ISTILAH WOODWARD Detail PDF

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MAN Diesel & Turbo SE

Power Plant Engineering PEA
Stadtbachstr. 1
D-86153 Augsburg/Germany
www.mandieselturbo.com
Company / Customer PLN Indonesia

Project Name Package 3 (5420066) & Nias (5303395)
Project Number
Manufacturer Woodward Power Solutions GmbH

Krefelder Weg 47
D-47906 Kempen
Project Part Remote Acces Unit (RAU) System Documentation
Panel Type Rittal AE 1033.500

Protection Degree IP54
Colour RAL 7035
Location Server Room
Heat Dissipation 10W
Panel Weight Approx. 9kg
General Properties Door Hinge according to Plant Configuration
Origin New Release
Start Date 04.12.2017 by T. Landwehrs

Edition Date 13.09.2018 by M. Wojcik E-mail marek.wojcik@woodward.com
Edition Status Rev. C Com. Edition for Commissioning Number of Pages 41
Previous Page: Next Page: 002

Rev. C 14.09.2018 Landwehrs Edition Date 13.09.2018
Remote Access Unit (RAU) MAN Diesel & Turbo SE Cover Sheet Drawing Number: A0X-48-17R + 00CYG01
Rev. A 01.02.2018 Landwehrs Editor L. Plac
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PowerES Stadtbachstr. 1
Page 001
Revision Date Name Edition Status Com. Edition
86153 Augsburg/Germany Package 3 (5420066) & Nias (5303395) Pages 41
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Revision History
Rev. Written Checked Released Release Date Status / Edition Issued for Remark
C L. Plac T.Landwehrs T.Landwehrs 14.09.2018 Com. Edition Commissioning

A G. Lattmann T.Landwehrs T. Derpmanns 01.02.2018 First / Second Edition MAN Comments / Approval
Previous Page: 001 Next Page: 003

Remote Access Unit (RAU) MAN Diesel & Turbo SE Basics Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 Revision History Page 002
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Before manufacturing: Before commissioning:
This standard wiring diagram applies for different types of voltages, engines, auxiliaries, etc. and is based on the After the panel has been moved, all screw joints have to be checked and tightened, if necessary.
maximum configuration of the default panel. At least every part of this wiring diagram marked by the exclamation mark
shown in illustration 1 has to be checked before manufacturing. The special project requirements can be found in the The settings of CBs, time relays, monitors and protection devices have to be checked.
technical specification, electrical control guide, measuring-, and consumer lists and have to be adapted by the
E-Supplier. In spite of the greatest care MAN Diesel & Turbo does not assume any liability or guarantee for the A phase-sequence test for determining the appropriate connection of the phases has to be performed for all incoming
completeness or quality of the provided wiring diagram or the fulfillment of the functional scope for the appropriate three-phase voltages.
panel.
The eyebolts and/or combination angles used for transportation have to be replaced by the supplied roof fastening
screws (Rittal PS 4198.000).
During installation:
Every cable requires a permanent label with the entire identification tag on both ends.
All parts that could be live, although the panel voltages have been switched off (e. g. by external voltage), have to be
marked accordingly.
Every device (or terminal strip) must bear, legibly and indelibly, a label with the entire device tag itself, as well as on the
mounting plate or the panel door, respectively. The same applies to terminals, they have to be marked unique and
distinctive.
Installation material such as cable ducts, copper rails, mounting parts, etc. is part of the E-Supplier's delivery scope and
not mentioned in the parts list.
For mounting of cable ducts only non-metal and non-conductive screws or bolts are permissible. The maximum filling
range of the ducts is 80%. The electrical lines for drives and sensors have to be separated, as well as internal and
external cables or wires. Wire ends have to be equipped with appropriate ferrules, except of wires that are connected to
cage clamp terminals.
Every analog signal cable has to be shielded. The shielding for each signal pair has to be connected to an insulated
shield terminal and to be earthed at the signal processing end. The wiring has to be performed in accordance to the
Electromagnetic Compatibility Regulations (EMC).
When positioning the mounting plate and using spacer bolts for the cable clamp rail a linear routing of the cables has to
be ensured. The cables have to be inserted from the bottom of the panel and firmly mounted by retainer brackets.
Each mechanical part of the Panel (side walls, back wall, roof, bottom plates, etc.) shall be earthed in a star-shaped
form, even if there's no electrical equipment installed. The number of necessary Earthing Straps can be found in the
Earthing Connections Overview.
Earthing bolts have to be fixed with locking washers for the bolt itself and the nut. A permanent electrical connection to
the mounting plate has to be ensured, in case of painted surfaces the paint has to be removed, or contact washers used
instead. Next to the cable lug washers shall be placed to avoid twisting while tightening the screw, an example for
9 8 7 6 5 4 3 2 1
correct assembly is shown in illustration 2:
1. Bolt or Nut
2. + 8. Spring or Lock Washer
3. Mounting Plate
4. Contact Washer
5. + 7. Washer
6. Cable Lug
9. Bolt or Nut
At every earthing connection point a corresponding label with an earthing symbol has to be attached.
Illustration 1: Exclamation Mark Illustration 2: Earthing Bolt Elements

