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Yamazumi Process Modeling Tool

Charts
provided by PT Integra Solusi Dinamika | www.isd.co.id Issue 2.01

Yamazumi Process Modeling Tool 

Prepared By: Panji R. Department: Produksi Date: 3/1/2013
Process Name: Build Process Process Type: Product Measurement Method: Data logger

Time Unit secs Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station
Task Work Type Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>
Warm pressing machine Waste 5.00
Clean press tool NVA 10.00
Setup next pressings NVA 5.00
Align rivnuts NVA 9.00
Align studs NVA 9.00
Load plate VA 10.00
Activate press VA 6.00
Deactivate press NVA 9.00
Remove 2 pressed parts NVA 10.00
Clean up tool Waste 7.00
Buff covers top VA 8.00
Buff cover bottom VA 9.00
Pick next part NVA 9.00
Buff covers top VA 5.00
Buff covers bottom VA 7.00
Pick Next NVA 8.00
Buff covers top VA 9.00
Buff covers bottom VA 10.00
cover and Pick Next NVA 8.00
Replenish stock material NVA 10.00
Pick screws and position NVA 5.00
Secure 4 Screws VA 7.00
Pick Casing NVA 7.00
Position Wheel and Secure VA 9.00
Next Wheel and Secure VA 6.00
Arrange Small Stack Waste 10.00
Apply First label VA 7.00
Apply Second label VA 6.00
Apply Final label VA 7.00
Attach belt VA 5.00
Mount Bracket VA 5.00
Secure Bracket VA 10.00
Inspect First shaft assy Waste 7.00
Inspect second shaft assy Waste 9.00
Pick gear and assemble NVA 10.00
Pick fitting and Secure VA 7.00
Assemble Spacer VA 10.00
Pick second fitting and Secure VA 6.00
Inspect and cover Waste 5.00
Assemble shaft assy VA 7.00
Assemble flipper unit VA 5.00
Cover with protective wrap VA 6.00
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PT Integra Solusi Dinamika www.isd.co.id

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data data data data data
70.00 Yamazumi Chart

60.00
Cycle Time

50.00

40.00

30.00

20.00

10.00

0.00
Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>

Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>

Total VA Total VA Total VA Tot al VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA
Total VA Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Tot al NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA
Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Total Total Tot al Total Total Total Total Total Total
Waste Waste Total Total Total Total Total Total Total Total Total Total Total Total Total Total Total Total Total Total Total Total
Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste Waste
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