X X
736390 5 Gallon X X X No Magnesium X 130°F-180°F X X X

BONDERITE® C-AK 412™ AERO
627028 55 Gallon X X X No Magnesium X 130°F-180°F X X X
BONDERITE® C-AK SC-78™ BK 594507 55 Gallon X X X X 120°F-190°F X X X

BONDERITE® C-AK ALTREX® 24™ AERO
ALKALINE PRECLEANERS Application/System Temperature Contents

Phosphoric Acid
Phosphate-Free
(% by volume)
Concentration
Temperature
Item Package
Citric Acid
Product Name
Operating
Number Size
Liquid
Spray
738220 5 Gallon X 10%-100% Ambient X X

BONDERITE® C-AK PRECLEAN 2960™
594352 55 Gallon X 10%-100% Ambient X X
595223 5 Gallon X 10%-100% Ambient-115°F X

BONDERITE® C-AK PRECLEAN 2978™
594394 55 Gallon X 10%-100% Ambient-115°F X
ANODIZING ETCHANTS / ETCH ADDITIVES
BONDERITE® C-AK ALUM ETCH 33™ AERO – Extremely long life BONDERITE® M-ED ALUMINUX® LLP – Extremely long life etch
etch additive, allows the aluminum concentration to rise to extremely additive, allows the aluminum concentration to rise to extremely
high levels in etch tank without concentration falling out. Prevents high levels in etch tank without concentration falling out. Prevents
sludge formation with maintenance of free caustic content. Highly sludge formation as long as the free caustic content of bath is
alkaline. maintained. Highly alkaline.
BONDERITE® C-AK ALUMINUX® AERO – Extremely long life etch BONDERITE® M-ED EA 1010™ – Premium long life etch additive
additive, allows the aluminum concentration to rise to extremely high used in combination with dry or liquid caustic to produce high
levels in etch tank without concentration falling out. Prevents sludge etchant for Al and alloys. Produces a matte finish, prevents
formation with maintenance of free caustic content. Highly alkaline. redeposition of scale and residues in tank. Mildly acidic.
BONDERITE® C-AK MAX AD 1™ – Accelerated aluminum etch BONDERITE® M-ED EA 1022™ – Used in conjunction with EA 1000™
additive for extrusion dies. Used in conjunction with caustic caustic etch baths, produces a matte, fine grain etch on aluminum
soda to remove residues. Capable of tolerating large aluminum and alloys. Will not eliminate spangling or galvanizing caused by
concentrations without fallout. Contains neutral materials. high zinc levels. Approved for use with caustic regenerative systems.
Highly alkaline.
BONDERITE® M-AD EA 1000™ – Concentrate additive used with dry
or liquid caustic soda to blend high quality bath. Produces fine, matte BONDERITE® M-ED ALUM ETCH 35™ – Extremely long life etch
satin finish. Contains mildly alkaline materials. additive, allows the aluminum concentration to rise to extremely
high levels in etch tank without concentration falling out. Prevents
BONDERITE® M-ED ALUM ETCH 34™ – Extremely long life etch
sludge formation as long as the free caustic content of bath is
additive, allows the aluminum concentration to rise to extremely high
maintained. Highly alkaline.
levels in etch tank without concentration falling out. Prevents sludge
formation with maintenance of free caustic content. Highly alkaline.
ANODIZING ETCHANTS / ETCH ADDITIVES Form Substrate Contents Temperature

Etch Modifiers
Caustic Soda
Temperature
Immersion
Item Package
Aluminum
Operating
Inhibitors
Product Name
Powder
Number Size
Liquid
Scale
BONDERITE® C-AK
594634 55 Gallon x X X X X 100-160°F
ALUM ETCH 33™ AERO
BONDERITE® C-AK 595202 15 Gallon
X X X X X 100-160°F
ALUMINUX® AERO 593985 55 Gallon
BONDERITE® M-ED MAX AD 1™ 594392 61 Gallon X X X X X 120-200°F
BONDERITE M-ED EA 1000™
®
594085 55 Gallon X X X X 100-160°F
BONDERITE® M-ED ALUM ETCH 34™ 595906 55 Gallon X X X X X 100-160°F
1243449 5 Gallon
BONDERITE® M-ED ALUMINUX® LLP X X X X X 100-160°F
593307 320 Gallon
598125 5 Gallon
BONDERITE® M-ED EA 1010™ X X X X X 100-160°F
594484 55 Gallon
595591 55 Gallon
BONDERITE® M-ED EA 1022™ X X X X 100-160°F
890318 320 Gallon
772198 55 Gallon
BONDERITE® M-ED ALUM ETCH 35™ X X X X X X 100-160°F
596334 320 Gallon
ALUMINUM DEOXIDIZERS
BONDERITE® C-IC 151™ – Suitable for deoxidizing and slight etching BONDERITE® C-IC NVX 320™ – Concentrated powder additive
of aluminum and its alloys. formulated for deoxidizing and desmutting aluminum and its alloys.
BONDERITE® C-IC DW 511™L – Concentrated liquid formulated for BONDERITE® C-IC SC0590™ – Concentrated liquid additive
stripping anodic coatings from aluminum and its alloys. formulated for deoxidizing and desmutting aluminum and its alloys.
BONDERITE® C-IC DW 560™ – Concentrated liquid formulated for BONDERITE® C-IC SC0592™ – Concentrated liquid formulated for
deoxidizing and desmutting aluminum and its alloys. deoxidizing and desmutting aluminum and its alloys.
BONDERITE® C-IC HX-357™ – Concentrated liquid formulated BONDERITE® M-AC BRIGHT™ CONDITIONER – Non-chromated
for deoxidizing or controlled etching of aluminum and its alloys. acid conditioner for aluminum prior to BRIGHT Dip. Produces smut-
Designed for heat exchangers. free surface.
BONDERITE® C-IC DEOXLM™ MF AERO – Dry acid fluoride salt,
used to deoxidize and to desmut aluminum castings after alkaline
etching. Used to remove weld and heat treat scales from stainless
steel and titanium, brighten heat-treated aluminum alloys and
deoxidize anodizing rack tips. Eliminates use of hazardous HFl.
Approved for use in BAC 5765™.
ALUMINUM DEOXIDIZERS Form Substrate Contents Temperature

Immersion
Nitric Acid
Nitric Acid
Aluminum
Item Package
Peroxide
Chromic
Product Name
Fluoride
Sulfuric
Powder
Wetter
Range
Liquid
Number Size
Acid
BONDERITE® C-IC 151™ 772103 5 Gallon

x X X X X X 90-120°F
594445 55 Gallon
BONDERITE®C-IC DW 511™L
596105 55 Gallon X X X X X X 170-190°F
BONDERITE® C-IC DW 560™ 592677 55 Gallon X X X X X X X X Ambient-100°F

598128 5 Gallon
BONDERITE® C-IC HX-357™ (US) X X X X X X X 90-120°F
593987 55 Gallon
5 Gallon
BONDERITE® C-IC DEOXLM™ MF AERO 595906 X X X X X X Ambient
55 Gallon
BONDERITE® C-IC NVX 320™ 595298 55 Gallon X X X X X X Ambient-100°F
BONDERITE® C-IC SC0590™ 593851 55 Gallon X X X X X X X X Ambient-100°F
BONDERITE® C-IC SC0592™ 593851 55 Gallon X X X X X X X Ambient-100°F
594369 55 Gallon
BONDERITE® M-AC BRIGHT™ CONDITIONER X X X X X X X X 140-170°F
622996 320 Gallon
ANODIZING BATH ADDITIVES
BONDERITE® M-ED 700™ – General anodizing additive for sulfuric baths.
BONDERITE® M-ED 705™ – General anodizing additive for sulfuric baths.
BONDERITE® M-ED 720™ – Hard coat additive for sulfuric acid anodizing baths.
BONDERITE® M-ED 730™ – General anodizing additive with microbial control for sulfuric acid anodizing baths.
ANODIZING ETCHANT / ETCH ADDITIVES Form Contents
Temperature
Item Package
Immersion
Aluminum
Product Name Number Size
Powder
Range
Liquid
BONDERITE® M-ED 700™ 595297 55 Gallon x X X X
BONDERITE® M-ED 730™ 598080 55 Gallon X X X X