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PowerES Stadtbachstr. 1 Assembly Instructions Page 003
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Purpose:
The purpose of this Documentation is to describe the Layout and Wiring of MAN/P3 project specific RAU (Remote Access
Unit). Woodward Power Solutions has check the Project Requirements and adapt this Documentation to the Plant
Configuration and it is valid for this Project.
Current Path
Properties: This
Documentation contains the Electrical Schematic Circuit Diagrams (coll. Wiring Diagrams) of the MAN/P3 project specific
RAU according to EN 40719-2. The acquisition and configuration of the hardware conforms to the guidelines for
electrical equipment of machines EN 60204. The EMC Directive is taken into account by using Fiber Optic Cables outside
of the Panels for Bus Connections and the use of shielded Signal Cables whose shield has to be securely earthed at one
end. Inside of the Panel there is a spatial separation intended between power and control devices. Every device is drawn
in de-energized mode, without voltage, pressure, temperature, liquid, or similar. Starting with the basics like revision
history, assembly instructions, purpose, properties, reference documents, labelling/numbering systems and a list of
abbreviations and acronyms this documentation gets followed by a list of the used KKS Location Identification Codes.
Besides the Wiring Diagram there are different types of Construction Layouts integrated, showing the Panel in various
views, as well as drawings of the internal layouts, e. G. Mounting plate assembly. Dimensioned drawings without units
are given in mm, further details, such as Numeric Control data or door cutouts are not part of this Documentation.
Terminal Strip Overview and Terminal Diagram provide details for Terminal set-up and complete the documentation for
manufacturing together with the Parts List. For the apprentice engraving the adhesive Door Labels there is a List of
Labels attached, supplemented by the Type Label. Apart from the default sheet size the labels shall be printed in DIN
A4. The Type Label has to be glued inside of the Panel Door, just like the List of CBs, MCBs and Fuses placed on Page
1000 - it is printed and laminated for this purpose. In order to confirm the specified Protection Degree of the fully
equipped Panel every surface-mounted device is listed in the Verification of Panel Protection Degree. The Power Supply
part is drawn on pages 100 containing the incoming voltages for the Panel Equipment and a UPS-buffered supply
feeding the Power Supply Unit for DC 24V Control Voltage.
The sheet size of the Wiring Diagram is optimized for DIN A3 printing.
Copyright © Woodward Power Solutions GmbH

All rights reserved, including reprinting in whole or in part, photomechanical reproductions (photocopy/microcopy) in
part or in full and translation thereof.
Location Identification Code (LIC)
Total Number of Pages

Project Edition Status
Page Revision Status
Page Revision Editor
Project Edition Date

Page Revision Date
Drawing Number
Last Page Editor
Project Number
Page Number
Project Name
Page Content
Page Verifier
Panel Name
System

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PowerES Stadtbachstr. 1 Purpose, Properties, Reference Documents, Page 004
86153 Augsburg/Germany Copyright Package 3 (5420066) & Nias (5303395) Pages 41
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Wiring (shown once on each page per potential): Abbreviations of electrical links (arrow direction symbolizes signal flow):
Wire definition (e. G. 1,5mm² BU) = hard-wired connection H05V-K, H07V-K I = Current
NSGAFÖU = Short-Circuit proof wiring V = Voltage
Ringline = hard-wired connection arranged as a ring (cross-section reduction)
Cross Connection (CC due to lack of space) = Pluggable cross-connection for terminals Annex:
Integrated Cross Connection = Terminals including electrical connection
Comb Busbar = Screwable comb-type busbar for MCBs AUX = Auxiliary
Cu Busbar = copper rail system BF = Breaker Failure
DIF = Differential
EF = Earth Fault
Color definition (IEC 60575): M = Measuring
NE = Neutral Earthing
BK = Black GY = Grey OD = Open Delta
BN = Brown WH = White P = Protection
RD = Red PK = Pink PS = Power Supply
OG = Orange GD = Gold SV = Supervision
YE = Yellow TQ = Turquoise SYN = Synchronization
GN = Green SR = Silver
BU = Blue TR = Transparent (applies to Marine Cables) [DOT] Index:
VT = Violet GNYE = Green-Yellow
A = Alternator
AUT = Automatic
Color codes of wiring: BB = Busbar
BSD = Blackstart Diesel
Black: Three-Phase and AC control wiring, secondary winding of Voltage Transformer C = Common
Light Blue: Neutral Wiring CHK = Check
Green-Yellow: Protective Earth Wiring HV = High Voltage
Red: DC Wiring +Pole <40V LV = Low Voltage
Blue: DC Wiring -Pole <40V MV = Medium Voltage
Brown: DC Wiring +Pole >40V RED = Redundant
Violet: DC Wiring -Pole >40V ST = Station Transformer
Grey: Secondary Winding of Current Transformer SUT = Step-Up Transformer
White: Wiring for voltage free contacts UPS = Uninterruptible Power Supply
Color code of Multi-Core Cables according to DIN 47100 [Hyphen] Number:
Color code of Ethernet CAT5e Patch Cables: L1 = Phase L1

L2 = Phase L2
Standard: Grey L3 = Phase L3
Cross Over: Red N = Neutral Conductor
PEN = Protective Earth and Neutral Conductor (TN-System)
Labeling of devices: Specials:
+LIC-EIC (-subEIC) 24VDC = DC 24V +Potential

M24 = DC 24V M-Potential
Composition of Equipment Identification Code (EIC): [Page number] [Code letter] [Consecutive number] LED-T = LED Test Potential
PB = Profibus DP Connection
Exception 1 PLC: [Code Letter A] [Rack Number] [Consecutive two-digit number] FO = Fiber Optic Connection
Exception 2 Cables: [Code Letter W] [MAN Cable Tag numbering System] ETH = Ethernet Connection
Exception 3 Terminal Strips: [Code Letter X] [Special numbering, check Page 600] RS = Serial Interface Connection
EIC:xx = Connection Terminal (Source or Target)
Shortening and combinations are possibe, for example:

VM.LVCBB2-L1 = Measuring Voltage Phase L1 of Low Voltage Common Busbar 2

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PowerES Stadtbachstr. 1 Wiring, Labeling, Electrical Links Page 005
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A/C = Air Conditioning GCP = Genset Control Panel RB = Radiator Bank

