01cda01 GCP V4.02

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MAN Diesel & Turbo SE

Power Plant Engineering PEA
Stadtbachstr. 1
D-86153 Augsburg/Germany
www.mandieselturbo.com
Company / Customer UCIC

Project Name United Cement Industrial Company
Project Number 5302272
Manufacturer Trips gmbh

Hohe Heide 8-10
D-97506 Grafenrheinfeld/Germany
Project Part Genset Control Panel (GCP) Electrical Documentation
Panel Type Rittal TS 8806.500

Protection Degree IP41
Color RAL 7035
Location Control Room
Heat Dissipation 335W
Panel Weight Approx. 235kg
General Properties Side Walls and Door Hinge according to Plant Configuration
Origin Standard FS CDA Electrical Documentation GCP_Rev. G (Release D)
Start Date 08.05.2014 by J. Holzinger

Edition Date 16.12.2014 by E. Simon E-Mail eduard.simon@trips-group.com
Edition Status Rev.C Commissioningfor Commissioning Number of Pages 175
Previous Page: Next Page: 002

Rev.C 24.10.2014 rhoerner Edition Date 16.12.2014
Genset Control Panel GCP MAN Diesel & Turbo SE Cover Sheet Drawing Number: T-06802_GCP + 01CDA01
Rev.B 24.10.2014 rhoerner Editor E. Simon
Rev.B 24.10.2014 rhoerner Checked R. Hörner
PowerES Stadtbachstr. 1 Page 001
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany 5302272 United Cement Industrial Company Pages 175
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Revision History
Rev. Written Checked Released Release Date Status / Edition Issued for Remark
C E. Simon R. Hörner G. Schiffmann 16.12.2014 Commissioning Commissioning Release D

B M. Orth E. Simon G. Schiffmann 07.08.2014 FAT MAN Check and Comments Release D
A J. Holzinger E. Simon G. Schiffmann 09.07.2014 Second MAN Check and Comments Release D
0 E. Simon J. Holzinger G. Schiffmann 23.05.2014 First MAN Approval Release D
Previous Page: 001 Next Page: 003

Genset Control Panel GCP MAN Diesel & Turbo SE Basics Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Revision History Page 002
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Before manufacturing: Before commissioning:
This wiring diagram applies for different types of voltages, engines, auxiliaries, etc. and is based on the maximum After the panel has been moved, all screw joints have to be checked and tightened, if necessary.
configuration of the default panel. At least every part of this wiring diagram marked by the exclamation mark shown in
illustration 1 has to be checked before manufacturing. The special project requirements can be found in the technical The settings of CBs, time relays, monitors and protection devices have to be checked.
specification, electrical control guide, measuring-, and consumer lists and have to be adapted by the E-Supplier. In
spite of the greatest care MAN Diesel & Turbo does not assume any liability or guarantee for the completeness or A phase-sequence test for determining the appropriate connection of the phases has to be performed for all incoming
quality of the provided wiring diagram or the fulfillment of the functional scope for the appropriate panel. three-phase voltages.
The eyebolts and/or combination angles used for transportation have to be replaced by the supplied roof fastening
During installation: screws (Rittal PS 4198.000).
All parts that could be live, although the panel voltages have been switched off (e. g. by external voltage), have to be Every cable requires a permanent label with the entire identification tag on both ends.
marked accordingly.
Every device (or terminal strip) must bear, legibly and indelibly, a label with the entire device tag itself, as well as on
the mounting plate or the panel door, respectively. The same applies to terminals, they have to be marked unique and
distinctive.
Installation material such as cable ducts, copper rails, mounting parts, etc. is part of the E-Supplier's delivery scope and
not mentioned in the parts list.
For mounting of cable ducts only non-metal and non-conductive screws or bolts are permissible. The maximum filling
range of the ducts is 80%. The electrical lines for drives and sensors have to be separated, as well as internal and
external cables or wires. Wire ends have to be equipped with appropriate ferrules, except of wires that are connected
to cage clamp terminals.
Every analog signal cable has to be shielded. The shielding for each signal pair has to be connected to an insulated
shield terminal and to be earthed at the signal processing end. The wiring has to be performed in accordance to the 1. Cable Lug
Electromagnetic Compatibility Regulations (EMC). 2. Contact Washer
3. Nut
When positioning the mounting plate and using spacer bolts for the cable clamp rail a linear routing of the cables has to 4. TS-Cabinet
be ensured. The cables have to be inserted from the bottom of the panel and firmly mounted by retainer brackets. 5. Washer
6. Bolt
Each mechanical part of the Panel (side walls, back wall, roof, bottom plates, etc.) shall be earthed in a star-shaped
form, even if there's no electrical equipment installed. The number of necessary Earthing Straps can be found in the
Earthing Connections Overview.
Earthing bolts have to be fixed with locking washers for the bolt itself and the nut. A permanent electrical connection to
the mounting plate has to be ensured, in case of painted surfaces the paint has to be removed, or contact washers
used instead. Next to the cable lug washers shall be placed to avoid twisting while tightening the screw, an example for
correct assembly is shown in illustration 2:
At every earthing connection point a corresponding label with an earthing symbol has to be attached.
1. Nut
2. Contact Washer
3. Bolt
4. Cable Lug
5. Washer
6. Spring or Lock Washer
7. Mounting Plate
Illustration 1: Exclamation Mark Illustration 2: Earthing Bolt Elements

PowerES Stadtbachstr. 1 Assembly Instructions Page 003
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Purpose: To the second part (page 200 to 298) belong the PLC and other digital logic units like Profibus DP and Ethernet
connection and the Panel PC as the Human-Machine-Interface. Digital In- and Outputs are drawn on one page per
The purpose of this Documentation is to describe the Layout and Wiring of the MDT GCP (Genset Control Panel). byte, linked to the corresponding Overviews which are arranged right behind the Rack assembly. Pages 300 to 498 are
reserved for part three, the Control Voltage area. It contains the Common Control, Voltage Regulation, Synchronization,
Measuring/Supervising, Speed and CB Control. The safety related circuits are located in part four, in particular the
Properties: Protection Relay, Emergency Stop Safety Chains for Engine, Alternator CB and auxiliary drives' loops and the voltage
Current Path
free contacts, starting on page 500.

This Documentation contains the Electrical Schematic Circuit Diagrams (coll. Wiring Diagrams) of the MDT GCP
according to EN 40719-2. The acquisition and configuration of the hardware conforms to the guidelines for electrical The sheet size of the Wiring Diagram is optimized for DIN A3 printing.
equipment of machines EN 60204. The EMC Directive is taken into account by using Fibre Optic Cables outside of the
Panels for Bus Connections and the use of shielded Signal Cables whose shield has to be securely earthed at one end.
Inside of the Panel there is a spatial separation intended between power and control devices. Every device is drawn in Copyright © MAN Diesel & Turbo SE
de-energized mode, without voltage, pressure, temperature, liquid, or similar. Starting with the basics like revision All rights reserved, including reprinting in whole or in part, photomechanical reproductions (photocopy/microcopy) in
history, assembly instructions, purpose, properties, reference documents, labelling/numbering systems and a list of part or in full and translation thereof.
abbreviations and acronyms this documentation gets followed by a list of the used KKS Location Identification Codes.
Besides the Wiring Diagram there are different types of Construction Layouts integrated, showing the Panel in various
views, as well as drawings of the internal layouts, e. g. mounting plate assembly. Dimensioned drawings without units Reference Documents:
are given in mm, further details, such as Numeric Control data or door cutouts are not part of this Documentation. To
comprehend the essential safety functions of the Genset Unit, (GCP, GIP, EAP and ERP) there are Overviews of the - 5302272 EC 0 Common Electrical Requirements Doc.-No.: 11.99130-2033
Emergency Stop Loops of the Engine and its Auxiliary Drives and safety related circuits for the Alternator Circuit Breaker - 5302272 FA 0 SLD SCADA+PLC Architecture Doc.-No.: 11.99233-2029
included. Thereafter the Overviews of the digital Bus-Systems Profibus DP and Ethernet are attached. Terminal Strip - 5302272 FA 0 SLD MV+LV Overview Drw.-No.: 11.99233-2028
Overview and Terminal Diagram provide details for Terminal set-up and complete the documentation for manufacturing - Standard FA CDA Signal Interface GCP to MV Switchgear Drw.-No.: 11.99233-2476
together with the Parts List in which the grey marked Parts are supplied by MAN Diesel & Turbo. For the apprentice - Standard FA CDA Signal Interface GCP-ECP-GIP-EAP to Alternator Drw.-No.: 11.99233-2298
engraving the adhesive Door Labels there is a List of Labels attached, supplemented by the PLC Labels and the Type - Standard FA CDA Protection Matrix GCP Drw.-No.: 11.99233-1954
Label. Apart from the default sheet size the labels shall be printed in DIN A4. The Type Label has to be glued inside of - Standard FA CDA Protection & Measuring Scheme GCP Drw.-No.: 11.99233-1665
the Panel Door, just like the List of CBs, MCBs and Fuses placed on Page 1000 - it shall be printed and laminated for
this purpose. In order to confirm the specified Protection Degree of the fully equipped Panel every surface-mounted
device is listed in the Verification of Panel Protection Degree. The Calculation of Panel Consumption per Voltage,
combined with the Calculation of Power Dissipation, builds the basis for the Climate Control Calculation, which is carried
out by the Calculation-Tool Rittal Therm and depending on the ambient conditions. For each installed CB, MCB and
Fuse a table of the maximum permissible cable length is attached, while the Voltage drop calculation serves as a
consideration for the minimum required cross-section of each cable. All these reports implemented in the Electrical
Documentation are listed in the appropriate Documentation Schedule and mostly automatically generated. The default
settings of Synchronization devices, MMU and Protection relay are mentioned in the corresponding Verification and
Calculation lists, they have to be adapted according to the plant configuration, especially the voltage, current and
frequency levels. The Wiring Diagram itself is partitioned in four major groups, Power Supply, PLC, Control and Safety.
The Power Supply part is drawn on pages 100 to 198 and containing the incoming voltages for the Panel Equipment
and a UPS-buffered supply feeding the Power Supply Unit for DC 24V Control Voltage. This Control Voltage is divided
into internal and external Voltages and distributed to the other parts of the Panel. Safety related Voltage is apart from
other Voltages as well and certainly driven by individual and independent cables. Finally the Power Supply part
concludes with the Panel Equipment, Illumination, Ventilation and Panel Door Supervision.
Location Identification Code (LIC)
Total Number of Pages

Project Edition Status
Page Revision Status
Page Revision Editor
Project Edition Date

Page Revision Date
Drawing Number
Last Page Editor
Project Number
Page Number
Project Name
Page Content
Page Verifier
Panel Name
System

PowerES Stadtbachstr. 1 Purpose, Properties, Copyright Page 004
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Wiring (shown once on each page per potential): Abbreviations of electrical links (arrow direction symbolizes signal flow):
Wire definition (e. G. 1,5mm² BU) = hard-wired connection H05V-K, H07V-K I = Current
NSGAFÖU = Short-Circuit proof wiring V = Voltage
Ringline = hard-wired connection arranged as a ring (cross-section reduction)
Cross Connection (CC due to lack of space) = Pluggable cross-connection for terminals Annex:
Integrated Cross Connection = Terminals including electrical connection
Comb Busbar = Screwable comb-type busbar for MCBs AUX = Auxiliary
Cu Busbar = copper rail system BF = Breaker Failure
DIF = Differential
EF = Earth Fault
Color definition (IEC 60575): M = Measuring
NE = Neutral Earthing
BK = Black GY = Grey OD = Open Delta
BN = Brown WH = White P = Protection
RD = Red PK = Pink PS = Power Supply
OG = Orange GD = Gold SV = Supervision
YE = Yellow TQ = Turquoise SYN = Synchronization
GN = Green SR = Silver
BU = Blue TR = Transparent (applies to Marine Cables) [DOT] Index:
LBU = Light Blue GNYE = Green-Yellow
VT = Violet A = Alternator
AUT = Automatic
BB = Busbar
Color codes of wiring: BSD = Blackstart Diesel
C = Common
Black: Three-Phase and AC control wiring, secondary winding of Voltage Transformer CHK = Check
Light Blue: Neutral Wiring HV = High Voltage
Green-Yellow: Protective Earth Wiring LV = Low Voltage
Red: DC Wiring +Pole <40V MV = Medium Voltage
Blue: DC Wiring -Pole <40V RED = Redundant
Brown: DC Wiring +Pole >40V ST = Station Transformer
Violet: DC Wiring -Pole >40V SUT = Step-Up Transformer
Grey: Secondary Winding of Current Transformer UPS = Uninterruptible Power Supply
White: Wiring for voltage free contacts
[Hyphen] Number:
Color code of Multi-Core Cables according to DIN 47100
L1 = Phase L1
Color code of Ethernet CAT5e Patch Cables: L2 = Phase L2
L3 = Phase L3
Standard: Grey N = Neutral Conductor
Cross Over: Red PEN = Protective Earth and Neutral Conductor (TN-System)
Specials:
Labeling of devices:
24VDC = DC 24V +Potential
+LIC-EIC (-subEIC) M24 = DC 24V M-Potential
LED-T = LED Test Potential
Composition of Equipment Identification Code (EIC): [Page number] [Code letter] [Consecutive number] PB = Profibus DP Connection
FO = Fiber Optic Connection
Exception 1 PLC: [Code Letter A] [Rack Number] [Consecutive two-digit number] ETH = Ethernet Connection
Exception 2 Cables: [Code Letter W] [MAN Cable Tag numbering System] RS = Serial Interface Connection
Exception 3 Terminal Strips: [Code Letter X] [Special numbering, check Page 600] EIC:xx = Connection Terminal (Source or Target)
Shortening and combinations are possibe, for example:

VM.LVCBB2-L1 = Measuring Voltage Phase L1 of Low Voltage Common Busbar 2

PowerES Stadtbachstr. 1 Wiring, Labeling, Electrical Links Page 005
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A/C = Air Conditioning GCP = Genset Control Panel RB = Radiator Bank

AC = Alternating Current GIP = Genset Interface Panel RDS-PP = Reference Designation System for Powerplants
ACDP = AC Distribution Panel GPS = Global Positioning System Rev. = Revision
AI = Analog Input HAZOP = Hazard and Operability (Study) RJ = Registered Jack
ANSI = American National Standards Institute HCP = High Voltage Control Panel RS = Recommended Standard (serial Interface)
AO = Analog Output HDD = Hard Disk Drive RTD = Resistance Temperature Detector
ATEX = Atmosphères Explosibles (Directive for explosive atmospheres) HFO = Heavy Fuel Oil RTU = Remote Terminal Unit
AVR = Automatic Voltage Regulator HMI = Human-Machine-Interface SaCoS one = Safety and Control System on Engine
BAP = Boiler Auxiliary Panel HT = High Temperature SAT = Site Acceptance Test
BB = Busbar HVIP = High Voltage Interface Panel SCADA = Supervisory Control and Data Acquisition
BCD = Binary-Coded Decimal I/O = In- and Output SCALANCE = Siemens Network Technology
BCP = Boiler Control Panel IEC = International Electrotechnical Commission SF = Single Feeder
BF = Breaker Failure IEEE = Institute of Electrical & Electronics Engineers, Inc. SIL = Safety Integrity Level
BF = Butterfly Flap IM = Interface Module SIP = SaCoS Interface Panel
BSD = Blackstart Diesel IP = International Protection (Code) SLD = Single Line Diagram
CAN = Controller-Area Network (Bus) ISO = International Organization for Standardization SOV = Solenoid Valve
CAP = Common Auxiliary Panel KKS = Kraftwerk-Kennzeichensystem (Power Plant Classification System) SS = Single Starter
CAPP = Common Auxiliary Panel Pumphouse KVM = Keyboard - Video - Mouse SWAP = Sea Water Auxiliary Panel
CB = Circuit Breaker L/R = Local/Remote TAP = Turbine Auxiliary Panel
CCCP = Central Common Control Panel LAN = Local Area Network TBD = To be defined
CCP = Common Control Panel LED = Light Emitting Diode TC = Turbocharger
CCTV = Closed Circuit Television LIC = Location Identification Code TCP = Turbine Control Panel
CHATCO = Charge Air Temperature Control (Valve) LO = Lube Oil TCP-IP = Transmission Control Protocol - Internet Protocol
CP = Communication Processor LT = Low Temperature TS = Triple Starter
CPU = Central Processing Unit LVIP = Low Voltage Interface Panel TU = Transport Unit
CR = Common Rail MCB = Mini Circuit Breaker UPS = Uninterruptible Power Supply
CRP = Common Radiator Panel MCC = Motor Control Center USB = Universal Serial Bus
CT = Current Transformer MCDP = Main Civil Distribution Panel VDE = Verband der Elektrotechnik (Association for el. technologies)
CTAP = Cooling Tower Auxiliary Panel MDT = MAN Diesel & Turbo SE VIT = Variable Injection/Ignition Timing
CUP = Common Unloading Panel MMU = Multifunctional Monitoring Unit VT = Voltage Transformer
CVP = Common Ventilation Panel MOV = Motor-Operated Valve WTCP = Water Treatment Control Panel
CW = Cooling Water MPI = Multiple Protocol Interface
DC = Direct Current MVIP = Medium Voltage Interface Panel
DCC = Diesel Combined Cycle (Unit) n/a = Not Applicable
DE = Drive End NC = Normally Closed
DF = Double Feeder NDE = Non Drive End
DF = Dual Fuel NE (R) = Neutral Earthing (Resistor)
DI = Digital Input NLTC = No-Load Tap Changer
DIN = Deutsche Industrie Norm (German Industry Standard) NO = Normally Open
DO = Diesel Oil NTC = Negative Temperature Coefficient
DO = Digital Output OLM = Optical Link Module
DS = Double Starter OLTC = On-Load Tap Changer
EAP = Engine Auxiliary Panel P&ID = Piping and Instrumentation Diagram
ECP = Engine Control Panel PABX = Private Automatic Branch Exchange
EDS-D = Engine Diagnostics System Data Box PB DP = Process Field Bus (Profibus) - Decentral Peripherals
EIC = Equipment Identification Code PC = Personal Computer
EMC = Electromagnetic Compatibility Regulations PDF = Portable Document File
EMD = Emergency Diesel PE = Protective Earth
EN = Standards by European Committee for Standardization PH = Power House
EPC = Engineering – Procurement – Construction PIW = Process Input Word
EPE = Electrical Plant Engineering PLC = Programmable Logic Control
ERP = Engine Radiator Panel POW = Process Output Word
FAT = Factory Acceptance Test PS = Power Supply
FC = Frequency Converter PTC = Positive Temperature Coefficient
FFCP = Fire Fighting Control Panel QCO = Quick Changeover
FIFI = Fire Fighting RAL = Reichs-Ausschuss für Lieferbedingungen und Gütesicherung
FLTR = From Left To Right RAU = Remote Access Unit

PowerES Stadtbachstr. 1 List of Abbreviations and Acronyms Page 006
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KKS Overview
Location
Designation of KKS Identification Code
Identification Code
+00BAU60 Equipotential Bonding
+00BBA01 MV Busbar
+00BBA01.02 MV Busbar
+00BJB01 AC Distribution Panel (ACDP)
+00BRA01 UPS System - Distribution
+00CBA01 Common Control Panel (CCP)
+00CBA01.01 Common Control Panel (CCP)
+00CBA01.04 Common Control Panel (CCP)
+00CKA01 SCADA Server Panel
+01CDA01 Genset Control Panel (GCP)
+01CDC01 Engine Auxiliary Panel (EAP)
+01CDG01 Engine Radiator Panel (ERP)
+01CDH01 Genset Interface Panel (GIP)
+01CDK01 SaCoS Interface Panel (SIP)
+01MKA01 Alternator
+01MKA01.02 Alternator - Aux. Terminal Box
+02CDA01 Genset Control Panel (GCP)
+LVD
+PLG

Genset Control Panel GCP MAN Diesel & Turbo SE KKS Overview Drawing Number: T-06802_GCP + 01CDA01
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Contents
Page Page Description Revision Date Editor
+01CDA01/001 Cover Sheet Rev.C 24.10.2014 E. Simon
+01CDA01/002 Basics Revision History Rev.C 24.10.2014 E. Simon
+01CDA01/003 Basics Assembly Instructions Rev.C 24.10.2014 E. Simon
+01CDA01/004 Basics Purpose, Properties, Copyright Rev.C 24.10.2014 E. Simon
+01CDA01/005 Basics Wiring, Labeling, Electrical Links Rev.C 24.10.2014 E. Simon
+01CDA01/006 Basics List of Abbreviations and Acronyms Rev.C 24.10.2014 E. Simon
+01CDA01/007 KKS Overview Rev.C 24.10.2014 E. Simon
+01CDA01/010 Contents Rev.C 24.10.2014 E. Simon
+01CDA01/030 Construction Layout Transport Units/Panel Groups Floor Opening Rev.C 24.10.2014 E. Simon
+01CDA01/031 Construction Layout Front View Rev.C 24.10.2014 E. Simon
+01CDA01/032 Construction Layout Side, Top and Bottom Views Rev.C 24.10.2014 E. Simon
+01CDA01/033 Construction Layout Internal Layout Door, Side and Back Walls, Roof Rev.C 24.10.2014 E. Simon
+01CDA01/034 Construction Layout Internal Layout Mounting Plate Rev.C 24.10.2014 E. Simon
+01CDA01/035 Construction Layout Earthing Connections Overview Rev.C 24.10.2014 E. Simon
+01CDA01/040 PowerPS Overview Safety Chain Engine Shutdown Rev.C 24.10.2014 E. Simon
+01CDA01/041 PowerPS Overview Emergency Stop Loop for Engine Auxiliary Drives Rev.C 24.10.2014 E. Simon
+01CDA01/042 PowerPS Overview Alternator CB Open/Trip Loop Rev.C 24.10.2014 E. Simon
+01CDA01/045 PowerPS Overview Protection and Measuring Scheme GCP Version C (ABB Alternator) Rev.C 24.10.2014 E. Simon
+01CDA01/046 PowerCS Overview GCP internal Bus Overview Profibus DP Rev.C 24.10.2014 E. Simon
+01CDA01/047 PowerCS Overview GCP internal Bus Overview Ethernet Rev.C 24.10.2014 E. Simon
+01CDA01/100 Wiring Diagram Power Supply AC 230V Panel Equipment Rev.C 24.10.2014 E. Simon
+01CDA01/102 Wiring Diagram UPS Power Supply AC 230V Rev.C 24.10.2014 E. Simon

Genset Control Panel GCP MAN Diesel & Turbo SE Contents Drawing Number: T-06802_GCP + 01CDA01
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Contents
+01CDA01/104 Wiring Diagram Power Supply Unit DC 24V Rev.C 24.10.2014 E. Simon
+01CDA01/106 Wiring Diagram Internal DC 24V Distribution Rev.C 24.10.2014 E. Simon
+01CDA01/108 Wiring Diagram External DC 24V Distribution Rev.C 24.10.2014 E. Simon
+01CDA01/110 Wiring Diagram Safety DC 24V Distribution Rev.C 24.10.2014 E. Simon
+01CDA01/160 Wiring Diagram Panel Equipment Illumination, Ventilation, Door Supervision Rev.C 24.10.2014 E. Simon
+01CDA01/162 Wiring Diagram Panel Temperature Rev.C 24.10.2014 E. Simon
+01CDA01/200 PowerCS Wiring Diagram Optical Link Module Unit Profibus DP Rev.C 24.10.2014 E. Simon
+01CDA01/202 PowerCS Wiring Diagram PLC Rack 1 Assembly Rev.C 24.10.2014 E. Simon
+01CDA01/204 PowerCS Wiring Diagram PLC Rack 1 -A105 Overview Rev.C 24.10.2014 E. Simon
+01CDA01/212 PowerCS Wiring Diagram PLC Rack 1 -A101 Power Supply Rev.C 24.10.2014 E. Simon
+01CDA01/214 PowerCS Wiring Diagram PLC Rack 1 -A103 CPU Rev.C 24.10.2014 E. Simon
+01CDA01/216 PowerCS Wiring Diagram PLC Rack 1 -A104 Communication Processor/Panel PC Rev.C 24.10.2014 E. Simon
+01CDA01/218 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Input Byte 0 MCB OFF Signals Rev.C 24.10.2014 E. Simon
+01CDA01/220 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Input Byte 1 MCB OFF Signals/GCP internal Signals Rev.C 24.10.2014 E. Simon
+01CDA01/222 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Input Byte 2 OLM Fault/Alternator Protection Signals Rev.C 24.10.2014 E. Simon
+01CDA01/224 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Input Byte 3 Control Switches/Buttons Rev.C 24.10.2014 E. Simon
+01CDA01/226 PowerCS Wiring Diagram PLC Rack 1 -A106 Digital Input Byte 4 Voltage, cosφ, Load, Speed, Frequency Set. Rev.C 24.10.2014 E. Simon
+01CDA01/228 PowerCS Wiring Diagram PLC Rack 1 -A106 Digital Input Byte 5 CCP Signals Rev.C 24.10.2014 E. Simon
+01CDA01/230 PowerCS Wiring Diagram PLC Rack 1 -A106 Digital Input Byte 6 Alternator MV Busbar Signals Rev.C 24.10.2014 E. Simon
+01CDA01/232 PowerCS Wiring Diagram PLC Rack 1 -A106 Digital Input Byte 7 Alternator MV Busbar Signals Rev.C 24.10.2014 E. Simon
+01CDA01/234 PowerCS Wiring Diagram PLC Rack 1 -A107 Digital Input Byte 8 Spare Rev.C 24.10.2014 E. Simon
+01CDA01/242 PowerCS Wiring Diagram PLC Rack 1 -A108 Digital Output Byte 0 Signaling Column/Position Indication Rev.C 24.10.2014 E. Simon

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Contents
+01CDA01/244 PowerCS Wiring Diagram PLC Rack 1 -A108 Digital Output Byte 1 Synchronization/Alternator 1 CB Rev.C 24.10.2014 E. Simon
+01CDA01/246 PowerCS Wiring Diagram PLC Rack 1 -A108 Digital Output Byte 2 Earthing, Protection Rev.C 24.10.2014 E. Simon
+01CDA01/248 PowerCS Wiring Diagram PLC Rack 1 -A108 Digital Output Byte 3 Spare Rev.C 24.10.2014 E. Simon
+01CDA01/300 Wiring Diagram Alternator Incoming Protection Current Core 2 Rev.C 24.10.2014 E. Simon
+01CDA01/302 Wiring Diagram Alternator Incoming Protection Current Core 1 Rev.C 24.10.2014 E. Simon
+01CDA01/304 Wiring Diagram MV Busbar Incoming Measuring Voltage Rev.C 24.10.2014 E. Simon
+01CDA01/306 Wiring Diagram MV Busbar Incoming Protection + Measuring Current Rev.C 24.10.2014 E. Simon
+01CDA01/308 Wiring Diagram MV Busbar Alternator Circuit Breaker Rev.C 24.10.2014 E. Simon
+01CDA01/310 Wiring Diagram MV Busbar Incoming Measuring Voltage Rev.C 24.10.2014 E. Simon
+01CDA01/312 Wiring Diagram Multifunctional Monitoring Unit Rev.C 24.10.2014 E. Simon
+01CDA01/314 Wiring Diagram Synchronization Indication Voltmeter/Frequency Meter/Synchronoscope Rev.C 24.10.2014 E. Simon
+01CDA01/316 Wiring Diagram Synchrocheck Relay Automatic Synchronization Unit Rev.C 24.10.2014 E. Simon
+01CDA01/318 Wiring Diagram Alternator CB Control Rev.C 24.10.2014 E. Simon
+01CDA01/320 Wiring Diagram Alternator CB Control Rev.C 24.10.2014 E. Simon
+01CDA01/322 Wiring Diagram Alternator CB Control + Open/Trip Loop Rev.C 24.10.2014 E. Simon
+01CDA01/500 PowerPS Wiring Diagram Alternator Protection Relay Rev.C 24.10.2014 E. Simon
+01CDA01/502 PowerPS Wiring Diagram Alternator Protection Rev.C 24.10.2014 E. Simon
+01CDA01/508 PowerPS Wiring Diagram Safety Chain Engine Shutdown Rev.C 24.10.2014 E. Simon
+01CDA01/510 PowerPS Wiring Diagram Emergency Stop Loop for Engine Aux. Drives GCP via GIP to EAP + ERP (+ EVP) Rev.C 24.10.2014 E. Simon
+01CDA01/512 PowerPS Wiring Diagram Alternator CB Closed Signals to AVR and SaCoS Rev.C 24.10.2014 E. Simon
+01CDA01/514 PowerPS Wiring Diagram Alternator CB Signals and Connection to GIP Rev.C 24.10.2014 E. Simon
+01CDA01/516 PowerPS Wiring Diagram Breaker Failure from/to MV Busbar 1 Rev.C 24.10.2014 E. Simon
+01CDA01/600 Terminal Diagram Terminal Strip Overview Rev.C 24.10.2014 E. Simon
+01CDA01/601 Terminal Diagram Terminal Strip Overview Rev.C 24.10.2014 E. Simon
+01CDA01/602 Terminal Diagram Rev.C 24.10.2014 E. Simon

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Contents

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Contents
+01CDA01/700 Cable Overview Rev.C 24.10.2014 E. Simon
+01CDA01/701 Cable Overview Rev.C 24.10.2014 E. Simon
+01CDA01/800 Parts List Rev.C 24.10.2014 E. Simon
+01CDA01/900 Verification of Panel Protection Degree Rev.C 24.10.2014 E. Simon
+01CDA01/901 Verification of Panel Protection Degree Protection Degree Certificate TS8 Series Rev.C 24.10.2014 E. Simon
+01CDA01/902 Verification of Panel Protection Degree List of surface mounted Devices Rev.C 24.10.2014 E. Simon
+01CDA01/910 Verification and Calculation of Panel Consumption per Voltage Rev.C 24.10.2014 E. Simon
+01CDA01/911 Verification and Calculation of Panel Consumption per Voltage AC 230V - Panel Equipment Rev.C 24.10.2014 E. Simon
+01CDA01/912 Verification and Calculation of Panel Consumption per Voltage AC 230V UPS - Control Voltage Rev.C 24.10.2014 E. Simon
+01CDA01/913 Verification and Calculation of Panel Consumption per Voltage DC 24V Rev.C 24.10.2014 E. Simon
+01CDA01/914 Verification and Calculation of Panel Consumption per Voltage DC 24V Rev.C 24.10.2014 E. Simon
+01CDA01/920 Verification and Calculation of Panel Heating and Cooling Rev.C 24.10.2014 E. Simon
+01CDA01/921 Verification and Calculation of Panel Heating and Cooling Calculation of Power Dissipation Rev.C 24.10.2014 E. Simon
+01CDA01/922 Verification and Calculation of Panel Heating and Cooling Calculation of Power Dissipation Rev.C 24.10.2014 E. Simon

0 1 2 3 4 5 6 7 8 9
Contents
+01CDA01/923 Verification and Calculation of Panel Heating and Cooling Climate Control Calculation Rev.C 24.10.2014 E. Simon
+01CDA01/930 Verification and Calculation of CBs, MCBs and Fuses including Settings Rev.C 24.10.2014 E. Simon
+01CDA01/931 Verification and Calculation of CBs, MCBs and Fuses including Settings Verification of CBs, MCBs and Fuses Rev.C 24.10.2014 E. Simon
+01CDA01/932 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 2A (A) DC 24V Rev.C 24.10.2014 E. Simon
+01CDA01/933 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 6A (B) DC 24V Rev.C 24.10.2014 E. Simon
+01CDA01/934 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 10A (B) DC 24V Rev.C 24.10.2014 E. Simon
+01CDA01/935 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 2A (A) AC 110V Rev.C 24.10.2014 E. Simon
+01CDA01/936 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 10A (B) AC 230V Rev.C 24.10.2014 E. Simon
+01CDA01/937 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 10A (C) AC 230V Rev.C 24.10.2014 E. Simon
+01CDA01/938 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 1,4-2A 3AC 110V Rev.C 24.10.2014 E. Simon
+01CDA01/939 Verification and Calculation of CBs, MCBs and Fuses including Settings List of max. Cable Length Rev.C 24.10.2014 E. Simon
+01CDA01/940 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Voltage Drop by Cable Rev.C 24.10.2014 E. Simon
+01CDA01/941 Verification and Calculation of Synchronization Device Settings Rev.C 24.10.2014 E. Simon
+01CDA01/942 Verification and Calculation of Synchronization Device Settings SPM-D1010B/YB Rev.C 24.10.2014 E. Simon
+01CDA01/945 Verification and Calculation of Synchronization Device Settings HAS-111 DG Rev.C 24.10.2014 E. Simon
+01CDA01/946 Verification and Calculation of MMU Settings Rev.C 24.10.2014 E. Simon
+01CDA01/947 Verification and Calculation of MMU Settings UMG 96 RM-P Rev.C 24.10.2014 E. Simon
+01CDA01/948 Verification and Calculation of MMU Settings UMG 96 RM-P Rev.C 24.10.2014 E. Simon
+01CDA01/1000 List of CBs, MCBs and Fuses Rev.C 24.10.2014 E. Simon
+01CDA01/1010 List of Labels Type Label Rev.C 24.10.2014 E. Simon
+01CDA01/1011 List of Labels Rev.C 24.10.2014 E. Simon
+01CDA01/1014 List of Labels Protection Relay Label Rev.C 24.10.2014 E. Simon
+01CDA01/1100 Cable Core List Rev.C 28.10.2014 E. Simon
+01CDA01/1101 Cable Core List E. Simon

0 1 2 3 4 5 6 7 8 9
Contents

Editor E. Simon
Checked R. Hörner
0 1 2 3 4 5 6 7 8 9
≥6
≥6
≥6
≥6
≥6
0°
0°
0°
0°
0°
GENSET CONTROL PANEL 1 GENSET CONTROL PANEL 2 GENSET CONTROL PANEL 3 GENSET CONTROL PANEL 4 GENSET CONTROL PANEL 5
00BBA01 MV BUSBAR 00BBA01 MV BUSBAR 00BBA01 MV BUSBAR 00BBA01 MV BUSBAR 00BBA01 MV BUSBAR
G 01MKA01
G 02MKA01
G 03MKA01
G 04MKA01
G 05MKA01
~ ALTERNATOR
~ ALTERNATOR
~ ALTERNATOR
~ ALTERNATOR
~ ALTERNATOR
Transport Unit Transport Unit Transport Unit Transport Unit Transport Unit Loose supplied Parts
3839
215
Opening for Cable Entry
79 640 160
Remarks: For transportation every opening has to be sealed by tearproof film.