ELECTROLYTIC COLORING AND INORGANIC DYES
BONDERITE® M-ED 2000™ – Copper color system. Concentrated, BONDERITE® M-ED ST3 Enhancer – Premium throwing-power
capable of producing light- and weather-resistant colors ranging from and stability additive for BONDERITE® M-ED ST3.
copper penny through varying dark reddish shades of color. BONDERITE® M-ED ST-3 – Provides excellent coloring
BONDERITE M-ED 9000 L/A/C – Stannous-based color system;
® ™ characteristics when used with DC/AC or modified wave power
provides excellent throwing power and optimum color uniformity. supplies. Capable of producing light- and weather-resistant colors
Provides rich, deep colors in shorter time. Designed for SS or ranging from champagne through shades of bronze to black.
graphite counter electrode systems. BONDERITE® M-ED FAO30 – (Ferric Ammonium Oxalate 30%)
BONDERITE® M-ED RO/RJ – Multi-component stannous sulfate An inorganic dye containing Ferric Ammonium Oxalate for creating
color system for tin electrodes. golden-colored anodized aluminum.
BONDERITE® M-ED SC0597™ – pH down additive for inorganic gold BONDERITE® M-ED FS020 (Ferric Sodium Oxalate 20%)
dye baths. An inorganic dye containing Ferric Sodium Oxalate for creating
golden-colored anodized aluminum.
BONDERITE® M-ED ST2 Enhancer – Throwing-power and stability
additive for BONDERITE M-ED ST2. BONDERITE® M-ED SPEC S – Throwing-power and stabilizer
additive for BONDERITE® M-ED RO/RJ bath.
BONDERITE® M-ED ST2 – Standard 2-component color system for
bath. Concentrated, capable of producing light- and weather-resistant
colors ranging from champagne through varying shades of bronze to
black. Uses BONDERITE® M-ED ST-2 Enhancer.
ANODIZING ETCHANT / ETCH ADDITIVES Form Substrate Operating Temperature
Temperature
Electrolytic Coloring Item Package
Immersion
Aluminum
and Inorganic Dyes Number Size

Powder
Range
Liquid
BONDERITE® M-ED 2000 1695776 320 Gallon X X X 68-72°F

BONDERITE M-ED 9000L/A/C
®
594474 55 Gallon X X X 68-72°F
594480/595519 55 Gallon
BONDERITE® M-ED RO/RJ X X X 68-72°F
1685401/1685402 320 Gallon
BONDERITE® M-ED SC0597™ 595626 55 Gallon X X X 120-140°F
BONDERITE® M-ED ST2 ENHANCER 772201 1 Gallon X X X 68-72°F
BONDERITE® M-ED ST2 594048 55 Gallon X X X 68-72°F

945060 5 Gallon
BONDERITE® M-ED ST3 ENHANCER X X X 68-72°F
655266 55 Gallon
772390 5 Gallon
BONDERITE® M-ED ST3 643693 55 Gallon X X X 68-72°F
893754 320 Gallon
BONDERITE® M-ED FAO30

593856 55 Gallon X X X 120-140°F
(FERRIC AMMONIUM OXALATE 30%)
BONDERITE® M-ED FS020
595041 55 Gallon X X X 120-140°F
(FERRIC SODIUM OXALATE 20%)
BONDERITE® M-ED SPEC S 596087 55 Gallon X X X 68-72°F
ANODIZING SEAL
BONDERITE® M-ED SEAL 100™ – Mildly acidic smut-preventing BONDERITE® M-ED SEAL CR/2020™ MU – Multi-component low
seal, prevents smut on clear anodized aluminum. Will not cause temperature nickel seal. Can be used for an extended period of time
yellow discoloration upon exposure to UV lights. without dumping; phosphates contamination will reduce bath life.
BONDERITE® M-ED SEAL 1000™ – Low foam, liquid nickel BONDERITE® M-ED SEAL LN – Low nickel version of BONDERITE®
acetate base seal process for use on clear, integral or two- step M-ED 9000™. Provides an anodic film; reduces yellowing, smut or
electrolytically colored, or organic dye colored, anodized aluminum. powdering. UV resistant: no color change after 1,000 hours.
Eliminates yellowing, smut or powdering.
BONDERITE® M-ED SEAL MT Additive – Additive for use with
BONDERITE® M-ED SEAL 1085™ – Nickel seal for organically dyed nickel recovery systems to restore bath properties of BONDERITE®
anodized aluminum, mildly acidic, reduces smutting, powdering or M-ED SEAL baths.
yellowing. Meets various Mil-Specs.
BONDERITE® M-ED SEAL NF-1 – Multi-component nickel-free
BONDERITE M-ED SEAL 2500 /2500 R – General purpose
® ™ ™
low temperature seal, contains no heavy metals, eliminates heavy
nickel-free mid-temperature seal. No yellowing of the anodic seal. metal waste treatment problems, and eliminates greenish cast from
absorbed nickel salts.
BONDERITE® M-ED SEAL 9000™ – Low foam, liquid nickel
acetate base seal process for use on clear, integral or two- step BONDERITE® M-ED SEAL SLT – Hot water seal additive, mildly
electrolytically colored, or organic dye colored, anodized aluminum. acidic, designed to prevent the formation of sealing smut during
Eliminates yellowing, smut or powdering. hot water sealing of anodized aluminum. Will not cause yellow
discoloration upon aging.
ANODIZING SEAL Form Contents Operating Temperature
Temperature
Dispersant/
Non-Nickel
Item Finished
Immersion
Aluminum
surfactant
ANODIZING SEAL Fluoride

Powder
Number Goods
Range
Nickel
Liquid
BONDERITE® M-ED SEAL 100™ 627055 55 Gallon X X X X 185-210°F
BONDERITE® M-ED SEAL 1000™ 593823 55 Gallon X X X X X 170-190°F
BONDERITE® M-ED SEAL 1085™ 595174 55 Gallon X X X X X 180-190°F
BONDERITE® M-ED SEAL 2500™/2500™R 594493

55 Gallon X X X X X 185-200°F
594494
597815 5 Gallon
BONDERITE® M-ED SEAL 9000™
594037 55 Gallon X X X X X 170-190°F
890277 320 Gallon
BONDERITE® M-ED SEAL CR/2020™MU 593853 55 Gallon X X X X X X 85-95°F
BONDERITE® M-ED SEAL LN 594882 55 Gallon X X X X X 175-200°F
BONDERITE® M-ED SEAL MT ADDITIVE 597688 55 Gallon X X X X 170-200°F
BONDERITE® M-ED SEAL NF-1 677536 55 Gallon X X X X X X 95-110°F
772029 5 Gallon
BONDERITE® M-ED SEAL SLT X X X X 205-210°F
592794 55 Gallon
ALUMINUM CONVERSION COATING PROCESS
Aluminum Conversion Coating Process