AC = Alternating Current GIP = Genset Interface Panel RDS-PP = Reference Designation System for Powerplants
ACDP = AC Distribution Panel GPS = Global Positioning System Rev. = Revision
AI = Analog Input HAZOP = Hazard and Operability (Study) RJ = Registered Jack
ANSI = American National Standards Institute HCP = High Voltage Control Panel RS = Recommended Standard (serial Interface)
AO = Analog Output HDD = Hard Disk Drive RTD = Resistance Temperature Detector
ATEX = Atmosphères Explosibles (Directive for explosive atmospheres) HFO = Heavy Fuel Oil RTU = Remote Terminal Unit
AVR = Automatic Voltage Regulator HMI = Human-Machine-Interface SaCoS one = Safety and Control System on Engine
BAP = Boiler Auxiliary Panel HT = High Temperature SAT = Site Acceptance Test
BB = Busbar HVIP = High Voltage Interface Panel SCADA = Supervisory Control and Data Acquisition
BCD = Binary-Coded Decimal I/O = In- and Output SCALANCE = Siemens Network Technology
BCP = Boiler Control Panel IEC = International Electrotechnical Commission SF = Single Feeder
BF = Breaker Failure IEEE = Institute of Electrical & Electronics Engineers, Inc. SIL = Safety Integrity Level
BF = Butterfly Flap IM = Interface Module SIP = SaCoS Interface Panel
BSD = Blackstart Diesel IP = International Protection (Code) SLD = Single Line Diagram
CAN = Controller-Area Network (Bus) ISO = International Organization for Standardization SOV = Solenoid Valve
CAP = Common Auxiliary Panel KKS = Kraftwerk-Kennzeichensystem (Power Plant Classification System) SS = Single Starter
CAPP = Common Auxiliary Panel Pumphouse KVM = Keyboard - Video - Mouse SWAP = Sea Water Auxiliary Panel
CB = Circuit Breaker L/R = Local/Remote TAP = Turbine Auxiliary Panel
CCCP = Central Common Control Panel LAN = Local Area Network TBD = To be defined
CCP = Common Control Panel LED = Light Emitting Diode TC = Turbocharger
CCTV = Closed Circuit Television LIC = Location Identification Code TCP = Turbine Control Panel
CHATCO = Charge Air Temperature Control (Valve) LO = Lube Oil TCP-IP = Transmission Control Protocol - Internet Protocol
CP = Communication Processor LT = Low Temperature TS = Triple Starter
CPU = Central Processing Unit LVIP = Low Voltage Interface Panel TU = Transport Unit
CR = Common Rail MCB = Mini Circuit Breaker UPS = Uninterruptible Power Supply
CRP = Common Radiator Panel MCC = Motor Control Center USB = Universal Serial Bus
CT = Current Transformer MCDP = Main Civil Distribution Panel VDE = Verband der Elektrotechnik (Association for el. technologies)
CTAP = Cooling Tower Auxiliary Panel MDT = MAN Diesel & Turbo SE VIT = Variable Injection/Ignition Timing
CUP = Common Unloading Panel MMU = Multifunctional Monitoring Unit VT = Voltage Transformer
CVP = Common Ventilation Panel MOV = Motor-Operated Valve WTCP = Water Treatment Control Panel
CW = Cooling Water MPI = Multiple Protocol Interface
DC = Direct Current MVIP = Medium Voltage Interface Panel
DCC = Diesel Combined Cycle (Unit) n/a = Not Applicable
DE = Drive End NC = Normally Closed
DF = Double Feeder NDE = Non Drive End
DF = Dual Fuel NE (R) = Neutral Earthing (Resistor)
DI = Digital Input NLTC = No-Load Tap Changer
DIN = Deutsche Industrie Norm (German Industry Standard) NO = Normally Open
DO = Diesel Oil NTC = Negative Temperature Coefficient
DO = Digital Output OLM = Optical Link Module
DS = Double Starter OLTC = On-Load Tap Changer
EAP = Engine Auxiliary Panel P&ID = Piping and Instrumentation Diagram
ECP = Engine Control Panel PABX = Private Automatic Branch Exchange
EDS-D = Engine Diagnostics System Data Box PB DP = Process Field Bus (Profibus) - Decentral Peripherals
EIC = Equipment Identification Code PC = Personal Computer
EMC = Electromagnetic Compatibility Regulations PDF = Portable Document File
EMD = Emergency Diesel PE = Protective Earth
EN = Standards by European Committee for Standardization PH = Power House
EPC = Engineering – Procurement – Construction PIW = Process Input Word
EPE = Electrical Plant Engineering PLC = Programmable Logic Control
ERP = Engine Radiator Panel POW = Process Output Word
FAT = Factory Acceptance Test PS = Power Supply
FC = Frequency Converter PTC = Positive Temperature Coefficient
FFCP = Fire Fighting Control Panel QCO = Quick Changeover
FIFI = Fire Fighting RAL = Reichs-Ausschuss für Lieferbedingungen und Gütesicherung
FLTR = From Left To Right RAU = Remote Access Unit

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PowerES Stadtbachstr. 1 List of Abbreviations and Acronyms Page 006
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KKS Overview
Location
Designation of KKS Identification Code
Identification Code
+00CYG01 Remote Access Unit
+01CDA01 Genset Control Panel 1
+00BTW01 24V DC System Distribution
+00E0V Ethernet Connection RAS To Station WAN Network
+00E0V.1 Ethernet Connection RAS To Station WAN Network