Side walls at first and last Panel of a suite.
Genset Control Panel GCP MAN Diesel & Turbo SE Construction Layout Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Transport Units/Panel Groups Page 030
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Floor Opening 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
2.500 LEGEND
1: Panel Label
2.400 2: -304P1 Voltmeter - Alternator Voltage
3: -306P1 Ammeter - Alternator Current
4: -314P1 Double Voltmeter - Synchronization Voltage
2.300 5: -314P2 Double Frequency Meter - Synchronization Frequency
6: -314P3 Synchronoscope
2.200
7: -304S1 Voltage Selector Switch - Alternator Voltage
8: -312P1 Multifunctional Monitoring Unit (MMU)
9: -316A2 Automatic Synchronization Unit
2.100 Front View 10: -216A1 Touch Panel PC
100 11: -224S1 Push Button Blue - Lamp Test
12: -224S2 Push Button Black - Acknowledge/Reset
2.000
13: -510S1 Push Button - Emergency Stop
GENSET CONTROL PANEL 1 23
1 14: -226S1 Control Switch - Manual Setting Voltage, Power Factor Lower/0/Higher
1.900 2 3 4 5 6 15: -226S2 Control Switch - Manual Setting Speed, Frequency, Load Lower/0/Higher
16: -224S3 Selector Switch - Local Synchronization Manual/OFF/Automatic
17: -224S4 Selector Switch - Operation Mode GCP/SCADA
1.800
7 8 9 18: -242H4 LED Position Indicator - Alternator Circuit Breaker
19: -224S6 Push Button Green - Alternator CB ON
1.700 20: -224S5 Push Button Red - Alternator CB OFF
21: -500F1 Alternator Protection Relay
10
22: -242H6 LED Position Indicator - Alternator Neutral Earthing Switch
1.600
23: -242H1 Signaling Column - Red=Engine Stopping/Standstill
-242H2 Signaling Column - Yellow=Genset Alarm
1.500 -242H3 Signaling Column - Green=Engine Starting/Running
24: -242H5 LED Position Indicator - Alternator Earthing Switch
1.400
100: -160M1.1 Top Filter
101: -160M1 Filter Ventilator
1.300
11 12
00BBA MV BUSBAR
1.200 13
14 15 16 17 19
1.100 18 20
21
1.000 24 G 01MKA01
~ ALTERNATOR
900 22
800
700
600
500
400
101
300
200
100
0
Panel Designation
Horizontally centralized black adhesive capital letters, character size 20mm:
GENSET CONTROL PANEL 1
Mimic Diagram Designations

Horizontally centralized/left-aligned black adhesive capital letters, character size 10mm:
0 100 200 300 400 500 600 700 800 900 1.000
00BBA MV BUSBAR
Previous Page: 030
Remark: Label texts can be found in the List of Labels, starting on page 1011 01MKA01 ALTERNATOR Next Page: 032
PowerES Stadtbachstr. 1 Front View Page 031
0 1 2 3 4 5 6 7 8 9
Side View - Right Side View - Left
Top View
-160E1
384
285
-160S2
600
120
160
800
2310
2000
ø 16 Bottom View (A-A)
65
145
Cable Entry
Movable Plate
Cable Clamp Rail 475
Cu Busbar 30x5
(NIEDAX)
A A
600 145 61 675
Earthing Connection to Equipotential Bonding
= Earthing Strap Connection Point

PowerES Stadtbachstr. 1 Side, Top and Bottom Views Page 032
0 1 2 3 4 5 6 7 8 9
-242H3
-242H2
-242H1
-160M1.1
Side Wall left Side Wall right

Internal Door Layout (if applicable) Panel Roof (if applicable)
2.000
1.900 -314P3 -314P2 -314P1 -306P1 -304P1
Back Wall
1.800 25x80
-304S1
-316A2
1.700
-312P1
1.600
1.500
-216A1
1.400
1.300
25x80
-224S2 -224S1
1.200
-224S6 -224S4 -224S3 -226S2 -226S1 -510S1
-242H4
1.100 -224S5
-242H5 -500F1
1.000 40x80
40x80
-242H6
900
Spot to fix
Tube for
Door Wiring
800
40x80
E
PL
AM
700
EX
List OF CBs, MCBs And Fuses
600 Type: Genset Control Panel

Project Number: 530.....
Customer: Company X
E
Mains Wiring Plan Pocket

PL
Rated Voltage: 110V

Rated Current: 1A
Rated Frequency: 50Hz
AM
Alternator
500 Rated Voltage: 110V

EX
Rated Current: 1A
Auxiliary Voltage: 230V AC / 24V DC
Max. Ambient Temperature: 45°C

Protection Degree: IP 41
Year Of Manufacturing: 2010
400
-160M1
300
200
100
Door Stay
0 100 200 300 400 500 600 700 800 900 1.000
PowerES Stadtbachstr. 1 Internal Layout Page 033
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Door, Side and Back Walls, Roof 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
LEGEND
Row 1 from left to right: Row 4 from left to right: Terminal Strips from bottom left
to top right:
-A100 -160K1
-A101 -244K1 -X160
Mounting Plate -A103 -244K2 -X161
-A104 -244K3 -X400
2.000
-A105 -244K4 -X401
1.900
-A106 -244K5 -X402
-A100
PS 405 10A
6ES7405-0KA02-0AA0
SIEMENS
-A101 -A103
CPU 416-2
6ES7416-2XN05-0AB0
-A104
CP 443-1
6GK7443-1EX20-0XE0
-A105
DI 32 x DC 24V
6ES7421-1BL01-0AA0
X1
-A106
DI 32 x DC 24V
6ES7421-1BL01-0AA0
X1
-A107
DI 32 x DC 24V
6ES7421-1BL01-0AA0
X1
-A108
DO 32 DC 24 V/0,5 A
6ES7422-1BL00-0AA0
X1
-A109
CP 443-1
6GK7443-1EX30-0XE0
-A107 -244K6 -X403
-A108 -244K7 -X404
INTF INTF INTF INTF -200A1
Clamping Yoke
1
EXTF EXTF EXTF
2 2 2 2
BAF BUS1F BUSF 3 3 3 3 BUSF
BATT1F BUS2F
1.800
BATT2F TXD TXD
RXD RXD
-162R1
-X149
FRCE
DC 5V MAINT MAINT MAINT
-160S1
DC 24V
RUN RUN RUN
STOP STOP STOP
-104G1 -104G2
-A109 -244K8 -X450

FMR
I RUN
STOP
I
MRES
BATT.1 BATT.2
24 24 24 24
1.700
-104G1 -246K1 -X451
+ +
X1
MPI/DP
- -
BATT. INDIC 40x80
-104G2 -246K2 -X452

2 BATT.
OFF
1 BATT.
X2
DP
1.600
EXT.-BATT
5...15V DC
2
47 47 47 47
48 48 48 48
SIMATIC S7-400
-160S1 -246K3 -X454

Shield Terminal -246K4 -X455
-216A2
1.500 60x80
-162R1 -246K5 -X500

1.400
3 -100F1 -104F1 -106F1 -106F2 -106F3 -106F4 -106F5 -106F6 -108F1 -108F2 -108F3 -108F4 -110F1 -304F1 -304Q1 -310Q1
-X149 -246K6 -X501
-200A1 -246K7 -X502
1.300 60x80
-246K8 -X503
1.200 -X504
4 -244K6 -244K7 -246K1
-160K1 -244K1 -244K2 -244K3 -244K4 -244K5 -244K8 -246K2 -246K3 -246K4 -246K5 -246K6 -246K7 -246K8
Row 2 from left to right: -X505
1.100 60x80 Row 5 from left to right: -X506
Spot to fix
-216A2 -X507
1.000 Tube for
5
-316A1
-318K1
Door Wiring
-316A1 -X100
Row 3 from left to right: -318K1
-320K1 -320K2
900
60x80
-320K1 -X10
800 -100F1 -320K2 -X20
-X455
-104F1 -X120
700
-106F1 -X121
-X454
-X452
600
-X451
-106F2 -X123
-X450
-X450
-X100
-XPE
-106F3 -X130
-106F4 -X150
-X507
500
-X150
-106F5 -XPE
-X404
-X506
External
External
Internal
Internal
-X505
400
-X504
-106F6
-X403
-X130
300
-X402
-X503
-108F1
-X401
-X502
-X123
-108F2
200 -X400
-X161
-X501
-X121
-108F3
-X120
-X20
-108F4
100 60x80 60x80 60x80 60x80
-110F1
-X160 -X500 -X10
0
-304F1
-304Q1
-310Q1
0 100 200 300 400 500 600 700 800 900 1.000
PowerES Stadtbachstr. 1 Internal Layout Mounting Plate Page 034
0 1 2 3 4 5 6 7 8 9
Cu Busbar 30x5
M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10
PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE
min. 25mm² GNYE 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² GNYE 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 30x5mm Cu Busbar Connector
Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap
PE PE PE PE PE PE PE PE PE PE PE PE PE
Side Wall left* Panel Frame Roof Mounting Plate Back Wall Bottom Plate 1 Bottom Plate 2 Bottom Plate 3 Door Side Wall right*
+00BAU60 +02CDA01
Equipotential Bonding
GCP
Cu Busbar 30x5
PE PE
M10
Cu Busbar
* If applicable
PowerES Stadtbachstr. 1 Earthing Connections Overview Page 035
0 1 2 3 4 5 6 7 8 9
Safety Chain Engine Shutdown

+01CDA01
Genset Control Panel (GCP)
R7 -X501 107
Option for Shutdown
-500F1 Signal by BCP
Alternator R8 -X501 207
Protection Relay
41 -X502 107 11
Option for Shutdown
-510S1 Signal by FFCP
-510S1
Emergency Stop 42 -X502 207 Emergency Stop 12
Push Button Push Button
GCP GCP
-X506 101 201 202 102
+01CDH01
Genset Interface Panel (GIP)
-X506 101 201 202 102

24VDC-150
S11 B1 41 13 23 33
-500A1 PNOZ X3
Engine Shutdown S12 B2 42 14 24 34
23
11 -A102 51
I34.1
-500S1 ENGINE -500S1
Emergency Stop 12 SHUTDOWN Emergency Stop 52
Push Button Push Button
GIP GIP
12 14
-248K1
Engine Shutdown 11
by PLC (1) -X510 204 104 203 103
12 14
-256K1
Engine Shutdown 11
by PLC (2)
+01CDK01
SaCoS Interface Panel (SIP)
-X514 201 -X104 56 55 54 53

Option for additional
Shutdown Signal
-X514 101
-X513 201
Option for additional
Shutdown Signal
-X513 101
-10K45 1IN1 1IN2

Safety Relay
A1 A2
DC 24V
M24-150 M24

Genset Control Panel GCP MAN Diesel & Turbo SE PowerPS Overview Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Safety Chain Engine Shutdown Page 040
0 1 2 3 4 5 6 7 8 9
Emergency Stop Loop for Engine Auxiliary Drives

+01CDA01 +01CDG01
Engine Radiator Panel (ERP)

24VDC-151
11
-510S1
Emergency Stop 12
Push Button
GCP
-X506 102 202
+01CDH01
-X506 102 202 M24-151
31 24VDC-151 A2
-500S1 -502K2
Emergency Stop 32 Emergency Stop A1
Push Button from SaCoS
GIP
-X510 102 202
+01CDK01
-X104 57 -X104 58
13 13
-502K2 -10K13
Emergency Stop 14 Safety Relay 14
from SaCoS
13
-10K17
Safety Relay 14
-X500 1 2 +.02-X501 1
+01CDC01
Engine Auxiliary Panel (EAP)
+.02-X500 1 2 +.02-X501 1
24VDC-150
Engine
Auxiliary Drives
S11 B1 41 33 13 23
+.02-500A1 PNOZ X3
Emergency Stop S12 B2 42 34 14 24
7
+.02-A103
I68.4
EMERGENCY STOP
M24-150 AUXILIARY DRIVES
+.02-X501 2
+01CDG01
+.02-X501 2
Radiator Fans
A1 12 14 22 24
+.02-500K1
A2 11 21
M24-151

PowerES Stadtbachstr. 1 Emergency Stop Loop for Engine Auxiliary Page 041
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Drives 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Alternator CB Open/Trip Loop

+01CDH01
24VDC-150 M24-151
41 12 14 30 24VDC-151
-500S1 -252K1
Emergency Stop 42 Alternator 11 31
Push Button Deexcitation=0
GIP
13
-500A1
PNOZ X3 14 36
Safety Chain -300T1 -A102
Engine Shutdown AVR -X1:53 55 I35.4
13 AVR WATCHDOG
A2
-502K1 DECS-200 Basler Electric ALARM -502K1
Engine Shutdown 14 Engine Shutdown A1
from SaCoS from SaCoS
-X507 201 101 -X510 101 201
+01CDA01 +00BBA01.02 +01CDK01

MV Busbar

-X507 201 101 -X104 52 51
110VDC
53
K5 -XDC 7 11 -10K50
-500F1 Engine Shutdown 54
Alternator K6 from SaCoS
Protection Relay
-X504 101 -X503 114
61 53
-510S1 -10K51
Emergency Stop 62 Engine Shutdown 54
Push Button from SaCoS
GCP
31 33 13 33
-224S5 -224S4 -244K7 -510S1
Alternator CB 32 Operation 34 Alternator CB 14 Emergency Stop 34
-X500 12 13 OFF Mode SCADA OFF by PLC Push Button
GCP
+00CBA01
Common Control Panel (CCP)
+.01-X501 12 13
51 13
+.01-310K5 -244K6
MV Busbar 1 52 Alternator CB 14
Breaker Failure OFF by PLC
-X504 201 -X503 214
+00BBA01.02
MV Busbar
-XDC 8 12
Alternator CB
A1 A1
Undervoltage Coil U< Tripping Coil 3
A2 A2
M110

PowerES Stadtbachstr. 1 Alternator CB Open/Trip Loop Page 042
0 1 2 3 4 5 6 7 8 9
+00BBA01.02 +00CBA01.01
MV Busbar

HV 00AEA
MV Part Measuring Part Profibus DP Details in PLC Architecture Power Plant
-308P1 3
ANSI-Codes according to IEEE C37
Voltmeter Voltmeter
-320P1 +00BCT01
ST Multifunctional
Monitoring Unit
V V -500F1 SIPROTEC 7SJ80
Details
24 Overexcitation protection: [U/f] or AVR
MMU ST Prot. Relay Step-Up in Protection and
-X1 Transformer Measuring Scheme 25 Synchronization or synchrocheck relay
Single
Profibus DP Details in Breaker Failure 50BF Scheme Step-Up Transformer
11kV 110V 110V
-X1
Single Profibus Connection Connection MV Busbar Voltage for
L1 L2 L3
-308S1 L1 L2 L3
PB DP 24VDC-151 25A Automatic Synchronization Unit
OFF
OFF
√3 √3 3 L2 L3 L1 L2 L3 L1
Profibus to GCP 2 to GCP 3 SUT Synchronization
Siemens
Class: 0,5 60FL 60FL 51 A1 27 Undervoltage protection

15VA 50BF -310K5 +00BBA01.02
32R Reverse power
MV Busbar
* 52 A2
00BCT01GS200 38 Bearing protective device
60FL Step-Up Transformer
MV Circuit Breaker 40 Field failure (loss of excitation)
syn.
MV Busbar 00BBA01
46 Negative phase sequence current
3 +01CDA01
00BHT01GS100 49S Stator thermal protection
GCP
Station Transformer
60FL 60FL -500F1
MV Circuit Breaker 50 Instantaneous overcurrent
Alternator CB OFF by GIP Alternator K8 K7
24VDC-132 Details in Alternator CB Open/Trip Loop Protection Relay
50BF Breaker failure protection
-224S5
Alternator CB OFF
01MKY01EZ100 +00BHT01
110VDC 51 Overcurrent with time delay
14 13 32 31 62 61 K6 K5 Alternator CB
01BAC01GS001 86 Open/Trip Loop
Details
51N Ground-fault current protection
Alternator CB
14 13 Station in Protection and
syn. A1
Undervoltage
D E -224S4 Transformer Measuring Scheme 59 Overvoltage protection
U< A1 A1 SCADA Mode Station Transformer
Coil K4 K3
A2 A1 -244K7 -244K6 59N Residual voltage ground-fault protection
Tripping -306P1 34 33
Coil
Ammeter L1 Ammeter L2 Ammeter L3 Ammeter L1
A2 60FL Fuse failure monitor
Core 1: 0,5FS5 34 33 External Trip
Iprim/1A
A2 A2
K2 K1
50BF Breaker Failure +00BFA01
15VA A A A A 81 Over-, underfrequency protection
Core 2: 5P20
D 86 Lockout relay
Iprim/1A 00BHT01GS200
15VA Station Transformer 87G Differential protection
-304P1 LV Circuit Breaker
Voltmeter Voltmeter syn.
87N Earth-fault differential protection
LV Busbar 00BFA01
V V 50BF opens every Alternator CB connected to related MV Busbar
-312P1 PB DP -314P1 -314P2 -314P3 -316A1 HAS-111 -316A2 SPM-D10 (Details in Breaker Failure 50BF Scheme MV)
Multifunctional Double Double Synchrono Syn. Check Auto Syn.
11kV 110V 110V Monitoring Unit MMU Voltmeter KV/kV Frequency Hz/Hz scope Relay 25 Unit 25A
L1 L2 L3
-304S1 L1 L2 L3
OFF
OFF
01MKA01EU100 -X1 Meter
√3 √3 3 L2 L3 L1 L2 L3 L1
Deif WW
MMU Measuring
Class: 0,5 60FL 60FL Unit
Profibus -A100
Surge
01BAC01GS010 30VA
Arrester Earthing Switch DI Active Power
F3 F4 Protection Relay
* Watchdog
59N Reactive Power
24 32R 87G
Current
R5 R1
LV Part 27 40 CB Trip
Voltage
Antiparallel
Window type CT
* Damping resistor required for Open Delta VT Connection 59 46 86
1FS10
Power Factor
R2
60A/1A 87N 81 50 De-Excitation
1,25VA Frequency
+01MKA01 +01CDH01 C 51
Active Energy
Alternator
GIP
R3
Engine Shutdown
24VDC-150 B Reactive Energy
-300T1 MPL248 -A100 R4

60FL AVR
R8 R7 Safety Chain
24 86 Engine Shutdown Abbreviations
DI
26 27 Overexcitation R6
24 Protection
24VDC-150
AI Analog Input
R10 R9
24VDC-123
40 Details in
Safety Chain DO ANSI American National Standards Institute
Exciter Field 24 25 Loss of
40 Excitation
Engine Shutdown
D Alternator CB OFF
01MKA01
G A R12 R11
AVR Automatic Voltage Regulator
Alternator
3~ S11 52 11 41 A1 14 24 E Alternator CB OFF CB Circuit Breaker
28 29 AVR
Watchdog -500A1 -510S1 Block Voltage and
PNOZ X3 GCP Door
-320K2 Frequency Supervision CCP Common Control Panel
S12 51 12 42 A2 11 21 Block
Excitation Fault CT Current Transformer
DECS-200 Basler Electric External
11 51 Trip by PLC DI Digital Input
-500S1
GIP Door
Spare DO Digital Output
Winding Temperature
Core 1: 5P20 3xPT100 52
AI 12 EAP Engine Auxiliary Panel
Iprim/1A
15VA A F5 F6 F7 F8 F9
Θ
49S 14 23 31 Unit -X1
Unit -X1 ERP Engine Radiator Panel
DO Profibus DP Profibus DP
Core 2: 5P20
-248K1 -500S1 Profibus Profibus
Iprim/1A
GCP Genset Control Panel
Bearing Temperature
Engine Shutdown
Option A1 F10
15VA 2xPT100 11 32
24
GIP Genset Interface Panel
by PLC
-502K2
3 Θ
38 14
A2
13 HV High Voltage
-256K1 -502K2 SIPROTEC 7UM621 Siemens
IEEE Institute of Electrical & Electronics Engineers, Inc.
-X1 24VDC DI
1 Unit 11 14
Profibus
Profibus DP Alternator CB Closed LV Low Voltage
ET200M Siemens ET200M Siemens MMU Multifunctional Monitoring Unit

Window type CT
1FS10
60A/1A B MV Medium Voltage
1,25VA
+00BAU01 +00CBA01.01 +01CDK01 +01CDC01 +01CDG01 PB DP Process Field Bus - Decentral Peripherals
CCP
Engine Auxiliary Panel (EAP)
ERP
Alternator 3 Alternator 2
13
-302P1 -302P1 PLC Programmable Logic Control
Details in 24VDC Multifunctional Multifunctional
110VDC SaCoS Interface Panel -10K13
-A100 Monitoring Unit -100P1 24VDC-151 Monitoring Unit -100P1 SaCoS one Safety and Control System on Engine
-X1 01CDC01EU100 01CDG01EU100
02BAU01GS001 01BAU01GS001 Redundant
NE Switch NE Switch 60FL -254K2 13 Profibus
Profibus DP
14
Voltmeter Voltmeter
DO
Y11/Y12 23 SIP SaCoS Interface Panel
-516K1 13 -516K2 13 NE Switch OFF
-10K45 13
MMU
V 33
MMU
V
ET200M Siemens Safety Relay -10K17 -X1 -X1 ST Station Transformer
14 Unit Unit
PB DP PB DP
Y10 24 Profibus Profibus
SUT Step-Up Transformer
00BAU01GL001 14 14 14
-100S1 OFF
L1 L2 L3 34 -100S1 L1 L2 L3
OFF
L2 L3 L1 L2 L3 L1
NE Resistor -516F1
25A, 10s Earth Fault Relay
-100Q1 -100Q1 VT Voltage Transformer
CB 3AC Feeder CB 3AC Feeder
MV Busbar 1 Radiator
50A/1A +01MJA01.01 Fans Electrical Connection
A1 NE Fault Current High Set
Engine
Tripping
Coil
NE Fault Current Low Set
S11 13 23 A1 14 24 Indirect Connection
A2 1SZV1012 -500A1 Option
51N Engine Shutdown PNOZ X3
-500K1
XI1-E-1 Woodward Valve Indirect Operative Connection
S12 14 24 A2 11 21
Engine from LV Busbar 00BFA01 from LV Busbar 00BFA01 Operative Connection
Auxiliary Drives

PowerES Stadtbachstr. 1 Protection and Measuring Scheme GCP Page 045
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Version C (ABB Alternator) 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Unit Profibus DP Connection
SWITCH SETTINGS
ON Terminating Resistor ON
OFF Terminating Resistor OFF
-200A1
Optical Link ON
Module -X1 A1 B1 OFF A2 B2
-W5.INT
2x0.64 GN RD
-A103
CPU 416-2 -X1 A1 B1 ON
OFF A2 B2
-W6.INT
2x0.64 GN RD
-312P1
UMG 96 RM-P -X1 A1 B1 ON
Panel Door OFF A2 B2
-W9.INT
2x0.64 GN RD
-500F1
SIPROTEC 4 -X1 A1 B1 ON
Panel Door OFF A2 B2

Genset Control Panel GCP MAN Diesel & Turbo SE PowerCS Overview Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 GCP internal Bus Overview Page 046
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Profibus DP 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Ethernet Connection
-W7.INT
Patch cable RJ45 CAT.5e
3m
-216A1 -A104
Panel PC CP443-1
ETH ETH P1 P2
Panel Door

Genset Control Panel GCP MAN Diesel & Turbo SE PowerCS Overview Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 GCP internal Bus Overview Page 047
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Ethernet 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Power Supply
Panel Equipment
AC 230V
2,5mm² BK AC 230V
L1 / 160.0
N / 160.0
2 13 21
-100F1
B 10A 1 14
/218.1 22
2,5mm² BK 2,5mm² LBU PE
-X10 1 2 3
+00BJB01
AC Distribution Panel (ACDP)
-W319
NYY-J
3x2.5 BN BU GNYE
-X369 1 2 4
AC 230V
16A

Genset Control Panel GCP MAN Diesel & Turbo SE Wiring Diagram Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Power Supply AC 230V Page 100
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Panel Equipment 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
UPS
Power Supply
AC 230V
AC 230V
VPS.UPS-L1 / 104.0
VPS.UPS-N / 104.0
2,5mm² BK 2,5mm² LBU PE
-X20 1 2 3
+00BRA01
UPS System - Distribution
-W310
NYY-J
3x2.5 BN BU GNYE
-X20.06 L2 N PE
AC 230V
16A

PowerES Stadtbachstr. 1 UPS Power Supply AC 230V Page 102
0 1 2 3 4 5 6 7 8 9
Power Supply Unit UPS Power Supply

DC 24V Power Supply Unit
AC 230V 4mm² RD Ringline

102.9 / VPS.UPS-L1 24VDC-100 / 106.0
4mm² RD Ringline
102.9 / VPS.UPS-N 24VDC-100 / 110.9
Cross Connection
Cross Connection
M24-100 / 106.0
M24-100 / 110.9
1 3 13 21
-104F1
C 10A 2 4 14 22
/218.2
PE Cross Connection
6mm² GNYE
-X20 4 -X100 19 1 15 16 20 14
1,5mm² BK 1,5mm² LBU 1,5mm² GNYE 4mm² RD 4mm² BU Ringline 4mm² BU Ringline 4mm² RD 4mm² BU
PE
-104G1 -104G2
24V/20A Jump A B Buffer Module
1 120V AC 2 L1 N(L2) PE L+ L+ M M ON L+ M
OFF
INPUT OUTPUT
AC 120V - 230V 50/60Hz DC 24V 20A
6EP1336-3BA00 SITOP Modular 20 SIEMENS 6EP1961-3BA01 SIEMENS
DIP SWITCH SETTINGS
ON Parallel Operation
A OFF Single Operation
ON Shut Down
B OFF Constant Current

PowerES Stadtbachstr. 1 Power Supply Unit DC 24V Page 104
0 1 2 3 4 5 6 7 8 9
Power Supply Power Supply Spare Digital I/Os Power Supply Power Supply
OLM, PS DI/DO Modules Internal Contacts Panel PC Internal Control Voltage
4mm² RD Ringline Comb Busbar Comb Busbar Comb Busbar Comb Busbar Comb Busbar Comb Busbar
104.9 / 24VDC-100 24VDC-100 / 108.0
1 13 21 1 13 21 1 13 21 1 13 21 1 13 21 1 13 21
-106F1 -106F2 -106F3 -106F4 -106F5 -106F6
B 6A 2 14 22 A 2A 2 14 22 A 2A 2 14 22 A 2A 2 14 22 B 10A 2 14 22 A 2A 2 14 22
/218.3
/218.5
/218.5
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm²
RD RD RD RD RD RD RD RD RD
-X120 A1 B1 -X121 A1 B1 -X123 A1 B1 -X130 A1 B1
Integrated Cross Connection

24VDC-130 / 312.5
24VDC-124 / 216.0
24VDC-123 / 160.0
24VDC-122 /
24VDC-121 / 242.0
24VDC-120 / 200.0

M24-120 / 200.0
M24-121 / 224.0
M24-122 /
M24-123 / 160.0
M24-124 / 216.0
M24-130 / 312.5
-X120 C1 D1 -X121 C1 D1 -X123 C1 D1 -X130 C1 D1
1,5mm² 1,5mm² BU 1,5mm² 1,5mm² BU 0,75mm² BU 1,5mm² 1,5mm² BU 1,5mm² BU 1,5mm² 1,5mm² BU
BU BU BU BU
-X100 2 3 4 5 6 7
Cross Connection
104.9 / M24-100 M24-100 / 108.0

PowerES Stadtbachstr. 1 Internal DC 24V Distribution Page 106
0 1 2 3 4 5 6 7 8 9
External Signals External Signals External Signals External Signals

from CCP from Alternator CB from BCP from FFCP
Comb Busbar Comb Busbar Comb Busbar Comb Busbar

106.9 / 24VDC-100 24VDC-100 / 110.0
1 13 21 1 13 21 1 13 21 1 13 21
-108F1 -108F2 -108F3 -108F4
A 2A 2 14 22 A 2A 2 14 22 A 2A 2 14 22 A 2A 2 14 22
/218.6
/218.7
/220.1
/220.2
1,5mm² RD 1,5mm² RD 1,5mm² RD 1,5mm² RD
24VDC-134 / 236.0
24VDC-133 / 234.0
24VDC-132 / 230.0
24VDC-131 / 228.0
M24-132 / 320.0
1mm² BU
-X100 8 9 10 11 12
Cross Connection
106.9 / M24-100 M24-100 / 110.0

PowerES Stadtbachstr. 1 External DC 24V Distribution Page 108
0 1 2 3 4 5 6 7 8 9
Power Supply
Alternator Protection,
CB Control
Comb Busbar 4mm² RD Ringline

108.9 / 24VDC-100 24VDC-100 / 104.9
1 13 21
-110F1
A 2A 2 14 22
/220.3
1,5mm² RD
-X150 A1 B1

24VDC-150 / 318.0

M24-150 / 318.0
-X150 C1 D1
1,5mm² 1,5mm² BU
BU
-X100 13
Cross Connection
108.9 / M24-100 M24-100 / 104.9

PowerES Stadtbachstr. 1 Safety DC 24V Distribution Page 110
0 1 2 3 4 5 6 7 8 9
Panel Illumination Panel Ventilation Panel Door

Closed

106.9 / 24VDC-123 24VDC-123 / 200.0
AC 230V 2,5mm² BK Cross Connection
100.9 / L1 -X123 A2
2,5mm² LBU Cross Connection
100.9 / N
1mm² RD
-X160 2
1,5mm² BK
-X161 1
-W3.INT
12 14 /160.6
-160K1 ÖLFLEX CLASSIC 110
2x1 1
/160.7 11
Panel Door
Closed 1,5mm² BK
1 13 21
-160S1 -160S2
Temperature 2 Door-Operated Switch 14 22
PE PE
0-60°C
30°C
-W3.INT
1,5mm² BK /160.6 2
-X160 1 6 11 3 7 12 -X161 2
-W1.INT -W2.INT
Pre-Assembled ÖLFLEX CLASSIC 110 G
3x1.5 BN BU GNYE 3x1 1 2 GNYE 1mm² RD
-160E1
-X1 L N PE -X2 L PE N
L1 N
1 -160M1
M
Door-Operated
230V 1~
Switch
40W PE
2
183m³/h
Panel Door A1
L PE N
18W
-160K1
-160M1.1 Panel Door
Top Filter Closed
Panel Roof A2
1mm² BU
-X123 C2

106.9 / M24-123 M24-123 / 242.0
14 11 /160.4
12
24 21 /220.7
22

PowerES Stadtbachstr. 1 Panel Equipment Page 160
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Illumination, Ventilation, Door Supervision 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01CDA01CT001-XQ01
GCP Internal Panel
Temperature
+00CBA01.01

-X308 101 102 201 202
-W1025
H05VVC4V5-K
5G1.5 WH BN GN YE PE
-X500 14 15 16 17
-W4.INT
UNITRONIC LIYCY
4x0.75 WH BN GN YE PE
-162R1 1 3 2 4
-50°C ... +100°C
PT100
DKT 4/35 PT100 Weidmüller

PowerES Stadtbachstr. 1 Panel Temperature Page 162
0 1 2 3 4 5 6 7 8 9
01CDA01GN001 Fiber Optic Ring

Optical Link Module

106.9 / 24VDC-120 24VDC-120 / 212.0
160.9 / 24VDC-123 24VDC-123 / 218.0
106.9 / M24-120 M24-120 / 212.0
-X120 A2 C2
I2.0
-X123 A3 A105:27 / 222.1
1mm² RD 0,75mm² RD 1mm² BU 0,75mm² RD

PB-1 / 214.0
PB-2 / 214.0
+01CDG01
-W2000

A-VQ(ZN)HB2Y -200A1
2x200/230PCF
Fiber Optic Profibus
Out
DIL SWITCH SETTINGS CH3

In
S0 MODE CH1 MON. SEG.
0 BUS ON ON
1 BUS OFF OFF
S1 S2 MODE CH2 MON. SEG.