TECHNOLOGY OVERVIEW Name Number Size
Henkel offers a full line of aluminum-specific conversion coatings, including chromates, 771966 5 Gallon
BONDERITE® C-IC 172I™
chrome phosphates and non-chrome conversion coatings. Additionally, a full line of 593841 55 Gallon
aluminum-specific cleaners and deoxidizers are available. 597967 5 Gallon
593946 55 Gallon
598901 5 Gallon
Aluminum Cleaners BONDERITE® C-AK
ALTREX® 24™ 594452 55 Gallon
772103 5 Gallon
BONDERITE® C-IC 172I™ – Acid cleaner concentrate formulated to clean aluminum BONDERITE® C-IC 151™
594445 55 Gallon
and its alloys prior to chrome phosphate conversion coating. BONDERITE® C-IC 172I™ 593964 5 Gallon
BONDERITE® M-CR
removes organic soils and provides a slight surface etch to enhance the chrome 1200S™ Aero n/a 55 Gallon
phosphate conversion coating. BONDERITE® M-CR 756391 5 Gallon
T 5900® Aero 756387 55 Gallon
BONDERITE C-AK 212 – A liquid, silicate-free, mildly alkaline cleaner designed to
® ™
610813 5 Gallon
remove oils and light oxide films from aluminum and its alloys in either immersion or BONDERITE® M-CR 407™
594843 55 Gallon
spray application. It is a low etching product that will remove polishing compounds
BONDERITE® M-CR 47S™ 593839 55 Gallon
without adversely affecting the appearance of the polished aluminum surface.
596088 5 Gallon
BONDERITE® C-AK Altrex® 24™ – Is an inhibited, non-etching, concentrated liquid BONDERITE® M-NT 5200™
594142 55 Gallon
alkaline cleaner for cleaning aluminum and aluminum alloys. BONDERITE® C-AK Altrex® 772302 Pail
BONDERITE® C-IC 457™ 597508 Drum
24™ is an effective remover of most soils found on aluminum plus other metals, and 893504 Tote
can be used in a variety of cleaning operations. It is recommended to be applied in
immersion application only.
Aluminum Deoxidizer
BONDERITE® C-IC 151™ – A liquid, non-fluoride material that is suitable for deoxidizing and/or slight etching of aluminum and its alloys. It is
free of any heavy metals, including chromium and iron.
BONDERITE® C-IC 457™– A nonflammable phosphate-free, surfactant-based cleaner, brightener and pre-paint conditioner for magnesium and
aluminum. BONDERITE C-IC 457™ should not be used on high-copper-bearing aluminum alloys or aluminum castings.
BONDERITE® C-IC Deoxlm™ MF Aero – Dry acid fluoride approved for use in Boeing Specification BAC 5765™ for deoxidizing aluminum alloys.
BONDERITE® C-IC HX-357™ – Sulfuric-based fluoride containing acid deoxidizer for aluminum and its alloys.
ALUMINUM DEOXIDIZER Application/System Temperature Contents

Phosphate-Free
Mild Steel Etch
(% by volume)
Concentration
Temperature
Product
Immersion
Item Package
Operating
Name Number Size

Liquid
Spray
BONDERITE® C-IC 151™ 594445 55 Gallon X X 3%-6% X 90°F-120°F X X

8 oz./gallon in 20%
BONDERITE® C-IC DEOXLM™ MF AERO 595471 100 lb. Pail X X Ambient X
Nitric Acid
598128 5 Gallon X X 1.5%-3% X 90°F-120°F X
BONDERITE® C-IC HX-357™ MU
593987 55 Gallon X X 1.5%-3% X 90°F-120°F X
ALUMINUM CONVERSION COATING PROCESS
Aluminum Conversion Coatings

› CHROMATES (HEXAVALENT CHROME):
BONDERITE® M-CR 1200S™ – Powdered chemical used to produce a protective coating on aluminum, which minimizes corrosion and
provides an improved bond for paint. Surfaces treated with BONDERITE® M-CR 1200S™ produce a process range in color from a light iridescent
golden to tan. BONDERITE® M-CR 1200S™ is a coating chemical listed on Qualified Product List QPL-81706 and is an approved material to
produce Class 1A and Class 3 coatings, bare or painted, in accordance with Military Specifications MIL-DTL-5541.
› CHROMATES (TRIVALENT CHROME):

BONDERITE® M-CR T 5900® – A treatment that develops a complex trivalent chromium conversion coating on aluminum, aluminum
alloys, metals coated with IVD aluminum, magnesium, titanium and zinc surfaces. The process provides bare ASTM-B117 salt spray resistance
and serves as an excellent base for bonding of paints and adhesives. Neither the product itself nor the conversion coating developed by
the process contains hexavalent chromium. Can be used in immersion or pressure spray applications. BONDERITE® M-CR T 5900™ is a
non-hexavalent chrome conversion coating chemical listed on Qualified Product List QPL-81706 and is an approved material to produce
Class 1A and Class 3 coatings in accordance with Military Specifications MIL-DTL-5541 Type II coatings.
 RECOMMENDED BONDERITE® M-CR T 5900® TRIVALENT CHROME PROCESS
ALKALINE CLEAN RINSE DEOXIDIZER RINSE CHROMATE RINSE
100°F 90-120°F 70-110°F
BONDERITE® BONDERITE® BONDERITE®

C-AK 212™ C-IC 151™ M-CR T 5900®
 RECOMMENDED BONDERITE® M-CR 407™-47S™ CHROME PHOSPHATE PROCESS
› CHROME PHOSPHATE:
ALKALINE CLEAN RINSE CHROME PHOSPHATE RINSE
BONDERITE® M-CR 407™/ BONDERITE® M-CR 47S™
Accelerator – This process is used to produce a chrome
110°F –
phosphate chemical conversion coating on aluminum and its 150°F 90-120°F
alloys. The coating ranges in color from light blue-green to

a darker green. The conversion coating has excellent paint-
BONDERITE® BONDERITE®
adhesion properties and provides underfilm corrosion protection. C-IC 172I™ M-CR 407™-47S™
BONDERITE® M-CR 407™-47S™ is readily adaptable to automatic
bath control using Lineguard® Automatic Control Equipment.  RECOMMENDED BONDERITE® M-NT 5200™ CHROME-FREE PROCESS
ALKALINE CLEAN RINSE CHROME-FREE RINSE

› CHROME-FREE CONVERSION COATING:
BONDERITE® M-NT 5200™ – Treatment is a chromium-free
product and specifically formulated for treating non-ferrous 100°F – 70-120°F
140°F
alloys. Spray or immersion application may be used. The process
provides an excellent base for bonding of adhesives and organic
BONDERITE® BONDERITE®
finishes. C-AK 212™ M-NT 5200™
LIGHT METAL CONVERSION COATINGS
Light Metals
The BONDERITE® M-CR light metal conversion coating products provide an excellent paint base and bonding surface for aluminum and light
metal substrates. RoHS compliant, chrome-free or trivalent chrome environmentally responsible products are available. Standard chromate
conversion coatings for MIL-Spec applications are also part of the product line.
BONDERITE® M-CR 1001™ AERO– A MIL-DTL-81706B approved approved to be used by Methods A and C (spray and immersion
hexavalent chromic acid-based coating chemical that will produce a processing) to produce class 3 coatings in accordance with Military
clear chromate conversion coating on aluminum and its alloys. Specification MIL-C-5541 (current issue). BONDERITE® M-CR 1500™
may also be used to process aluminum under Specification MIL-S-
BONDERITE® M-CR 1132™ AERO Coating – A MIL-DTL-81706
5002; however, in processing certain exterior aircraft surfaces,
approved pen for applying the Class 1A chromate conversion coating
approval of the procuring agency should be secured.
for MIL-DTL-5541.
BONDERITE® M-CR 1600™ AERO – Concentrated liquid two-package
BONDERITE® M-CR 120™ AERO – Brush BONDERITE® M-CR Chemical
chemical used to produce a chromate conversion coating on
Kit No. 120 contains products formulated for treating aluminum
aluminum and all its alloys. The color ranges from light iridescent
to conform to MIL-C-5541C, Class 1A. This kit contains sufficient
gold to tan. BONDERITE® M-CR 1600™ can be applied by immersion
chemicals for cleaning and coating approximately 100 square feet of
or spray method and it does not contain complex cyanides.
aluminum surface.
BONDERITE® M-CR 1600™ is approved for use under MIL-DTL-81706A,
BONDERITE® M-CR 1200S™ AERO – Powdered chemical used formerly MIL-C-81706, Classes 1A and 3, Form, I, Method C and
to produce a protective coating on aluminum, which minimizes BAC-5719.
corrosion and provides an improved bond for paint. Surfaces treated
BONDERITE® M-CR 600™ AERO – Powdered chemical used to
with the BONDERITE® M-CR 1200S™ process range in color from a
produce a chromate conversion coating on aluminum and its alloys,
light iridescent golden to tan. BONDERITE® M-CR 1200S™ coating
which ranges in color from light, iridescent gold to tan. Can be
chemical, listed on Qualified Product List QPL-81706, is an approved
applied by immersion or spray method, does not contain complex
material to produce Class 1A and Class 3 coatings, bare or painted, in
cyanides, and is particularly recommended where a low dielectric
accordance with Military Specifications MIL C-5541C.
resistance coating is desired. BONDERITE® M-CR 600™ is approved
BONDERITE® M-CR 1200S™ RTU AERO – Ready-to-use liquid under MIL-C-81706 for use by Application Methods A and C, classes
product that produces a chromate conversion coating on aluminum 1A and 3; and its listing on QPL 81706 indicates its acceptance under
and its alloys. The coating produced provides excellent protection for the MIL-C-5541 document of current issue.
unpainted aluminum and bonds paint well.
BONDERITE® M-CR 600™ RTU AERO– Ready-to-use liquid product
BONDERITE M-CR 1201 AERO – Nonflammable, chromic acid-
® ™
that produces a chromate conversion coating on aluminum and
based coating chemical that will produce a chrome conversion its alloys. The coating produced provides excellent protection for
coating on aluminum and its alloys. The coating formed by unpainted aluminum and bonds paint well.
BONDERITE® M-CR 1201™ is gold to tan in color and it becomes a
BONDERITE® M-CR 713™ – Conversion coating bath formulated for
part of the aluminum surface. This chrome conversion coating offers
the treatment of aluminum and its alloys. Applied by immersion, the
the best affordable substrate for both paint adhesion and corrosion
solution advantageously treats assemblies of aluminum alloys with
resistance.
small amounts of other metal such as brass, copper, cadmium plate,
BONDERITE® M-CR 1500™ AERO – Liquid chemical used to produce zinc plate, mild steel and stainless steel. Better results are obtained
a protective coating on aluminum or aluminum alloys. The coating by treatment of the complete assembly rather than the individual
provides protection for aluminum and is an excellent bond for clear parts before assembly. No sludge develops.
organic coatings. BONDERITE® M-CR 1500™ should be used when the
characteristic aluminum appearance must be retained. BONDERITE®
M-CR 1500™ is listed on the register for QPL-MIL-C-81706 and is
BONDERITE® M-CR 871™ AERO – Non-hexavalent chromium