Remote Access Unit (RAU) MAN Diesel & Turbo SE KKS Overview Drawing Number: A0X-48-17R + 00CYG01
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Contents
Page Page Description Revision Date Editor
+00CYG01/001 Cover Sheet Rev. C 14.09.2018 L. Plac
+00CYG01/002 Basics Revision History Rev. C 14.09.2018 L. Plac
+00CYG01/003 Basics Assembly Instructions Rev. C 14.09.2018 L. Plac
+00CYG01/004 Basics Purpose, Properties, Reference Documents, Copyright Rev. C 14.09.2018 L. Plac
+00CYG01/005 Basics Wiring, Labeling, Electrical Links Rev. C 14.09.2018 L. Plac
+00CYG01/006 Basics List of Abbreviations and Acronyms Rev. C 14.09.2018 L. Plac
+00CYG01/007 KKS Overview Rev. C 14.09.2018 L. Plac
+00CYG01/010 Contents Rev. C 14.09.2018 L. Plac
+00CYG01/011 Contents Rev. C 14.09.2018 L. Plac
+00CYG01/030 Construction Layout Front View Rev. C 14.09.2018 L. Plac
+00CYG01/031 Construction Layout Back View Rev. C 14.09.2018 L. Plac
+00CYG01/032 Construction Layout Side Views Rev. C 14.09.2018 L. Plac
+00CYG01/033 Construction Layout Top and Bottom Views Rev. C 14.09.2018 L. Plac
+00CYG01/034 Construction Layout Internal Layout Mounting Plate Rev. C 14.09.2018 L. Plac
+00CYG01/100 Wiring Diagram External Power Supply 24V DC Rev. C 14.09.2018 L. Plac
+00CYG01/102 Wiring Diagram MGuard VPN Router Rev. C 14.09.2018 L. Plac
+00CYG01/104 Wiring Diagram Ethernet Switch Rev. C 14.09.2018 L. Plac
+00CYG01/500 Wiring Diagram Potential Free Contacts Rev. C 14.09.2018 L. Plac
+00CYG01/600 Terminal Diagram Terminal Strip Overview Rev. C 14.09.2018 L. Plac
+00CYG01/602 Terminal Diagram Rev. C 14.09.2018 L. Plac
+00CYG01/603 Terminal Diagram Rev. C 14.09.2018 L. Plac
+00CYG01/700 Cable Overview Rev. C 14.09.2018 L. Plac
+00CYG01/703 Cable Core List Rev. C 14.09.2018 L. Plac
+00CYG01/800 Parts List Rev. C 14.09.2018 L. Plac
+00CYG01/801 Parts List Rev. C 14.09.2018 L. Plac
+00CYG01/900 Verification of Panel Protection Degree Rev. C 14.09.2018 L. Plac
+00CYG01/901 Verification of Panel Protection Degree Protection Degree Certificate AE Series Rev. C 14.09.2018 L. Plac
+00CYG01/902 Verification of Panel Protection Degree Protection Degree Certificate AE Series Rev. C 14.09.2018 L. Plac

Remote Access Unit (RAU) MAN Diesel & Turbo SE Contents Drawing Number: A0X-48-17R + 00CYG01
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Contents
Page Page Description Revision Date Editor
+00CYG01/903 Verification of Panel Protection Degree List of surface mounted Devices Rev. C 14.09.2018 L. Plac
+00CYG01/910 Verification and Calculation of Panel Consumption per Voltage Rev. C 14.09.2018 L. Plac
+00CYG01/911 Verification and Calculation of Panel Consumption per Voltage DC 24V Rev. C 14.09.2018 L. Plac
+00CYG01/920 Verification and Calculation of Panel Heating and Cooling Rev. C 14.09.2018 L. Plac
+00CYG01/921 Verification and Calculation of Panel Heating and Cooling Calculation of Power Dissipation Rev. C 14.09.2018 L. Plac
+00CYG01/922 Verification and Calculation of Panel Heating and Cooling Climate Control Calculation Rev. C 14.09.2018 L. Plac
+00CYG01/930 Verification and Calculation of CBs, MCBs and Fuses including Settings Rev. C 14.09.2018 L. Plac
+00CYG01/931 Verification and Calculation of CBs, MCBs and Fuses including Settings Verification of CBs, MCBs and Fuses Rev. C 14.09.2018 L. Plac
+00CYG01/932 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 2A (A) DC 24V Rev. C 14.09.2018 L. Plac
+00CYG01/935 Verification and Calculation of CBs and MCBs including Settings List of max. Cable length Rev. C 14.09.2018 L. Plac
+00CYG01/1000 List of CBs, MCBs and Fuses Rev. C 14.09.2018 L. Plac
+00CYG01/1010 List of Labels Type Label Rev. C 14.09.2018 L. Plac
+00CYG01/1011 List of Labels Rev. C 14.09.2018 L. Plac

Remote Access Unit (RAU) MAN Diesel & Turbo SE Contents Drawing Number: A0X-48-17R + 00CYG01
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Front View
LEGEND
1: Panel Label
2: -102S1 Key Switch - Remote Access Off / On
1
REMOTE
ACCESS
UNIT
300
300

Remote Access Unit (RAU) MAN Diesel & Turbo SE Construction Layout Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 Front View Page 030
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300
Rear View
300

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PowerES Stadtbachstr. 1 Back View Page 031
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Side View Left Side View Right

300
210 210

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PowerES Stadtbachstr. 1 Side Views Page 032
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Top View Bottom View
41
83,5
65,5
200 32 68

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PowerES Stadtbachstr. 1 Top and Bottom Views Page 033
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Front View
LEGEND
Row 1 from left to right:
-102A1
-104N1
-100F1
-102A1
-X25
-104N1 -X500
-100F1
-X500
-X25
1
275
254

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PowerES Stadtbachstr. 1 Internal Layout Mounting Plate Page 034
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Power Supply Power Supply

24V DC for
MGuard
1 13 21
-100F1
A 2A 2 14 22
/500.1
24VDC-100 / 102.0
M24-100 / 102.0
1,5mm² RD 1,5mm² BU
PE
-X25 1 2 3
+00BTW01
24V DC System Distribution
-W100
ÖPVC-JZ
3x1.5 1 2 GNYE
-X? 1 2 3
24V DC
4A

Remote Access Unit (RAU) MAN Diesel & Turbo SE Wiring Diagram Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 External Power Supply 24V DC Page 100
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100.9 / 24VDC-100 24VDC-100 / 104.0
100.9 / M24-100 M24-100 / 104.0
+00E0V.1
Ethernet Connection RAS To Station WAN Network

ETH
0 1
13 21
-102S1
Remote Access 14 22
Off / On
Panel Door
-W100
ETHERLINE
Flexible
4x2xAWG26
/500.3
/500.4
1mm² 1mm²
/104.8
WH WH
-102A1
FL MGUARD RS 4000 TX/TX VPN/MAN S1:US S1:I1 S1:GND S1:O1 S2:US S2:I2 S2:GND S2:O2 S3:US S3:O3 S3:GND S3:O4 24V1 0V1 24V2 0V2
-X2:LAN -X1:WAN
Service 1 Service 2 Signal Power

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PowerES Stadtbachstr. 1 MGuard VPN Router Page 102
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102.9 / 24VDC-100
102.9 / M24-100
+01CDA01 +02CDA01 +03CDA01 +04CDA01 +05CDA01