S3 S4 MODE CH3
0 0 LINE, STAR ON ON
1 0 LINE, STAR OFF OFF +01CDH01
-W2000
GIP
0 1 RESERVED
1 1 RED, RING ON ON A-VQ(ZN)HB2Y -202A1
2x200/230PCF
S5 S6 OUTPUT POWER CH2 / CH3 Fiber Optic Profibus
0 STANDARD Out
1 HIGH
CH2
S7 COMPATIBILITY MODE
In
0 DEFAULT
1 SINEC L2FO
-W5.INT
S8 MODE CH0 MON. SEG. UNITRONIC BUS
0 BUS ON ON 2x0.64 GN RD
1 BUS OFF OFF
-200A1
24V DC -X1 A1 B1 ON A2 B2
In Out In Out
L1+ F1 M F2 L2+ CH2 CH3
OFF -X2 -X3 -X4 -X5
S8 S0 S1 S2 S3 S4 S5 S6 S7
1
0
Fault
CH1 CH2 CH3

RS485 Fiber Optic
6AG1503-3CA00-2AA0 OLM P12 SIEMENS
SWITCH SETTINGS

Genset Control Panel GCP MAN Diesel & Turbo SE PowerCS Wiring Diagram Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Optical Link Module Page 200
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Unit Profibus DP 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
-A101 -A103 -A104 -A105 -A106 -A107 -A108 -A109

Rack 1 Rack 1 Rack 1 Rack 1 Rack 1 Rack 1 Rack 1 Rack 1
Slot 1 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9
-A100 PS 405 10A CPU 416-2 CP 443-1 DI 32 x DC 24V DI 32 x DC 24V DI 32 x DC 24V DO 32 DC 24 V/0,5 A CP 443-1
Rack 1
SIE.6ES7400-1JA01-0AA0
6ES7405-0KA02-0AA0 6ES7416-2XN05-0AB0 6GK7443-1EX20-0XE0 6ES7421-1BL01-0AA0 6ES7421-1BL01-0AA0 6ES7421-1BL01-0AA0 6ES7422-1BL00-0AA0 6GK7443-1EX30-0XE0
SIEMENS X1 X1 X1 X1
INTF INTF INTF INTF
EXTF EXTF EXTF

2 2 2 2
BAF BUS1F BUSF 3 3 3 3 BUSF
BATT1F BUS2F
BATT2F TXD TXD
RXD RXD
FRCE
DC 5V MAINT MAINT MAINT
DC 24V
RUN RUN RUN
STOP STOP STOP
FMR
I RUN
STOP
I
MRES
BATT.1 BATT.2
24 24 24 24
+ +
X1
MPI/DP
- -
BATT. INDIC
2 BATT.
OFF
1 BATT.
X2
DP
EXT.-BATT
5...15V DC
47 47 47 47
PE 48 48 48 48
SIMATIC S7-400
10mm² GNYE
PE

PowerES Stadtbachstr. 1 PLC Rack 1 Assembly Page 202
0 1 2 3 4 5 6 7 8 9
-A105
Rack 1
Slot 5
SIE.6ES7421-1BL01-0AA0
S7-400 SIEMENS
SM 421 DI 32 x DC 24V
-X1:1 -X1:25
-X1:2 -X1:26
-X1:3 -X1:27
I2.0 /222.1 -200A1:F2 01CDA01GN001-XM90 Optical Link Module (OLM) Fault
-X1:4 L+ -X1:28
01CDA01GS015-XM76 Power Supply Panel Equipment MCB OFF -100F1:14 /218.1 I0.0 I2.1 /222.2 Spare
-X1:5 -X1:29
01CDA01GS013-XM76 UPS Power Supply DC 24V PS Unit MCB OFF -104F1:14 /218.2 I0.1 I2.2 /222.3 Spare
-X1:6 -X1:30
01CDA01GW031-XM76 Power Supply DI/DO Modules MCB OFF -106F2:14 /218.3 I0.2 I2.3 /222.4 -500F1:F4 01MKY01EZ100-XM90 Alternator Protection Relay Watchdog
-X1:7 -X1:31
Spare /218.4 I0.3 I2.4 /222.5 -500F1:R1 01MKY01EZ100-XK11 Alternator Protection Relay Alternator CB Trip
-X1:8 -X1:32
01CDA01GW071-XM76 Power Supply Panel PC MCB OFF -106F5:14 /218.5 I0.4 I2.5 /222.5 -500F1:R2 01MKY01EZ100-XK12 Alternator Protection Relay Altern. De-Excitation
-X1:9 -X1:33
01CDA01GW041-XM76 Power Supply Internal Control Voltage MCB OFF -106F6:14 /218.5 I0.5 I2.6 /222.6 -500F1:R3 01MKY01EZ100-XK13 Alternator Protection Relay Engine Shutdown
-X1:10 -X1:34
01CDA01GW091-XM76 External Signals from CCP MCB OFF -108F1:14 /218.6 I0.6 I2.7 /222.7 01MKY01EZ100-XK14 Alternator Protection Relay Spare
-X1:11 -X1:35
01BAC01GS003-XM76 External Signals from Alternator CB MCB OFF -108F2:14 /218.7 I0.7
-X1:12 -X1:36
-X1:13 -X1:37
-X1:14 -X1:38
-X1:15 -X1:39
01CDA01GW093-XM76 External Signals from BCP MCB OFF -108F3:14 /220.1 I1.0 I3.0 /224.1 -224S1:14 01CDA01GH001-YA19 Lamp Test
-X1:16 -X1:40
01CDA01GW094-XM76 External Signals from FFCP MCB OFF -108F4:14 /220.2 I1.1 I3.1 /224.2 -224S2:14 01CDA01GH001-YA20 Acknowledge/Reset
-X1:17 -X1:41
01CDA01GW072-XM76 PS Altern. Protection, CB Control MCB OFF -110F1:14 /220.3 I1.2 I3.2 /224.3 -224S3:14 01CDA01GH001-YA88 Local Synchronization in Manual Position
-X1:18 -X1:42
00BBA01CE011-XM96 Measuring MV Busbar Voltage CB OFF -310Q1:14 /220.4 I1.3 I3.3 /224.4 -224S3:24 01CDA01GH001-YA89 Local Synchronization in Automatic Position
-X1:19 -X1:43
01BAC01GW001-XM86 Measuring Alternator Voltage CB OFF -304Q1:14 /220.5 I1.4 I3.4 /224.5 -224S4:12 01CDA01GH001-YA42 Selector Switch GCP / SCADA in GCP Position
-X1:20 -X1:44
01BAC01CE011D-XM76 Alternator Open Delta Voltage MCB OFF -304F1:14 /220.5 I1.5 I3.5 /224.5 -224S4:24 01CDA01GH001-YA43 Selector Switch GCP / SCADA in SCADA Position
-X1:21 -X1:45
01CDA01EZ500-XA37 Emergency Stop Push Button at GCP Pushed -510S1:24 /220.6 I1.6 I3.6 /224.6 -224S5:12 01BAC01GS003-YB12 Push Button Alternator CB OFF
-X1:22 -X1:46
01CDA01GH001-XM10 Panel Door is Opened -160K1:21 /220.7 I1.7 I3.7 /224.7 -224S6:14 01BAC01GS003-YB11 Push Button Alternator CB ON
-X1:23 -X1:47
-X1:24 M -X1:48
/224.8
M
6ES7421-1BL01-0AA0
6ES7492-1AL00-0AA0

PowerES Stadtbachstr. 1 PLC Rack 1 -A105 Overview Page 204
0 1 2 3 4 5 6 7 8 9
-A106
Rack 1
Slot 6
S7-400 SIEMENS
SM 421 DI 32 x DC 24V
-X1:1 -X1:25
-X1:2 -X1:26
-X1:3 -X1:27
I6.0 /230.1 +00BBA01.02-KFA11:14 01BAC01GS003-XB41 Alternator CB in Test Position
-X1:4 L+ -X1:28
01CDA01GH001-YA76 Manual Setting Voltage, Power Factor Lower -226S1:14 /226.1 I4.0 I6.1 /230.2 +00BBA01.02-KFA12:14 01BAC01GS003-XB40 Alternator CB in Operating Position
-X1:5 -X1:29
01CDA01GH001-YA75 Manual Setting Voltage, Power Factor Higher -226S1:24 /226.2 I4.1 I6.2 /230.3 +00BBA01.02-FCM2.1:14 01BAC01GW001-XM84 Alternator Control Voltage MCB OFF
-X1:6 -X1:30
01CDA01GH001-YA78 Manual Setting Speed, Frequency, Active Power Lower -226S2:14 /226.3 I4.2 I6.3 /230.4 +00BBA01.02-FCM14.1:14 01BAC01CE011-ZM85 Alternator Voltage Measuring MCB OFF
-X1:7 -X1:31
01CDA01GH001-YA77 Manual Setting Speed, Frequency, Active Power Higher -226S2:24 /226.4 I4.3 I6.4 /230.5 +00BBA01.02-01BAC01GS008:2901BAC01GS008-XB02 Alternator Earthing Switch is Opened
-X1:8 -X1:32
01CDA01GX102-YA77 Automatic Syn. Frequency Setting Higher -316A2:9 /226.5 I4.4 I6.5 /230.5 +00BBA01.02-01BAC01GS008:4901BAC01GS008-XB01 Alternator Earthing Switch is Closed
-X1:9 -X1:33
01CDA01GX102-YA78 Automatic Syn. Frequency Setting Lower -316A2:10 /226.5 I4.5 I6.6 /230.6 +LVD-SFS1:12 01BAC01GS003-XB43 Alternator CB in Remote Position
-X1:10 -X1:34
01CDA01GX102-YA75 Automatic Syn. Voltage Setting Higher -316A2:12 /226.6 I4.6 I6.7 /230.7 -320K2:11 01BAC01GS003-XB01 Alternator CB is Closed
-X1:11 -X1:35
01CDA01GX102-YA76 Automatic Syn. Voltage Setting Lower -316A2:13 /226.7 I4.7
-X1:12 -X1:36
-X1:13 -X1:37
-X1:14 -X1:38
-X1:15 -X1:39
01CDA01GX100-YA78 MV BB 00BBA01 Frequency Setting Lower from CCP +00CBA01.01-310K1:11 /228.1 I5.0 I7.0 /232.1 Spare
-X1:16 -X1:40
01CDA01GX100-YA77 MV BB 00BBA01 Frequency Setting Higher from CCP +00CBA01.01-310K2:11 /228.2 I5.1 I7.1 /232.2 Spare
-X1:17 -X1:41
01CDA01GX100-YA76 MV BB 00BBA01 Voltage Setting Lower from CCP +00CBA01.01-310K3:11 /228.3 I5.2 I7.2 /232.3 Spare
-X1:18 -X1:42
01CDA01GX100-YA75 MV BB 00BBA01 Voltage Setting Higher from CCP +00CBA01.01-310K4:11 /228.4 I5.3 I7.3 /232.4 Spare
-X1:19 -X1:43
01CDA01GX100-YA73 Genset in Grid Parallel Operation +00CBA01.01-266K2:11 /228.5 I5.4 I7.4 /232.5 -320K1:11 01BAC01GS003-XB02 Alternator CB is Opened
-X1:20 -X1:44
01CDA01GX100-YA72 Block Synchronization from CCP +00CBA01.01-266K3:11 /228.5 I5.5 I7.5 /232.5 Spare
-X1:21 -X1:45
Spare +00CBA01.01-X501:8 /228.6 I5.6 I7.6 /232.6 Spare
-X1:22 -X1:46
Spare +00CBA01.01-X501:9 /228.7 I5.7 I7.7 /232.7 Spare
-X1:23 -X1:47
-X1:24 M -X1:48
/232.8
M
6ES7421-1BL01-0AA0
6ES7492-1AL00-0AA0

0 1 2 3 4 5 6 7 8 9
-A107
Rack 1
Slot 6
S7-400 SIEMENS
SM 421 DI 32 x DC 24V
-X1:1 -X1:25
-X1:2 -X1:26
-X1:3 -X1:27
I10.0 /238.1 Spare
-X1:4 L+ -X1:28
Spare -X501:201 /234.1 I8.0 I10.1 /238.2 Spare
-X1:5 -X1:29
Spare -X501:202 /234.2 I8.1 I10.2 /238.3 Spare
-X1:6 -X1:30
Spare -X501:203 /234.3 I8.2 I10.3 /238.4 Spare
-X1:7 -X1:31
Spare -X501:204 /234.4 I8.3 I10.4 /238.5 Spare
-X1:8 -X1:32
Spare /234.5 I8.4 I10.5 /238.5 Spare
-X1:9 -X1:33
Spare /234.5 I8.5 I10.6 /238.6 Spare
-X1:10 -X1:34
Spare /234.6 I8.6 I10.7 /238.7 Spare
-X1:11 -X1:35
Spare /234.7 I8.7
-X1:12 -X1:36
-X1:13 -X1:37
-X1:14 -X1:38
-X1:15 -X1:39
-X502:201 /236.1 I9.0 I11.0 /240.1 Spare
-X1:16 -X1:40
Spare -X502:202 /236.2 I9.1 I11.1 /240.2 Spare
-X1:17 -X1:41
Spare -X502:203 /236.3 I9.2 I11.2 /240.3 Spare
-X1:18 -X1:42
Spare -X502:204 /236.4 I9.3 I11.3 /240.4 Spare
-X1:19 -X1:43
Spare /236.5 I9.4 I11.4 /240.5 Spare
-X1:20 -X1:44
Spare /236.5 I9.5 I11.5 /240.5 Spare
-X1:21 -X1:45
Spare /236.6 I9.6 I11.6 /240.6 Spare
-X1:22 -X1:46
Spare /236.7 I9.7 I11.7 /240.7 Spare
-X1:23 -X1:47
-X1:24 M -X1:48
/240.8
M
6ES7421-1BL01-0AA0
6ES7492-1AL00-0AA0

0 1 2 3 4 5 6 7 8 9
-A108
Rack 1
Slot 8
S7-400 SIEMENS
SM 422 DO 32 DC 24 V/0,5 A
-X1:1 3L+ -X1:25
3L+
-X1:2 3L+ -X1:26
3L+
-X1:3 1L+ -X1:27
/242.1 Q2.0 /246.1 -246K1:A1 01BAC01GS008-YB15 Release Alternator Earthing Switch
1L+
-X1:4 -X1:28
01CDA01EH001-YA25 Indication Light Engine Stopping/Standstill -242H1:3 /242.1 Q0.0 Q2.1 /246.2 -246K2:A1 01MKY01EZ100-YA50 Block Voltage and Frequency Supervision
-X1:5 -X1:29
01CDA01EH001-YA26 Indication Light Genset Alarm/Shutdown -242H2:2 /242.2 Q0.1 Q2.2 /246.3 -246K3:A1 01MKY01EZ100-YA51 Block Excitation Fault
-X1:6 -X1:30
01CDA01EH001-YA27 Indication Light Engine Starting/Running -242H3:1 /242.3 Q0.2 Q2.3 /246.4 -246K4:A1 Spare Relay
-X1:7 -X1:31
01BAC01GS003-YA27 Position Indicator Alternator CB Synchronization/Closed -242H4:G /242.4 Q0.3 Q2.4 /246.5 -246K5:A1 01MKY01EZ100-YA53 Alternator CB External Trip by PLC
-X1:8 -X1:32
01BAC01GS003-YA25 Position Indicator Alternator CB Opening/Opened -242H4:R /242.5 Q0.4 Q2.5 /246.5 -246K6:A1 01MKY01EZ100 Spare for Alternator Protection Relay
-X1:9 -X1:33
01BAC01GS008-YA27 Position Indicator Alt. Earthing Switch Closed -242H5:G /242.5 Q0.5 Q2.6 /246.6 -246K7:A1 Spare Relay
-X1:10 -X1:34
01BAC01GS008-YA25 Position Indicator Alt. Earthing Switch Opened -242H5:R /242.6 Q0.6 Q2.7 /246.7 -246K8:A1 Spare Relay
-X1:11 -X1:35
01BAU01GS001-YA27 Position Indicator Alternator NE Switch Closed -242H6:G /242.7 Q0.7
-X1:12 -X1:36
-X1:13 2L+ 4L+ -X1:37

/244.1 /248.1
2L+ 4L+
-X1:14 2L+ 4L+ -X1:38
/244.1 /248.1
2L+ 4L+
-X1:15 -X1:39
01BAU01GS001-YA25 Position Indicator Alternator NE Switch Opened -242H6:R /244.1 Q1.0 Q3.0 /248.1 Spare
-X1:16 -X1:40
01CDA01GH001-YA93 Synchronization Manual or Autom. Selected -244K2:A1 /244.2 Q1.1 Q3.1 /248.2 Spare
-X1:17 -X1:41
01CDA01GH001-YA94 Manual Synchronization Release -244K3:A1 /244.3 Q1.2 Q3.2 /248.3 Spare
-X1:18 -X1:42
01CDA01GH001-YA95 Automatic Synchronization Release -244K4:A1 /244.4 Q1.3 Q3.3 /248.4 Spare
-X1:19 -X1:43
Spare /244.5 Q1.4 Q3.4 /248.5 Spare
-X1:20 -X1:44
01BAC01GS003-YB32 Alternator CB OFF by PLC (Open/Trip Loop) -244K6:A1 /244.5 Q1.5 Q3.5 /248.5 Spare
-X1:21 -X1:45
01BAC01GS003-YB02 Alternator CB OFF Command by PLC (Tripping Coil) -244K7:A1 /244.6 Q1.6 Q3.6 /248.6 Spare
-X1:22 -X1:46
Spare Relay -244K8:A1 /244.7 Q1.7 Q3.7 /248.7 Spare
-X1:23 -X1:47
-X1:24 M -X1:48
/248.8
M
6ES7422-1BL00-0AA0
6ES7492-1AL00-0AA0

0 1 2 3 4 5 6 7 8 9
Power Supply Unit

200.9 / 24VDC-120 24VDC-120 / 216.0
200.9 / M24-120 M24-120 / 216.0
PE
-X120 C3 A3 -XPE 2
1,5mm² BU 1,5mm² RD 1,5mm² GNYE
-A101
Rack 1 M L+ PE
Slot 1 -G1 -G2
Buffer Battery Buffer Battery
6ES7405-0KA02-0AA0 PS 405 SIEMENS

PowerES Stadtbachstr. 1 PLC Rack 1 -A101 Power Supply Page 212
0 1 2 3 4 5 6 7 8 9
Central Processing
Unit
200.9 / PB-1 PB-1 / 312.7

200.9 / PB-2 PB-2 / 312.7
+00CBA01.04
+00CBA01.04-W2500
UNITRONIC BUS -A103
2x0.64
Copper Profibus -X1
A1
GN
B1
RD
+02CDA01
-W2002
UNITRONIC BUS -A102
2x0.64
Copper Profibus -X2
A1
GN
B1
RD
-W6.INT
UNITRONIC BUS
2x0.64 GN RD
-A103
-X1 A1 B1 ON A2 B2 -X2 A1 B1 ON A2 B2
Rack 1
-D1 OFF OFF
Slot 3
Memory Card
4MB
PROFIBUS X1 MPI/DP PROFIBUS X2 DP
6ES7416-2XN05-0AB0 CPU 416-2 SIEMENS
SWITCH SETTINGS SWITCH SETTINGS
ON Terminating Resistor ON ON Terminating Resistor ON

OFF Terminating Resistor OFF OFF Terminating Resistor OFF

PowerES Stadtbachstr. 1 PLC Rack 1 -A103 CPU Page 214
0 1 2 3 4 5 6 7 8 9
Communication Communication Touch

Processor Processor Panel PC
212.9 / 24VDC-120
106.9 / 24VDC-124
212.9 / M24-120
106.9 / M24-124
-X120 A4 C4
PE
1,5mm² 1,5mm²
RD BU
-X100 17
+01CDK01 1,5mm² RD 1,5mm² GNYE 1,5mm² BU

-216A2 1 2 3 4 1 2
L1+
M1
M2
L2+
F1
F2
-216A1 1
24VDC
2
PE
3
0VDC
Scalance Panel Door
N8 P5
-X6
LAN3
P1 -W3051
A-DQ(ZN)B2Y -X5 Panel PC 21,5"
1 2 3 4
4xG50/125 LAN2 ads-tec OPC7022

Fiber Optic Modbus
1 2 3 4
P2 P5
1 2 3 4
-X4
LAN1 1 2 3 4
COM 1
RS232
1 2 3 4 1 2 3 4
P3
P6 DVG-OPC7022-059-HW PE
P4
6mm² GNYE
SCALANCE X204-2 +00CKA01 -X100 18
SCADA Server Panel

6GK5204-2BB10-2AA3 SIEMENS
200A1 2
PE
-W15.INT -W7.INT
Patch cable RJ45 CAT.5e -W3050 Patch cable RJ45 CAT.5e
2m Patch cable RJ45 CAT.5e 3m
4x2xAWG24 4x2xAWG24/1 4x2xAWG24/1
-A109 -A104
Rack 1 Rack 1
Slot 9 P1 P2 Slot 4 P1 P2
6GK7 443-1EX30-0XE0 CP443-1 SIEMENS 6GK7 443-1EX20-0XE0 CP443-1 SIEMENS

PowerES Stadtbachstr. 1 PLC Rack 1 -A104 Page 216
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Communication Processor/Panel PC 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01CDA01GS015-XM76 01CDA01GS013-XM76 01CDA01GW031-XM76 Spare 01CDA01GW071-XM76 01CDA01GW041-XM76 01CDA01GW091-XM76 01BAC01GS003-XM76

Power Supply UPS Power Supply Power Supply Power Supply Power Supply External Signals External Signals from
Panel Equipment DC 24V PS Unit DI/DO Modules Panel PC Internal Control Voltage from CCP Alternator CB
MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF
200.9 / 24VDC-123 24VDC-123 / 220.0
-X123 A4 A5 A6 A7 A8 A9 A10 A11
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
13 13 13 13 13 13 13
-100F1 -104F1 -106F2 -106F5 -106F6 -108F1 -108F2
/100.1 14 /104.2 14 /106.2 14 /106.5 14 /106.6 14 /108.1 14 /108.2 14
01CDA01GS015-XM76 01CDA01GS013-XM76 01CDA01GW031-XM76 01CDA01GW071-XM76 01CDA01GW041-XM76 01CDA01GW091-XM76 01BAC01GS003-XM76
Power Supply UPS Power Supply Power Supply Power Supply Power Supply External Signals External Signals from
Panel Equipment DC 24V PS Unit DI/DO Modules Panel PC Internal Control Voltage from CCP Alternator CB
MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
-A105
/204.3 -X1 4 5 6 7 8 9 10 11
Rack 1 I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
Slot 5 /204.3 /204.3 /204.3 /204.3 /204.3 /204.3 /204.3 /204.3
INPUT BYTE 0 6ES7421-1BL01-0AA0 SM 421 DI 32 x DC 24V SIEMENS
MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0

PowerES Stadtbachstr. 1 PLC Rack 1 -A105 Digital Input Byte 0 Page 218
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany MCB OFF Signals 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01CDA01GW093-XM76 01CDA01GW094-XM76 01CDA01GW072-XM76 00BBA01CE011-XM96 01BAC01GW001-XM86 01BAC01CE011D-XM76 01CDA01EZ500-XA37 01CDA01GH001-XM10

External Signals External Signals PS Altern. Protection, Measuring Measuring Alternator Emergency Stop Panel Door
from BCP from FFCP CB Control MV Busbar Voltage Alternator Voltage Open Delta Voltage Push Button at GCP is Opened
MCB OFF MCB OFF MCB OFF CB OFF CB OFF MCB OFF Pushed
218.9 / 24VDC-123 24VDC-123 / 224.0
-X123 A12 A13 A14 A15 A16 A17 B2 B3
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
13 13 13 13 13 13 23 22 24
-108F3 -108F4 -110F1 -310Q1 -304Q1 -304F1 -510S1 -160K1
/108.3 14 /108.4 14 /110.1 14 /310.1 14 /304.3 14 /304.1 14 /510.2 24 /160.7 21
01CDA01GW093-XM76 01CDA01GW094-XM76 01CDA01GW072-XM76 00BBA01CE011-XM96 01BAC01GW001-XM86 01BAC01CE011D-XM76 EZ500 Panel Door
External Signals External Signals PS Altern. Protection, Measuring Measuring Alternator Emergency Stop Closed
from BCP from FFCP CB Control MV Busbar Voltage Alternator Voltage Open Delta Voltage Push Button
MCB OFF MCB OFF MCB OFF CB OFF CB OFF MCB OFF Panel Door
-A105
/204.3 -X1 15 16 17 18 19 20 21 22
Rack 1 I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
Slot 5 /204.3 /204.3 /204.3 /204.3 /204.3 /204.3 /204.3 /204.3
MCB OFF=0 MCB OFF=0 MCB OFF=0 CB OFF=0 CB OFF=0 MCB OFF=0 Door Opened=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany MCB OFF Signals/GCP internal Signals 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01CDA01GN001-XM90 Spare Spare 01MKY01EZ100-XM90 01MKY01EZ100-XK11 01MKY01EZ100-XK12 01MKY01EZ100-XK13 01MKY01EZ100-XK14

Optical Link Alternator Alternator Alternator Alternator Alternator
Module (OLM) Protection Relay Protection Relay Protection Relay Protection Relay Protection Relay
Fault Watchdog Alternator CB Trip Altern. De-Excitation Engine Shutdown Spare
A105:30 / 504.2
A105:31 / 504.5
A105:32 / 504.5
200.9 / A105:27 A105:33 / 504.5
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
-A105
/204.3 -X1 27 28 29 30 31 32 33 34
Rack 1 I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
Slot 5 /204.6 /204.6 /204.6 /204.6 /204.6 /204.6 /204.6 /204.6
Fault=0 Alarm=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany OLM Fault/Alternator Protection Signals 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01CDA01GH001-YA19 01CDA01GH001-YA20 01CDA01GH001-YA88 01CDA01GH001-YA89 01CDA01GH001-YA42 01CDA01GH001-YA43 01BAC01GS003-YB12 01BAC01GS003-YB11

Lamp Test Acknowledge/Reset Local Local Selector Switch Selector Switch Push Button Push Button
Synchronization Synchronization GCP / SCADA GCP / SCADA Alternator CB Alternator CB
in Manual Position in Automatic Position in GCP Position in SCADA Position OFF ON
220.9 / 24VDC-123 24VDC-123 / 226.0
106.9 / M24-121 M24-121 / 232.0
-X123 B4 -X121 C2
1mm² RD 0,75mm² BU
1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD
13 21 13 21 13 23 11 23 11 13 31
1 0 2
-224S1 -224S2 -224S3 1 2 -224S4 -224S5

Blue 14 22 Black 14 22 1=Manual 14 24 /322.3 12 24 Red 12 14 32
Lamp Test Ackn./Reset 2=Automatic 1=GCP Panel Door
/322.2
Panel Door Panel Door Panel Door 2=SCADA
Panel Door
13 21
-224S6
Green 14 22
Panel Door
-A105 M
/204.3 -X1 39 40 41 42 43 44 45 46 48
Rack 1 I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7 /204.6
Slot 5 /204.6 /204.6 /204.6 /204.6 /204.6 /204.6 /204.6 /204.6
CB OFF=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Control Switches/Buttons 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01CDA01GH001-YA76 01CDA01GH001-YA75 01CDA01GH001-YA78 01CDA01GH001-YA77 01CDA01GX102-YA77 01CDA01GX102-YA78 01CDA01GX102-YA75 01CDA01GX102-YA76

Manual Setting Manual Setting Manual Setting Manual Setting Automatic Syn. Automatic Syn. Automatic Syn. Automatic Syn.
Voltage, Power Voltage, Power Speed, Frequency, Speed, Frequency, Frequency Setting Frequency Setting Voltage Setting Voltage Setting
Factor Lower Factor Higher Active Power Lower Active Power Higher Higher Lower Higher Lower
224.9 / 24VDC-123 24VDC-123 / 230.0
-X123 B5
1mm² RD
1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD
13 13 8 11
1 0 2
23 1 0 2
23
-226S1 1 2 -226S2 1 2 -316A2
/316.4
1=Lower 14 24 1=Lower 14 24
2=Higher 2=Higher Automatic
Syn. Unit
Panel Door Panel Door
9 10 12 13
-A106
/206.3 -X1 4 5 6 7 8 9 10 11
Rack 1 I4.0 I4.1 I4.2 I4.3 I4.4 I4.5 I4.6 I4.7
Slot 6 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Voltage, cosφ, Load, Speed, Frequency Set. 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01CDA01GX100-YA78 01CDA01GX100-YA77 01CDA01GX100-YA76 01CDA01GX100-YA75 01CDA01GX100-YA73 01CDA01GX100-YA72 Spare Spare

MV BB 00BBA01 MV BB 00BBA01 MV BB 00BBA01 MV BB 00BBA01 Genset Block
Frequency Setting Frequency Setting Voltage Setting Voltage Setting in Grid Parallel Synchronization
Lower from CCP Higher from CCP Lower from CCP Higher from CCP Operation from CCP
1,5mm² RD
108.9 / 24VDC-131
-X500 1
-W1000
/228.1
H05VV5-F
12G1.5 1
+00CBA01.01
-X501 1
12 14
-266K1
GCP 1 11
V/F Setting
Release
12 14 12 14 12 14 12 14 12 14 12 14
-310K1 -310K2 -310K3 -310K4 -266K2 -266K3
MV Busbar 1 11 MV Busbar 1 11 MV Busbar 1 11 MV Busbar 1 11 Genset 11 Block 11
Frequency Setting Frequency Setting Voltage Setting Voltage Setting in Grid Synchronization
Lower Higher Lower Higher Parallel Operation from CCP
-X501 2 3 4 5 6 7 8 9
-W1000
/228.1
300 2 3 4 5 6 7 8 9
-X500 2 3 4 5 6 7 8 9
-A106
/206.3 -X1 15 16 17 18 19 20 21 22
Rack 1 I5.0 I5.1 I5.2 I5.3 I5.4 I5.5 I5.6 I5.7
Slot 6 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany CCP Signals 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-XB41 01BAC01GS003-XB40 01BAC01GW001-XM84 01BAC01CE011-ZM85 01BAC01GS008-XB02 01BAC01GS008-XB01 01BAC01GS003-XB43 01BAC01GS003-XB01