dry-in-place conversion coating designed for use on aluminum
and its alloys. The applicator used to deliver this product provides
an easy and reliable method of repairing bare areas of aluminum
surfaces. BONDERITE® M-CR 871™ Aero is formulated for both
bare corrosion protection such as ASTM 921-02 and bonding
applications when combined with organic coatings or structural
adhesives.
BONDERITE® M-CR T 5900® AERO – Trivalent chrome

conversion coating approved to MIL-DTL-81706/MIL-DTL-5541F
Class 1A and 3.
BONDERITE® M-CR T 5900® RTU AERO – Ready-to-use trivalent

chrome conversion coating approved to MIL-DTL-81706/MIL-DTL-
5541F Class 1A and 3.
BONDERITE® M-NT 4595™ – Chromium-free zirconium/polymer

product for treating aluminum, to provide an excellent base for
organic finishes and bonding.
BONDERITE® M-NT 5200™ – Treatment is a chromium-free

product specifically formulated for treating non-ferrous alloys.
Spray or immersion applications may be used. This process
provides an excellent base for bonding of adhesives and organic
finishes.
BONDERITE® M-NT 5700™ – Ready-to-use version of

BONDERITE® M-NT 5200™, also available in convenient wipes.
BONDERITE® M-NT 5700™ Wipes – Ready-to-use version of

BONDERITE® M-NT 5200™.
BONDERITE® M-NT 2040™ – Concentrated, liquid, chromium-

free etchant and passivate that can temporarily provide
good corrosion protection and passivate aluminum surfaces.
BONDERITE® M-NT 2040™ R2 can be used in an immersion or
spray process.
LIGHT METALS Form Application Method Substrate Chemistry
Non-Chrome
Hex Chrome
Dry in Place
Magnesium
Tri Chrome
Product
Immersion
Aluminum
Package
Approvals
Item Number
Reactive
Military
Name Size
Liquid
Brush
Spray
595852 55 Gallon X X X X X X X
BONDERITE® M-CR 1001™ AERO
594417 Case of 4 - 1 Gallon X X X X X X X
BONDERITE® M-CR 1132™ AERO 1445846 Case of 12 Pens X X X X X
BONDERITE® M-CR 120™ AERO 592726 Kit X X X X X X
BONDERITE M-CR 1200S™ AERO

®
593964 60 lb. Pail X X X X X X X
BONDERITE® M-CR 1200S™ RTU AERO 595232 55 Gallon X X X X X
BONDERITE® M-CR 1201™ AERO 594418 Case of 4 - 1 Gallon X X X X X X X X
BONDERITE® M-CR 1500™ AERO 777781 5 Gallon X X X X X X X X
1006652 5 Gallon X X X X X X
BONDERITE® M-CR 1600™ AERO
BONDERITE® M-CR 600™ AERO 594038 60 lb. Pail X X X X X X X
BONDERITE M-CR 600™ RTU AERO

®
BONDERITE® M-CR 713™ 595582 55 Gallon X X X X X X
BONDERITE® M-CR 871™ AERO 1446363 Case of 12 Pens X X X X X
756391 5 Gallon X X X X X X X X X
BONDERITE® M-CR T 5900® AERO
BONDERITE® M-CR T 5900® RTU AERO
BONDERITE® M-NT 5700™ 592968 15 Gallon X X X X X X X X
BONDERITE® M-NT 5700™ WIPES 869854 Case of 250 Wipes X X X X X X
912928 Pail X X X X X X
912927 Drum X X X X X X

LIGHT METAL POST-TREATMENT / SEALS
Light Metal Post-Treatment

These products are designed to enhance the performance of our conversion coating products for light metal applications, especially
aluminum substrates.
BONDERITE® M-PT 100NC™ – Liquid, chromium-free sealing rinse for aluminum that promotes paint adhesion and provides additional
corrosion protection when used over conversion coatings.
BONDERITE® M-PT 200NC™ – Liquid, chromium-free sealing rinse for aluminum that promotes paint adhesion and provides bare corrosion
protection when used over conversion coatings. It also produces a hydrophilic surface.
LIGHT METAL POST-TREATMENT Substrate Paint System
DIW Rinse/After
Non-Chrome
Immersion
Aluminum
Name Number Size
Ambient
Reactive
Organic
Powder
E-Coat
Spray
Wet
643710 5 Gallon X X X X X X X X X X X
BONDERITE® M-PT 100NC™
595234 55 Gallon X X X X X X X X X X X
BONDERITE® M-PT 200NC™ 596751 55 Gallon X X X X X X X X
BONDERITE® M-ED ELECTROCERAMIC COATING
A Revolutionary Base Coating for Aluminum, Titanium and Related Alloys

BONDERITE® M-ED ElectroCeramic Coating delivers benefits throughout the entire coating process and over the life of your coated products.
When protection is essential from the forces of nature or the forces of humans, BONDERITE® M-ED ECC can withstand the most extreme
conditions, prolonging the ability of your aluminum, titanium and light metal components to perform at optimum levels. Heat, cold, salt,
gas, oil and water are no match for BONDERITE® M-ED ECC. Formed through the electro-deposition of titanium oxides, this tough, flexible
coating provides exceptional chemical, corrosion, temperature and abrasion resistance at process costs lower than traditional coating
methods. As a result, BONDERITE® M-ED ECC provides unique options for automotive, marine and industrial applications.
BONDERITE® M-ED ElectroCeramic Coating Benefits

› Excellent for withstanding corrosive environments › Extends life of coated components
From the extreme heat, friction and pressure of automotive BONDERITE® M-ED ECC delivers long-term corrosion protection
engines to the pounding, galvanic corrosion that the sea inflicts beyond a traditional conversion coating and paint process, with
on marine craft, BONDERITE® M-ED ECC protects aluminum and exceptional heat and abrasion resistance. Where other coatings fall
light metal parts from the forces of nature and man. Regardless short, BONDERITE® M-ED ECC can withstand the beating of wind,
of your industrial application or the harsh environment your parts fire, water and air.
face, BONDERITE® M-ED ECC can withstand extreme chemical and
corrosion hazards. › I mproves performance of secondary coatings
and adhesives
› Improves efficiency across the coating process When the coating process begins with BONDERITE® M-ED
The BONDERITE M-ED ECC process eliminates steps such as
® ECC, a powerful foundation is created. The finished surface
priming and oven curing, compared to standard coatings, allowing of BONDERITE® M-ED ECC allows for improved adhesion by
for only one application level between the metal surface and the subsequent coatings, providing even greater protection
decorative finish. compared to a traditional primer or base coat layer.
› Reduces processing cost › Environmentally responsible and compliant