Genset Control Panel 1

-102A1
-A104-P1 -A104-P1 -A104-P1 -A104-P1 -A104-P1

-X2:LAN
-W3050 P1 -W3050 P1 -W3050 P1 -W3050 P1 -W3050 P1

Patch cable RJ45 CAT6a Patch cable RJ45 CAT6a Patch cable RJ45 CAT6a Patch cable RJ45 CAT6a Patch cable RJ45 CAT6a
20m 20m 20m 20m 20m
4x2xAWG27/7 GY 4x2xAWG27/7 GY 4x2xAWG27/7 GY 4x2xAWG27/7 GY 4x2xAWG27/7 GY
-W101.INT
Patchcable
RJ45 CAT.6A
0,5m
4x2xAWG27/7 GY
PE PE
-104N1
RJ45 RJ45 RJ45 RJ45 RJ45 RJ45 RJ45 RJ45
X9:US X9:GND X9:PE1 X9:PE2

X1 X2 X3 X4 X5 X6 X7 X8
Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8
FL SWITCH SFNB 8TX PHOENIX CONTACT

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PowerES Stadtbachstr. 1 Ethernet Switch Page 104
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01CYG01GS015-XM76 01CYG01GS015-???? 01CYG01GS015-????

Power Supply RAU System MGuard
MGuard Connection Router Fault
MCB OFF Established
-102A1
FL MGUARD RS 4000 TX/TX VPN/MAN
/102.2
13
-100F1
/100.3 14
S2:O2 S3:O4
1mm² 1mm² 1mm² 1mm²

WH WH WH WH
-X500 101 201 102 103
MCB OFF=0

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PowerES Stadtbachstr. 1 Potential Free Contacts Page 500
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Terminal Strip Overview

Terminals Graphical Page
Terminal Strip Terminal Strip Definition Text of Terminal
Total
First Last Total PE Total N Diagram
Number
-X25 Power Supply 24V DC from External 1 3 1 1 3 +00CYG01/602
-X500 Digital Signals from Remote Access Unit +01CYG01 101 204 0 0 8 +00CYG01/603

Remote Access Unit (RAU) MAN Diesel & Turbo SE Terminal Diagram Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 Terminal Strip Overview Page 600
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Terminal Diagram
+00BTW01-W100
Terminal Strip: =+00CYG01-X25
Cable Name
Cable Name
Power Supply 24V DC from External
Connection Point
Connection Point
ÖPVC-JZ
Cable Type
Cable Type
Terminal
Jumper
Function Text Target Designation Target Designation Internal Page / Path
Power Supply 24V DC 1 +00BTW01-X? 1 1 -100F1 1 /100.1
Power Supply 24V DC 2 +00BTW01-X? 2 2 -102A1 0V1 /100.1
Power Supply 24V DC GNYE +00BTW01-X? 3 3 PE /100.2

Remote Access Unit (RAU) MAN Diesel & Turbo SE Terminal Diagram =+00CYG01-X25 Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 Power Supply 24V DC from External Page 602
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Terminal Diagram
Terminal Strip: =+00CYG01-X500
Cable Name
Cable Name
Digital Signals from Remote Access Unit +01CYG01
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Function Text Target Designation Target Designation Internal Page / Path
01CYG01GS015-XM76 Power Supply MGuard MCB OFF 101 -100F1 14 /500.1
01CYG01GS015-XM76 Power Supply MGuard MCB OFF 201 -100F1 13 /500.1
01CYG01GS015-???? RAU System Connection Established 102 -102A1 S2:O2 /500.3
202
01CYG01GS015-???? MGuard Router Fault 103 -102A1 S3:O4 /500.4
203
104 (Layout Space_A00-48-17R_RAU.S1)
204

Remote Access Unit (RAU) MAN Diesel & Turbo SE Terminal Diagram =+00CYG01-X500 Drawing Number: A0X-48-17R + 00CYG01
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Cable Overview
Cross
Total Number Length
Cable Name Function Text Cable Type Section Source Target
of Conductors [m]
[mm]
-W100 Ethernet Connection to Station WAN System ETHERLINE 4x2x AWG26 -102A1 +00E0V.1-ETH
Flexible
-W101.INT LAN Connection RAU to SCADA Patchcable 4x2x AWG27/7 0,5 -102A1 -104N1
RJ45 CAT.6A

Remote Access Unit (RAU) MAN Diesel & Turbo SE Cable Overview Drawing Number: A0X-48-17R + 00CYG01
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Cable Core List

Cable Name: =+01CDA01-W3050 Cable Type: Patch cable RJ45 CAT6a Cable Length [m]: 20
Function Text: LAN Connection RAU to SCADA No. of Conductors: 4x2x Cross Section [mm²]: AWG27/7
Page / Path Target Designation From Connection Point Conductor Target Designation To Connection Point Connected / Checked
+00CYG01/104.1 -A104-P1 P1 GY +00CYG01-104N1 X1