Alternator CB Alternator CB Alternator Alternator Alternator Alternator Alternator CB Alternator CB
in Test Position in Operating Position Control Voltage Voltage Measuring Earthing Switch Earthing Switch in Remote Position is Closed
MCB OFF MCB OFF is Opened is Closed
1,5mm² RD Cross Connection
108.9 / 24VDC-132 Integrated Cross Connection
24VDC-132 / 320.0
226.9 / 24VDC-123 24VDC-123 / 232.0
-X123 B6
0,75mm² RD
12 14
-W1001 -320K2
/230.1 /320.3
/320.1 01BAC01GS003-XB01 11
/320.1 -X503 101 102 103 104 105 106 107 108 Alternator CB
H05VV5-F is Closed
25G1.5 1 2 3 4 5 6 7 8
+00BBA01.02
MV Busbar
-XDC 377 356 358 352 354 379
13
-FCM11.4
13 13 13 /304.3 14 28 48 11
-KFA11 -KFA12 -FCM2.1 01BAC01GS008 +LVD-SFS1
14 14 /322.1 14 13 /302.8 29 /302.9 49 12
-FCM14.1
/304.2 14
-XDC 375 376 355 357 351 353 378
-W1001
/230.1 13 14 15 16 17 18 19 20
-X503 201 202 203 204 205 206 207 208
-A106
/206.3 -X1 27 28 29 30 31 32 33 34
Rack 1 I6.0 I6.1 I6.2 I6.3 I6.4 I6.5 I6.6 I6.7
Slot 6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6
MCB OFF=0 MCB OFF=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator MV Busbar Signals 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Spare Spare Spare Spare 01BAC01GS003-XB02 Spare Spare Spare

Alternator CB
is Opened

230.9 / 24VDC-123
224.9 / M24-121 M24-121 / 240.0
-X123 B7 -X121 C3
0,75mm² RD 0,75mm² BU
12 14
-320K1
/320.1 11
01BAC01GS003-XB02
Alternator CB
is Opened
0,75mm² RD
-A106 M
/206.3 -X1 39 40 41 42 43 44 45 46 48
Rack 1 I7.0 I7.1 I7.2 I7.3 I7.4 I7.5 I7.6 I7.7 /206.6
Slot 6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator MV Busbar Signals 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Spare Spare Spare Spare Spare Spare Spare Spare
1,5mm² RD
108.9 / 24VDC-133
Cross Connection
-X501 101 102 103 104 105 106
-X501 201 202 203 204 205
-A107
/208.3 -X1 4 5 6 7 8 9 10 11
Rack 1 I8.0 I8.1 I8.2 I8.3 I8.4 I8.5 I8.6 I8.7
Slot 7 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Spare 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
1,5mm² RD
108.9 / 24VDC-134
Cross Connection
-X502 101 102 103 104 105 106
-X502 201 202 203 204 205
-A107
/208.3 -X1 15 16 17 18 19 20 21 22
Rack 1 I9.0 I9.1 I9.2 I9.3 I9.4 I9.5 I9.6 I9.7
Slot 7 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3

0 1 2 3 4 5 6 7 8 9
-A107
/208.3 -X1 27 28 29 30 31 32 33 34
Rack 1 I10.0 I10.1 I10.2 I10.3 I10.4 I10.5 I10.6 I10.7
Slot 7 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6

0 1 2 3 4 5 6 7 8 9

232.9 / M24-121 M24-121 / 248.0
-X121 C4
0,75mm² BU
-A107 M
/208.3 -X1 39 40 41 42 43 44 45 46 48
Rack 1 I11.0 I11.1 I11.2 I11.3 I11.4 I11.5 I11.6 I11.7 /208.6
Slot 7 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6

0 1 2 3 4 5 6 7 8 9
01CDA01EH001-YA25 01CDA01EH001-YA26 01CDA01EH001-YA27 01BAC01GS003-YA27 01BAC01GS003-YA25 01BAC01GS008-YA27 01BAC01GS008-YA25 01BAU01GS001-YA27

Indication Light Indication Light Indication Light Position Indicator Position Indicator Position Indicator Position Indicator Position Indicator
Engine Genset Engine Alternator CB Alternator CB Alt. Earthing Switch Alt. Earthing Switch Alternator NE Switch
Stopping/Standstill Alarm/Shutdown Starting/Running Synchronization/Closed Opening/Opened Closed Opened Closed
1=Standstill 1=Running 1=Closed 1=Opened

Flashing=Stopping Flashing=Starting Flashing=Synchronization Flashing=Opening
-A108 OUTPUT BYTE 0 6ES7422-1BL00-0AA0 SM 422 DO 32 DC 24 V/0,5 A SIEMENS

/210.3
Rack 1
Slot 8 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3
/210.3 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7
-X1
3 4 5 6 7 8 9 10 11
1L+
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
-X149 1 2 3
-W8.INT
/242.1
ÖLFLEX CLASSIC 110
4x1 1 2 3
3 2 1
-242H1 -242H2 -242H3
24V AC/DC 0 24V AC/DC 0 24V AC/DC 0
Red Yellow Green
Panel Roof Panel Roof Panel Roof
Integrated Cross Connection Integrated Cross Connection
-W8.INT A108:15 / 244.1

/242.1
1m 4
G R G R G R
-242H4 -242H5 -242H6
Panel Door GN RD Panel Door GN RD Panel Door GN RD
-X149 4
- - -
0,75mm² BU 0,75mm² BU
0,75mm² BU 0,75mm² BU
0,75mm² BU
-X121 A2
-X123
C3 C4
106.9 / 24VDC-121 24VDC-121 / 244.0
160.9 / M24-123 M24-123 / 244.0
Lamp Test by PLC Lamp Test by PLC Lamp Test by PLC Lamp Test by PLC Lamp Test by PLC Lamp Test by PLC Lamp Test by PLC Lamp Test by PLC
5 seconds 5 seconds 5 seconds 5 seconds 5 seconds 5 seconds 5 seconds 5 seconds

PowerES Stadtbachstr. 1 PLC Rack 1 -A108 Digital Output Byte 0 Page 242
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Signaling Column/Position Indication 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01BAU01GS001-YA25 01CDA01GH001-YA93 01CDA01GH001-YA94 01CDA01GH001-YA95 Spare 01BAC01GS003-YB32 01BAC01GS003-YB02 Spare Relay

Position Indicator Synchronization Manual Automatic Alternator CB Alternator CB
Alternator NE Switch Manual or Autom. Synchronization Synchronization OFF by PLC OFF Command
Opened Selected Release Release (Open/Trip Loop) by PLC
(Tripping Coil)
OFF=0

/210.3
Rack 1
Slot 8 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3
/210.3 /210.3 Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7
-X1
13 14 15 16 17 18 19 20 21 22
2L+ 2L+
242.9 / A108:15
Lamp Test by PLC

5 seconds
42 44 42 44
-244K1 -244K4
/244.1 41 /244.4 41
A1 A1 A1 A1 A1 A1 A1 A1
-244K1 -244K2 -244K3 -244K4 -244K5 -244K6 -244K7 -244K8
Busbar Alternator Busbar Alternator U U
A2 A2 A2 A2 A2 A2 A2 A2
0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU
-X121 A3
-X123
C5 C6 C7 C8 C9 C10 C11 C12
242.9 / 24VDC-121 24VDC-121 / 246.0
242.9 / M24-123 M24-123 / 246.0
14 11 /314.1 14 11 /314.3 14 11 /318.2 14 11 /316.5 14 11 /316.4 13 14 /322.2 13 14 /322.6 14 11
12 12 12 12 12 21 22 21 22 12
24 21 /314.1 24 21 /314.3 24 21 24 21 /316.5 24 21 /316.4 31 32 31 32 24 21
22 22 22 22 22 43 44 43 44 22
34 31 /314.2 34 31 /314.3 34 31 34 31 /316.6 34 31 /316.4 34 31
32 32 32 32 32 32
44 41 /244.2 44 41 44 41 44 41 /244.5 44 41 /316.8 44 41
42 42 42 42 42 42

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Synchronization/Alternator 1 CB 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01BAC01GS008-YB15 01MKY01EZ100-YA50 01MKY01EZ100-YA51 Spare Relay 01MKY01EZ100-YA53 01MKY01EZ100 Spare Relay Spare Relay
Release Alternator Block Voltage Block Excitation Alternator CB Spare
Earthing Switch and Frequency Fault External Trip for Alternator
Supervision by PLC Protection Relay

/210.3
Rack 1
Slot 8 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6
Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7
-X1
25 26 27 28 29 30 31 32 33 34
3L+ 3L+
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
A1 A1 A1 A1 A1 A1 A1 A1
-246K1 -246K2 -246K3 -246K4 -246K5 -246K6 -246K7 -246K8
U
A2 A2 A2 A2 A2 A2 A2 A2
0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU
-X121 A4
-X123
C13 C14 C15 C16 C17 D2 D3 D4
244.9 / 24VDC-121 24VDC-121 / 248.0
244.9 / M24-123
13 14 /322.8 14 11 /504.2 14 11 /504.3 14 14 11 /504.4 14 11 /504.5 14 14

21 22 12 12 12 11 12 12 12 11 12 11
31 32 24 24 24 24 24 24 24
43 44 22 21 22 21 22 21 22 21 22 21 22 21 22 21

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Earthing, Protection 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9

/210.3
Rack 1
Slot 8 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6
/210.6 /210.6 Q3.0 Q3.1 Q3.2 Q3.3 Q3.4 Q3.5 Q3.6 Q3.7 /210.6
-X1
37 38 39 40 41 42 43 44 45 46 48
4L+ 4L+ M
0,75mm² RD 0,75mm² BU
-X121 A5 -X121 C5
Integrated CC
246.9 / 24VDC-121
240.9 / M24-121

0 1 2 3 4 5 6 7 8 9
01BAU01CE021 01MKA01CE002A 01MKA01CE002B 01MKA01CE002C

Earth Fault Current Altern. Current Altern. Current Altern. Current
Alternator Star Point for Protection for Protection for Protection
Phase U Phase V Phase W
4mm² GY Spare Spare Spare 1A
IEF-1 / 302.5
Cross Connection 1A
IEF-2 / 302.5
PE PE
1 2 5 1 2 3 4 5 6 7
-X400 -X401
-W1004
NYY-J
3x4 1 2 GNYE
Outside of Panel
PE
+01MKA01
Alternator
Window type CT
+CAB-BCN2 ALT1-1 / 302.1
S1 S2 PE
to NE Switch P1 P2
01BAU01GS001 ALT1-2 / 302.1
60A/1A
ALT1-3 / 302.1
Current Transformer

PowerES Stadtbachstr. 1 Alternator Page 300
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Incoming Protection Current Core 2 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01MKA01CE001A 01MKA01CE001B 01MKA01CE001C 01BAC01CE021

Altern. Current Altern. Current Altern. Current Earth Fault Current
for Protection for Protection for Protection Alternator Outlet
Phase U Phase V Phase W
1A
IP-1.1 / 502.0
1A
IP-1.2 / 502.0
1A
IP-1.3 / 502.0
1A
IP-1.4 / 502.0
1A
IP-1.5 / 502.0
1A
IP-1.6 / 502.0
1A 4mm² GY 4mm² GY 1A
300.9 / IEF-1 IEF-1 / 502.0
1A Cross Connection 4mm² GY 1A
300.9 / IEF-2 IEF-2 / 502.0
4mm² GY 4mm² GY 4mm² GY 4mm² GY 4mm² GY 4mm² GY
PE PE
1 2 3 4 5 6 7 3 4 6
-X402 -X400
-W1006 -W1007
NYY-J NYY-J
7x4 1 2 3 4 5 6 GNYE 3x4 1 2 GNYE
MV Busbar Connection
According to Manufacturers Wiring Diagram
+01MKA01.02 +00BBA01.02
Alternator
MV Busbar
Outside of
1 2 3 4 5 6 PE
-X? Panel
PE
PE
01BAC01GS008-K1
/322.8
Interlock Coil
PE
28 48
+01MKA01 01BAC01GS008
Window type CT 29 49
Alternator
+CAB-BCN1
/230.5
/230.5
PE S1 S2
700A / 1A P1 P2
PE
01MKA01
S1 S2
Alternator 1 60A/1A
P1 P2 13,8kV
300.8 / ALT1-1 ALT1-L1 / 304.1
S1 S2
300.8 / ALT1-2
P1 P2 G 13,8kV
ALT1-L2 / 304.1
S1 S2 3~
P1 P2 13,8kV
300.8 / ALT1-3 ALT1-L3 / 304.1
Core 1 Voltage-, Current Transformer and Exciter Field Current Transformer Alternator
connected to ECP/GIP Earthing Switch
PowerES Stadtbachstr. 1 Alternator Page 302
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Incoming Protection Current Core 1 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01BAC01CE011D 01BAC01CE011A/B/C 01MKA01CE012A/B/C Alternator Voltage

Alternator Alternator Alternator Sensing Voltage to AVR Measuring
Open Delta Voltage Measuring Voltage Option for
Hyundai Alternator
2,5mm² BK AC 110V
VOD-1 / 502.0
2,5mm² BK AC 110V
VOD-2 / 502.0
1,5mm² BK Integrated CC Cross Connection 3AC 110V

VA-L1 / 312.0
VA-L2 / 312.0
VA-L3 / 312.0
1 3 13 21 1 3 5 13 21
1,5mm² LBU
-304F1 -304Q1 VA-N / 312.0
A 2A 2 4 14 22 1,4-2A 14 22
Alternator 1,6A
/220.5
/220.5
Open Delta Voltage Alternator
I> I> I>
Measuring Voltage 2 4 6
-X454 1A 3A 5A -X454 1B 3B 5B
2,5mm² BK 2,5mm² BK 2,5mm² BK 1,5mm² BK
PE PE
1 2 3 1 2 3 4 5
1/L1 7/L2 5/L3
-X451 -X452 -304S1 2
1,5mm² BK
Voltage Selector
Switch L1 L2 L3
1
OFF
Panel Door L2 L3 L1
-W1008 -W1009 -304P1 V

NYY-J NYY-J 0...17,94kV
3x2.5 1 2 GNYE 5x2.5 1 2 3 4 GNYE Panel Door 2
1,5mm² BK
4
+00BBA01.02
MV Busbar
38 39 32 33 40 8 9 10 11 6
-XDV -XDV
PE
PE
2 13 13
-FCM14.1 -FCM11.4
1 14 14
PE
/230.4
/230.4
110V / 3 110V / √3
PE
PE
Uprim / √3
13,8kV 13,8kV
302.9 / ALT1-L1 ALT1-L1 / 306.1
13,8kV 13,8kV MV Busbar Connection
302.9 / ALT1-L2 ALT1-L2 / 306.1 According to Manufacturers Wiring Diagram
13,8kV 13,8kV
302.9 / ALT1-L3 ALT1-L3 / 306.1
Voltage Transformer

PowerES Stadtbachstr. 1 MV Busbar Page 304
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Incoming Measuring Voltage 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01BAC01CE003A 01BAC01CE003B 01BAC01CE003C 01BAC01CE001A 01BAC01CE001B 01BAC01CE001C

Alternator Current for Alternator Current for Alternator Current for Alternator Current Alternator Current Alternator Current
Measuring Phase L1 Measuring Phase L2 Measuring Phase L3 for Protection for Protection for Protection
Phase L1 Phase L2 Phase L3
1A
IM-1 / 312.2
1A
IM-1 / 312.2
1A
IM-2 / 312.2
1A
IM-2 / 312.2
1A
IM-3 / 312.2
1A
IM-3 / 312.2
1 1A
IP-2.1 / 502.0
1A
-306P1 A 1A
IP-2.2 / 502.0
0...700A
2
IP-2.3 / 502.0
Panel Door 1A
IP-2.4 / 502.0
1A
IP-2.5 / 502.0
1A
IP-2.6 / 502.0
2,5mm² GY 2,5mm² GY 2,5mm² GY 2,5mm² GY 2,5mm² GY 2,5mm² GY 4mm² GY 4mm² GY 4mm² GY 4mm² GY 4mm² GY 4mm² GY
PE PE
1 2 3 4 5 6 7 1 2 3 4 5 6 7
-X403 -X404
-W1011 -W1012
NYY-J NYY-J
7x4 1 2 3 4 5 6 GNYE 7x4 1 2 3 4 5 6 GNYE
+00BBA01.02
MV Busbar
19 18 21 20 23 22 7 11 12 13 14 15 16 17
-XDA -XDA
PE PE
According to Manufacturers Wiring Diagram
700 / 1A 700 / 1A
PE S1 S2 PE S1 S2
13,8kV P1 P2 P1 P2 13,8kV
304.4 / ALT1-L1 ALT1-L1 / 308.1
S1 S2 S1 S2
13,8kV P1 P2 P1 P2 13,8kV
304.4 / ALT1-L2 ALT1-L2 / 308.1
S1 S2 S1 S2
13,8kV P1 P2 P1 P2 13,8kV
304.4 / ALT1-L3 ALT1-L3 / 308.1
Core 1 Core 2

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Incoming Protection + Measuring Current 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
+00BBA01.02
MV Busbar
13,8kV
01BAC01GS003-K1 U<
/322.2
Undervoltage Coil 13,8kV MV Busbar
00BBA01
01BAC01GS003-K2
/322.4 13,8kV
Closing Coil
01BAC01GS003-K3
/322.6 1 3 5
Tripping Coil
41 31
01BAC01GS003
42 32
/320.1
/320.3
2 4 6
13,8kV According to Manufacturers Wiring Diagram
306.8 / ALT1-L1
13,8kV
306.8 / ALT1-L2
13,8kV
306.8 / ALT1-L3
Alternator
Circuit Breaker
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator Circuit Breaker 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
00BBA01CE011A/B/C
MV Busbar
Measuring Voltage
1,5mm² BK 3AC 110V

VBB-L1 / 314.0
1,5mm² BK 3AC 110V
VBB-L2 / 314.0
1,5mm² BK 3AC 110V
VBB-L3 / 314.0
1 3 5 13 21
-310Q1
1,4-2A 14 22
1,6A
/220.4
MV Busbar
I> I> I>
Measuring Voltage 2 4 6
2,5mm² BK
PE
1 2 3 4
-X450
-W1013
NYY-J
4x2.5 1 2 3 GNYE
+00CBA01.01
1 2 3 4
-X451
MV Busbar 1 Voltage
3AC 110V

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Incoming Measuring Voltage 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01MKA01EU100 01BAC01CE011A/B/C 01BAC01CE003A/B/C

Multifunctional Monitoring Alternator Alternator Current
Unit (MMU) Measuring Voltage for Measuring
3AC 110V Integrated CC 3AC 110V

304.9 / VA-L1 VA-L1 / 314.0
304.9 / VA-L2 VA-L2 / 314.0
304.9 / VA-L3 VA-L3 / 314.0
Integrated CC
304.9 / VA-N VA-N / 502.0
1A 2,5mm² GY Integrated Cross Connection
306.9 / IM-3 106.9 / 24VDC-130 24VDC-130 / 316.0
1A 2,5mm² GY Integrated Cross Connection
306.9 / IM-3 106.9 / M24-130 M24-130 / 316.0
1A 2,5mm² GY
306.9 / IM-2
1A 2,5mm² GY
-X454 2A 4A 6A 7A 306.9 / IM-2 -X130 A2 C2
1A 2,5mm² GY
306.9 / IM-1
1A 2,5mm² GY
306.9 / IM-1
1,5mm² 1,5mm² 1mm² 1mm² BU
BK LBU RD
214.9 / PB-1 PB-1 / 506.0

214.9 / PB-2 PB-2 / 506.0
-W9.INT
UNITRONIC BUS
2x0.64 GN RD
-312P1
UMG 96 RM-P
V1 V2 V3 VN S1 S2 S1 S2 S1 S2 L+ N- -X1 A1 B1 ON A2 B2
Panel Door 3 4 5 6 7 8 9 10 11 12 13 14 15 2 1 OFF
I1 I2 I3
Power Supply/Voltage Measurement Current Measurement I/O Auxiliary Voltage
PROFIBUS DP
UMG 96 RM-P Multifunctional Monitoring Unit Janitza Electronics
SWITCH SETTINGS

PowerES Stadtbachstr. 1 Multifunctional Monitoring Unit Page 312
0 1 2 3 4 5 6 7 8 9
Synchronization Voltage Synchronization Frequency Synchronoscope

Busbar Busbar Busbar
Alternator Alternator Alternator

312.9 / VA-L1 VA-L1 / 502.0
312.9 / VA-L2 VA-L2 / 502.0
312.9 / VA-L3 VA-L3 / 502.0
3AC 110V 1,5mm² BK
310.9 / VBB-L1
3AC 110V 1,5mm² BK
310.9 / VBB-L2 -X454 2B 4B 6B
3AC 110V 1,5mm² BK
310.9 / VBB-L3
1,5mm² 1,5mm² 1,5mm²
BK BK BK
12 14 22 24 32 34 12 14 22 24 32 34
-244K1 -244K2
/244.1 11 21 31 /244.2 11 21 31
Sync. Release Sync. Release
Busbar Alternator
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm²

BK BK BK BK BK BK
Integrated CC Cross Connection 3AC 110V

VBB.SYN-L1 / 316.0
VBB.SYN-L2 / 316.0
3AC 110V
VBB.SYN-L3 / 316.0
VA.SYN-L1 / 316.0
VA.SYN-L2 / 316.0
3AC 110V
VA.SYN-L3 / 316.0
-X455 1A 3A 5A 7A -X455 1B 3B 5B 7B -X455 2A 4A 6A 8A
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm²
BK BK BK BK BK BK BK BK BK BK BK BK
1,5mm² GNYE 1,5mm² GNYE
-314P1 PE -314P2 PE -314P3

Double Voltmeter 1 2 3 4 Double Frequency Meter 1 2 3 4 LED Synchronoscope 1 2 5 6
2x0...17,94kV 2x55...65kV Panel Door
BB G BB G BB G
Panel Door Panel Door
kV/kV Hz/Hz
-XPE 1 4
WQ96/2S Weigel FQ96/2 Weigel RSQ-3 Deif

PE PE

PowerES Stadtbachstr. 1 Synchronization Indication Page 314
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Voltmeter/Frequency Meter/Synchronoscope 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Synchrocheck Relay Automatic

Synchronization Unit

312.9 / 24VDC-130
312.9 / M24-130
3AC 110V Integrated Cross Connection

314.9 / VBB.SYN-L1 -X130 A3 A4 C3 A5 A6 C4
314.9 / VBB.SYN-L2
3AC 110V 1mm² RD 1mm² 1mm² BU 1mm² RD 1mm² RD 1mm² BU
314.9 / VBB.SYN-L3 RD

314.9 / VA.SYN-L1
314.9 / VA.SYN-L2
3AC 110V
314.9 / VA.SYN-L3
-X455 2B 4B 6B 8B 6C 8C 6D 8D 2C 4C
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm²

BK BK BK BK BK BK
12 14 22 24 32 34 12 14 22 24 32 34 42 44 32 34
-244K5 -244K4 -244K5 -320K1
/244.5 11 21 31 /244.4 11 21 31 /244.5 41 /320.1 31
Automatic Automatic Automatic 01BAC01GS003-XB02
Sync. Release Sync. Release Sync. Release Alternator CB
Alternator Busbar is Opened
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1mm² RD 1mm² RD
BK BK BK BK BK BK BK BK BK BK BK BK
INP GND L1 L2 L1 L2 X1 X2 L1 L2/N L3 L1 L2/N L3 REF 24V DC 0V DC En. CB CB o. CL COM

-316A1 -316A2
Synchrocheck 34 35 24 26 29 31 1 3 Automatic 20 21 22 50 51 52 53 54 0 1 2 3 4 5 6 7
Relay Synchronization Unit
BB G Aux. Supply G BB Rel. bl. BB
Panel Door
/234.4
HAS-111 DG Deif SPM-D1010B/YB Automatic Synchronization Unit Woodward
9 10 /318.1 14 15 /318.1
8 16 17
18 19

PowerES Stadtbachstr. 1 Synchrocheck Relay Page 316
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Automatic Synchronization Unit 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-YB01
Alternator CB
Closing Coil
ON Command
Integrated CC
110.9 / 24VDC-150 24VDC-150 / 504.0
-X150 A2
1mm² RD
8 9
-316A1
/316.0 10
Synchrocheck Relay
CB Release 1mm² RD
1mm² RD
14 12 14
-316A2 -244K3
/316.4 15 /244.3 11
Automatic 01CDA01GH001-YA94
Synchronization Unit Manual
RD
CB ON Command 1 Synchronization
1mm² RD
Release
A1
U
-318K1
01BAC01GS003-YB01
Alternator CB
Closing Coil ON A2
Command 1mm² BU
-X150 C2

110.9 / M24-150 M24-150 / 504.0
13 14 /322.4
21 22
31 32
43 44

PowerES Stadtbachstr. 1 Alternator CB Control Page 318
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-XB02 01BAC01GS003-XB01 Spare Spare

Alternator CB Alternator CB
is Opened is Closed
Cross Connection Cross Connection Cross Connection Cross Connection

230.9 / 24VDC-132
-X503 109 110 111 112

-W1001
/230.1 9 10 11 12
+00BBA01.02
MV Busbar
-XDC 374 372
41 31
01BAC01GS003
/308.2 42 /308.3 32
-XDC 373 371
-W1001
/230.1 21 22 23 24
-X503 209 210 211 212
1mm² RD 1mm² RD
A1 A1
-320K1 -320K2
01BAC01GS003-XB02 01BAC01GS003-XB01
Alternator CB is Alternator CB is
Opened A2 Closed A2
1mm² BU 1mm² BU
108.9 / M24-132
14 11 /232.5 14 11 /230.7
12 12
24 21 /514.2 24 21 /504.4
22 22
34 31 /316.8
32
44 41
42

PowerES Stadtbachstr. 1 Alternator CB Control Page 320
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-YB32 01BAC01GS003-YB01 01BAC01GS003-YB02 01BAC01GS008-YB15

Alternator CB Alternator CB Alternator CB Release Alternator
Open/Trip Loop Closing Coil Tripping Coil Earthing Switch
ON Command OFF Command
+01CDH01
Alternator CB
OFF by GIP 1mm² WH
-X507 101 201 102 202

13 13 33 13
-318K1 -244K7 -510S1 -246K1
/318.1 14 /244.6 14 /510.2 34 /246.1 14
01BAC01GS003-YB01 01BAC01GS003-YB02 EZ500 01BAC01GS008-YB15
-W1014 Alternator CB Alternator CB Emergency Stop Release Alternator
Closing Coil Tripping Coil Push Button Earthing Switch
H05VV5-F
ON Command OFF Command Panel Door
5G1.5 1 2 3 4
1mm² WH
-X507 101 201 102 202
1mm² WH 1mm² WH
X500:12 / 516.0 Breaker Failure

500F1:K6 / 504.7 Protection Relay
61
-510S1
/510.2 62
1mm² WH
EZ500
Emergency Stop 1mm² WH
Push Button
Panel Door
31 33
-224S5 -224S4
/224.6 32 /224.5 34
01BAC01GS003-YB12 01CDA01GH001-YA42
Alternator CB OFF Operation Mode
1mm² WHGCP/SCADA
1mm² WH
13
-244K6
/244.5 14
1mm² WH 1mm² WH 1mm² WH 1mm² WH 1mm² WH 1mm² WH 1mm² WH
01BAC01GS003-YB32
Alternator CB
OFF by PLC
-X504 101 (Open/Trip Loop) 201 102 202 -X503 113 213 114 214 115 215 116 216 117 217 118 218
-W1016
-W1015 H05VV5-F
H05VV5-F 12G1.5
5G1.5 1 2 3 4 110 1 2 3 4 5 6 7 8 9 10 11 12
+00BBA01.02
MV Busbar
DC 110V
L+
-XDC 7 8 1 2 11 12 17 18
13
-FCM2.1
14 Internal Interlocking
/230.3
01BAC01GS003-K1 U< 01BAC01GS003-K2 01BAC01GS003-K3 01BAC01GS008-K1

/308.2 /308.2 /308.2 /302.7
L-

PowerES Stadtbachstr. 1 Alternator CB Control + Open/Trip Loop Page 322
0 1 2 3 4 5 6 7 8 9
-500F1
Alternator Protection
Panel Door
/502.4 Q1 IL1, S2 BO1 R1 /504.5

/502.4 Q2 BO2 R2 /504.6
BO3 R3 /504.6
/502.4 Q3 IL2, S2 BO4 R4 /504.6
/502.5 Q4 BO5 R6 /504.6
R5 /504.5
/502.5 Q5 IL3, S2
/502.5 Q6 BO6 R7 /504.7
R8 /504.7
/502.6 Q7 IEE2 BO7 R9 /504.7
/502.6 Q8 R10 /504.7
BO8 R11 /504.7
R12 /504.7
/502.8 R15 VL1
/502.8 R17 VL2
/502.8 R18 VL3 BO9 K1 /504.8
/502.8 R16 K2 /504.8
BO10 K3 /504.8
/502.7 R13 VE K4 /504.8
/502.7 R14
BO11 K5 /504.8
K6 /504.8
/502.1 J1 IL1, S1
/502.1 J2 BO12 K7 /504.8
K8 /504.8
/502.2 J3 IL2, S1
/502.2 J4
/502.2 J5 IL3, S1 Live Status Contact F3 /504.2

/502.2 J6 F4 /504.2
/502.3 J7 IEE1
/502.3 J8
= +
F1 /504.1
(~)
Power Supply
+ -
NC K13 TD 1 (Start-Up) F2 /504.1
=
NC K14
+
NC K15 TD 2 (Temp)
NC K16
+
NC K17 TD 3 (DC-EXC.)
NC K18 Port C
Service Interface
/506.7
RS232
/504.3 F5 BI1
/504.3 F6 BI2 Port B
/504.4 F7 BI3 -X1:A1 /506.4
/504.4 F8 BI4 -X1:B1 /506.5
PROFIBUS DP
/504.5 F9 BI5
RS485
/504.3 F10 -X1:A2 /506.6
-X1:B2 /506.6
NC K9 BI6
NC K10 Port A
NC K11 BI7 IRIG B/DCF77 /506.3
NC K12
/506.1 Front Port Housing Back Plate PE /504.1
7UM6211-2EB91-0BC0-L0A SIEMENS

Genset Control Panel GCP MAN Diesel & Turbo SE PowerPS Wiring Diagram Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Alternator Protection Relay Page 500
0 1 2 3 4 5 6 7 8 9
01MKY01EZ100 01BAC01CE001A/B/C 01MKA01CE001A/B/C Earth Fault Differential 01BAC01CE011D 01BAC01CE011A/B/C

Alternator Alternator Current Altern. Current Protection Alternator Alternator Alternator
Protection Relay for Protection for Protection Star Point / Outlet Open Delta Voltage Measuring Voltage
ANSI 87G ANSI 87N ANSI 59N
3AC 110V
314.9 / VA-L1
3AC 110V
314.9 / VA-L2
3AC 110V
314.9 / VA-L3
312.9 / VA-N
AC 110V 2,5mm² BK
304.9 / VOD-2
AC 110V 2,5mm² BK
304.9 / VOD-1
-X454 2C 4C 6C 7B
1A 4mm² GY
302.9 / IEF-2
1A 4mm² GY 1,5mm² 1,5mm²
302.9 / IEF-1 BK LBU
1A 4mm² GY
302.9 / IP-1.6
1A 4mm² GY
302.9 / IP-1.5
1A 4mm² GY
302.9 / IP-1.4
1A 4mm² GY
302.9 / IP-1.3
1A 4mm² GY
302.9 / IP-1.2
1A 4mm² GY
302.9 / IP-1.1
1A 4mm² GY
306.9 / IP-2.6
1A 4mm² GY
306.9 / IP-2.5
1A 4mm² GY
306.9 / IP-2.4
1A 4mm² GY
306.9 / IP-2.3
1A 4mm² GY
306.9 / IP-2.2
1A 4mm² GY
306.9 / IP-2.1
-500F1 J1 J2 J3 J4 J5 J6 J7 J8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 R13 R14 R15 R17 R18 R16

Alternator Protection
Panel Door
/500.3
IL1, S1 IL2, S1 IL3, S1 IEE1 IL1, S2 IL2, S2 IL3, S2 IEE2 VE VL1 VL2 VL3