By removing steps from the traditional aluminum/light metal RoHS and ELV compliant, and 100% chrome-free, the
coating process, BONDERITE® M-ED ECC has the ability to lower BONDERITE® M-ED ECC process is more environmentally
total operating costs, including maintenance, labor and downtime. responsible and sound than traditional coating methods.
BONDERITE® M-ED ELECTROCERAMIC COATING
ORGANIC COATED ALUMINUM BARE SALT SPRAY TESTING

TESTED PER AAMA 2605-02
ALLOY 7075 ALLOY 6061
4,000 hrs.
HUMIDITY SALT SPRAY Unpainted –
RESISTANCE RESISTANCE No Corrosion
13,000 hrs. 13,000 hrs.
1,000 hrs.
Unpainted –
No Corrosion
No Pitting
4,000 hrs. 4,000 hrs. at 336 hrs.
No Pitting
at 168 hrs.
REQUIREMENT TO BONDERITE® EC2™ REQUIREMENT BONDERITE® EC2™

EXPECTED BONDERITE® EC2™ EXPECTED BONDERITE® EC2™
PASS 4,000 hrs. / FEW NO BLISTERS TO PASS NO BLISTERS
RESULTS RESULTS
BLISTERS SIZE NO. 8 4,000 hrs. / SCRIBE
(maximum) RATING 7 (minimum)
SALT SPRAY RESISTANT

PAINTED ALUMINUM TEST
7,000 hrs.
2,000 hrs.
1,000 hrs.
REQUIREMENT TO PASS – BONDERITE® EC2™ BONDERITE® EC2™

1,000 HRS. / 3 MM UNPAINTED – PAINTED –
CREEP FROM SCRIBE NO CORROSION NO CORROSION
OR EDGES (MAX)
MIL-SPEC PRODUCTS
MIL-DTL-81706B
Class Material Form Application Method
1 2 3 4 5 6 A B C D
Form I Form II Form III Form IV Form V Form VI
Type 2
Known as
Premixed Liquid
Premix Liquid
Premix Liquid
Composition with no Cr+6
Concentrated
Premeasured
Immersion
Applicator
Powder
Powder
Liquid
Brush
Spray
1A 3
BONDERITE M-CR T5900 AERO

® ®
Alodine T 5900
® ™
X X X X X X
BONDERITE ® M-CR T5900 ® RTU AERO Alodine® T 5900™ RTU X X X X X X
Alodine® 871™
BONDERITE ® M-CR 871™ AERO X X X X
Touch-N-Prep® Pen
QUALIFIED PRODUCTS DATABASE (QPD) - TT-C-490

Product Known as Surface Cleaning Method(s) Type Substrate Class(es)
I,II, III IV B,C

BONDERITE® M-NT 7400™ BONDERITE® 7400™
II, III IV B
BONDERITE® M-NT 5200™ ALODINE® 5200™
MIL-DTL-81706B
Class Material Form Application Method
1 2 3 4 5 6
A B C D
Form I Form II Form III Form IV Form V Form VI
Type 1
Known as
Premix Liquid
Concentrated
Premeasured
Composition with Cr+6
Immersion
Applicator
Premixed
Powder
Powder
Premix
Liquid
Liquid
Liquid
Brush
Spray
1A 3
BONDERITE M-CR 1001™ AERO

®
Alodine 1001
® ™
X X X X
Alodine 1132
® ™
BONDERITE ® M-CR 1132™ AERO X X X X
Touch-N-Prep® Pen
BONDERITE ® M-CR 1200S™ AERO Alodine® 1200S™ X X X X X
BONDERITE ® M-CR 1200S™ AERO Alodine® 1200S™ X X X
BONDERITE ® M-CR 1201™ AERO Alodine® 1201™ (Brush-On) X X X
BONDERITE ® M-CR 1500™ AERO Alodine® 1500™ X X X X
BONDERITE ® M-CR 1600™ AERO Alodine® 1600™ X X X X
BONDERITE ® M-CR 600™ AERO Alodine® 600™ X X X X X X
BONDERITE ® M-CR 600™ RTU AERO Alodine® 600™ RTU X X X X X X
BONDERITE ® M-CR ACCELAGOLD™ AERO Turco® Liquid Accelagold™ X X X

INDUSTRIAL IN-PROCESS CLEANERS

AND SPECIALTY CLEANERS
Industrial Cleaners
Industrial cleaners can be used for general maintenance cleaning.
BONDERITE® C-MC 3000™ – Water-based, phosphate-free cleaning BONDERITE® C-MC 35050™ – Highly alkaline concentrated product
product designed for the exteriors of trains, cars, trucks, tarpaulin designed for steam gun or high-pressure manual applications on
covers and other vehicles. Foaming cleaner especially suitable steel, copper, copper alloys and most plastics. It is ideal for cleaning
for car- and train-washes and transport companies with cleaning large stationary equipment and machine parts in plants as well as
gantries. the plant itself. It is also good for cleaning large vessels, tanks and
containers.
BONDERITE® S-OT HI-LITE 2495™ Wipes – Quarter-folded,
nonwoven wipes saturated with a low viscosity, petroleum-based BONDERITE® C-MC 2280™ – Blue liquid with a mild, pleasant
sheet metal highlighting aid. The pre-saturated wipe applies an aroma. Formulated to meet the properties required by automotive
even, highly reflective film, which greatly enhances the visual or and other industrial general maintenance cleaning needs.
automated inspection of stamped, metal surfaces for defects.
BONDERITE® C-MC 2237™ – Concentrated blue liquid having a mild
BONDERITE C-MC LAVOXYD – Foaming acid cleaner that has
® ™
aroma. Formulated to meet the requirements of automotive and other
been specially developed for cleaning the exterior of railroad industrial general maintenance cleaning needs.
cars, buses and tank cars. BONDERITE® C-MC LAVOXYD™ removes
BONDERITE® C-MC 5886™ – Penetrating cleaner for bitumen oil
soils, brake dust and oils from painted surfaces, glass windows,
sands and similar heavy soils with high flash point; non-sensitizing and
aluminum, stainless steel and plastic surfaces.
low odor.
BONDERITE® C-MC 35014™ – Concentrated, moderately alkaline
BONDERITE® C-MC 5888™ – Generation 2 bitumen penetrating
liquid formulated to meet the requirements of industrial general
cleaner. HAP-free product.
maintenance cleaning needs.
INDUSTRIAL CLEANERS Application/System Temperature Contents

Concentration
Temperature
Phosphate-
Phosphoric
Product
Citric Acid
Operating
Item
Mild Steel
Package
volume)
Name Number
Liquid
(% by
Size
Spray
Acid
Etch
Free
1371210 5 Gallon X 2%-5% X 110°F-160°F X X X

BONDERITE® C-MC 3000™
1290334 55 Gallon X 2%-5% X 130°F-150°F X X
BONDERITE® S-OT HI-LITE 2495™ Wipes 593058 600/Pack 2%-5% X 130°F-150°F X X
BONDERITE® C-MC LAVOXYD™ 1290349 Drum X 10%-50% X 60°F-80°F X X X
BONDERITE C-MC 35014™

®
611375 55 Gallon X 3%-50% Ambient-175°F X X
BONDERITE C-MC 35050™

®
611514 55 Gallon X 1%-5% 70°F-120°F X
596168 5 Gallon 0.5%-20% Ambient X X

594614 55 Gallon 0.5%-20% Ambient X X
1957954 5 Gallon X 5%-20% 110°F-140°F X X

1957955 55 Gallon X 5%-20% 110°F-140°F X X
1957952 5 Gallon X 5%-20% 110°F-140°F X X

1957953 55 Gallon X 5%-20% 110°F-140°F X X
BONDERITE® C-MC 5888™ 2236588 320 Gallons X 100% Ambient X