Remote Access Unit (RAU) MAN Diesel & Turbo SE Cable Core List Drawing Number: A0X-48-17R + 00CYG01
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Parts List
Graphical
Supplier
Device Tag Quantity Description Type Number Manufacturer Page of
Order Number
Wiring Diagram
-102A1 1 MGuard VPN Router with 1:1 NAT for 10 VPN tunnel, integrated intelligent firewall, SD card slot, MAN exclusive FL MGUARD RS 4000 TX/ PHOENIX CONTACT 50596 102
TX VPN/MAN
-100F1 1 A-Miniature circuit breaker 1-pole, 2A, (10kA) 5SY4 102-5 SIEMENS 47927 100
-100F1 1 Auxiliary contact for miniature c.b., 5SY..., 1NO+1NC 5ST3010 SIEMENS 35515 100
-104N1 1 Ethernet switch with 8 ports, 10/100 Base-TX, RJ45, auxiliary voltage 24V/DC FL SWITCH SFNB 8TX PHOENIX CONTACT 37821 104
-102S1 1 Key switch Ronis, 22mm plastic round actuator: locking-no.: SB30, with 2 keys, 2 switch positions O-I, maintained, actuating 3SB3201-4AD11-0CC0 SIEMENS 50597 102
angle 50 degree, 0=12h/I=14h, remove O+I, with holder, 1NO+1NC
-U2 1 Top rail dimension: (35x15x2000)mm, punched, longhole: (5.2x25)mm, pattern distance: 36mm, according to DIN EN 60715 TS 35x15 Weidmüller 25113
-U3 1 PVC-Wire channel, DIN 43659, dimension: (wxhxl)=(30x80x2000)mm, RAL 7030 (gray), with cover 30 x 80 Licatec 12349
-U11 1 Conic-Cable gland, acc. to DIN 46320 part A, with metric thread acc. to IEC 423, from schock-resistant ploystrol, clamp range 106M-M20 Stahl Elektro Hagemeyer 23490
5.5-10mm, light grey RAL7035
-U12 1 Conic-Cable gland, acc. to DIN 46320 part A, with metric thread acc. to IEC 423, from schock-resistant ploystrol, clamp range 106M-M20 Stahl Elektro Hagemeyer 23490
5.5-10mm, light grey RAL7035
-U16 1 Brass cable gland, with hex. base, M63 metric, complete with lock nut, for max 4 cable feedthrough, 3.5-16.5mm, with plug RG M63/4 Roxtec GmbH 47546
connector, free opening (window) 40x40mm for plug connector
-U17 1 Brass cable gland, with hex. base, M63 metric, complete with lock nut, for max 4 cable feedthrough, 3.5-16.5mm, with plug RG M63/4 Roxtec GmbH 47546
connector, free opening (window) 40x40mm for plug connector
-W101.INT 1 Patchcable RJ45 S/FTP Cat6A (10Gbit) length l=0.5m grey 4018359286026/L00000A Telegärtner 39841 104
0072
-X25 1 Terminal block marker KLM PHOENIX CONTACT 08747 100
-X25 1 Universal terminal for max. 4sqmm UK5N PHOENIX CONTACT 00863 100
-X25 1 Universal holder 9.5mm, for 35mm DIN-Rail Clipfix 35 PHOENIX CONTACT 28844 100
-X25 1 Universal terminal for max. 4sqmm, colour: blue UK5N-BU PHOENIX CONTACT 08310 100
-X25 1 Earth terminal 2.5sqmm USLKG4 PHOENIX CONTACT 00858 100
-X500 1 Terminal block marker KLM PHOENIX CONTACT 08747 500
-X500 4 Doubledeck-springterminal, for 0.2-2.5sqmm, 500V, 26A STTB 2,5 PHOENIX CONTACT 30030 500
-X500 2 Universal holder 9.5mm, for 35mm DIN-Rail Clipfix 35 PHOENIX CONTACT 28844 500
-X500 1 Cover (end plates) for STTB 2.5 D-STTB 2.5 PHOENIX CONTACT 30025

Remote Access Unit (RAU) MAN Diesel & Turbo SE Parts List Drawing Number: A0X-48-17R + 00CYG01
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Parts List
Graphical
Supplier
Device Tag Quantity Description Type Number Manufacturer Page of
Order Number
Wiring Diagram
-Z1 1 Compact switchboard for wallmounting, RAL7035, dimension: (wxhxd)=(300x300x210)mm, including mounting plate and AE 1033.500 RITTAL 47545
flange plate

Remote Access Unit (RAU) MAN Diesel & Turbo SE Parts List Drawing Number: A0X-48-17R + 00CYG01
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Verification of Panel Protection Degree

according to IEC 60529
The following list indicates the protection degree of the panel door, side wall or the roof-mounted parts/devices.
The protection degree of the panel itself is IP66, as indicated on the attached certificate.
A proper mounting of the Door lever doesn't decrease the Protection Degree.
For this panel a protection degree of, at least, IP54 has been specified. This protection degree is determined
by the device with the lowest protection degree mounted in the door, side walls or roof.
The protection degrees of the installed devices are indicated on the following list and the attached data sheets.
Disclaimer:
The certified protection degree only applies for the delivered panel.
Inappropriate installation or subsequent modification of the panel could affect the protection degree
and therefore releases the manufacturer from its liability
regarding the compliance with the specified protection degree.

Remote Access Unit (RAU) MAN Diesel & Turbo SE Verification of Panel Protection Degree Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 Protection Degree Certificate AE Series Page 901
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0 1 2 3 4 5 6 7 8 9

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PowerES Stadtbachstr. 1 Protection Degree Certificate AE Series Page 902
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Verification of Panel Protection Degree
Device Tag Description Protection Degree
-102S1 Key switch Ronis, 22mm plastic round actuator: locking-no.: SB30, with 2 keys, 2 switch positions O-I, maintained, actuating angle 50 degree, IP 66
0=12h/I=14h, remove O+I, with holder, 1NO+1NC

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Verification and Calculation of Panel Consumption per Voltage
The following calculation indicates the power consumption (current) for each available power supply in the panel.
The consumption values are listed for consumers inside and outside of the panel.
The basis for the calculation is the maximum load of all consumers.

Remote Access Unit (RAU) MAN Diesel & Turbo SE Verification and Calculation of Panel Drawing Number: A0X-48-17R + 00CYG01
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Calculation of Panel Consumption: DC 24V

Total
-100F1 Consumption
Device
(A 2A) DC 24V
[A]
Device Tag -102A1
Nominal Current [A] 0,250
Device Tag -104N1
Nominal Current [A] 0,138
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 0,388 0,388
per Device [A]

Remote Access Unit (RAU) MAN Diesel & Turbo SE Verification and Calculation of Panel Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 Consumption per Voltage Page 911
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Verification and Calculation of Panel Heating and Cooling
The heating and cooling calculation indicates the required cooling capacity in accordance with the power losses within the panel,
as well as the specified ambient conditions and the actual cooling capacity.
The power dissipation of the consumers installed in the panel is indicated and added in the following parts list.
The result, the total power dissipation of the installed equipment, is indicated on the last page.
The basis for the calculation is the maximum load of all consumers with a power dissipation.