PowerES Stadtbachstr. 1 Alternator Protection Page 502
0 1 2 3 4 5 6 7 8 9
01MKY01EZ100 01MKY01EZ100-XM90 01MKY01EZ100-YA50 01MKY01EZ100-YA51 01BAC01GS003-XB01 01MKY01EZ100-YA53 01MKY01EZ100 01MKY01EZ100-XK13 01BAC01GS003-YB32

Alternator Alternator Block Voltage Block Back Indication Alternator CB Spare Safety Chain Alternator CB
And Frequency Excitation Alternator CB External Trip
Protection Relay Protection Relay Supervision Fault is Closed by PLC Engine Shutdown to GIP Open/Trip Command
Watchdog (Loop)
318.9 / 24VDC-150
01MKY01EZ100-XK58
Breaker Failure
-X150 A3 A4 A5 A6 A7 A8 B2 B3
External Trip to CCP
1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD ANSI 50BF
12 14 12 14 22 24 12 14 12 14
-246K2 -246K3 -320K2 -246K5 -246K6 500F1:R7 / 508.0
/246.2 11 /246.3 11 /320.3 21 /246.5 11 /246.5 11
01MKY01 01MKY01 01BAC01 01MKY01 01MKY01 500F1:K1 / 516.0
EZ100-YA50 EZ100-YA51 GS003-XB01 EZ100-YA53 EZ100
Block Voltage Block Excitation Alternator CB Alternator CB Spare
and Frequency Fault is Closed External Trip for Alternator 500F1:K5 / 516.0
Supervision by PLC Protection Relay
1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² WH 1mm² WH 1mm² WH
-500F1 + F3 F5 F6 F7 F8 F9 R5 R7 R9 R11 K1 K3 K5 K7
Alternator Protection F1
Panel Door Power Supply
/500.3
SIEMENS
7UM6211-2EB91-0BC0-L0A
F2
-
PE F4 F10 R1 R2 R3 R4 R6 R8 R10 R12 K2 K4 K6 K8
1mm² BU 6mm² GNYE 0,75mm² RD 1mm² BU 1mm² WH 1mm² WH 1mm² WH
Alternator CB Trip 222.7 / A105:31 I2.4 0,75mm² RD

322.2 / 500F1:K6
222.7 / A105:30 I2.3
Alternator De-Excitation 222.7 / A105:32 I2.5 0,75mm² RD
500F1:K2 / 516.0
Engine Shutdown 222.7 / A105:33 I2.6 0,75mm² RD

500F1:R8 / 508.0
-X150 C3 -XPE 3 -X150 C4
PE

318.9 / M24-150

0 1 2 3 4 5 6 7 8 9
01MKY01EZ100
Alternator
Protection Relay
312.9 / PB-1
312.9 / PB-2
-500F1
Alternator Protection -X1 A1 B1 ON A2 B2
Panel Door OFF
/500.3
Front Port Port A Port B Port C

IRIG B/DCF77 PROFIBUS DP Service Interface
SWITCH SETTINGS

0 1 2 3 4 5 6 7 8 9
Spare Spare 01CDH01EZ100

Safety Chain
Engine Shutdown Signal
to GIP
1mm² WH
504.9 / 500F1:R7
1mm² WH
504.9 / 500F1:R8
41
-510S1
/510.2 42
EZ500
Emergency Stop
Push Button
Panel Door
1mm² WH
1mm² WH 1mm² WH
-X501 107 207 108 208 -X502 107 207 108 208 -X506 101 201
-W1019
H05VV5-F
3G1.5
24 1 2
+01CDH01
-X506 101 201
Engine
Shutdown Signal
to GIP

PowerES Stadtbachstr. 1 Safety Chain Engine Shutdown Page 508
0 1 2 3 4 5 6 7 8 9
01CDC01EY100 Spare
Emergency Stop
Loop for Engine
Auxiliary Drives
11 23 33 41 51 61
-510S1
EZ500 12 24 34 42 52 62
Emergency Stop
/220.6
/322.6
/508.5
/322.2
Push Button
Panel Door
1mm² WH 1mm² WH
-X506 102 202 103 203
-W1020
H05VV5-F
5G1.5
24 1 3 2 4
+01CDH01
-X506 102 202 103 203

PowerES Stadtbachstr. 1 Emergency Stop Loop for Engine Aux. Page 510
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Drives 5302272 United Cement Industrial Company Pages 175
GCP via GIP to EAP + ERP (+ EVP)
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-XB01 01BAC01GS003-XB01
Alternator CB Alternator CB
is Closed is Closed
to SaCoS
+00BBA01.02
MV Busbar
41 31
+PLG-QAB3-BB3
42 32
-XDC 340 341 342 343
-W1021
H05VV5-F
4G1.5 1 3 2 4
-X503 119 219 120 220
1mm² WH 1mm² WH 1mm² WH 1mm² WH
-X506 104 204 105 205
-W1022
/514.1
H05VV5-F
18G1.5 1 9 2 10
+01CDH01
-X506 104 204 105 205
Signal to Signal to
AVR SaCoS

PowerES Stadtbachstr. 1 Alternator CB Closed Page 512
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Signals to AVR and SaCoS 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-XB02
Alternator CB
is Opened
22 24
-320K1
/320.1 21
01BAC01GS003-XB02
Alternator CB
is Opened
1mm² WH 1mm² WH
-X506 106 206 107 207 108 208 109 209 110 210 111 211
-W1022
/512.1
24 3 11 4 12 5 13 6 14 7 15 8 16
+01CDH01
-X506 106 206 107 207 108 208 109 209 110 210 111 211

PowerES Stadtbachstr. 1 Alternator CB Signals and Connection to GIP Page 514
0 1 2 3 4 5 6 7 8 9
01MKY01EZ100-XK58 01BAC01GS003-YB32
Breaker Failure Breaker Failure
External Trip External Trip
to CCP from CCP
1mm² WH
504.9 / 500F1:K5
1mm² WH
322.2 / X500:12
1mm² WH
504.9 / 500F1:K1
1mm² WH
504.9 / 500F1:K2
-X500 10 11 12 13
-W1023 -W1024
H05VV5-F H05VV5-F
3G1.5 1 2 3G1.5 1 2
+00CBA01.01
-X501 10 11 12 13
51
-332K1
MV Busbar 1 52
Breaker Failure

PowerES Stadtbachstr. 1 Breaker Failure from/to MV Busbar 1 Page 516
0 1 2 3 4 5 6 7 8 9
Terminal Strip Overview

Terminals Graphical Page
Terminal Strip Terminal Strip Definition Text of Terminal
Total
First Last Total PE Total N Diagram
Number
-X10 Power Supply AC 230V Panel Equipment 1 3 1 1 3 +01CDA01/602
-X20 UPS Power Supply AC 230V 1 4 2 1 4 +01CDA01/603
-X100 DC 24V Distribution: General 1 20 3 15 20 +01CDA01/604
-X120 Internal DC 24V Distribution: OLM, PS A1 D5 0 10 20 +01CDA01/605
-X121 Internal DC 24V Distribution: DI/DO Modules A1 D5 0 10 20 +01CDA01/606
-X123 Internal DC 24V Distribution: Digital I/Os A1 D17 0 34 68 +01CDA01/607
-X130 Internal DC 24V Distribution: Control Voltage A1 D10 0 20 40 +01CDA01/609
-X149 Signaling Column 1 4 0 0 4 +01CDA01/611
-X150 Internal DC 24V Distribution: Safety Related Circuits A1 D8 0 16 32 +01CDA01/612
-X160 Panel Equipment AC 230V 1 15 5 5 15 +01CDA01/613
-X161 Panel Equipment DC 24V 1 2 0 0 2 +01CDA01/614
-X400 Earth Fault Current 1 6 2 0 6 +01CDA01/615
-X401 Alternator Current for Protection Core 2 1 7 1 0 7 +01CDA01/616
-X403 Measuring Current for Alternator Current Core 1 1 7 1 0 7 +01CDA01/618
-X450 Measuring Voltage MV Busbar 1 4 1 0 4 +01CDA01/620
-X451 Alternator Open Delta Voltage 1 3 1 0 3 +01CDA01/621
-X452 Alternator Measuring Voltage 1 5 1 0 5 +01CDA01/622
-X454 Measuring Voltage 3AC 110V to Panel Door 1A 7D 0 4 28 +01CDA01/623
-X455 Sync. Release Voltage 3AC 110V to Panel Door 1A 8D 0 0 32 +01CDA01/624
-X500 Connection to Common Control Panel +00CBA01 1 17 0 0 17 +01CDA01/625
-X501 Spare 101 208 0 0 16 +01CDA01/626
-X502 Spare 101 208 0 0 16 +01CDA01/627
-X503 Connection to MV Busbar +00BBA01 101 220 0 0 40 +01CDA01/628
-X504 Alternator CB Open/Trip Loop Safety Connection to MV Busbar (DC 110V) +00BBA01 101 202 0 0 4 +01CDA01/630
-X505 Spare 101 203 0 0 6 +01CDA01/631
-X506 Connection to Genset Interface Panel (DC 24V) +01CDH01 101 211 0 0 22 +01CDA01/632

Genset Control Panel GCP MAN Diesel & Turbo SE Terminal Diagram Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Terminal Strip Overview Page 600
0 1 2 3 4 5 6 7 8 9
Terminal Strip Overview

Terminals Graphical Page
Terminal Strip Terminal Strip Definition Text of Terminal
Total
First Last Total PE Total N Diagram
Number
-X507 Alternator CB Open/Trip Loop Safety Connection to Engine Control Panel (AC 110V) +01CDB01 101 202 0 0 4 +01CDA01/633
-XPE PE Terminals 1 5 5 0 5 +01CDA01/634

Genset Control Panel GCP MAN Diesel & Turbo SE Terminal Diagram Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Terminal Strip Overview Page 601
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
+00BJB01-W319
Terminal Strip: =+01CDA01-X10
Cable Name
Cable Name
Power Supply AC 230V Panel Equipment
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
Function Text Target Designation Target Designation Internal Page / Path
Power Supply Panel Equipment AC 230V BN +00BJB01-X369 1 1 -100F1 1 /100.1
Power Supply Panel Equipment AC 230V BU +00BJB01-X369 2 2 -X160 6 /100.2
Power Supply Panel Equipment AC 230V GNYE +00BJB01-X369 4 3 PE /100.2

Genset Control Panel GCP MAN Diesel & Turbo SE Terminal Diagram =+01CDA01-X10 Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Power Supply AC 230V Panel Equipment Page 602
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
+00BRA01-W310
Cable Name
Cable Name
UPS Power Supply AC 230V
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
UPS Power Supply AC 230V BN +00BRA01-X20.06 L2 1 -104F1 1 /102.1
UPS Power Supply AC 230V BU +00BRA01-X20.06 N 2 -104F1 3 /102.1
UPS Power Supply AC 230V GNYE +00BRA01-X20.06 PE 3 PE /102.2
UPS Power Supply DC 24V Power Supply Unit PE 4 -104G1 PE /104.3

PowerES Stadtbachstr. 1 UPS Power Supply AC 230V Page 603
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
DC 24V Distribution: General
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply DC 24V (M-) 1 -104G1 M /104.5
Power Supply DC 24V (M-) -X120 D1 2 -X120 C1 /106.1
Power Supply DC 24V (M-) 4 /106.3
Power Supply DC 24V (M-) 6 -216A1 3 /106.5
Power Supply DC 24V (M-) 9 -320K1 A2 /108.2
Power Supply DC 24V (M-) 14 -104G2 M /104.9
Power Supply DC 24V (M-) -X100 16 15 -104G1 M /104.6
Power Supply DC 24V (M-) -X100 15 16 PE /104.7
Touch Panel PC PE 17 -216A1 2 /216.6
Touch Panel PC PE 18 -216A1 PE /216.9
Power Supply DC 24V (L+) -110F1 1 19 -104G1 L+ /104.5
Power Supply DC 24V (L+) 20 -104G2 L+ /104.8

PowerES Stadtbachstr. 1 DC 24V Distribution: General Page 604
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: OLM, PS
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply OLM, PS A1 -106F1 2 /106.1
01CDA01GN001 Optical Link Module A2 -200A1 L1+ /200.2
Power Supply Unit A3 -A101 L+ /212.1
Communication Processor A4 -216A2 1 /216.2
A5
Power Supply OLM, PS B1 -106F1 2 /106.1
B2
B3
B4
B5
Power Supply OLM, PS C1 -X100 2 /106.1
01CDA01GN001 Optical Link Module C2 -200A1 M /200.2
Power Supply Unit C3 -A101 M /212.1
Communication Processor C4 -216A2 2 /216.2
C5
Power Supply OLM, PS D1 -X100 2 /106.1
D2
D3
D4
D5

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: OLM, PS Page 605
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: DI/DO Modules
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply DI/DO Modules (L+) A1 -106F2 2 /106.2
Power Supply DI/DO Modules (L+) A2 -A108-X1 -X1:3 /242.1
Power Supply DI/DO Modules (L+) B1 -106F2 2 /106.2
Power Supply DI/DO Modules (L+) B2
Power Supply DI/DO Modules (M-) C1 -X100 3 /106.2
Power Supply DI/DO Modules (M-) C2 -A105-X1 -X1:48 /224.8
Power Supply DI/DO Modules (M-) D1 -X100 3 /106.2
Power Supply DI/DO Modules (M-) D2

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: DI/DO Modules Page 606
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: Digital I/Os
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Digital I/Os Internal Contacts A1 -106F4 2 /106.4
Panel Door Closed A2 -X161 1 /160.7
01CDA01GN001-XM90 Optical Link Module OLM Fault A3 -200A1 F1 /200.2
01CDA01GS015-XM76 Power Supply Panel Equipment MCB OFF A4 -100F1 13 /218.1
01CDA01GS013-XM76 UPS Power Supply DC 24V PS Unit MCB O A5 -104F1 13 /218.2
01CDA01GW031-XM76 Power Supply DI/DO Modules MCB OFF A6 -106F2 13 /218.3
Spare A7 /218.4
01CDA01GW071-XM76 Power Supply Panel PC MCB OFF A8 -106F5 13 /218.5
01CDA01GW041-XM76 Power Supply Internal Control Voltage M A9 -106F6 13 /218.5
01CDA01GW091-XM76 External Signals from CCP MCB OFF A10 -108F1 13 /218.6
01BAC01GS003-XM76 External Signals from Alternator CB MCB A11 -108F2 13 /218.7
01CDA01GW093-XM76 External Signals from BCP MCB OFF A12 -108F3 13 /220.1
01CDA01GW094-XM76 External Signals from FFCP MCB OFF A13 -108F4 13 /220.2
01CDA01GW072-XM76 PS Altern. Protection, CB Control MCB OF A14 -110F1 13 /220.3
00BBA01CE011-XM96 Measuring MV Busbar Voltage CB OFF A15 -310Q1 13 /220.4
01BAC01GW001-XM86 Measuring Alternator Voltage CB OFF A16 -304Q1 13 /220.5
01BAC01CE011D-XM76 Alternator Open Delta Voltage MCB OFF A17 -304F1 13 /220.5
Digital I/Os Internal Contacts B1 -106F4 2 /106.4
01CDA01EZ500-XA37 Emergency Stop Push Button at GCP Push B2 -510S1 23 /220.6
01CDA01GH001-XM10 Panel Door is Opened B3 -160K1 24 /220.7
Push Buttons at Panel Door B4 -224S1 13 /224.1
Push Buttons at Panel Door B5 -226S1 13 /226.1
01BAC01GS003-XB01 Alternator CB is Closed B6 -320K2 14 /230.7
01BAC01GS003-XB02 Alternator CB is Opened B7 -320K1 14 /232.5
CE116 Optical Link Module (OLM) 1 Fault B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
Digital I/Os Internal Contacts C1 -X100 5 /106.4

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: Digital I/Os Page 607
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: Digital I/Os
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Panel Door Closed C2 -160K1 A2 /160.7
Indication Lights Panel Roof C3 -X149 4 /242.1
Position Indicator Panel Door C4 -242H4 - /242.4
01BAU01GS001-YA25 Position Indicator Alternator NE Switch Op C5 -244K1 A2 /244.1
01CDA01GH001-YA93 Synchronization Manual or Autom. Selecte C6 -244K2 A2 /244.2
01CDA01GH001-YA94 Manual Synchronization Release C7 -244K3 A2 /244.3
01CDA01GH001-YA95 Automatic Synchronization Release C8 -244K4 A2 /244.4
Spare C9 -244K5 A2 /244.5
01BAC01GS003-YB32 Alternator CB OFF by PLC (Open/Trip Loop C10 -244K6 A2 /244.5
01BAC01GS003-YB02 Alternator CB OFF Command by PLC (Trip C11 -244K7 A2 /244.6
Spare Relay C12 -244K8 A2 /244.7
01BAC01GS008-YB15 Release Alternator Earthing Switch C13 -246K1 A2 /246.1
01MKY01EZ100-YA50 Block Voltage and Frequency Supervision C14 -246K2 A2 /246.2
01MKY01EZ100-YA51 Block Excitation Fault C15 -246K3 A2 /246.3
Spare Relay C16 -246K4 A2 /246.4
01MKY01EZ100-YA53 Alternator CB External Trip by PLC C17 -246K5 A2 /246.5
Digital I/Os Internal Contacts D1 -X100 5 /106.4
01MKY01EZ100 Spare for Alternator Protection Relay D2 -246K6 A2 /246.5
Spare Relay D3 -246K7 A2 /246.6
Spare Relay D4 -246K8 A2 /246.7
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: Digital I/Os Page 608
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: Control Voltage
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply Internal Control Voltage A1 -106F6 2 /106.6
01MKA01EU100 Multifunctional Monitoring Unit (MMU) A2 -312P1 2 /312.6
Automatic Synchronization Unit A3 -316A2 53 /316.6
Automatic Synchronization Unit A4 -316A2 1 /316.7
Automatic Synchronization Unit A5 -244K5 44 /316.8
Automatic Synchronization Unit A6 -320K1 34 /316.8
A7
A8
A9
A10
Power Supply Internal Control Voltage B1 -106F6 2 /106.6
B2
B3
B4
B5
B6
B7
B8
B9
B10
Power Supply Internal Control Voltage C1 -X100 7 /106.6
01MKA01EU100 Multifunctional Monitoring Unit (MMU) C2 -312P1 1 /312.6
Automatic Synchronization Unit C3 -316A2 2 /316.7
Automatic Synchronization Unit C4 -316A2 7 /316.9
C5
C6
C7
C8
C9
C10
Power Supply Internal Control Voltage D1 -X100 7 /106.6
D2
D3
D4
D5

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: Control Voltage Page 609
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: Control Voltage
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
D6
D7
D8
D9
D10

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: Control Voltage Page 610
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W8.INT
Cable Name
Cable Name
Signaling Column
Connection Point
Connection Point
ÖLFLEX CLASSIC 110
Cable Type
Cable Type
Terminal
Jumper
01CDA01EH001-YA25 Indication Light Engine Stopping/Standstill 1 -242H1 3 1 -A108-X1 -X1:4 /242.1
01CDA01EH001-YA26 Indication Light Genset Alarm/Shutdown 2 -242H2 2 2 -A108-X1 -X1:5 /242.2
01CDA01EH001-YA27 Indication Light Engine Starting/Running 3 -242H3 1 3 -A108-X1 -X1:6 /242.3
Indication Lights Panel Roof 4 -242H1 0 4 -X123 C3 /242.1

PowerES Stadtbachstr. 1 Signaling Column Page 611
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: Safety Related Circuits
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply Alternator Protection, CB Control A1 -110F1 2 /110.1
01BAC01GS003-YB01 Alternator CB Closing Coil ON Command A2 -316A1 9 /318.1
Power Supply 01MKY01EZ100 Alternator Protection Relay A3 -500F1 F1 /504.1
01MKY01EZ100-XM90 Alternator Protection Relay Watchdog A4 -500F1 F3 /504.2
01MKY01EZ100-YA50 Block Voltage And Frequency Supervision A5 -246K2 14 /504.3
01MKY01EZ100-YA51 Block Excitation Fault A6 -246K3 14 /504.3
01BAC01GS003-XB01 Back Indication Alternator CB is Closed A7 -320K2 24 /504.4
01MKY01EZ100-YA53 Alternator CB External Trip by PLC A8 -246K5 14 /504.4
Power Supply Alternator Protection, CB Control B1 -110F1 2 /110.1
01MKY01EZ100 Spare B2 -246K6 14 /504.5
01MKY01EZ100 Spare B3 -500F1 R5 /504.5
B4
B5
B6
B7
B8
Power Supply Alternator Protection, CB Control C1 -X100 13 /110.1
01BAC01GS003-YB01 Alternator CB Closing Coil ON Command C2 -318K1 A2 /318.1
Power Supply 01MKY01EZ100 Alternator Protection Relay C3 -500F1 F2 /504.1
Alternator Protection Relay (M- for Output Relays) C4 -500F1 F10 /504.3
C5
C6
C7
C8
Power Supply Alternator Protection, CB Control D1 -X100 13 /110.1
D2
D3
D4
D5
D6
D7
D8

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: Safety Related Page 612
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Circuits 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W2.INT
-W1.INT
Cable Name
Cable Name
Panel Equipment AC 230V
Connection Point
Connection Point
ÖLFLEX CLASSIC 110 G
Pre-Assembled
Cable Type
Cable Type
Terminal
Jumper
Panel Illumination BN -160E1-X1 L:L 1 -100F1 2 /160.2
Panel Ventilation 2 -160K1 14 /160.5
Panel Ventilation 1 -160M1 L1 3 -160S1 2 /160.5
4
5
Panel Illumination BU -160E1-X1 N:N 6 -X10 2 /160.2
Panel Ventilation 2 -160M1 N 7 /160.5
8
9
10
Panel Illumination GNYE -160E1-X1 PE:PE 11 PE /160.2
Panel Ventilation GNYE -160M1 PE 12 PE /160.5
13
14
15

PowerES Stadtbachstr. 1 Panel Equipment AC 230V Page 613
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W3.INT
Cable Name
Cable Name
Panel Equipment DC 24V
Connection Point
Connection Point
ÖLFLEX CLASSIC 110
Cable Type
Cable Type
Terminal
Jumper
Panel Door Closed 1 -160S2 13 1 -X123 A2 /160.7
Panel Door Closed 2 -160S2 14 2 -160K1 A1 /160.7

PowerES Stadtbachstr. 1 Panel Equipment DC 24V Page 614
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1007
-W1004
Cable Name
Cable Name
Earth Fault Current
Connection Point
Connection Point
NYY-J
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01BAU01CE021 Earth Fault Current Alternator Star Point 1 +CAB-BCN2 P1 1 -X400 4 /300.1
01BAU01CE021 Earth Fault Current Alternator Star Point 2 +CAB-BCN2 P2 2 /300.1
01BAC01CE021 Earth Fault Current Alternator Outlet 1 PE 3 -500F1 Q8 /302.6
1 +CAB-BCN1 P1
01BAC01CE021 Earth Fault Current Alternator Outlet 2 +CAB-BCN1 P2 4 -X400 1 /302.6
-500F1 Q7
PE GNYE PE 5 PE /300.2
PE GNYE PE 6 PE /302.7

PowerES Stadtbachstr. 1 Earth Fault Current Page 615
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Alternator Current for Protection Core 2
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE002A Altern. Current for Protection Phase U Spare 1 /300.5
01MKA01CE002A Altern. Current for Protection Phase U Spare 2 /300.5
01MKA01CE002B Altern. Current for Protection Phase V Spare 3 /300.6
01MKA01CE002B Altern. Current for Protection Phase V Spare 4 /300.6
01MKA01CE002C Altern. Current for Protection Phase W Spare 5 /300.7
01MKA01CE002C Altern. Current for Protection Phase W Spare 6 /300.7
PE 7 PE /300.7

PowerES Stadtbachstr. 1 Alternator Current for Protection Core 2 Page 616
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1006
Cable Name
Cable Name
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE001A Altern. Current for Protection Phase U 1 +01MKA01.02-X? 1 1 -500F1 Q1 /302.1
01MKA01CE001A Altern. Current for Protection Phase U 2 +01MKA01.02-X? 2 2 -500F1 Q2 /302.1
01MKA01CE001B Altern. Current for Protection Phase V 3 +01MKA01.02-X? 3 3 -500F1 Q3 /302.2
01MKA01CE001B Altern. Current for Protection Phase V 4 +01MKA01.02-X? 4 4 -500F1 Q4 /302.2
01MKA01CE001C Altern. Current for Protection Phase W 5 +01MKA01.02-X? 5 5 -500F1 Q5 /302.3
01MKA01CE001C Altern. Current for Protection Phase W 6 +01MKA01.02-X? 6 6 -500F1 Q6 /302.3
PE GNYE +01MKA01.02-X? PE 7 PE /302.4

0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1011
Cable Name
Cable Name
Measuring Current for Alternator Current Core 1
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01BAC01CE003A Alternator Current for Measuring Phase L1 1 +00BBA01.02-XDA 19 1 -306P1 2 /306.1
01BAC01CE003A Alternator Current for Measuring Phase L1 2 +00BBA01.02-XDA 18 2 -312P1 8 /306.1
01BAC01CE003B Alternator Current for Measuring Phase L2 3 +00BBA01.02-XDA 21 3 -312P1 9 /306.2
01BAC01CE003B Alternator Current for Measuring Phase L2 4 +00BBA01.02-XDA 20 4 -312P1 10 /306.2
01BAC01CE003C Alternator Current for Measuring Phase L3 5 +00BBA01.02-XDA 23 5 -312P1 11 /306.3
01BAC01CE003C Alternator Current for Measuring Phase L3 6 +00BBA01.02-XDA 22 6 -312P1 12 /306.3
PE GNYE +00BBA01.02-XDA 7 7 PE /306.4

PowerES Stadtbachstr. 1 Measuring Current for Alternator Current Page 618
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Core 1 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1012
Cable Name
Cable Name
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01BAC01CE001A Alternator Current for Protection Phase L1 1 +00BBA01.02-XDA 11 1 -500F1 J1 /306.5
01BAC01CE001A Alternator Current for Protection Phase L1 2 +00BBA01.02-XDA 12 2 -500F1 J2 /306.5
01BAC01CE001B Alternator Current for Protection Phase L2 3 +00BBA01.02-XDA 13 3 -500F1 J3 /306.6
01BAC01CE001B Alternator Current for Protection Phase L2 4 +00BBA01.02-XDA 14 4 -500F1 J4 /306.6
01BAC01CE001C Alternator Current for Protection Phase L3 5 +00BBA01.02-XDA 15 5 -500F1 J5 /306.7
01BAC01CE001C Alternator Current for Protection Phase L3 6 +00BBA01.02-XDA 16 6 -500F1 J6 /306.7
PE GNYE +00BBA01.02-XDA 17 7 PE /306.7

0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1013
Cable Name
Cable Name
Measuring Voltage MV Busbar
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
00BBA01CE011A MV Busbar Measuring Voltage 1 +00CBA01.01-X451 1 1 -310Q1 2 /310.1
00BBA01CE011B MV Busbar Measuring Voltage 2 +00CBA01.01-X451 2 2 -310Q1 4 /310.1
00BBA01CE011C MV Busbar Measuring Voltage 3 +00CBA01.01-X451 3 3 -310Q1 6 /310.1
00BBA01CE011A/B/C MV Busbar Measuring Voltage GNYE +00CBA01.01-X451 4 4 PE /310.2

PowerES Stadtbachstr. 1 Measuring Voltage MV Busbar Page 620
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1008
Cable Name
Cable Name
Alternator Open Delta Voltage
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01BAC01CE011D Alternator Open Delta Voltage 1 +00BBA01.02-XDV 38 1 -304F1 2 /304.1
01BAC01CE011D Alternator Open Delta Voltage 2 +00BBA01.02-XDV 32 2 -304F1 4 /304.1
01BAC01CE011D Alternator Open Delta Voltage GNYE +00BBA01.02-XDV 40 3 PE /304.2

PowerES Stadtbachstr. 1 Alternator Open Delta Voltage Page 621
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1009
Cable Name
Cable Name
Alternator Measuring Voltage
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01BAC01CE011A Alternator Measuring Voltage 1 +00BBA01.02-XDV 8 1 -304Q1 2 /304.3
01BAC01CE011B Alternator Measuring Voltage 2 +00BBA01.02-XDV 9 2 -304Q1 4 /304.3
01BAC01CE011C Alternator Measuring Voltage 3 +00BBA01.02-XDV 10 3 -304Q1 6 /304.3
01BAC01CE011A/B/C Alternator Measuring Voltage 4 +00BBA01.02-XDV 11 4 -X454 7A /304.4
01BAC01CE011A/B/C Alternator Measuring Voltage GNYE +00BBA01.02-XDV 6 5 PE /304.4

PowerES Stadtbachstr. 1 Alternator Measuring Voltage Page 622
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Measuring Voltage 3AC 110V to Panel Door
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE012A/B/C Alternator Sensing Voltage to AVR Option 1A /304.5
Voltage Selector Switch 1B /304.7
1C
1D
01MKA01EU100 Multifunctional Monitoring Unit (MMU) 2A /312.1
Synchronization Release Altornator 2B /314.3
01MKY01EZ100 Alternator Protection Relay 2C /502.8
2D
3C
3D
4D
5C
5D
6D
01MKY01EZ100 Alternator Protection Relay 7B /502.8
7C
7D

PowerES Stadtbachstr. 1 Measuring Voltage 3AC 110V to Panel Door Page 623
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Sync. Release Voltage 3AC 110V to Panel Door
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Double Voltmeter 1A /314.1
Double Frequency Meter 1B /314.4
1C
1D
LED Synchronoscope 2A /314.7
Synchrocheck Relay 2B /316.1
Automatic Sync. Release Busbar 2C /316.5
2D
3C
3D
Automatic Sync. Release Busbar 4C /316.5
4D
5C
5D
Synchrocheck Relay 6C /316.2
Automatic Sync. Release Alternator 6D /316.4
7C
7D
Synchrocheck Relay 8C /316.3
Automatic Sync. Release Alternator 8D /316.4

PowerES Stadtbachstr. 1 Sync. Release Voltage 3AC 110V to Panel Page 624
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Door 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1025
-W1024
-W1023
-W1000
-W4.INT
Cable Name
Cable Name
Connection to Common Control Panel +00CBA01
Connection Point
Connection Point
H05VVC4V5-K
H05VV5-F
H05VV5-F
H05VV5-F
UNITRONIC LIYCY
Cable Type
Cable Type
Terminal
Jumper
01CDA01GX100-YA78 MV BB 00BBA01 Frequency Setting Lower 1 +00CBA01.01-X501 1 1 -108F1 2 /228.1
01CDA01GX100-YA78 MV BB 00BBA01 Frequency Setting Lower 2 +00CBA01.01-X501 2 2 -A106-X1 -X1:15 /228.1
01CDA01GX100-YA77 MV BB 00BBA01 Frequency Setting Higher 3 +00CBA01.01-X501 3 3 -A106-X1 -X1:16 /228.2
01CDA01GX100-YA76 MV BB 00BBA01 Voltage Setting Lower fro 4 +00CBA01.01-X501 4 4 -A106-X1 -X1:17 /228.3
01CDA01GX100-YA75 MV BB 00BBA01 Voltage Setting Higher fr 5 +00CBA01.01-X501 5 5 -A106-X1 -X1:18 /228.4
01CDA01GX100-YA73 Genset in Grid Parallel Operation 6 +00CBA01.01-X501 6 6 -A106-X1 -X1:19 /228.5
01CDA01GX100-YA72 Block Synchronization from CCP 7 +00CBA01.01-X501 7 7 -A106-X1 -X1:20 /228.5
Spare 8 +00CBA01.01-X501 8 8 -A106-X1 -X1:21 /228.6
Spare 9 +00CBA01.01-X501 9 9 -A106-X1 -X1:22 /228.7
01MKY01EZ100-XK58 Breaker Failure External Trip to CCP 1 +00CBA01.01-X501 10 10 -500F1 K1 /516.1
01MKY01EZ100-XK58 Breaker Failure External Trip to CCP 2 +00CBA01.01-X501 11 11 -500F1 K2 /516.1
01BAC01GS003-YB32 Breaker Failure External Trip from CCP 1 +00CBA01.01-X501 12 12 -X507 201 /516.3
01BAC01GS003-YB32 Breaker Failure External Trip from CCP 2 +00CBA01.01-X501 13 13 -500F1 K5 /516.3
01CDA01CT001-XQ01 GCP Internal Panel Temperature WH +00CBA01.01-X308 101 14 -162R1 1 WH /162.4
01CDA01CT001-XQ01 GCP Internal Panel Temperature BN +00CBA01.01-X308 102 15 -162R1 3 BN /162.4
01CDA01CT001-XQ01 GCP Internal Panel Temperature GN +00CBA01.01-X308 201 16 -162R1 2 GN /162.5
01CDA01CT001-XQ01 GCP Internal Panel Temperature YE +00CBA01.01-X308 202 17 -162R1 4 YE /162.5