AND SPECIALTY CLEANERS
Solvent Blend Cleaners

Solvent blend cleaners are wide spectrum solvent blends for prepaint, equipment and general-purpose cleaning applications. Supplied in the
form of saturated wipes, pails and drums.
BONDERITE® C-SO 263™ Wipes – Liquid cleaner used to moisten a BONDERITE® C-SO 283™ – HAPs-free (Hazardous Air Pollutants),
woven or nonwoven wipe to facilitate the removal of excess sealers, 2F flash point, organic solvent blend used for internal and external
adhesives, sanding dust and general soils from bare metals, sheet cleaning of solvent-borne paint application equipment and
molding compounds or E-Coated surfaces. The cleaner contains no metal surfaces.
Hazardous Air Pollutants (HAPs) and no Superfund Amendments and
Reauthorization Act (SARA) reportables.
BONDERITE® C-SO 264™ Wipes – Nonwoven wipes saturated with

a low viscosity, low odor, petroleum-based solvent. The pre-saturated
wipes are useful for cleaning and removal of solvent-soluble soils
from metal surfaces prior to or after painting or alkaline cleaning.
SOLVENT BLEND CLEANERS Application/System Temperature Characteristics
E-Coat System
Solvent-Borne
VOC (H, M, L)
Temperature
General Soil
Waterborne
Operating
Cleanup
Name Number Size
Paint
Paint
Wipe
BONDERITE® C-SO 263™ Wipes 598224 Case X X None
BONDERITE C-SO 264™ Wipes

®
598616 Case X X M
<150°F
BONDERITE C-SO 283™
®
693246 Drum X X X None
Plastic Cleaners
Plastic cleaners are specially formulated, water-based cleaners designed to prepare a wide range of plastics for painting.
BONDERITE® C-IC 2635™ Cleaner – Acidic cleaner used in spray wash systems prior to the application of paint films or other surface treatments.
It is suitable for a wide range of plastics, including primed and raw SMC, polyurethane and polyurea RIM, ABS, TPO, TPE, PVC and polyethylene.
PLASTIC CLEANERS Application/System Temperature Contents

Concentration
Temperature
Phosphate-
Product
Mild Steel
Operating
Product
Package
volume)
Name Number
Liquid
(% by
Spray
Size
Etch
Free
897898 5 Gallon X 2% 120°F-150°F X X

598136 55 Gallon X 2% 120°F-150°F X X

AND RUST PREVENTATIVES
In-Process Cleaners With Rust Preventatives

Applied by spray or immersion, these neutral-based cleaners include corrosion inhibitors designed for short-term protection. Cleaners with
rust prevention are recommended for light- to moderate-duty cleaning and protecting needs.
BONDERITE® C-NE 5088™ – Liquid aqueous cleaner concentrate inhibitors, surfactants and builders provides a durable low-foaming
designed as a solvent-free vapor degreasing replacement. It can hard water stable product for light- to moderate-duty cleaning and
be used in either spray or immersion applications and contains protecting needs.
non-nitrite ferrous and yellow metal corrosion inhibitors that provide
BONDERITE® C-NE 5220-1™ – Neutral-based in-process cleaner with
in-process rust protection when clear water rinses are not employed.
corrosion inhibitors designed for short-term corrosion protection
BONDERITE® C-NE 5156™ – Neutral-based in-process cleaner with on ferrous, galvanized and aluminum alloys. Its unique composition
corrosion inhibitors designed for short-term corrosion protection on of builders, corrosion inhibitors and surfactants provides a durable
ferrous and aluminum alloys. Its unique composition of alkalinity, low-foaming product for today’s light- to moderate-duty cleaning
corrosion inhibitors, surfactants and biocides provides a durable and protecting needs.
low-foaming product for light- to moderate-duty cleaning and
BONDERITE® C-NE N – Neutral rust and scale remover designed
protecting needs.
for immersion and spray processes on a wide variety of materials,
BONDERITE® C-NE 5175™ – Neutral-based in-process cleaner with including ferrous and non-ferrous metals. It is especially applicable
corrosion inhibitors designed for short-term corrosion protection on for the removing of residues resulting from deburring processes
ferrous alloys only. Its unique composition of alkalinity, corrosion or laser cutting.
IN-PROCESS CLEANERS WITH RUST PREVENTATIVES Temperature Builders Application Metals

Ambient to 120°F

Aluminum**
120 to 160°F
Oil Splitting
Phosphates
Immersion
Name Number Size

Emulsion
Silicates
Organic
Borates
Ferrous
Copper
160°F+
Spray
BONDERITE® C-NE 5088™
595321 5 Gallon X X X X X X X X X X
BONDERITE® C-NE 5220-1™
594241 55 Gallon X X X X X X X X X X
BONDERITE® C-NE N 1713698 55 Gallon X X X X X X X X X
* Individual alloys should be tested prior to recommendation. Note: To achieve rust protection, do not rinse. Most products require multiple components.
PAINT STRIPPERS
Paint Strippers
These are formulated hot strippers to remove cured paint from a variety of metal substrates, without smutting up or darkening metal parts.
BONDERITE® S-ST HOT 50™ – Specially formulated for immersion or spray application on painted steel surfaces.
BONDERITE® S-ST Stripper 3000™ – Designed for the removal of cured paint from metal substrates. Highly recommended for
aluminum, providing excellent etch resistance and performance.
BONDERITE® S-ST 301™ – Paint hot stripper for aluminum, various soft metals and steel substrates, will remove toughest liquid,
powder, and PVD Coating.
PAINT STRIPPERS Application/System Substrate Temperature
Temperature
Product Item Package Immersion
Aluminum
Operating
Name Number Size
Spray
Steel
897780 5 Gallon X X X 200°F-240°F
BONDERITE® S-ST HOT 50™
594431 55 Gallon X X X 200°F-240°F
BONDERITE S-ST STRIPPER 3000™

®
979781 55 Gallon X X X 225°F-290°F
677484 5 Gallon X X X 158°F-176°F

BONDERITE® S-ST 301™
738215 55 Gallon X X X 158°F-176°F
BEFORE AFTER
PAINT STRIPPERS
Paint Stripper Additives

These are formulated additives to enhance the performance and extend the bath life of our hot stripper products.
BONDERITE® S-AD HOT 15™ – Specially formulated for use in highly alkaline solutions to assist in the removal of paint.
BONDERITE® S-AD HOT 18™ – Amine-free additive formulated for use in highly alkaline or mildly acidic solutions to assist in the removal of
paint. It is used to permit the removal of the most difficult-to-strip finishes.
BONDERITE® S-AD HOT 19™ – Specially formulated for use in highly alkaline solutions to assist in the removal of paint. It is used to permit the
removal of the most difficult-to-strip finishes and also to accelerate the removal process.
BONDERITE® S-AD HOT 21™ – Amine-free additive formulated for use in highly alkaline or mildly acidic solutions to assist in the removal of
paint. It is used to permit the removal of the most difficult-to-strip finishes.
PAINT STRIPPER ADDITIVES Application/System Substrate Temperature
Temperature
Product
Immersion
Package
Aluminum
Item
Operating
Name Number Size
Spray
Steel
967452 5 Gallon X X X 200°F-240°F
BONDERITE® S-AD HOT 15™
594246 55 Gallon X X X 200°F-240°F
2164864 5 Gallon X X X 140°F-200°F

2164865 55 Gallon X X X 140°F-200°F
772409 5 Gallon X X X 200°F-240°F
772408 55 Gallon X X X 200°F-240°F
BONDERITE® S-AD HOT 21™ 2164866 55 Gallon X X X 140°F-200°F
RUST PREVENTATIVES
Rust Preventatives
Rust preventatives are designed to provide short-term protection for moderate-duty corrosion protection needs.
BONDERITE® S-FN 503™ – Synthetic corrosion inhibitor designed BONDERITE® L-GP 6767™ – Soluble oil corrosion inhibitor designed
for short-term corrosion protection on ferrous alloys. for extended corrosion protection on ferrous alloys.
BONDERITE® L-GP 501™ – In-process synthetic corrosion inhibitor BONDERITE® L-GP 4141™ – Solvent-based corrosion inhibitor
designed for up to two weeks corrosion protection on ferrous alloys. designed for extended corrosion protection on ferrous and
non-ferrous alloys.
BONDERITE® L-GP 505™ – Synthetic corrosion inhibitor designed
for short-term corrosion protection on ferrous alloys. BONDERITE® L-GP 6041™ CR – Solvent-based corrosion inhibitor
designed for longer-term corrosion protection on ferrous and
BONDERITE® L-GP 4232™ – Synthetic corrosion inhibitor designed galvanized alloys.
for short-term corrosion protection on ferrous alloys.
BONDERITE® L-FM PL 101™ – Multi-functional petroleum-based
BONDERITE L-GP 5800 – Soluble oil corrosion inhibitor designed
® ™
corrosion inhibitor designed for longer-term corrosion protection
for extended corrosion protection on ferrous and non-ferrous alloys. on ferrous and non-ferrous alloys.
RUST PREVENTATIVES Application Film Metals
Non-Ferrous**
Storage Time*
Crystalline
Cast Iron
% Solids
Name Number Size