Remote Access Unit (RAU) MAN Diesel & Turbo SE Verification and Calculation of Panel Heating Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 and Cooling Page 920
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Calculation of Power Dissipation

Power Sub-Total
Dissipation Power
Device Tags Quantity Description Manufacturer Order Number per Device Dissipation
[W] [W]
-102A1 1 MGuard VPN Router with 1:1 NAT for 10 VPN tunnel, integrated intelligent firewall, SD card slot, MAN exclusive PHOENIX CONTACT 2701866 5 5
-100F1 1 A-Miniature circuit breaker 1-pole, 2A, (10kA) SIEMENS 5SY4 102-5 2 2
-104N1 1 Ethernet switch with 8 ports, 10/100 Base-TX, RJ45, auxiliary voltage 24V/DC PHOENIX CONTACT 2891002 3 3
Key switch Ronis, 22mm plastic round actuator: locking-no.: SB30, with 2 keys, 2 switch positions O-I, maintained,
-102S1 1 SIEMENS 3SB3201-4AD11-0CC0 0 0
actuating angle 50 degree, 0=12h/I=14h, remove O+I, with holder, 1NO+1NC
Top rail dimension: (35x15x2000)mm, punched, longhole: (5.2x25)mm, pattern distance: 36mm, according to DIN
-U2 1 Weidmüller 236500000 0
EN 60715
-U3...-U5 3 PVC-Wire channel, DIN 43659, dimension: (wxhxl)=(30x80x2000)mm, RAL 7030 (gray), with cover Licatec 7330-1 0 0
Conic-Cable gland, acc. to DIN 46320 part A, with metric thread acc. to IEC 423, from schock-resistant ploystrol,
-U11;-U12 2 Stahl Elektro Hagemeyer 106M-M20 0 0
clamp range 5.5-10mm, light grey RAL7035
Brass cable gland, with hex. base, M63 metric, complete with lock nut, for max 4 cable feedthrough, 3.5-16.5mm,
-U16;-U17 2 Roxtec GmbH RG M63/4 0 0
with plug connector, free opening (window) 40x40mm for plug connector
Compact switchboard for wallmounting, RAL7035, dimension: (wxhxd)=(300x300x210)mm, including mounting
-Z1 1 RITTAL 1033500 0
plate and flange plate
Total Power Dissipation [W] : 10,00

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Climate Control Calculation based on Rittal Therm 6.4
Ambient Parameters
Maximum Temperature outside the Enclosure Ta 26°C

Maximum Temperature inside the Enclosure Ti 35°C
Mains Voltage 24V
Frequency
Enclosure Element
Panel Compact Enclosure AE

Width x Height x Depth 300 x 300 x 210mm
Type of Installation Site Wall Mounting
Climate Control Calculation
k-Factor of the Enclosure 5.5

Average Enclosure Temperature without Climate Control 33°C
Climate Control Necessary No
Cooling Unit Required No
1 x Addition 10W
Heat Loss 10W
Heat Exchange across Surface 16W
Heat to be Dissipated -6W
Measures to Maintain the Temperature
Wall-Mounted Units Roof-Mounted Units Necessary Air Throughput

1. Fan-And-Filter Units No No No
2. Heat Exchangers No No No
3. Cooling Units No No No
4. Air/Water Heat Exchangers No No No
5. Heaters No No No
6. Climate Control Doors No No No

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Verification and Calculation of CBs, MCBs and Fuses

including Settings and Cable Considerations
The following list indicates the expected current to each installed CB, MCB and fuse,
in order to show that the selected devices are suitable for the connected load.
Another criterion, when selecting the breaking capacity of the devices,
is the cross section of the suggested external cable.
A calculation indicating the results for the suggested individual cables and data sheets for the selected MCBs are attached.

Remote Access Unit (RAU) MAN Diesel & Turbo SE Verification and Calculation of CBs, MCBs Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 and Fuses including Settings Page 930
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Verification of CBs, MCBs and Fuses

Ratio Voltage Current Settings
Device Tag Characteristic Comments
[A] [V] [A] [A]
-100F1 A 2 DC 24 2 -

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Calculation Of Cable Length

Manufacturer Type Characteristic Ratio Voltage Values In Accordance To
Magnetic Release 5SY4 102-5
IEC 60898 / EN 60898
Siemens A 2A 24V DIN VDE 0641 Part 11
5SY4 202-5
Conductor Resistance Resistance / m Breaking Current Max. Perm. Resistance Max. Perm.
Cross at 20°C for 1000m Double Wire > 0,1s Cable Impendance Temperature Factor Cable Length
Section Class 5/6 Wire for Cu at 70°C Double Wire
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 2 x IN x 1,4 Rmax = U / I ‎αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm² ‎26,0Ω ‎26,0Ω x 2 / 1000m = 0,052Ω/m 2 x 2A x 1,4 = 5,6A ‎24V / 5,6A = 4,29Ω 0,0039 x 1/K x 50K + 1 = 1,195 ‎4,29Ω / 1,195 / 0,052Ω/m = 68m
Manufacturer Type Characteristic Ratio Voltage Values In Accordance To

Thermic Release 5SY4 102-5
IEC 60898 / EN 60898
Siemens A 2A 24V DIN VDE 0641 Part 11
5SY4 202-5
Conductor Resistance Resistance / m Breaking Current Max. Perm. Resistance Max. Perm.
Cross at 20°C for 1000m Double Wire < 1h Cable Impendance Temperature Factor Cable Length
Section Class 5/6 Wire for Cu at 70°C Double Wire
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 1,45 x IN Rmax = U / I ‎αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm² ‎26,0Ω ‎26,0Ω x 2 / 1000m = 0,052Ω/m 1,45 x 2A = 2,9A ‎24V / 2,9A = 8,275Ω 0,0039 x 1/K x 50K + 1 = 1,195 ‎8,275Ω / 1,195 / 0,052Ω/m = 133m

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List of maximum Cable length for CBs and MCBs