PowerES Stadtbachstr. 1 Connection to Common Control Panel Page 625
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany +00CBA01 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Spare
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Spare 101 -108F3 2 /234.1
Spare 102 /234.2
Spare 103 /234.3
Spare 104 /234.4
Spare 105 /234.4
Spare 106 /234.5
Spare 107 -500F1 R7 /508.1
Spare 108 /508.1
Spare 201 -A107-X1 -X1:4 /234.1
Spare 202 -A107-X1 -X1:5 /234.2
Spare 203 -A107-X1 -X1:6 /234.3
Spare 204 -A107-X1 -X1:7 /234.4
Spare 205 /234.4
206
Spare 207 -X502 107 /508.1
Spare 208 /508.2

PowerES Stadtbachstr. 1 Spare Page 626
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Spare
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
101 -108F4 2 /236.1
Spare 102 /236.2
Spare 103 /236.3
Spare 104 /236.4
Spare 105 /236.4
Spare 106 /236.5
Spare 107 -X501 207 /508.3
Spare 108 /508.4
201 -A107-X1 -X1:15 /236.1
Spare 202 -A107-X1 -X1:16 /236.2
Spare 203 -A107-X1 -X1:17 /236.3
Spare 204 -A107-X1 -X1:18 /236.4
Spare 205 /236.4
206
Spare 207 -X506 201 /508.3
Spare 208 /508.4

0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1021
-W1016
-W1001
Cable Name
Cable Name
Connection to MV Busbar +00BBA01
Connection Point
Connection Point
H05VV5-F
H05VV5-F
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01BAC01GS003-XB41 Alternator CB in Test Position 1 +00BBA01.02-XDC 377 101 -108F2 2 /230.1
01BAC01GS003-XB40 Alternator CB in Operating Position 2 +00BBA01.02-XDC 377 102 /230.2
01BAC01GW001-XM84 Alternator Control Voltage MCB OFF 3 +00BBA01.02-XDC 356 103 /230.3
01BAC01CE011-ZM85 Alternator Voltage Measuring MCB OFF 4 +00BBA01.02-XDC 358 104 /230.4
01BAC01GS008-XB02 Alternator Earthing Switch is Opened 5 +00BBA01.02-XDC 352 105 /230.5
01BAC01GS008-XB01 Alternator Earthing Switch is Closed 6 +00BBA01.02-XDC 354 106 /230.5
01BAC01GS003-XB43 Alternator CB in Remote Position 7 +00BBA01.02-XDC 379 107 /230.6
01BAC01GS003-XB43 Alternator CB in Remote Position 108 /230.6
01BAC01GS003-XB02 Alternator CB is Opened 9 +00BBA01.02-XDC 374 109 /320.1
01BAC01GS003-XB01 Alternator CB is Closed 10 +00BBA01.02-XDC 372 110 /320.3
Spare 11 111 /320.4
Spare 12 112 /320.5
01BAC01GS003-YB01 Alternator CB Closing Coil ON Command 1 +00BBA01.02-XDC 1 113 -318K1 13 /322.4
01BAC01GS003-YB02 Alternator CB Tripping Coil OFF Command 3 +00BBA01.02-XDC 11 114 -244K7 13 /322.5
01BAC01GS008-YB15 Release Alternator Earthing Switch 5 +00BBA01.02-XDC 17 115 -246K1 13 /322.7
Spare 7 +00BBA01.02-XDC 116 /322.8
Spare 9 +00BBA01.02-XDC 117 /322.8
Spare 11 +00BBA01.02-XDC 118 /322.9
01BAC01GS003-XB01 Alternator CB is Closed 1 +00BBA01.02-XDC 340 119 -X506 104 /512.1
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 2 +00BBA01.02-XDC 342 120 -X506 105 /512.2
01BAC01GS003-XB41 Alternator CB in Test Position 13 +00BBA01.02-XDC 375 201 -A106-X1 -X1:27 /230.1
01BAC01GS003-XB40 Alternator CB in Operating Position 14 +00BBA01.02-XDC 376 202 -A106-X1 -X1:28 /230.2
01BAC01GW001-XM84 Alternator Control Voltage MCB OFF 15 +00BBA01.02-XDC 355 203 -A106-X1 -X1:29 /230.3
01BAC01CE011-ZM85 Alternator Voltage Measuring MCB OFF 16 +00BBA01.02-XDC 357 204 -A106-X1 -X1:30 /230.4
01BAC01GS008-XB02 Alternator Earthing Switch is Opened 17 +00BBA01.02-XDC 351 205 -A106-X1 -X1:31 /230.5
01BAC01GS008-XB01 Alternator Earthing Switch is Closed 18 +00BBA01.02-XDC 353 206 -A106-X1 -X1:32 /230.5
01BAC01GS003-XB43 Alternator CB in Remote Position 19 +00BBA01.02-XDC 378 207 -A106-X1 -X1:33 /230.6
01BAC01GS003-XB43 Alternator CB in Remote Position 208 /230.6
01BAC01GS003-XB02 Alternator CB is Opened 21 +00BBA01.02-XDC 373 209 -320K1 A1 /320.1
01BAC01GS003-XB01 Alternator CB is Closed 22 +00BBA01.02-XDC 371 210 -320K2 A1 /320.3
Spare 23 211 /320.4
Spare 24 212 /320.5
01BAC01GS003-YB01 Alternator CB Closing Coil ON Command 2 +00BBA01.02-XDC 2 213 -318K1 14 /322.4
01BAC01GS003-YB02 Alternator CB Tripping Coil OFF Command 4 +00BBA01.02-XDC 12 214 -244K7 14 /322.6
01BAC01GS008-YB15 Release Alternator Earthing Switch 6 +00BBA01.02-XDC 18 215 -246K1 14 /322.8

PowerES Stadtbachstr. 1 Connection to MV Busbar +00BBA01 Page 628
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1021
-W1016
Cable Name
Cable Name
Connection to MV Busbar +00BBA01
Connection Point
Connection Point
H05VV5-F
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
Spare 8 +00BBA01.02-XDC 216 /322.8
Spare 10 +00BBA01.02-XDC 217 /322.9
Spare 12 +00BBA01.02-XDC 218 /322.9
01BAC01GS003-XB01 Alternator CB is Closed 3 +00BBA01.02-XDC 341 219 -X506 204 /512.2
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 4 +00BBA01.02-XDC 343 220 -X506 205 /512.3

PowerES Stadtbachstr. 1 Connection to MV Busbar +00BBA01 Page 629
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1015
Cable Name
Cable Name
Safety Connection to MV Busbar (DC 110V) +00BBA01
Connection Point
Connection Point
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 1 +00BBA01.02-XDC 7 101 -X507 101 /322.1
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 3 +00BBA01.02-XDC 102 /322.2
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 2 +00BBA01.02-XDC 8 201 -244K6 14 /322.2
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 4 +00BBA01.02-XDC 202 /322.2

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Safety Connection to MV Busbar (DC 110V) 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Spare
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
101
102
103
201
202
203

0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1022
-W1020
-W1019
Cable Name
Cable Name
Connection to Genset Interface Panel (DC 24V) +01CDH01
Connection Point
Connection Point
H05VV5-F
H05VV5-F
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01CDH01EZ100 Safety Chain Engine Shutdown Signal to GIP 1 +01CDH01-X506 101 101 -510S1 42 /508.5
01CDC01EY100 Emergency Stop Loop for Engine Auxiliary Drives 1 +01CDH01-X506 102 102 -510S1 11 /510.1
Spare 2 +01CDH01-X506 103 103 /510.3
01BAC01GS003-XB01 Alternator CB is Closed 1 +01CDH01-X506 104 104 -X503 119 /512.1
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 2 +01CDH01-X506 105 105 -X503 120 /512.2
01BAC01GS003-XB02 Alternator CB is Opened 3 +01CDH01-X506 106 106 -320K1 24 /514.1
Spare 4 +01CDH01-X506 107 107 /514.2
Spare 5 +01CDH01-X506 108 108 /514.3
Spare 6 +01CDH01-X506 109 109 /514.3
Spare 7 +01CDH01-X506 110 110 /514.4
Spare 8 +01CDH01-X506 111 111 /514.5
01CDH01EZ100 Safety Chain Engine Shutdown Signal to GIP 2 +01CDH01-X506 201 201 -X502 207 /508.5
01CDC01EY100 Emergency Stop Loop for Engine Auxiliary Drives 3 +01CDH01-X506 202 202 -510S1 12 /510.2
Spare 4 +01CDH01-X506 203 203 /510.4
01BAC01GS003-XB01 Alternator CB is Closed 9 +01CDH01-X506 204 204 -X503 219 /512.2
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 10 +01CDH01-X506 205 205 -X503 220 /512.3
01BAC01GS003-XB02 Alternator CB is Opened 11 +01CDH01-X506 206 206 -320K1 21 /514.2
Spare 12 +01CDH01-X506 207 207 /514.3
Spare 13 +01CDH01-X506 208 208 /514.3
Spare 14 +01CDH01-X506 209 209 /514.4
Spare 15 +01CDH01-X506 210 210 /514.4
Spare 16 +01CDH01-X506 211 211 /514.5

PowerES Stadtbachstr. 1 Connection to Genset Interface Panel (DC Page 632
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany 24V) +01CDH01 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1014
Cable Name
Cable Name
Safety Connection to Engine Control Panel (AC 110V) +01CDB01
Connection Point
Connection Point
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 1 +01CDH01-X507 101 101 -X504 101 /322.1
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 3 +01CDH01-X507 102 102 /322.2
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 2 +01CDH01-X507 201 201 -X500 12 /322.2
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 4 +01CDH01-X507 202 202 /322.3

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Safety Connection to Engine Control Panel 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Terminal Strip: =+01CDA01-XPE
Cable Name
Cable Name
PE Terminals
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Synchronization Voltage Busbar Alternator PE 1 -314P1 PE /314.3
Power Supply Unit PE 2 -A101 PE /212.2
01MKY01EZ100 Alternator Protection Relay PE 3 -500F1 PE /504.1
Synchronization Frequency Busbar Alternator PE 4 -314P2 PE /314.6
5

Genset Control Panel GCP MAN Diesel & Turbo SE Terminal Diagram =+01CDA01-XPE Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 PE Terminals Page 634
0 1 2 3 4 5 6 7 8 9
Cable Overview
Total Cross Cable
Length
Cable Name Function Text Cable Type Number of Section Diameter Source Target
[m]
Conductors [mm²] [mm]
+01CDA01
Panel Illumination Pre-Assembled 3x 1.5 7.60 3 -X160 -160E1-X1
-W1.INT
+01CDA01
Panel Ventilation ÖLFLEX CLASSIC 110 G 3x 1 6.00 1 -X160 -160M1
-W2.INT
+01CDA01
Door-Operated Switch ÖLFLEX CLASSIC 110 2x 1 5.80 3 -X161 -160S2
-W3.INT
+01CDA01
01CDA01CT001-XQ01 GCP Internal Panel Temperature UNITRONIC LIYCY 4x 0.75 7.00 -X500 -162R1
-W4.INT
+01CDA01
Profibus DP UNITRONIC BUS 2x 0.64 8.00 1 -A103-X1 -200A1-X1
-W5.INT
+01CDA01
Profibus DP UNITRONIC BUS 2x 0.64 8.00 1 -312P1-X1 -A103-X1
-W6.INT
+01CDA01
Patchcable from Com. Processor to Panel PC Patch cable RJ45 CAT.5e 4x2x AWG24/1 6.10 3 -216A1-X4 -A104
-W7.INT
+01CDA01
Signaling Column ÖLFLEX CLASSIC 110 4x 1 6.50 1 -X149 -242H1;-242H2;-242H3
-W8.INT
+01CDA01
Profibus DP UNITRONIC BUS 2x 0.64 8.00 2 -500F1-X1 -312P1-X1
-W9.INT
+01CDA01
Ethernet Connection to SCALANCE Patch cable RJ45 CAT.5e 4x2x AWG24 2 -A109 -216A2
-W15.INT
+01CDA01
Connection to CCP H05VV5-F 12G 1.5 15.30 9 -X500 +00CBA01.01-X501
-W1000
+01CDA01
Digital Signals MV Busbar +00BBA01 H05VV5-F 25G 1.5 22.70 25 -X503 +00BBA01.02-XDC
-W1001
+01CDA01
Earth Fault Current Alternator Star Point NYY-J 3x 4 11.20 25 +CAB-BCN2 -X400
-W1004
+01CDA01
Alternator Current for Protection NYY-J 7x 4 13.50 69 -X402 +01MKA01.02-X?
-W1006
+01CDA01
Earth Fault Current Alternator Outlet NYY-J 3x 4 11.20 69 +CAB-BCN1 -X400
-W1007
+01CDA01
Alternator Open Delta Voltage NYY-J 3x 2.5 8.10 25 -X451 +00BBA01.02-XDV
-W1008
+01CDA01
Alternator Measuring Voltage NYY-J 5x 2.5 10.00 25 -X452 +00BBA01.02-XDV
-W1009
+01CDA01
Alternator Current for Measuring NYY-J 7x 4 13.40 25 -X403 +00BBA01.02-XDA
-W1011
+01CDA01
Alternator Current for Protection ANSI 87G NYY-J 7x 4 13.40 25 -X404 +00BBA01.02-XDA
-W1012
+01CDA01
MV Busbar Measuring Voltage NYY-J 4x 2.5 8.90 9 -X450 +00CBA01.01-X451
-W1013
+01CDA01
Altern. CB Open/Trip Loop Connection to GIP H05VV5-F 5G 1.5 10.50 54 -X507 +01CDH01-X507
-W1014
+01CDA01
Altern. CB Open/Trip Loop to MV Busbar 1 H05VV5-F 5G 1.5 10.50 25 -X504 +00BBA01.02-XDC
-W1015
+01CDA01
Signals to MV Busbar +00BBA01 H05VV5-F 12G 1.5 15.30 25 -X503 +00BBA01.02-XDC
-W1016
+01CDA01
Safety Chain Engine Shutdown Signal to GIP H05VV5-F 3G 1.5 8.40 54 -X506 +01CDH01-X506
-W1019
+01CDA01
Emergency Stop Loop for Engine Auxiliary Drives H05VV5-F 5G 1.5 10.50 54 -X506 +01CDH01-X506
-W1020
+01CDA01
Altern. CB is Closed Connection to MV Busbar H05VV5-F 4G 1.5 9.50 25 -X503 +00BBA01.02-XDC
-W1021
+01CDA01
Alternator CB is Closed Connection to GIP H05VV5-F 18G 1.5 18.50 54 -X506 +01CDH01-X506
-W1022
+01CDA01
Breaker Failure External Trip to CCP H05VV5-F 3G 1.5 8.40 9 -X500 +00CBA01.01-X501
-W1023

Genset Control Panel GCP MAN Diesel & Turbo SE Cable Overview Drawing Number: T-06802_GCP + 01CDA01
0 1 2 3 4 5 6 7 8 9
Cable Overview
Total Cross Cable
Length
Cable Name Function Text Cable Type Number of Section Diameter Source Target
[m]
Conductors [mm²] [mm]
+01CDA01
Breaker Failure External Trip from CCP H05VV5-F 3G 1.5 8.40 9 -X500 +00CBA01.01-X501
-W1024
+01CDA01
01CDA01CT001-XQ01 GCP Internal Panel Temperature H05VVC4V5-K 5G 1.5 12.90 9 -X500 +00CBA01.01-X308
-W1025
+01CDA01
PCF Connection to GIP A-VQ(ZN)HB2Y 2x 200/230PCF 10,50 54 -200A1-X4;-200A1-X5 +01CDH01-202A1
-W2000
+01CDA01
Profibus Connection to GCP 2 UNITRONIC BUS 2x 0.64 8.00 4 -A103-X2 +02CDA01-A102-X2;+02CD
-W2002
+01CDA01
Patchcable from Com. Processor to SCADA Patch cable RJ45 CAT.5e 4x2x AWG24/1 +00CKA01-200A1 -A104
-W3050

Genset Control Panel GCP MAN Diesel & Turbo SE Cable Overview Drawing Number: T-06802_GCP + 01CDA01
0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Device Tag Quantity Description Type Number Manufacturer Page of
Order Number
Wiring Diagram
1 Rittal Panel TS 8806.500 800/2000/600 TS 8806.500 Rittal TS 8806.500 031
1 Pair of Side Panels for 2.000x600mm, Screwable, RAL 7035 TS 8106.235 Rittal TS 8106.235 031
1 Wiring plan pocket of sheet steel for 800mm wide doors, RAL 7035 TS 4118.000 Rittal TS 4118.000 031
1 Door Handle: Comfort handle RAL 7035 for semi-cylinder TS 8611.070 Rittal TS 8611.070 031
1 Door Handle: Lock insert Ergoform-S, Push Button SZ 2468.000 Rittal SZ 2468.000 031
1 Door stay for escape routes TS sheet steel/stainless steel doors with tubular door frames TS 4583.500 Rittal TS 4583.500 031
4 Roof fastening screw for TS, PS, ES, DK and MC range PS 4198.000 Rittal PS 4198.000 031
1 Hinges 180° TS 8800.190 Rittal TS 8800.190 031
1 Mounting foot, Steel, bright finish FM 4/TS35 Weidmüller 0687900000 031
1 Clamping yoke 3-8mm KLBUE 3-8 SC Weidmüller 1692261001 031
1 100 pcs. Plastic cable marker, without tie, lettering field: 29x8mm KMK 2 Phoenix Contact 1005266 031
Large format insert strip, perforated, DIN A4, labeling with laser printer, M-PEN or CMS system, lettering field size: 29x8mm,
1 ESL 29X 8 Phoenix Contact 0808257 031
174-section
13 Earthing Strap M8, 16mm², Length 200mm SZ 2412.216 Rittal SZ 2412.216
-A100 1 SIMATIC S7-400, UR2 RACK, CENTRALIZED AND DISTRIBUTED WITH 9 SLOTS 2 REDUNDANT PS PLUGGABLE 6ES7400-1JA01-0AA0 Siemens 6ES7400-1JA01-0AA0 202
-A101 1 PS 405, 10A, DC 24/48/60V, DC 5V/10A 6ES7405-0KA02-0AA0 Siemens 6ES7405-0KA02-0AA0 202
-A101-G1 2 Buffer Battery 3,6V 2,3Ah for S7-400, PS 405 4A/10A/20A and PS 407 4A/10A/20A 6ES7971-0BA00 Siemens 6ES7971-0BA00 212
-A101-G2 2 Buffer Battery 3,6V 2,3Ah for S7-400, PS 405 4A/10A/20A and PS 407 4A/10A/20A 6ES7971-0BA00 Siemens 6ES7971-0BA00 212
-A103 1 CPU 416-2 6ES7416-2XN05-0AB0 Siemens 6ES7416-2XN05-0AB0 214
-A103-D1 1 SIMATIC S7, MEMORY CARD FOR S7-400, LONG DESIGN, 5V FLASH-EPROM, 4 MBYTE 6ES7952-1KM00-0AA0 Siemens 6ES7952-1KM00-0AA0 214
SIMATIC DP, PROFIBUS Plug up to 12 MBIT/S, 35° Cable Output, Terminating Resistor with Separating Function,
-A103-X1 1 6ES7972-0BB42-0XA0 Siemens 6ES7972-0BB42-0XA0 214
PG-Connection
-A103-X2 1 6ES7972-0BB42-0XA0 Siemens 6ES7972-0BB42-0XA0 214
PG-Connection
-A104 1 CP 443-1 Communication Processor for Industrial Ethernet 6GK7443-1EX20-0XE0 Siemens 6GK7443-1EX20-0XE0 216
-A105 1 SM 421, 32DI, DC 24V 6ES7421-1BL01-0AA0 Siemens 6ES7421-1BL01-0AA0 204
-A105-X1 1 Front Connector 492 With Screw Contacts, 48-PIN, SIMATIC S7-400 6ES7492-1AL00-0AA0 Siemens 6ES7492-1AL00-0AA0 204

Genset Control Panel GCP MAN Diesel & Turbo SE Parts List Drawing Number: T-06802_GCP + 01CDA01
0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-A108 1 SM 422, 32DO, DC 24V, 0.5A 6ES7422-1BL00-0AA0 Siemens 6ES7422-1BL00-0AA0 210
PB OLM/P12 V4.0 OPTICAL LINK MODULE W. 1 RS485 AND 2 PLASTIC-FOC-INTERFACE (4 BFOC-SOCKETS), 4
-200A1 1 6GK1503-3CA00 Siemens 6GK1503-3CA00 200
BFOC-CONNECTORS INCLUDED
-200A1-X1 1 6ES7972-0BB12-0XA0 Siemens 6ES7972-0BB12-0XA0 200
PG-Connection
-200A1-X2 1 PROFIBUS PLASTIC FIBER OPTIC, BFOC CONNECTOR 6GK1900-0HB00-0AC0 Siemens 6GK1900-0HB00-0AC0 200
-216A1 1 Touch Panel PC 21,5" (1920x1080), Core2 Duo 2,26GHz, 80GB 2,5" HDD, 4GB DDR3, MDT Label OPC 7022 ads-tec DVG-OPC7022-059-HW 216
-216A2 1 SCALANCE X204-2, MANAGED IE SWITCH, 4 X 10/100MBIT/S RJ45 PORTS, 2 X 100MBIT/S MULTIMODE BFOC 6GK5204-2BB10-2AA3 SIEMENS 6GK5204-2BB10-2AA3 216
Synchrocheck Relay for Generator/Busbar Synchronization, Frequency Range 40-70Hz, Dead bus (Option B1), Continuous HAS-111DG - 110V AC - 1
-316A1 1 HAS-111 DG DEIF 316
sync. pulse (Option D) 10V AC - Option B1+D
-316A2 1 One Breaker Synchronizer 3-phase, Power Supply 24V DC, Measuring Input 100-400V AC SPM-D1010B/YB Woodward 8440-1021 316
-160E1 1 Courtesy light with door-operated switch 18W/100-240V, 50/60Hz SZ 4139.190 Rittal SZ 4139.190 160
-100F1 1 Miniature Circuit Breaker (MCB) 1-pole 10A, Tripping Characteristic B, 10kA 5SY4 110-6 Siemens 5SY4 110-6 100
-100F1 1 Auxiliary Switch 1NO + 1NC For MCBs 5ST3010 Siemens 5ST3010 100
-104F1 1 Miniature Circuit Breaker (MCB) 2-pole 10A, Tripping Characteristic C, 10kA 5SY4 210-7 Siemens 5SY4 210-7 104
-106F2 1 Miniature Circuit Breaker (MCB) 1-pole 2A, Tripping Characteristic A, 10kA 5SY4 102-5 Siemens 5SY4 102-5 106

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
SIPROTEC 4 Multifunction Protection Relay for Motor, Alternator and Transformer (Function Alternator Basic), 1A, Supply 7UM6211-2EB91-0BC0-L0 7UM6211-2EB91-0BC0-L0
-500F1 1 Siemens 500
Voltage 24 to 48V DC A A
-500F1-X1 1 6ES7972-0BB12-0XA0 Siemens 6ES7972-0BB12-0XA0 506
PG-Connection
-104G1 1 SITOP Modular 20 Power Supply, Input: 120/230V AC, Output: 24V DC/20A 6EP1336-3BA00 Siemens 6EP1336-3BA00 104
-104G2 1 SITOP buffer module for 6EP1X3X-3BAX0 buffering time 100ms till 10s dependent upon load 6EP1961-3BA01 Siemens 6EP1961-3BA01 104
-242H1 1 Continuous Illuminated Element RED for Signaling Column (70mm), LED, 24V UC 8WD44-20-5AB Siemens 8WD44-20-5AB 242
-242H1 1 Connecting Element for Signaling Column (70mm), Incl. Cover for Pipe-, Basement- and Bracket Assembly 8WD44-08-0AA Siemens 8WD44-08-0AA 242
-242H1 1 Mounting base with Duct for Signaling Column (50mm/70mm), Duct length 100mm 8WD43-08-0DA Siemens 8WD43-08-0DA 242
-242H2 1 Continuous Illuminated Element YELLOW for Signaling Column (70mm), LED, 24V UC 8WD44-20-5AD Siemens 8WD44-20-5AD 242
-242H3 1 Continuous Illuminated Element GREEN for Signaling Column (70mm), LED, 24V UC 8WD44-20-5AC Siemens 8WD44-20-5AC 242
-242H4 1 LED Switch Position indicator square, 25x25mm, green/red, 24V DC SUS-01-Q Weigel SUS-01-Q-G/R-24DC 242
-242H5 1 LED Switch Position indicator round, ø25mm, green/red, 24V DC SUS-01 Weigel SUS-01-G/R-24DC 242
-242H6 1 LED Switch Position indicator round, ø25mm, green/red, 24V DC SUS-01 Weigel SUS-01-G/R-24DC 242
PR1-RSP3-LDP-24DC/2X2
-160K1 1 Pre-assembled coupling relay, Spring Cage Connection, LED, free-wheeling diode, 24V DC, 2 Changeover Contacts Phoenix Contact 2834562 160
1
1AU
1AU

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
1AU
1AU
1AU
-244K6 1 Contactor Relay, 2NC/2NO, 24V DC, Screw Connection, integrated Varistor DILA-22(24VDC) Moeller 276414 244
1AU
1
1
1
1
1
1
1
1AU
1
-160M1 1 Fan and Filter Unit 230m³/h 230V, 50/60Hz, RAL 7035 SK 3241.100 Rittal SK 3241.100 160
-160M1.1 1 Roof-mounted fan, without fan motor RAL 7035 SK 3148.007 Rittal SK 3148.007 160
-304P1 1 Voltmeter, measuring range 0...110V, Scale 0...17,94kV/0...143V, 15...100Hz EQ96K WEIGEL 674.130.00 304
-306P1 1 Analog Ammeter 0-700A, 15-100Hz, for Current Transformer 700/1A, 90° Scale EQ96K WEIGEL 684.130.1000 306
Multifunctional Monitoring Unit, L-N: 0-300V AC, L-L: 0-520V AC, 45-65Hz, Profibus Interface ext. Power Supply 20-250V AC /
-312P1 1 UMG96RM-P Janitza Electronics 52.22.037 312
20-300V DC
-312P1 1 Seal to increase protection degree of MMU from IP50 to IP65 D96 Janitza Electronics 29.01.907 312
-312P1-X1 1 6ES7972-0BB12-0XA0 Siemens 6ES7972-0BB12-0XA0 312
PG-Connection
-314P1 1 Double Voltmeter, Analog 0-17,94kV, 15-100Hz, for Voltage Transformer 13,8kV/110V, Horizontal Scale WQ96/2S WEIGEL 023.130.0609 314
-314P2 1 Double Frequency Meter 2x55-65Hz, 2x21 reeds, 2x110V FQ96/2 WEIGEL 031.130.0164.00 314
-314P3 1 Read Synchroscope Type RSQ-3, Frequency Range 40-70Hz (supply), 100-127V AC, Land RSQ-3-115V DEIF RSQ-3-115V 314
-304Q1 1 LEISTUNGSSCHALTER BGR. S00, FUER DEN MOTORSCHUTZ, CLASS 10 A-AUSL. 1,4...2A, N-AUSL. 26A, SCHRAUBANSCHLUSS 3RV2011-1BA10 SIEMENS 3RV20111BA10 304

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-304Q1 1 TRANSVERSE AUX. SWITCH, 1NO+1NC, SCREW CONNECTION, FOR CIRCUIT-BREAKERS, SZ S00/S0 3RV2901-1E SIEMENS 3RV2901-1E 304
-310Q1 1 LEISTUNGSSCHALTER BGR. S00, FUER DEN MOTORSCHUTZ, CLASS 10 A-AUSL. 1,4...2A, N-AUSL. 26A, SCHRAUBANSCHLUSS 3RV2011-1BA10 SIEMENS 3RV20111BA10 310
-310Q1 1 TRANSVERSE AUX. SWITCH, 1NO+1NC, SCREW CONNECTION, FOR CIRCUIT-BREAKERS, SZ S00/S0 3RV2901-1E SIEMENS 3RV2901-1E 310
-162R1 1 SAK Series, PT100 terminal, Rated cross-section: 4mm², Screw connection, PA 66, beige DKT 4/35 PT100 Weidmüller 8014720000 162
-162R1 1 General accessories, End bracket WEW 35/2 Weidmüller 1061200000 162
-162R1 1 Terminal markers, 30x8mm, Polypropylene, transparent for WEW 35/2 and ZEW 35/2 EM 8/30 Weidmüller 1806120000 162
-160S1 1 Small Thermostat KTS011, Temperature Range 0-60°C (+/- 4K) NO KTS 011 Stego 01141.0-00 160
-160S2 1 Door-operated switch, including mounting accessories SZ 4127.010 Rittal SZ 4127.010 160
-224S1 1 Push Button BLUE, 1NC+1NO, Spring-Type Terminals 3SB3201-0AA51-0CC0 SIEMENS 3SB3201-0AA51-0CC0 224
-224S1 1 Holder for Pushbutton and Switches for Snapping on 3 Blocks 3SB3901-0AB Siemens 3SB3901-0AB 224
-224S2 1 Push Button BLACK, 1NC+1NO, Spring-Type Terminals 3SB3201-0AA11-0CC0 SIEMENS 3SB3201-0AA11-0CC0 224
-224S3 1 22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, latching, black 3SB3000-2DA11 SIEMENS 3SB3000-2DA11 224
-224S3 2 Auxiliary Switch 1NO, Spring-Type Terminals 3SB3403-0B Siemens 3SB3403-0B 224
-224S4 1 22mm Plastic round actuator: Selector Switch 2 Positions O-I, 90°, latching, black 3SB3000-2HA11 SIEMENS 3SB3000-2HA11 224
-224S4 2 Auxiliary Switch 1NO+1NC, Spring-Type Terminals 3SB3403-0A Siemens 3SB3403-0A 224
-224S5 1 Push Button RED, 1NC+1NO, Spring-Type Terminals 3SB3201-0AA21-0CC0 SIEMENS 3SB3201-0AA21-0CC0 224
-224S5 1 Auxiliary Switch 1NC, Spring-Type Terminals 3SB3403-0C Siemens 3SB3403-0C 224
-224S6 1 Push Button GREEN, 1NC+1NO, Spring-Type Terminals 3SB3201-0AA41-0CC0 SIEMENS 3SB3201-0AA41-0CC0 224
-226S1 1 22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, momentary contact, black 3SB3000-2EA11 SIEMENS 3SB3000-2EA11 226
-226S2 1 22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, momentary contact, black 3SB3000-2EA11 SIEMENS 3SB3000-2EA11 226