Dilution
Storage
Plastic/
Typical
Typical
Spray
Tacky
Fluid
Steel
Wax
DIP
Oil
2058076 5 Gallon In Process 16 3-18% 4 wk X X X X X
BONDERITE® S-FN 503™
2058075 55 Gallon In Process 16 3-18% 4 wk X X X X X
595486 5 Gallon In Process 45 3-20% 2 wk X X X X X X
BONDERITE® L-GP 501™
594014 55 Gallon In Process 45 3-20% 2 wk X X X X X X
596698 5 Gallon Short Term 49 3-20% 4 wk X X X X X X
772736 5 Gallon Extended 99 3-20% 3 mo X X X X X X
BONDERITE L-GP 6767™
®
879525 5 Gallon Extended 10 100% 6 mo X X X X X X
BONDERITE® L-GP 6041™ CR
BONDERITE L-FM PL 101™
®
Options:
(1) Ship after
rust prevention
applied, or
(2) continue
processing.
SPECIALTY PRODUCTS
Acid Inhibitors
BONDERITE® acid inhibitors are well-known and highly regarded worldwide – a reputation earned by on-the-job performance and proven
results. BONDERITE® acid inhibitors are formulated to provide cost-saving dependability without slowing production.
BONDERITE® S-AD 102™ – Powdered chemical designed to BONDERITE® S-AD 213™ SF – Organic, liquid, cationic corrosion
inhibit the attack of sulfamic and sodium bisulfate solutions on inhibitor specially designed to inhibit the attack of hydrochloric acid
mild steel, stainless steel, copper and/or brass during industrial on iron and steel during industrial cleaning operations. It also inhibits
cleaning operations. acid attack on copper and brass.
BONDERITE® S-AD 103™ NPF – Unique liquid inhibitor designed BONDERITE® S-AD 31A™ – Liquid, cationic acid inhibitor designed
specifically for use in industrial cleaning operations to prevent acid specifically for use in chemical cleaning operations in which chloride-
attack on mild steel, stainless steel and copper or brass. free solvents such as citric, hydroxyacetic and formic acids are used.
BONDERITE® S-AD 145L™ – Liquid inhibitor specially designed for BONDERITE® S-AD 3305™ – Low viscosity liquid, non-foaming
the reduction of acid attack on zinc and galvanized surfaces. It will inhibitor for use in hydrochloric acid continuous or batch type
also help protect mild steel, copper, brass and stainless steel from pickling operations.
attack by several acids.
BONDERITE® S-AD 2010™ – Low toxicity, nonflammable, highly

soluble, low viscosity, liquid metal loss inhibitor for use especially
in tetra ammoniated ethylenediaminetetraacetic acid (EDTA)
cleaning solutions.
ACID INHIBITORS
Item Package Maximum NSF Compatible
Product Name Number Size
Form
Temperature
Main Use Used With the Following Acids
Registered Metals
594881 100 lb. Drum

See Technical
BONDERITE® S-AD 102™ Powder 180°F Acid Inhibitor Sulfuric, Sodium bisulfate Yes
Process Bulletin
594613 350 lb. Drum
693536 5 Gallon Phosphoric, Sulfuric, Hydrochloric,

Hydroxyactic (Glycolic), Citric, See Technical
BONDERITE® S-AD 103™ NPF Liquid 150°F Acid Inhibitor Yes
Oxalic, Sulfamic, Tataric, Sodium Process Bulletin
621410 55 Gallon
bisulfate, Acetic
899060 5 Gallon Sulfamic, Citric, Hydrochloric, See Technical
BONDERITE® S-AD 145L™ Liquid 120°F Acid Inhibitor No
898822 55 Gallon Sulfuric Process Bulletin
1380617 5 Gallon See Technical

BONDERITE® S-AD 2010™ Liquid 350°F Boiler Clean Out EDTA and Ammoniated EDTA No
1314676 55 Gallon Process Bulletin
1393855 5 Gallon See Technical

BONDERITE® S-AD 213™ SF Liquid 220°F Acid Inhibitor Hydrochloric No
592763 5 Gallon Phosphoric, Sulfuric, Hydroxyactic

See Technical
BONDERITE® S-AD 31A™ Liquid 180°F Acid Inhibitor (Glycolic), Citric, Formic, Oxalic, No
Sulfamic, Tataric, Sodium bisulfate
See Technical
BONDERITE® S-AD 3305™ 831469 55 Gallon Liquid See TPB* Acid Inhibitor Hydrochloric No
Process Bulletin
SPECIALTY PRODUCTS
Anti-Weld Spatter
This is an easily cleaned coating applied to metal prior to welding to reduce the adherents of weld spatter that can cause surface imperfections.
BONDERITE® S-FN AWS 104™ – Water-based anti-weld spatter agent material that stays wet after application.
ANTI-WELD SPATTER Application
Concentration
Item Number
Package Size
Temperature
Product
Hand Wipe
Name
Range
Liquid
Spray
593055 5 Gallon X 100% X X Ambient
BONDERITE® S-FN AWS 104™
593056 55 Gallon X 100% X X Ambient
Plastic Rinse Aid

This specially formulated product prevents water spotting prior to painting plastic surfaces.
BONDERITE® M-PT R 400™ – Rinsing aid specially designed for use after plastic cleaning in plastic pretreatment operations. BONDERITE®
M-PT R 400™ assists in the displacement and removal of solids-laden water, thereby minimizing water spotting on cleaned plastic and
painted plastic parts.
PLASTIC RINSE AID Temperature Contents
Phosphate-Free
Concentration
Item Number
Package Size
Temperature
Product
Application
Operating
Substrate
Name Liquid
598718 5 Gallon Spray Plastic 0.03-0.07% 70°F-110°F X X

BONDERITE® M-PT R 400™
593070 55 Gallon Spray Plastic 0.03-0.07% 70°F-110°F X X
Glass/Optics Cleaner
BONDERITE® 7903™ – is a powdered alkaline ultrasonic cleaner containing caustic soda carbonates, phosphates, complex building properties
and surfactants. BONDERITE® 7903™ is used for ultrasonic cleaning and degreasing of iron, steel, glass and non-ferrous metals. This product
is especially suitable for the removal of grinding and polishing paste, typically used for cutting optics and specialty glass.
GLASS/OPTICS CLEANER Temperature Contents

Phosphate-Free
Concentration
Item Number
Package Size
Temperature
Product
Application
Operating
Substrate
Name
Powder
Ultrasonic 0.5-4.0 oz.