Maximum Cable length by Cross Section [m]
The lowest Value is valid for Cable Consideration
Ratio Voltage
Device Tag Characteristic
[A] [V] 0,75mm² 1,00mm² 1,50mm² 2,50mm² 4,00mm² 6,00mm²
Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic
-100F1 B 2 24V 68 133 91 177 134 260 224 433 362 699 543 1049

Remote Access Unit (RAU) MAN Diesel & Turbo SE Verification and Calculation of CBs and MCBs Drawing Number: A0X-48-17R + 00CYG01
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PowerES Stadtbachstr. 1 including Settings Page 935
86153 Augsburg/Germany List of max. Cable length Package 3 (5420066) & Nias (5303395) Pages 41
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List of CBs, MCBs and Fuses

Function Function
Device Tag Ratio Settings
(English) (Español)
-100F1 Power Supply for MGuard Power Supply for MGuard A 2A

Remote Access Unit (RAU) MAN Diesel & Turbo SE List of CBs, MCBs and Fuses Drawing Number: A0X-48-17R + 00CYG01
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Type Label

Remote Access Unit (RAU) MAN Diesel & Turbo SE List of Labels Drawing Number: A0X-48-17R + 00CYG01
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List of Labels
Label Size
Legend Label Type/
Device Tag Device Multilayer Label Text
Position Lettering
Formica/Glued
White with black

01 -Remote_Access_Unit Panel Label lettering 120x70mm +00CYG01
Arial 10mm
Key switch Ronis, 22mm plastic round actuator: locking-no.: SB30, with 2 keys, 2 switch White with black
REMOTE ACCESS
2 -102S1 positions O-I, maintained, actuating angle 50 degree, 0=12h/I=14h, remove O+I, with lettering 74x26mm
OFF / ON
holder, 1NO+1NC Arial 3mm
Remark: Device Labels shall be glued 3mm above the related device if possible, details are shown in the Panel Front View
Previous Page: 1010 Next Page:
Remote Access Unit (RAU) MAN Diesel & Turbo SE List of Labels Drawing Number: A0X-48-17R + 00CYG01
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Page 1011

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MAN Diesel & Turbo SE

Company / Customer PLN Indonesia

Manufacturer Woodward Power Solutions GmbH

Project Part Remote Acces Unit (RAU) System Documentation

Panel Type Rittal AE 1033.500

Origin New Release

Start Date 04.12.2017 by T. Landwehrs

Previous Page: Next Page: 002

C L. Plac T.Landwehrs T.Landwehrs 14.09.2018 Com. Edition Commissioning

Previous Page: 001 Next Page: 003

Before manufacturing: Before commissioning:

Illustration 1: Exclamation Mark Illustration 2: Earthing Bolt Elements

Previous Page: 002 Next Page: 004

Copyright © Woodward Power Solutions GmbH

Location Identification Code (LIC)

Total Number of Pages

Page Revision Editor

Project Edition Date

Previous Page: 003 Next Page: 005

Color code of Multi-Core Cables according to DIN 47100 [Hyphen] Number:

Color code of Ethernet CAT5e Patch Cables: L1 = Phase L1

Labeling of devices: Specials:

+LIC-EIC (-subEIC) 24VDC = DC 24V +Potential

Shortening and combinations are possibe, for example:

Previous Page: 004 Next Page: 006

A/C = Air Conditioning GCP = Genset Control Panel RB = Radiator Bank

Previous Page: 005 Next Page: 007

+00CYG01 Remote Access Unit

+01CDA01 Genset Control Panel 1

+02CDA01 Genset Control Panel 2

+03CDA01 Genset Control Panel 3

+04CDA01 Genset Control Panel 4

+05CDA01 Genset Control Panel 5

+00BTW01 24V DC System Distribution

+00E0V Ethernet Connection RAS To Station WAN Network

+00E0V.1 Ethernet Connection RAS To Station WAN Network

Previous Page: 006 Next Page: 010

Page Page Description Revision Date Editor

+00CYG01/001 Cover Sheet Rev. C 14.09.2018 L. Plac

+00CYG01/002 Basics Revision History Rev. C 14.09.2018 L. Plac

+00CYG01/003 Basics Assembly Instructions Rev. C 14.09.2018 L. Plac

+00CYG01/005 Basics Wiring, Labeling, Electrical Links Rev. C 14.09.2018 L. Plac

+00CYG01/006 Basics List of Abbreviations and Acronyms Rev. C 14.09.2018 L. Plac

+00CYG01/007 KKS Overview Rev. C 14.09.2018 L. Plac

+00CYG01/010 Contents Rev. C 14.09.2018 L. Plac

+00CYG01/011 Contents Rev. C 14.09.2018 L. Plac

+00CYG01/030 Construction Layout Front View Rev. C 14.09.2018 L. Plac

+00CYG01/031 Construction Layout Back View Rev. C 14.09.2018 L. Plac

+00CYG01/032 Construction Layout Side Views Rev. C 14.09.2018 L. Plac

+00CYG01/102 Wiring Diagram MGuard VPN Router Rev. C 14.09.2018 L. Plac

+00CYG01/104 Wiring Diagram Ethernet Switch Rev. C 14.09.2018 L. Plac

+00CYG01/500 Wiring Diagram Potential Free Contacts Rev. C 14.09.2018 L. Plac

+00CYG01/600 Terminal Diagram Terminal Strip Overview Rev. C 14.09.2018 L. Plac

+00CYG01/602 Terminal Diagram Rev. C 14.09.2018 L. Plac

+00CYG01/603 Terminal Diagram Rev. C 14.09.2018 L. Plac

+00CYG01/700 Cable Overview Rev. C 14.09.2018 L. Plac

+00CYG01/703 Cable Core List Rev. C 14.09.2018 L. Plac

+00CYG01/800 Parts List Rev. C 14.09.2018 L. Plac

+00CYG01/801 Parts List Rev. C 14.09.2018 L. Plac

+00CYG01/900 Verification of Panel Protection Degree Rev. C 14.09.2018 L. Plac

Previous Page: 007 Next Page: 011

Page Page Description Revision Date Editor