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-304S1 1 Voltage Selector Switch with OFF-Position, 3 phase to phase Voltages DH10 A004-614 F776 FT2 Kraus & Naimer DH10 A004-614 F776 FT2 304
-510S1 1 Emergency Stop Push Button 1NO+1NC, Spring-Type Terminals 3SB3201-1HA20-0CC0 SIEMENS 3SB3201-1HA20-0CC0 510
-510S1 1 Auxiliary Switch 1NO+1NC, Spring-Type Terminals 3SB3403-0A Siemens 3SB3403-0A 510
-510S1 1 Auxiliary Switch 2NC, Spring-Type Terminals 3SB3403-0E Siemens 3SB3403-0E 510
-510S1 1 Protective collar for Emergency Stop, yellow 3SB3921-0AK Siemens 3SB3921-0AK 510
-W1.INT 1 Connection Cable grey, UL 3.000mm, with socket SZ 4315.150 Rittal SZ 4315.150 160
-W7.INT 1 Patch cable RJ45 CAT.5e S-FTP 3,0m grey Patch cable RJ45 LAPP CE6651 216
-X10 1 General accessories, End and intermediate plate, dark beige, 1.5mm WAP 2.5-10 Weidmüller 1050000000
-X10 2 General accessories, End bracket WEW 35/2 Weidmüller 1061200000
-X10 1 Terminal markers, 30x8mm, Polypropylene, transparent for WEW 35/2 and ZEW 35/2 EM 8/30 Weidmüller 1806120000
-X10 1 W terminal, 2,5mm², Screw connection, Wemid, dark beige WDU 2.5 Weidmüller 1020000000 100
-X10 1 W terminal, 2,5mm², Screw connection, Wemid, blue WDU 2.5 BL Weidmüller 1020080000 100
-X10 1 W terminal, Earth terminal, 2,5mm², Screw connection, Wemid, green/yellow WPE 2.5 Weidmüller 1010000000 100
-X20 1 General accessories, End and intermediate plate, dark beige, 1.5mm WAP 2.5-10 Weidmüller 1050000000
-X20 1 W terminal, 2,5mm², Screw connection, Wemid, dark beige WDU 2.5 Weidmüller 1020000000 102
-X20 1 W terminal, 2,5mm², Screw connection, Wemid, blue WDU 2.5 BL Weidmüller 1020080000 102
-X20 2 W terminal, Earth terminal, 2,5mm², Screw connection, Wemid, green/yellow WPE 2.5 Weidmüller 1010000000 102;104
-X100 1 General accessories, End and intermediate plate, dark beige, 2mm ZAP/TW 5 Weidmüller 1608830000
-X100 15 Z terminal, 6mm², Tension clamp connection, Wemid, blue ZDU 6 BL Weidmüller 1608630000 104;106;108;110
-X100 3 Z terminal, Earth terminal, 6mm², Tension clamp connection, Wemid, green/yellow ZPE 6 Weidmüller 1608670000 104;216
-X100 2 Z terminal, 6mm², Tension clamp connection, Wemid, dark beige ZDU 6 Weidmüller 1608620000 104
-X100 1 Cross-connector / link for modular terminal, No. of poles: 2 ZQV 6/2 GE Weidmüller 1627850000
-X100 1 Cross-connector / link for modular terminal, No. of Poles: 24 ZQV 6/24 GE Weidmüller 1908990000

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X120 5 Initiator and actuator terminal base terminal, 1.5mm², Wemid, dark beige ZPV 1.5 Weidmüller 1676630000
-X120 2 End and intermediate plate, dark beige, 5.08 mm ZAP/TW ZPV1.5 Weidmüller 1674650000
-X120 10 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 106;200;212;216
-X120 10 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 106;200;212;216
-X121 10 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 106;242;244;246;248
-X121 10 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 106;224;232;240;248
106;160;200;218;220;224
-X123 34 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000
;226;230;232
-X123 34 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 106;160;242;244;246
-X130 20 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 106;312;316
-X130 20 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 106;312;316
-X149 4 Z terminal, 2.5mm², Tension clamp connection, Wemid, dark beige ZDU 2.5 Weidmüller 1608510000 242

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X150 16 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 110;318;504
-X150 16 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 110;318;504
-X160 5 Z terminal, 2.5mm², Tension clamp connection, Wemid, blue ZDU 2.5 BL Weidmüller 1608520000 160
-X160 5 Z terminal, Earth terminal, 2.5mm², Tension clamp connection, Wemid, green/yellow, number of connections: 2 ZPE 2.5 Weidmüller 1608640000 160
-X160 1 Cross-connector / link for modular terminal, No. of poles: 2 ZQV 2.5/2 Weidmüller 1608860000
-X400 1 Z-series, Partition plate, dark beige, 2mm ZTW ZTL6 Weidmüller 1771870000
-X400 2 Z-series, Accessories, Cross-connector, No. of poles: 2 KSBR/2 ZTL6 Weidmüller 1771820000
-X400 4 Accessories, Socket black STB 21.6/IH/SW WTL6/3 Weidmüller 1071040000
-X400 2 W terminal, Earth terminal, 6mm², Screw connection, Wemid, green/yellow WPE 6 Weidmüller 1010200000 300;302
-X400 1 Cross-connector / link for modular terminal, No. of poles: 2 ZQV 6/2 GE Weidmüller 1627850000
-X400 2 Z-series, Lockout device SSP ZTL6 Weidmüller 1771860000
-X400 4 Z terminal, disconnect terminal with tension spring connection 6mm², Wemid, dark beige ZTL 6 Weidmüller 1771800000 300;302

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X401 2 Accessories, Socket yellow STB 21.6/IH/GE WTL6/3 Weidmüller 1071010000
-X401 2 Accessories, Socket green STB 21.6/IH/GN WTL6/3 Weidmüller 1071020000
-X401 2 Accessories, Socket violet STB 21.6/IH/VI WTL6/3 Weidmüller 1071030000
-X401 6 Z terminal, disconnect terminal with tension spring connection 6mm², Wemid, dark beige ZTL 6 Weidmüller 1771800000 300
-X401 1 W terminal, Earth terminal, 6mm², Screw connection, Wemid, green/yellow WPE 6 Weidmüller 1010200000 300

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X450 6 Accessories, Socket beige STB 21.6/IH/DB WTL6/3 Weidmüller 1071000000

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Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X454 1 General accessories, End and intermediate plate, blue, 2mm ZAP/TW 3 BL Weidmüller 1608810000
-X454 6 Z terminal, 2.5mm², 4 Connection Points, Tension clamp connection, Wemid, dark beige ZDU 2.5/4AN Weidmüller 1608570000 304;312
-X454 3 Cross-connector / link for modular terminal, No. of poles: 2 ZQV 2.5/2 Weidmüller 1608860000 304
-X454 1 Z terminal, 2.5mm², 4 Connection Points, Tension clamp connection, Wemid, blue ZDU 2.5/4AN BL Weidmüller 1608580000 312
-X455 8 Z terminal, 2.5mm², 4 Connection Points, Tension clamp connection, Wemid, dark beige ZDU 2.5/4AN Weidmüller 1608570000 314
-X455 4 Cross-connector / link for modular terminal, No. of poles: 2 ZQV 2.5/2 Weidmüller 1608860000 314
-X500 17 Z terminal, 2.5mm², Tension clamp connection, Wemid, dark beige ZDU 2.5 Weidmüller 1608510000 162;228;516
-X501 1 General accessories, End and intermediate plate, dark beige, 1.5mm ZAP/TW ZDK2.5 Weidmüller 1674730000
-X501 8 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 234;508
-X502 8 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 236;508

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X503 20 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 230;320;322;512
-X504 2 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 322
-X505 3 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000
-X506 11 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 508;510;512;514
-X507 2 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 322
-XPE 1 General accessories, End and intermediate plate, dark beige, 2mm ZAP/TW 1 Weidmüller 1608740000
-XPE 1 General accessories, End bracket WEW 35/2 Weidmüller 1061200000
-XPE 1 Terminal markers, 30x8mm, Polypropylene, transparent for WEW 35/2 and ZEW 35/2 EM 8/30 Weidmüller 1806120000
-XPE 1 Z terminal, Earth terminal, 6mm², Tension clamp connection, Wemid, green/yellow ZPE 6 Weidmüller 1608670000 314
-XPE 4 Z terminal, Earth terminal, 2.5mm², Tension clamp connection, Wemid, green/yellow, number of connections: 2 ZPE 2.5 Weidmüller 1608640000 212;314;504

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Verification of Panel Protection Degree

according to IEC 60529
The following list indicates the protection degree of the panel door, side wall or the roof-mounted parts/devices.
The protection degree of the panel itself is IP55, as indicated on the attached certificate.
A proper mounting of the Door lever doesn't decrease the Protection Degree.
For this panel a protection degree of, at least, IP41 has been specified. This protection degree is determined
by the device with the lowest protection degree mounted in the door, side walls or roof.
The protection degrees of the installed devices are indicated on the following list and the attached data sheets.
Disclaimer:
The certified protection degree only applies for the delivered panel.
Inappropriate installation or subsequent modification of the panel could affect the protection degree
and therefore releases the manufacturer from its liability
regarding the compliance with the specified protection degree.

Genset Control Panel GCP MAN Diesel & Turbo SE Verification of Panel Protection Degree Drawing Number: T-06802_GCP + 01CDA01
0 1 2 3 4 5 6 7 8 9

PowerES Stadtbachstr. 1 Protection Degree Certificate TS8 Series Page 901
0 1 2 3 4 5 6 7 8 9
Verification of Panel Protection Degree
Device Tag Description Protection Degree
-216A1 Touch Panel PC 21,5" (1920x1080), Core2 Duo 2,26GHz, 80GB 2,5" HDD, 4GB DDR3, MDT Label IP 65
-316A2 One Breaker Synchronizer 3-phase, Power Supply 24V DC, Measuring Input 100-400V AC IP 42
-500F1 SIPROTEC 4 Multifunction Protection Relay for Motor, Alternator and Transformer (Function Alternator Basic), 1A, Supply Voltage 24 to 48V DC IP 51
-242H1 Continuous Illuminated Element RED for Signaling Column (70mm), LED, 24V UC IP 65
-242H2 Continuous Illuminated Element YELLOW for Signaling Column (70mm), LED, 24V UC IP 65
-242H3 Continuous Illuminated Element GREEN for Signaling Column (70mm), LED, 24V UC IP 65
-242H4 LED Switch Position indicator square, 25x25mm, green/red, 24V DC IP 65
-242H5 LED Switch Position indicator round, ø25mm, green/red, 24V DC IP 65
-242H6 LED Switch Position indicator round, ø25mm, green/red, 24V DC IP 65
-160M1 Fan and Filter Unit 230m³/h 230V, 50/60Hz, RAL 7035 IP 54
-160M1.1 Roof-mounted fan, without fan motor RAL 7035 IP 43
-304P1 Voltmeter, measuring range 0...110V, Scale 0...17,94kV/0...143V, 15...100Hz IP 52 (65 with Seal IP 96h)
-306P1 Analog Ammeter 0-700A, 15-100Hz, for Current Transformer 700/1A, 90° Scale IP 52
-312P1 Multifunctional Monitoring Unit, L-N: 0-300V AC, L-L: 0-520V AC, 45-65Hz, Profibus Interface ext. Power Supply 20-250V AC / 20-300V DC IP 40 (65 with Seal D96)
-314P1 Double Voltmeter, Analog 0-17,94kV, 15-100Hz, for Voltage Transformer 13,8kV/110V, Horizontal Scale IP 52
-314P2 Double Frequency Meter 2x55-65Hz, 2x21 reeds, 2x110V IP 52
-314P3 Read Synchroscope Type RSQ-3, Frequency Range 40-70Hz (supply), 100-127V AC, Land IP 52
-224S1 Push Button BLUE, 1NC+1NO, Spring-Type Terminals IP 66
-224S2 Push Button BLACK, 1NC+1NO, Spring-Type Terminals IP 66
-224S3 22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, latching, black IP 66
-224S4 22mm Plastic round actuator: Selector Switch 2 Positions O-I, 90°, latching, black IP 66
-224S5 Push Button RED, 1NC+1NO, Spring-Type Terminals IP 66
-224S6 Push Button GREEN, 1NC+1NO, Spring-Type Terminals IP 66
-226S1 22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, momentary contact, black IP 66
-226S2 22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, momentary contact, black IP 66
-304S1 Voltage Selector Switch with OFF-Position, 3 phase to phase Voltages IP 65
-510S1 Emergency Stop Push Button 1NO+1NC, Spring-Type Terminals IP 66

PowerES Stadtbachstr. 1 List of surface mounted Devices Page 902
0 1 2 3 4 5 6 7 8 9
Verification and Calculation of Panel Consumption per Voltage
The following calculation indicates the power consumption (current) for each available power supply in the panel.
The consumption values are listed for consumers inside and outside of the panel.
The basis for the calculation is the maximum load of all consumers.

Genset Control Panel GCP MAN Diesel & Turbo SE Verification and Calculation of Panel Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Consumption per Voltage Page 910
0 1 2 3 4 5 6 7 8 9
Calculation of Panel Consumption: AC 230V - Panel Equipment

Total
-100F1 Consumption
Device
(B 10A) AC 230V
[A]
Device Tag -160E1
Nominal Current [A] 0,29
Device Tag -160M1
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 0,55 0,55
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany AC 230V - Panel Equipment 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Calculation of Panel Consumption: AC 230V UPS - Control Voltage

Total
-104F1 Consumption
Device
(C 10A) AC 230V UPS
[A]
Device Tag -104G1
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 3,5 3,5
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany AC 230V UPS - Control Voltage 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Calculation of Panel Consumption: DC 24V

Total
-106F1 -106F2 -106F3 -106F4 -106F5 -106F6 -108F1 Consumption
Device
(B 6A) (A 2A) (A 2A) (A 2A) (B 10A) (A 2A) (A 2A) DC 24V
[A]
Device Tag -200A1 -A108 Spare -160K1 -216A1 -312P1 -A106
Nominal Current [A] 0,2 0,030 0 0,019 3,125 0,058 6 x 0,007 = 0,042
Device Tag -A101 -242H1 - H3 -A105 -316A2
Nominal Current [A] 4 3 x 0,045 = 0,135 30 x 0,007 = 0,21 0,416
Device Tag -242H4 - H6 -A106
Nominal Current [A] 3 x 0,02 = 0,06 8 x 0,007 = 0,056
Device Tag -244K1 - K5
Nominal Current [A] 5 x 0,038 = 0,19
Device Tag -244K8
Device Tag -246K1
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 4,20 0,961 0 0,285 3,125 0,474 0,042 9,087
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany DC 24V 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Calculation of Panel Consumption: DC 24V

Total
-108F2 -108F3 -108F4 -110F1 Consumption
Device
(A 2A) (A 2A) (A 2A) (A 2A) DC 24V
[A]
Device Tag -A106 -A107 -A107 -318K1 Carry-Over
Nominal Current [A] 7 x 0,007 = 0,049 2 x 0,007 = 0,014 0,007 0,125 9,087
Device Tag -320K1 -500F1
Nominal Current [A] 0,038 0,508
Device Tag -320K2
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 0,106 0,014 0,007 0,633 9,847
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany DC 24V 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Verification and Calculation of Panel Heating and Cooling
The heating and cooling calculation indicates the required cooling capacity in accordance with the power losses within the panel,
as well as the specified ambient conditions and the actual cooling capacity.
The power dissipation of the consumers installed in the panel is indicated and added in the following parts list.
The result, the total power dissipation of the installed equipment, is indicated on the last page.
The basis for the calculation is the maximum load of all consumers with a power dissipation.

Genset Control Panel GCP MAN Diesel & Turbo SE Verification and Calculation of Panel Heating Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 and Cooling Page 920
0 1 2 3 4 5 6 7 8 9
Calculation of Power Dissipation

Power Sub-Total
Dissipation Power
Device Tags Quantity Description Manufacturer Order Number per Device Dissipation
[W] [W]
-A101 1 PS 405, 10A, DC 24/48/60V, DC 5V/10A Siemens 6ES7405-0KA02-0AA0 20 20
-A103 1 CPU 416-2 Siemens 6ES7416-2XN05-0AB0 4 4
-A104 1 CP 443-1 Communication Processor for Industrial Ethernet Siemens 6GK7443-1EX20-0XE0 8,6 8,6
-A105...-A107 3 SM 421, 32DI, DC 24V Siemens 6ES7421-1BL01-0AA0 6 18
-A108 1 SM 422, 32DO, DC 24V, 0.5A Siemens 6ES7422-1BL00-0AA0 4 4

PB OLM/P12 V4.0 OPTICAL LINK MODULE W. 1 RS485 AND 2 PLASTIC-FOC-INTERFACE (4 BFOC-SOCKETS), 4
-200A1 1 Siemens 6GK1503-3CA00 4,8 4,8
BFOC-CONNECTORS INCLUDED
-216A1 1 Touch Panel PC 21,5" (1920x1080), Core2 Duo 2,26GHz, 80GB 2,5" HDD, 4GB DDR3, MDT Label ads-tec DVG-OPC7022-059-HW 75 75
-216A2 1 SCALANCE X204-2, MANAGED IE SWITCH, 4 X 10/100MBIT/S RJ45 PORTS, 2 X 100MBIT/S MULTIMODE BFOC SIEMENS 6GK5204-2BB10-2AA3 6,36 6,36
Synchrocheck Relay for Generator/Busbar Synchronization, Frequency Range 40-70Hz, Dead bus (Option B1), HAS-111DG - 110V AC - 110
-316A1 1 DEIF 2 2
Continuous sync. pulse (Option D) V AC - Option B1+D
-316A2 1 One Breaker Synchronizer 3-phase, Power Supply 24V DC, Measuring Input 100-400V AC Woodward 8440-1021 10 10
-100F1;-106F5 2 Miniature Circuit Breaker (MCB) 1-pole 10A, Tripping Characteristic B, 10kA Siemens 5SY4 110-6 1,3 2,6
-104F1 1 Miniature Circuit Breaker (MCB) 2-pole 10A, Tripping Characteristic C, 10kA Siemens 5SY4 210-7 2 2
-106F1 1 Miniature Circuit Breaker (MCB) 1-pole 6A, Tripping Characteristic B, 10kA Siemens 5SY4 106-6 2 2
-106F2...-106F4;-106F6;-108F1...-108F4; 9 Miniature Circuit Breaker (MCB) 1-pole 2A, Tripping Characteristic A, 10kA Siemens 5SY4 102-5 2 18
-304F1 1 Miniature Circuit Breaker (MCB) 2-pole 2A, Tripping Characteristic A, 10kA Siemens 5SY4 202-5 4 4
SIPROTEC 4 Multifunction Protection Relay for Motor, Alternator and Transformer (Function Alternator Basic), 1A,
-500F1 1 Siemens 7UM6211-2EB91-0BC0-L0A 12 12
Supply Voltage 24 to 48V DC
-104G1 1 SITOP Modular 20 Power Supply, Input: 120/230V AC, Output: 24V DC/20A Siemens 6EP1336-3BA00 59 59
-104G2 1 SITOP buffer module for 6EP1X3X-3BAX0 buffering time 100ms till 10s dependent upon load Siemens 6EP1961-3BA01 0 0
-242H4 1 LED Switch Position indicator square, 25x25mm, green/red, 24V DC Weigel SUS-01-Q-G/R-24DC 0,5 0,5
-242H5;-242H6 2 LED Switch Position indicator round, ø25mm, green/red, 24V DC Weigel SUS-01-G/R-24DC 0,5 1
-160K1;-246K2...-246K8;-320K2 9 Pre-assembled coupling relay, Spring Cage Connection, LED, free-wheeling diode, 24V DC, 2 Changeover Contacts Phoenix Contact 2834562 0,46 4,14
-244K1...-244K5;-244K8;-320K1 7 Pre-assembled coupling relay, Spring Cage Connection, LED, free-wheeling diode, 24V DC, 4 Changeover Contacts Phoenix Contact 2834766 1 7
-244K6;-244K7;-246K1;-318K1 4 Contactor Relay, 2NC/2NO, 24V DC, Screw Connection, integrated Varistor Moeller 276414 3 12
-160M1 1 Fan and Filter Unit 230m³/h 230V, 50/60Hz, RAL 7035 Rittal SK 3241.100 40 40
-304P1 1 Voltmeter, measuring range 0...110V, Scale 0...17,94kV/0...143V, 15...100Hz WEIGEL 674.130.00 4,5 4,5
-306P1 1 Analog Ammeter 0-700A, 15-100Hz, for Current Transformer 700/1A, 90° Scale WEIGEL 684.130.1000 0,4 0,4
Multifunctional Monitoring Unit, L-N: 0-300V AC, L-L: 0-520V AC, 45-65Hz, Profibus Interface ext. Power Supply
-312P1 1 Janitza Electronics 52.22.037 4,6 4,6
20-250V AC / 20-300V DC

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Power Dissipation 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Calculation of Power Dissipation

Power Sub-Total
Dissipation Power
Device Tags Quantity Description Manufacturer Order Number per Device Dissipation
[W] [W]
-314P1 1 Double Voltmeter, Analog 0-17,94kV, 15-100Hz, for Voltage Transformer 13,8kV/110V, Horizontal Scale WEIGEL 023.130.0609 4,1 4,1
-314P2 1 Double Frequency Meter 2x55-65Hz, 2x21 reeds, 2x110V WEIGEL 031.130.0164.00 4,1 4,1
-314P3 1 Read Synchroscope Type RSQ-3, Frequency Range 40-70Hz (supply), 100-127V AC, Land DEIF RSQ-3-115V 1 1
LEISTUNGSSCHALTER BGR. S00, FUER DEN MOTORSCHUTZ, CLASS 10 A-AUSL. 1,4...2A, N-AUSL. 26A,
-304Q1;-310Q1 2 SIEMENS 3RV20111BA10 6,3 12,6
SCHRAUBANSCHLUSS
-304Q1;-310Q1 2 TRANSVERSE AUX. SWITCH, 1NO+1NC, SCREW CONNECTION, FOR CIRCUIT-BREAKERS, SZ S00/S0 SIEMENS 3RV2901-1E 0 0
Total Power Dissipation [W] : 348,30

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Power Dissipation 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Climate Control Calculation based on Rittal Therm 6.1a

Ambient Parameters
Maximum Temperature outside the Enclosure Ta 26°C
Maximum Temperature inside the Enclosure Ti 40°C
Mains Voltage AC 230V
Frequency 50Hz
Enclosure Element
Panel TS 8806.500
Width x Height x Depth 800 x 2000 x 600mm
Type of Installation Site First or Last Enclosure in a Suite for Wall Mounting
Climate Control Calculation
k-Factor of the Enclosure 5.5
Average Enclosure Temperature without Climate Control 39°C
Climate Control Necessary No
Cooling Unit Required No
1 x Addition 335W
Heat Loss 335W
Heat Exchange across Surface 353W
Heat to be Dissipated -18W
Measures to Maintain the Temperature
Wall-Mounted Units Roof-Mounted Units Necessary Air Throughput
1. Fan-And-Filter Units SK 3241.100 (190 [m³/h]) SK 3148.007 -4 [m³/h]
2. Heat Exchangers No No No
3. Cooling Units No No No
4. Air/Water Heat Exchangers No No No
5. Heaters No No No
6. Climate Control Doors No No No

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Climate Control Calculation 5302272 United Cement Industrial Company Pages 175
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Verification and Calculation of CBs, MCBs and Fuses

including Settings and Cable Considerations
The following list indicates the expected current to each installed CB, MCB and fuse,
in order to show that the selected devices are suitable for the connected load.
Another criterion, when selecting the breaking capacity of the devices,
is the cross section of the suggested external cable.
A calculation indicating the results for the suggested individual cables and data sheets for the selected MCBs are attached.

Genset Control Panel GCP MAN Diesel & Turbo SE Verification and Calculation of CBs, MCBs Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 and Fuses including Settings Page 930
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Verification of CBs, MCBs and Fuses

Ratio Voltage Current Settings
Device Tag Characteristic Comments
[A] [V] [A] [A]
-100F1 B 10 AC 230 0,55 - 10A MCB selected because of the Service Socket in -160E1
-104F1 C 10 AC 230 3,5 - According to Manufacturers Manual (Siemens SITOP 20)
-106F1 B 6 DC 24 4,2 -
-106F2 A 2 DC 24 0,961 -
-106F3 A 2 DC 24 0 - Spare
-106F4 A 2 DC 24 0,243 -
-106F5 B 10 DC 24 3,125 - Inrush Current = 7A (10ms)
-106F6 A 2 DC 24 0,474 -
-108F1 A 2 DC 24 0,035 -
-108F2 A 2 DC 24 0,106 -
-108F3 A 2 DC 24 0,014 -
-108F4 A 2 DC 24 0,007 -
-110F1 A 2 DC 24 0,661 -
-304F1 A 2 AC 110 N/A -
-304Q1 - 1,4-2 3AC 110 N/A 1,6 Depending on burdon of Voltage Transformer
-310Q1 - 1,4-2 3AC 110 N/A 1,6

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Verification of CBs, MCBs and Fuses 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Calculation of Cable Length

Manufacturer Type Characteristic Ratio Voltage Values In Accordance To
Magnetic Release 5SY4 102-5
IEC 60898 / EN 60898
Siemens A 2A DC 24V DIN VDE 0641 Part 11
5SY4 202-5
Conductor Resistance Resistance / m Breaking Current Max. Perm. Resistance Max. Perm.
Cross At 20°C For 1000m Double Wire > 0,1s Cable Impendance Temperature Factor Cable Length
Section Class 5/6 Wire For Cu At 70°C Double Wire
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 2 x IN x 1,4 Rmax = U / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm² 26,0Ω 26,0Ω x 2 / 1000m = 0,052Ω/m 2 x 2A x 1,4 = 5,6A 24V / 5,6A = 4,29Ω 0,0039 x 1/K x 50K + 1 = 1,195 4,29Ω / 1,195 / 0,052Ω/m = 68,97m

Thermic Release 5SY4 102-5
IEC 60898 / EN 60898
Siemens A 2A DC 24V DIN VDE 0641 Part 11
5SY4 202-5
Cross At 20°C For 1000m Double Wire < 1h Cable Impendance Temperature Factor Cable Length
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 1,45 x IN Rmax = U / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm² 26,0Ω 26,0Ω x 2 / 1000m = 0,052Ω/m 1,45 x 2A = 2,9A 24V / 2,9A = 8,275Ω 0,0039 x 1/K x 50K + 1 = 1,195 8,275Ω / 1,195 / 0,052Ω/m = 133,16m

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 2A (A) DC 24V 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens B 6A DC 24V DIN VDE 0641 Part 11
5SY4 206-6

IEC 60898 / EN 60898
5SY4 206-6

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 6A (B) DC 24V 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
5SY4 210-6
0,75mm²
1,00mm² 19,5Ω 19,5Ω x 2 / 1000m = 0,039Ω/m 3 x 10A x 1,4 = 42A 24V / 42A = 0,57Ω 0,0039 x 1/K x 50K + 1 = 1,195 0,57Ω / 1,195 / 0,039Ω/m = 12,26m

IEC 60898 / EN 60898
5SY4 210-6
0,75mm²

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 10A (B) DC 24V 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens A 2A AC 110V DIN VDE 0641 Part 11
5SY4 202-5
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 2 x IN Rmax = U / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm² 26,0Ω 26,0Ω x 2 / 1000m = 0,052Ω/m 2 x 2A = 4A 110V / 4A = 27,5Ω 0,0039 x 1/K x 50K + 1 = 1,195 27,5Ω / 1,195 / 0,052Ω/m = 442,55m

IEC 60898 / EN 60898
Siemens A 2A AC 110V DIN VDE 0641 Part 11
5SY4 202-5

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 2A (A) AC 110V 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens B 10A AC 230V DIN VDE 0641 Part 11
5SY4 210-6
0,75mm²

IEC 60898 / EN 60898
Siemens B 10A AC 230V DIN VDE 0641 Part 11
5SY4 210-6
0,75mm²

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 10A (B) AC 5302272 United Cement Industrial Company Pages 175
230V
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens C 10A AC 230V DIN VDE 0641 Part 11
5SY4 210-7
0,75mm²

IEC 60898 / EN 60898
Siemens C 10A AC 230V DIN VDE 0641 Part 11
5SY4 210-7
0,75mm²

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 10A (C) AC 5302272 United Cement Industrial Company Pages 175
230V
0 1 2 3 4 5 6 7 8 9

Magnetic Release IEC 60898 / EN 60898
Siemens 3RV2011-1BA10 1,4-2A 3AC 110V DIN VDE 0641 Part 11
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 14 x IN Rmax = U / √3 / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
1,50mm² 13,3Ω 13,3Ω x 2 / 1000m = 0,0266Ω/m 14 x 2A = 28A 63,5V / 28A = 2,27Ω 0,0039 x 1/K x 50K + 1 = 1,195 2,27Ω / 1,195 / 0,0266Ω/m = 71m
10,00mm²
16,00mm²

Thermic Release IEC 60898 / EN 60898
Siemens 3RV2011-1BA10 1,4-2A 3AC 110V DIN VDE 0641 Part 11
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 1,45 x IN Rmax = U / √3 / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
1,50mm² 13,3Ω 13,3Ω x 2 / 1000m = 0,0266Ω/m 1,45 x 2A = 2,9A 63,5V / 2,9A = 21,89Ω 0,0039 x 1/K x 50K + 1 = 1,195 21,89Ω / 1,195 / 0,0266Ω/m = 688m
10,00mm²
16,00mm²

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 1,4-2A 3AC 5302272 United Cement Industrial Company Pages 175
110V
0 1 2 3 4 5 6 7 8 9
List of Maximum Cable Length for CBs, MCBs and Fuses

Maximum Cable Length by Cross Section [m]
The lowest Value is valid for Cable Consideration
Ratio Voltage
Device Tag Characteristic
[A] [V] 0,75mm² 1,00mm² 1,50mm² 2,50mm² 4,00mm² 6,00mm²
Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic
-100F1 B 10 AC 230 164 340 240 498 401 831 647 1340 971 2010
-104F1 C 10 AC 230 98 340 144 498 241 831 388 1340 583 2010
-106F1 B 6 DC 24 15 44 20 58 29 86 49 144 80 232 120 348
-106F2 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-106F3 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-106F4 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-106F5 B 10 DC 24 17 35 25 51 41 86 67 139 101 209
-106F6 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-108F1 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-108F2 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-108F3 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-108F4 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-108F5 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-110F1 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-304F1 A 2 AC 110 442 610 590 813 865 1193 1441 1988 2324 3206 3486 4809
-304Q1 - 1,4-2 3AC 110 71 688 119 1147 191 1850 287 2775
-310Q1 - 1,4-2 3AC 110 71 688 119 1147 191 1850 287 2775

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany List of max. Cable Length 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Calculation of Voltage Drop by Cable

Voltage Drop in % (Max 4% of Nominal Voltage)
Cross Section Cable Length Current Nominal Electrical
VDE 0100 Part 520
Multi Core Cable ca. Voltage Conductivity
Cable Tag
of Cu
2 x L x I x 100
A [mm²] L [m] I [A] U [V] κ [S/m] Uv [%] =
κxAxU
-W1000 1.5 9m 0,06 24 56 0,05
-W1001 1.5 25m 0,038 24 56 0,09
-W1004 4 25m 1 Current Measurement 56
-W1008 2.5 25m N/A 110 56
-W1009 2.5 25m N/A 110 56
-W1013 2.5 9m N/A 110 56
-W1014 1.5 54m N/A 110 56
-W1015 1.5 25m N/A 110 56
-W1016 1.5 25m N/A 110 56
-W1019 1.5 54m 0,05 24 56 0,27
-W1020 1.5 54m 0,05 24 56 0,27
-W1021 1.5 25m N/A N/A 56
-W1022 1.5 54m N/A N/A 56
-W1023 1.5 9m 0,25 24 56 0,22
-W1024 1.5 9m N/A 110 56
-W1025 1.5 9m 0,005 Temp. Measurement 56
-W2000 200/230PCF 54m Fiber Optic Profibus
-W2002 0.64 4m Copper Profibus 56
-W3050 AWG24/1 Copper Ethernet 56
-W3051 G50/125 Buffered-fibre cable 4 G50/125 Fiber Optic Modbus

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Voltage Drop by Cable 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Verification and Calculation of Synchronization Device Settings
The following list indicates the settings of the synchronization devices, in accordance with the system data (110V/60Hz).
In compliance with the specification the dead bus closing is activated.
For dead bands, phase angles and delta values the default values have been set.
These have to be adjusted in accordance with the utility conditions during commissioning.