BONDERITE® 7903™ 597556 45 KG Glass 0.5-4 oz/gallon X
clean per gallon
Dependable Equipment,
High-Quality Services
Henkel provides a complete line of integrated advance equipment
solutions to optimize the application of metal pretreatment products,
providing trusted, high quality services to our customers. We
offer a complete line of application equipment, process controls,
pretreatment support equipment and other specialty systems
that can be easily integrated into your existing manufacturing
process. Our engineering services range from design and product
development to simulated testing of the manufacturing process and
application trials. In a design-through-assembly partnership, no one
adds value like Henkel.
ENGINEERING SERVICES AND SUPPORT
ENGINEERING SERVICES
Henkel Corporation offers complete engineering services for

projects demanding expertise and support beyond the limits of
our standard technical services. As a result, our engineers and
scientists can provide the following value-added services:
• On-site engineering assistance

• Contract lab services and testing
• Custom formulations
A manufacturer’s survival and success are directly related to

its technical capability. Rapidly emerging, innovative processes
and materials mandate an unprecedented breadth and depth
of engineering savvy. Not every company can house the
equipment and engineering staff necessary to compete in today’s
marketplace. Henkel can.
The Henkel engineering services group understands the need to partner with manufacturers
and share this expertise with the industry through cost-effective, custom-tailored programs.
These programs range from specialized field teams that evaluate specifications and in-line process requirements, to the
development of adhesives, sealants and surface treatments, as well as the design, construction and implementation of systems.
Whether you need competent recommendations on chemical properties or a turnkey process line, the Henkel engineering
services group can provide solutions through the seamless integration of mechanical, electrical, industrial manufacturing and
chemical engineering teams.
Custom test fixtures and protocols can be developed to meet specific end-use requirements.
Crucial in the engineering process is determining whether the customer’s application and the adhesive or surface treatment
criteria can withstand the gauntlet of rigorous strength tests performed by Henkel. Custom test fixtures and protocols can be
developed to meet specific end-use requirements.
Our prototyping capability provides valuable data regarding the feasibility of full-scale
manufacture.
Henkel engineers are frequently called upon to provide process simulations of customer parts on short production runs.
Our prototyping capability provides valuable data regarding the feasibility of full-scale manufacture.
Manufacturers can be confident in the durability and longevity of an assembly in the field.
Our engineers can also create environmental conditions that simulate, and even exceed, the most severe conditions. With
salt spray testing, humidity, detergency and thermal cycling chambers, manufacturers can be provided with confidence in the
durability and longevity of an assembly in the field.
ENGINEERING SERVICES AND SUPPORT

ENGINEERING SERVICES/
TOTAL SOLUTIONS AND SUPPORT
In addition to offering the broadest product portfolio in the Functional

Coatings industry, Henkel provides an array of services to help our industrial
manufacturing customers optimize their manufacturing process, improve
efficiency and reduce overall costs. The following services are available
worldwide:
PROCESS OPTIMIZATION
Henkel has decades of success optimizing manufacturing processes. We can analyze your complete
manufacturing process and provide tailor-made recommendations on how to reduce production cycle
times and rejection rates, thereby lowering your overall costs and increasing your productivity.
LAB TESTING
Henkel’s testing capabilities can provide complete data on our product recommendations. Whether you
want to analyze a single component of your production process or review the complete system, our labs
can provide all the data you need.
CUSTOMER TRAINING
Henkel offers a wide selection of customized training programs to help customers learn the details of our
product technologies and how to apply them effectively. We can also train you to use our custom-designed
equipment efficiently. Our Technology Days provide additional training and demonstrations of our newest
innovations.
VALUE CALCULATORS
Using our Value Calculators, our specialists can accurately analyze the total cost of your processes and
determine your savings potential. Simply arrange an appointment with our specialists, and they will visit
your production facilities to conduct an in-depth analysis.
ANALYTICAL SERVICES
Henkel provides comprehensive analyses of all steps in your manufacturing process using our own
industry experts. We will identify problem points on the production line and recommend improvements
to the manufacturing process. These services can also include equipment teardowns, surface analysis
and testing.
NORTH AMERICA
Henkel Corporation
One Henkel Way
Rocky Hill, CT 06067
Tel: 1.855.436.5354
Henkel Corporation
32100 Stephenson Highway
Madison Heights, MI 48071
Tel: 1.855.436.5354
na.henkel-adhesives.com/surfacetreatments
equipment.loctite.com/bonderite
All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere.
® = registered in the U.S. Patent and Trademark Office. © 2017 Henkel Corporation. All rights reserved. 594832/LT-8299 (10-2017)

LT-8299 Functional Coatings Solutions Guide

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

LT-8299 Functional Coatings Solutions Guide

Uploaded by

Copyright:

Available Formats

Metal Pretreatment, Cleaners and Specialty Coatings

Functional Coatings Solutions

IMPROVING YOUR DESIGNS, UNDERSTANDING YOUR CHALLENGES

Manufacturers face daily challenges – reducing costs, improving

high quality while developing advanced new products.

Henkel, the leading solutions provider for adhesives, sealants

Let us show you the value Henkel offers.

BROAD PRODUCT CUSTOMER

WE’RE YOUR PARTNER EVERY

INNOVATION GLOBAL SUPPORT

At Henkel Corporation, we provide solutions to industry’s biggest challenges. We are

Preferred Product Solutions

Steel and Multi-Metal Solutions

Aluminum and Light Metals Solutions

Industrial Cleaning, Rust and Paint Removal

Engineering Services and Support

CUSTOMER CUSTOMIZED ENVIRONMENTAL

Metal alloy and Customer specifications Aesthetic requirements Types of

Application Environmental Paint type and

Typical Applications/Markets Served

RAILWAY SPECIALTY VEHICLES AGRICULTURAL

HOME APPLIANCES HVAC CONSTRUCTION

CUSTOM COATER GENERAL MANUFACTURING REMANUFACTURING

PREFERRED PRODUCT SOLUTIONS

Step 1: Pick a cleaner.

BONDERITE® BONDERITE® BONDERITE® BONDERITE® BONDERITE® C-AK

Application Temp. 100ºF-140ºF 100ºF-140ºF 110ºF - 140ºF 110ºF-150ºF 110ºF-140ºF

Application Spray Spray Spray, Immersion Spray, Immersion Spray, Immersion

Acid/Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline

RECOMMENDED 3-STAGE PROCESS & SPRAY WAND RECOMMENDED 5-STAGE PROCESS

70°F- AMBIENT AMBIENT 100°F- AMBIENT

Conversion Coating Sealers

CONVERSION COATING SEAL / POST RINSE (CHROME-FREE)

1-STAGE 3-STAGE 5-STAGE

Spray Wand Spray Wand Cleaner/Coater Iron Phosphate Next

Steel Multi-Metal Steel Multi-Metal Dry-in-Place Organic Inorganic

1-3% 1-6% 2-4% 4-8% 3-4% 2-6% 3-5% 5-10% 3% 10%

RECOMMENDED NANOCERAMICS LINE

AMBIENT AMBIENT 70°F-110°F AMBIENT

BONDERITE® C-AK BONDERITE® M-NT 2™ BONDERITE® M-PT

PREFERRED PRODUCT SOLUTIONS

Your Application ALUMINUM PRETREATMENT

Step 1: Pick a cleaner.

Light/Medium Duty Medium/Heavy Duty MIL-Spec General Purpose

Application Temp. 100ºF-140ºF 130ºF-180ºF 90ºF-120ºF 90ºF-120ºF

Description Liquid Liquid Liquid Liquid

RECOMMENDED BONDERITE® M-CR 1200S™ HEXAVALENT CHROME PROCESS

120°F- 90°F- 70°F-

BONDERITE® C-AK 212™ BONDERITE® C-IC 151™ BONDERITE® M-CR 1200S™

Do you have a small job or a one-off part to clean, coat

CHROMATE CONVERSION COATING SEAL/POST RINSE (IF NEEDED)

Mil-Spec Approved Chromate

70ºF-140ºF 70ºF-110ºF 70ºF-100ºF 100ºF-120ºF Ambient-120°F Ambient

6 lbs. / 100 gal. Ready to Use 1.5-7.5% 2-4.4% / 0.2-0.7% 1-3% 3%

Powder Liquid Liquid 2-Pack Liquid Liquid Liquid

RECOMMENDED BONDERITE® M-CR T5900® AERO RTU TRIVALENT CHROME PROCESS

100°F 90°F-120°F 70°F-110°F AMBIENT

BONDERITE® C-AK BONDERITE® C-IC BONDERITE® M-CR T5900® AREO RTU

RECOMMENDED BONDERITE® M-NT 5200™ CHROME-FREE PROCESS

BONDERITE® C-AK BONDERITE® M-NT

PREFERRED PRODUCT SOLUTIONS

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

Your Application INDUSTRIAL CLEANING AND REMANUFACTURING

Step 1: Pick a cleaner.

Step 1: Pick a cleaner.