Genset Control Panel GCP MAN Diesel & Turbo SE Verification and Calculation of Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Synchronization Device Settings Page 941
0 1 2 3 4 5 6 7 8 9
List of Synchronization Device Settings - SPM-D1010B/YB

Calculated and
Parameter Variable Name Adjustment Range Factory Settings Remarks
defined Settings
Configuration of general parameters
Software version read only - 4.009
Service display ON / OFF OFF OFF
Encoding ON / OFF ON OFF Sealing function (codeword protected)
Configuration measurement
1 Rated frequency 48,0 to 62,0Hz 50,0Hz 60,0Hz
2 Alternator frequency setpoint 48,0 to 62,0Hz 50,0Hz 60,0Hz
3 Alternator voltage setpoint 30 to 120V 100V 110V
4 Rated voltage 30 to 120V 100V 110V
5 Voltage transformer U1 secondary 30 to 120V 100V 110V
6 Voltage transformer U1 primary 0,1 to 650kV 0,1kV 13,8kV
7 Voltage transformer U2 secondary 30 to 120V 100V 110V
8 Voltage transformer U2 primary 0,1 to 650kV 0,1kV 13,8kV
Controlling configuration
9 Controller in no-load operation ON / OFF OFF OFF
10 Voltage measuring 1ph L-N / 1ph L-L / 3ph 3ph 3ph
Frequency Controller
11 Frequency controller ON / OFF ON ON
12 Frequency controller insensitivity 0,02 to 1,00Hz 0,10Hz 0,10Hz
13 Frequency controller Time pulse 10 to 250ms 80ms 80ms
14 Frequency controller Gain (Kp) 0,1 to 99,9 15,0 15
15 Frequency controller T break 0,0 to 52,0s 50,0s 50,0s
16 Kick pulse differential frequency 0,01 to 0,10Hz 0,05Hz 0,05Hz
17 Kick pulse activate 1 to 99s 5s 5s
18 Kick pulse Time 10 to 250ms 80ms 80ms

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany SPM-D1010B/YB 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9

Calculated and
defined Settings
Voltage controller
19 Voltage controller ON / OFF ON ON
20 Voltage controller insensitivity 0,1 to 15,0V 1,0V 1,0V
21 Voltage controller Time pulse 20 to 250ms 80ms 80ms
22 Voltage controller Gain (Kp) 0,1 to 99,9 15,0 15
23 Voltage controller T break 0,0 to 52,0s 50,0s 50s
Synchronization configuration
24 Synchronization functions ON / OFF ON ON
25 Synchronization +ΔF max. 0,02 to 0,49Hz 0,18Hz 0,18Hz
26 Synchronization -ΔF min. 0,00 to -0,49Hz -0,10Hz -0,20Hz
27 Synchronization ΔU max. 0,5 to 10,0% 3,0% 5,0%
28 Synchronization Phi max. 0 to 99° 7° 7°
29 Synchronization time pulse 50 to 1000ms 200ms 200ms
30 Synchronization pick-up time 40 to 500ms 80ms 80ms
Dead bus start configuration (Blackstart)
31 Gen. CB Asyn. connect (Blackstart) ON / OFF OFF ON
32 Asyn. Switching U1=0/U2=0 ON / OFF OFF OFF
33 Asyn. Switching U1=0/U2=Un ON / OFF OFF ON
34 Asyn. Switching U1=Un/U2=0 ON / OFF OFF OFF
35 Asyn. Switching Tmin 0 to 20s 5s 5s
36 Asyn. Switching ΔU (U-0) 3 to 50% 10% 10%
37 Asyn. Switching ΔU (U-Un) 1 to 20% 5% 5%
38 Asyn. Switching ΔF max. 0,05 to 5,00Hz 0,25Hz 0,25Hz
39 Relay function connect 2 (16/17) OFF / asyn. only / syn. only / syn./asyn. OFF syn./asyn.

0 1 2 3 4 5 6 7 8 9

Calculated and
defined Settings
Synchronization time monitoring
40 Synchronization time control ON / OFF OFF OFF Limited by PLC (3min.)
41 Synchronization time control Delay time 10 to 999s 120s not displayed
42 Auto clearing display ON / OFF ON ON
43 Clearing display after 1 to 99s 1s 1s

0 1 2 3 4 5 6 7 8 9
List of Synchronization Device Settings - HAS-111 DG

Calculated and
Variable Name Adjustment Range Remarks
defined Settings
Acceptable phase angle difference
Negative -25 to -5° el -7° el
Positive 5 to 25° el 7° el
Acceptable frequency difference Range ±0,05Hz compared to Automatic Synchronization Unit
Negative -1 to 0Hz -0,15Hz
Positive 0 to 1Hz 0,25Hz
Acceptable voltage difference ±2 to ±12% of Un ±6% of Un

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany HAS-111 DG 5302272 United Cement Industrial Company Pages 175
0 1 2 3 4 5 6 7 8 9
Verification and Calculation of

Multifunctional Monitoring Unit Settings
The following list indicates the settings of the multifunctional monitoring unit (MMU),
in accordance with the system data. Further settings are not required.
System data: voltage transformer: 13,8kV/110V/60Hz - current transformer: 700A/1A

Genset Control Panel GCP MAN Diesel & Turbo SE Verification and Calculation of MMU Settings Drawing Number: T-06802_GCP + 01CDA01
0 1 2 3 4 5 6 7 8 9
List of Multifunctional Monitoring Unit Settings - UMG 96 RM-P

Calculated and
Address Variable Name Adjustment Range Factory Settings Remarks
defined Settings
The values 0 and 248 to 255 are reserved
0 Device address 0 to 255 1 4
and must not be used
0 = 9.6kBit/s, 1 = 19.2kBit/s, 2 = 38.4kBit/s
1 Baud rate 0 to 7 4 0
3 = 57.6kBit/s, 4 = 115.2kBit/s
2 Modbus Master 0/1 0 0 0=Slave, 1=Master
3 Stopbits 0/1 0 0 0=1Bit, 1=2Bits

The adjustable value 0 does not produce any
10 Current transformer I1 primary 0 to 1000000A 5A 700A
sensible energy values and must not be used
12 Current transformer I1 secondary 1 to 5A 5A 1A
14 Voltage transformer V1 primary 0 to 1000000V 400V 13800V
16 Voltage transformer V1 secondary 100 to 400V 400V 110V
34 Frequency determination 0 / 45 to 65Hz 0 60 0=Auto, 45 to 65=Hz
35 Display contrast 0 to 9 5 5 0 (low), 9 (high)
36 Backlight 0 to 9 6 6 0 (dark), 9 (light)

0 to 2 = Default display profiles,
37 Display profile 0 to 3 0 1
3 = Freely selectable displays profile
0 to 2 = Default display change profiles,
38 Display change profile 0 to 3 0 1
3 = Freely selectable display change profile
39 Changeover time 0 to 60s 0s 0s
0 = 5s, 1 = 10s, 2 = 15s, 3 = 30s,
40 Averaging time, I 0 to 8 6 0
4 = 1min, 5 = 5min, 6 = 8min, 7 = 10min ,8 = 15min
0 = 5s, 1 = 10s, 2 = 15s, 3 = 30s,
41 Averaging time, P 0 to 8 6 0
0 = 5s, 1 = 10s, 2 = 15s, 3 = 30s,
42 Averaging time, U 0 to 8 6 0
45 Response threshold of current measuring I1 .. I3 0 to 50mA 5mA 10mA
50 Password 0 to 999 0 -
100 Address of the measured value, Digital output 1 0 to 32000 0 0

PowerES Stadtbachstr. 1 UMG 96 RM-P Page 947
0 1 2 3 4 5 6 7 8 9
List of Multifunctional Monitoring Unit Settings - UMG 96 RM-P

Calculated and
Address Variable Name Adjustment Range Factory Settings Remarks
defined Settings
101 Address of the measured value, Digital output 2 0 to 32000 0 0
102 Pulse value, digital output 1 -1000000 to +1000000Wh 0Wh 0Wh
104 Pulse value, digital output 2 -1000000 to +1000000Wh 0Wh 0Wh
106 Minimum pulse length, digital output 1/2 1 to 1000 5=50ms 5=50ms minimum pulse length = set value x 10ms
500 Terminal assignment, I L1 -3 to 0 to +3 +1 +1
503 Terminal assignment, U L1 0 to 3 1 1
506 Clear min. and max. values 0 to 1 0 0
507 Clear energy meter 0 to 1 0 0

Energy values and minimum and maximum values
508 Force write EEPROM 0 to 1 0 0
are written to the EEPROM every 5 minutes
509 Voltage connection diagram 0 to 7 0 0
510 Current connection diagram 0 to 8 0 0
511 Relative voltage for THD and FFT 0/1 0 0 0=L-N, 1=L-L
512 Year 0 to 99 clocktime adjustment
513 Month 0 to 12 clocktime adjustment
514 Day 0 to 31 clocktime adjustment
515 Hour 0 to 24 clocktime adjustment
516 Minute 0 to 59 clocktime adjustment
517 Second 0 to 59 clocktime adjustment
600 Metering range exceedance 0 to 0xFFFFFFFF read only read only Overrange Limits: I=7Aeff, U (L-N)=520V
750 Software release read only
754 Serial number read only
756 Production number read only

PowerES Stadtbachstr. 1 UMG 96 RM-P Page 948
0 1 2 3 4 5 6 7 8 9
List of CBs, MCBs and Fuses

Function Function
Device Tag Ratio Settings
(English) (2nd Language)
-100F1 Power Supply Panel Equipment AC 230V B 10A
-104F1 UPS Power Supply DC 24V Power Supply Unit C 10A
-106F1 Power Supply OLM, PS B 6A
-106F2 Power Supply DI/DO Modules A 2A
-106F3 Spare A 2A
-106F4 Digital I/Os Internal Contacts A 2A
-106F5 Power Supply Panel PC B 10A
-106F6 Power Supply Internal Control Voltage A 2A
-108F1 External Signals from CCP A 2A
-108F2 External Signals from Alternator CB A 2A
-108F3 External Signals from BCP A 2A
-108F4 External Signals from FFCP A 2A
-110F1 Power Supply Alternator Protection, CB Control A 2A
-304F1 Alternator Open Delta Voltage A 2A
-304Q1 Alternator Measuring Voltage 1,4-2A 1,6A
-310Q1 MV Busbar Measuring Voltage 1,4-2A 1,6A

Genset Control Panel GCP MAN Diesel & Turbo SE List of CBs, MCBs and Fuses Drawing Number: T-06802_GCP + 01CDA01
0 1 2 3 4 5 6 7 8 9
Type Label
Type Label
Type: Genset Control Panel

Project Number: 5302272
Customer: UCIC
Mains
Rated Voltage: 110V
Rated Current: 1A
Alternator
200
Rated Voltage: 110V

Rated Current: 1A
Auxiliary Voltage: AC 230V / DC 24V
Max. Ambient Temperature: 26°C

Protection Degree: IP41
Year of Manufacturing: 2014
Guidelines and Standards: 2006/95/EG
2004/108/EG
140

Genset Control Panel GCP MAN Diesel & Turbo SE List of Labels Drawing Number: T-06802_GCP + 01CDA01
PowerES Stadtbachstr. 1 Type Label Page 1010
0 1 2 3 4 5 6 7 8 9
List of Labels
Label Size
Legend Label Type/
Device Tag Device Multilayer Label Text
Position Lettering
Formica/Glued
White with black

01 -GCP Panel Label lettering 120x70mm +01CDA01
Arial 10mm
White with black

ALTERNATOR
02 -304P1 Voltmeter, measuring range 0...110V, Scale 0...17,94kV/0...143V, 15...100Hz lettering 74x26mm
VOLTAGE
Arial 3mm
White with black

ALTERNATOR
03 -306P1 Analog Ammeter 0-700A, 15-100Hz, for Current Transformer 700/1A, 90° Scale lettering 74x26mm
CURRENT
Arial 3mm
White with black SYNCHRONIZATION VOLTAGE

Double Voltmeter, Analog 0-17,94kV, 15-100Hz, for Voltage Transformer 13,8kV/110V,
04 -314P1 lettering 74x26mm I=BUSBAR
Horizontal Scale
Arial 3mm II=ALTERNATOR
White with black SYNCHRONIZATION FREQUENCY

05 -314P2 Double Frequency Meter 2x55-65Hz, 2x21 reeds, 2x110V lettering 74x26mm I=BUSBAR
Arial 3mm II=ALTERNATOR
White with black

06 -314P3 Read Synchroscope Type RSQ-3, Frequency Range 40-70Hz (supply), 100-127V AC, Land lettering 74x26mm SYNCHRONOSCOPE
Arial 3mm
White with black

VOLTAGE
07 -304S1 Voltage Selector Switch with OFF-Position, 3 phase to phase Voltages lettering 74x26mm
SELECTOR SWITCH
Arial 3mm
White with black MULTIFUNCTIONAL

Multifunctional Monitoring Unit, L-N: 0-300V AC, L-L: 0-520V AC, 45-65Hz, Profibus
08 -312P1 lettering 74x26mm MONITORING
Interface ext. Power Supply 20-250V AC / 20-300V DC
Arial 3mm UNIT
White with black

AUTOMATIC
09 -316A2 One Breaker Synchronizer 3-phase, Power Supply 24V DC, Measuring Input 100-400V AC lettering 74x26mm
SYNCHRONIZATION UNIT
Arial 3mm
Remark: Device Labels shall be glued 3mm above the related device if possible, details are shown in the Panel Front View
0 1 2 3 4 5 6 7 8 9
List of Labels
Label Size
Legend Label Type/
Position Lettering
Formica/Glued
White with black

Touch Panel PC 21,5" (1920x1080), Core2 Duo 2,26GHz, 80GB 2,5" HDD, 4GB DDR3,
10 -216A1 lettering 74x26mm PANEL PC
MDT Label
Arial 3mm
White with black

11 -224S1 Push Button BLUE, 1NC+1NO, Spring-Type Terminals lettering 74x26mm LAMP TEST
Arial 3mm
White with black

ACKNOWLEDGE/
12 -224S2 Push Button BLACK, 1NC+1NO, Spring-Type Terminals lettering 74x26mm
RESET
Arial 3mm
Red with white

13 -510S1 Emergency Stop Push Button 1NO+1NC, Spring-Type Terminals lettering 74x26mm EMERGENCY STOP
Arial 5mm
White with black MANUAL SETTING

22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, momentary
14 -226S1 lettering 74x26mm VOLTAGE, POWER FACTOR
contact, black
Arial 3mm LOWER / 0 / HIGHER
MANUAL SETTING
White with black
22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, momentary SPEED, FREQUENCY,
15 -226S2 lettering 74x26mm
contact, black ACTIVE POWER
Arial 3mm
LOWER / 0 / HIGHER
White with black

LOCAL SYNCHRONIZATION
16 -224S3 22mm Plastic round actuator: Selector Switch 3 Positions I-O-II, 2x50°, latching, black lettering 74x26mm
MANUAL / OFF / AUTOMATIC
Arial 3mm
White with black

OPERATION MODE
17 -224S4 22mm Plastic round actuator: Selector Switch 2 Positions O-I, 90°, latching, black lettering 74x26mm
GCP / SCADA
Arial 3mm
White with black 01BAC01GS003

18 -242H4 LED Switch Position indicator square, 25x25mm, green/red, 24V DC lettering 74x26mm ALTERNATOR
Arial 3mm CIRCUIT BREAKER
0 1 2 3 4 5 6 7 8 9
List of Labels
Label Size
Legend Label Type/
Position Lettering
Formica/Glued
White with black

19 -224S6 Push Button GREEN, 1NC+1NO, Spring-Type Terminals lettering 74x26mm ON
Arial 3mm
White with black

20 -224S5 Push Button RED, 1NC+1NO, Spring-Type Terminals lettering 74x26mm OFF
Arial 3mm
White with black

SIPROTEC 4 Multifunction Protection Relay for Motor, Alternator and Transformer ALTERNATOR
21 -500F1 lettering 74x26mm
(Function Alternator Basic), 1A, Supply Voltage 24 to 48V DC PROTECTION RELAY
Arial 3mm
White with black 01BAU01GS001

22 -242H6 LED Switch Position indicator round, ø25mm, green/red, 24V DC lettering 74x26mm ALTERNATOR
Arial 3mm NEUTRAL EARTHING SWITCH
SIGNALING COLUMN ENGINE

White with black
RED=STOPPING/STANDSTILL
23 -242H1 Continuous Illuminated Element RED for Signaling Column (70mm), LED, 24V UC lettering 74x26mm
YELLOW=GENSET ALARM
Arial 3mm
GREEN=STARTING/RUNNING
White with black 01BAC01GS008

24 -242H5 LED Switch Position indicator round, ø25mm, green/red, 24V DC lettering 74x26mm ALTERNATOR
Arial 3mm EARTHING SWITCH
0 1 2 3 4 5 6 7 8 9
Alternator
24 Overexcit.
27 Undervoltage
32R Rev. Power
40 Field Failure
46 Neg. Ph. Seq.
50 Inst. Overcur.
50BF Breaker F.
51 Overcurrent
59 Overvoltage
59N Res. Volt.
81 Overfreq.
81 Underfreq.
87G Diff. Prot.
87N E/F Diff.

PowerES Stadtbachstr. 1 Protection Relay Label Page 1014
0 1 2 3 4 5 6 7 8 9
Cable Core List

Cable Name: =+01CDA01-W1000 Cable Type: ÖLFLEX 140 G Cable Length [m]: 9
Function Text: Connection to CCP No. of Conductors: 12G Cross Section [mm²]: 1.5
Page / Path Target Designation From Connection Point Conductor Target Designation To Connection Point Connected / Checked
GNYE
/228.1 -X500 1 1 +00CBA01.01-X501 1
/228.1 -X500 2 2 +00CBA01.01-X501 2
/228.2 -X500 3 3 +00CBA01.01-X501 3
/228.3 -X500 4 4 +00CBA01.01-X501 4
/228.4 -X500 5 5 +00CBA01.01-X501 5
/228.5 -X500 6 6 +00CBA01.01-X501 6
/228.5 -X500 7 7 +00CBA01.01-X501 7
/228.6 -X500 8 8 +00CBA01.01-X501 8
/228.7 -X500 9 9 +00CBA01.01-X501 9
10
11
Function Text: Digital Signals MV Busbar +00BBA01 No. of Conductors: 25G Cross Section [mm²]: 1.5
GNYE
/230.1 -X503 101 1 +00BBA01.02-XDC 377
/230.2 -X503 102 2 +00BBA01.02-XDC 377
/230.3 -X503 103 3 +00BBA01.02-XDC 356
/230.4 -X503 104 4 +00BBA01.02-XDC 358
/230.5 -X503 105 5 +00BBA01.02-XDC 352
/230.5 -X503 106 6 +00BBA01.02-XDC 354
/230.6 -X503 107 7 +00BBA01.02-XDC 379
/320.1 -X503 109 9 +00BBA01.02-XDC 374
/320.3 -X503 110 10 +00BBA01.02-XDC 372

Genset Control Panel GCP MAN Diesel & Turbo SE Cable Core List Drawing Number: T-06802_GCP + 01CDA01
Editor E. Simon
Checked R. Hörner
0 1 2 3 4 5 6 7 8 9
Cable Core List

Function Text: Digital Signals MV Busbar +00BBA01 No. of Conductors: 25G Cross Section [mm²]: 1.5
/320.4 -X503 111 11
/320.5 -X503 112 12
/230.1 -X503 201 13 +00BBA01.02-XDC 375
/230.2 -X503 202 14 +00BBA01.02-XDC 376
/230.3 -X503 203 15 +00BBA01.02-XDC 355
/230.4 -X503 204 16 +00BBA01.02-XDC 357
/230.5 -X503 205 17 +00BBA01.02-XDC 351
/230.5 -X503 206 18 +00BBA01.02-XDC 353
/230.6 -X503 207 19 +00BBA01.02-XDC 378
20
/320.1 -X503 209 21 +00BBA01.02-XDC 373
/320.3 -X503 210 22 +00BBA01.02-XDC 371
/320.4 -X503 211 23
/320.5 -X503 212 24
Function Text: Earth Fault Current Alternator Star Point No. of Conductors: 3x Cross Section [mm²]: 4
/300.2 PE GNYE -X400 5
/300.1 +CAB-BCN2 P1 1 -X400 1
/300.1 +CAB-BCN2 P2 2 -X400 2
Function Text: Alternator Current for Protection No. of Conductors: 7x Cross Section [mm²]: 4
/302.4 -X402 7 GNYE +01MKA01.02-X? PE
/302.1 -X402 1 1 +01MKA01.02-X? 1
/302.1 -X402 2 2 +01MKA01.02-X? 2

Edition Date 16.12.2014
Editor E. Simon
Checked R. Hörner
0 1 2 3 4 5 6 7 8 9
Cable Core List

Function Text: Alternator Current for Protection No. of Conductors: 7x Cross Section [mm²]: 4
/302.2 -X402 3 3 +01MKA01.02-X? 3
/302.2 -X402 4 4 +01MKA01.02-X? 4
/302.3 -X402 5 5 +01MKA01.02-X? 5
/302.3 -X402 6 6 +01MKA01.02-X? 6
Function Text: Earth Fault Current Alternator Outlet No. of Conductors: 3x Cross Section [mm²]: 4
/302.7 PE GNYE -X400 6
/302.6 +CAB-BCN1 P1 1 -X400 3
/302.6 +CAB-BCN1 P2 2 -X400 4
/302.5 PE 1 -X400 3
Cable Name: =+01CDA01-W1008 Cable Type: ÖLFLEX CLASSIC 110 G Cable Length [m]: 25
Function Text: Alternator Open Delta Voltage No. of Conductors: 3x Cross Section [mm²]: 2.5
/304.2 -X451 3 GNYE +00BBA01.02-XDV 40
/304.1 -X451 1 1 +00BBA01.02-XDV 38
/304.1 -X451 2 2 +00BBA01.02-XDV 32
Function Text: Alternator Measuring Voltage No. of Conductors: 5x Cross Section [mm²]: 2.5
/304.4 -X452 5 GNYE +00BBA01.02-XDV 6
/304.3 -X452 1 1 +00BBA01.02-XDV 8
/304.3 -X452 2 2 +00BBA01.02-XDV 9
/304.3 -X452 3 3 +00BBA01.02-XDV 10
/304.4 -X452 4 4 +00BBA01.02-XDV 11

Editor E. Simon
Checked R. Hörner
0 1 2 3 4 5 6 7 8 9
Cable Core List

Function Text: Alternator Current for Measuring No. of Conductors: 7x Cross Section [mm²]: 4
/306.4 -X403 7 GNYE +00BBA01.02-XDA 7
/306.1 -X403 1 1 +00BBA01.02-XDA 19
/306.1 -X403 2 2 +00BBA01.02-XDA 18
/306.2 -X403 3 3 +00BBA01.02-XDA 21
/306.2 -X403 4 4 +00BBA01.02-XDA 20
/306.3 -X403 5 5 +00BBA01.02-XDA 23
/306.3 -X403 6 6 +00BBA01.02-XDA 22
Function Text: Alternator Current for Protection ANSI 87G No. of Conductors: 7x Cross Section [mm²]: 4
/306.7 -X404 7 GNYE +00BBA01.02-XDA 17
/306.5 -X404 1 1 +00BBA01.02-XDA 11
/306.5 -X404 2 2 +00BBA01.02-XDA 12
/306.6 -X404 3 3 +00BBA01.02-XDA 13
/306.6 -X404 4 4 +00BBA01.02-XDA 14
/306.7 -X404 5 5 +00BBA01.02-XDA 15
/306.7 -X404 6 6 +00BBA01.02-XDA 16
Function Text: MV Busbar Measuring Voltage No. of Conductors: 4x Cross Section [mm²]: 2.5
/310.2 -X450 4 GNYE +00CBA01.01-X451 4
/310.1 -X450 1 1 +00CBA01.01-X451 1
/310.1 -X450 2 2 +00CBA01.01-X451 2
/310.1 -X450 3 3 +00CBA01.01-X451 3

Editor E. Simon
Checked R. Hörner
0 1 2 3 4 5 6 7 8 9
Cable Core List

Function Text: Altern. CB Open/Trip Loop Connection to GIP No. of Conductors: 5G Cross Section [mm²]: 1.5
GNYE
/322.1 -X507 101 1 +01CDH01-X507 101
/322.2 -X507 201 2 +01CDH01-X507 201
/322.2 -X507 102 3 +01CDH01-X507 102
/322.3 -X507 202 4 +01CDH01-X507 202
Function Text: Altern. CB Open/Trip Loop to MV Busbar 1 No. of Conductors: 5G Cross Section [mm²]: 1.5
GNYE
/322.1 -X504 101 1 +00BBA01.02-XDC 7
/322.2 -X504 201 2 +00BBA01.02-XDC 8
/322.2 -X504 102 3 +00BBA01.02-XDC
/322.2 -X504 202 4 +00BBA01.02-XDC
Function Text: Signals to MV Busbar +00BBA01 No. of Conductors: 12G Cross Section [mm²]: 1.5
GNYE
/322.4 -X503 113 1 +00BBA01.02-XDC 1
/322.4 -X503 213 2 +00BBA01.02-XDC 2
/322.5 -X503 114 3 +00BBA01.02-XDC 11
/322.6 -X503 214 4 +00BBA01.02-XDC 12
/322.7 -X503 115 5 +00BBA01.02-XDC 17
/322.8 -X503 215 6 +00BBA01.02-XDC 18
/322.8 -X503 116 7 +00BBA01.02-XDC
/322.8 -X503 216 8 +00BBA01.02-XDC
/322.8 -X503 117 9 +00BBA01.02-XDC

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Cable Core List

Function Text: Signals to MV Busbar +00BBA01 No. of Conductors: 12G Cross Section [mm²]: 1.5
/322.9 -X503 217 10 +00BBA01.02-XDC
/322.9 -X503 118 11 +00BBA01.02-XDC
/322.9 -X503 218 12 +00BBA01.02-XDC
Function Text: Safety Chain Engine Shutdown Signal to GIP No. of Conductors: 3G Cross Section [mm²]: 1.5
GNYE
/508.5 -X506 101 1 +01CDH01-X506 101
/508.5 -X506 201 2 +01CDH01-X506 201
Function Text: Emergency Stop Loop for Engine Auxiliary Drives No. of Conductors: 5G Cross Section [mm²]: 1.5
GNYE
/510.1 -X506 102 1 +01CDH01-X506 102
/510.3 -X506 103 2 +01CDH01-X506 103
/510.2 -X506 202 3 +01CDH01-X506 202
/510.4 -X506 203 4 +01CDH01-X506 203
Function Text: Altern. CB is Closed Connection to MV Busbar No. of Conductors: 4G Cross Section [mm²]: 1.5
GNYE
/512.1 -X503 119 1 +00BBA01.02-XDC 340
/512.2 -X503 120 2 +00BBA01.02-XDC 342
/512.2 -X503 219 3 +00BBA01.02-XDC 341
/512.3 -X503 220 4 +00BBA01.02-XDC 343

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Cable Core List

Function Text: Alternator CB is Closed Connection to GIP No. of Conductors: 18G Cross Section [mm²]: 1.5
GNYE
/512.1 -X506 104 1 +01CDH01-X506 104
/512.2 -X506 105 2 +01CDH01-X506 105
/514.1 -X506 106 3 +01CDH01-X506 106
/514.2 -X506 107 4 +01CDH01-X506 107
/514.3 -X506 108 5 +01CDH01-X506 108
/514.3 -X506 109 6 +01CDH01-X506 109
/514.4 -X506 110 7 +01CDH01-X506 110
/514.5 -X506 111 8 +01CDH01-X506 111
/512.2 -X506 204 9 +01CDH01-X506 204
/512.3 -X506 205 10 +01CDH01-X506 205
/514.2 -X506 206 11 +01CDH01-X506 206
/514.3 -X506 207 12 +01CDH01-X506 207
/514.3 -X506 208 13 +01CDH01-X506 208
/514.4 -X506 209 14 +01CDH01-X506 209
/514.4 -X506 210 15 +01CDH01-X506 210
/514.5 -X506 211 16 +01CDH01-X506 211
17
Function Text: Breaker Failure External Trip to CCP No. of Conductors: 3G Cross Section [mm²]: 1.5
GNYE
/516.1 -X500 10 1 +00CBA01.01-X501 10
/516.1 -X500 11 2 +00CBA01.01-X501 11

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Cable Core List

Function Text: Breaker Failure External Trip from CCP No. of Conductors: 3G Cross Section [mm²]: 1.5
GNYE
/516.3 -X500 12 1 +00CBA01.01-X501 12
/516.3 -X500 13 2 +00CBA01.01-X501 13
Cable Name: =+01CDA01-W1025 Cable Type: ÖLFLEX 140 CY G Cable Length [m]: 9
Function Text: 01CDA01CT001-XQ01 GCP Internal Panel Temperature No. of Conductors: 5G Cross Section [mm²]: 1.5
GNYE
/162.4 -X500 15 BN +00CBA01.01-X308 102
/162.5 -X500 16 GN +00CBA01.01-X308 201
/162.4 -X500 14 WH +00CBA01.01-X308 101
/162.5 -X500 17 YE +00CBA01.01-X308 202
Cable Name: =+01CDA01-W2000 Cable Type: A-VQ(ZN)HB2Y Cable Length [m]: 54

Function Text: PCF Connection to GIP No. of Conductors: 2x Cross Section [mm²]: 200/230PCF
/200.8 -200A1-X4 In +01CDH01-202A1 Out
/200.8 -200A1-X5 Out +01CDH01-202A1 In
Cable Name: =+01CDA01-W2002 Cable Type: UNITRONIC BUS Cable Length [m]: 4
Function Text: Profibus Connection to GCP 2 No. of Conductors: 2x Cross Section [mm²]: 0.64
/214.7 -A103-X2 GN +02CDA01-A102-X2 A1
/214.7 -A103-X2 RD +02CDA01-A102 B1

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Cable Core List

Cable Name: =+01CDA01-W2002 Cable Type: UNITRONIC BUS Cable Length [m]: 4
Function Text: Profibus Connection to GCP 2 No. of Conductors: 2x Cross Section [mm²]: 0.64
SH
Cable Name: =+01CDA01-W3050 Cable Type: Cable Length [m]:

Function Text: Patchcable from Com. Processor to SCADA No. of Conductors: 4x2x Cross Section [mm²]: AWG24/1
/216.6 +00CKA01-200A1 2 -A104 P1
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01cda01 GCP V4.02

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MAN Diesel & Turbo SE

Company / Customer UCIC

Manufacturer Trips gmbh

Project Part Genset Control Panel (GCP) Electrical Documentation

Panel Type Rittal TS 8806.500

Origin Standard FS CDA Electrical Documentation GCP_Rev. G (Release D)

Start Date 08.05.2014 by J. Holzinger

Previous Page: Next Page: 002

C E. Simon R. Hörner G. Schiffmann 16.12.2014 Commissioning Commissioning Release D

Previous Page: 001 Next Page: 003

Before manufacturing: Before commissioning:

Illustration 1: Exclamation Mark Illustration 2: Earthing Bolt Elements

Previous Page: 002 Next Page: 004

free contacts, starting on page 500.

Location Identification Code (LIC)

Total Number of Pages

Page Revision Editor

Project Edition Date

Previous Page: 003 Next Page: 005

Shortening and combinations are possibe, for example:

Previous Page: 004 Next Page: 006

A/C = Air Conditioning GCP = Genset Control Panel RB = Radiator Bank

Previous Page: 005 Next Page: 007

+00BAU60 Equipotential Bonding

+00BJB01 AC Distribution Panel (ACDP)

+00BRA01 UPS System - Distribution

+00CBA01 Common Control Panel (CCP)

+00CBA01.01 Common Control Panel (CCP)

+00CBA01.04 Common Control Panel (CCP)

+00CKA01 SCADA Server Panel

+01CDA01 Genset Control Panel (GCP)

+01CDC01 Engine Auxiliary Panel (EAP)

+01CDG01 Engine Radiator Panel (ERP)

+01CDH01 Genset Interface Panel (GIP)

+01CDK01 SaCoS Interface Panel (SIP)

+01MKA01.02 Alternator - Aux. Terminal Box

+02CDA01 Genset Control Panel (GCP)

Previous Page: 006 Next Page: 010

Page Page Description Revision Date Editor

+01CDA01/001 Cover Sheet Rev.C 24.10.2014 E. Simon

+01CDA01/002 Basics Revision History Rev.C 24.10.2014 E. Simon

+01CDA01/003 Basics Assembly Instructions Rev.C 24.10.2014 E. Simon

+01CDA01/004 Basics Purpose, Properties, Copyright Rev.C 24.10.2014 E. Simon

+01CDA01/005 Basics Wiring, Labeling, Electrical Links Rev.C 24.10.2014 E. Simon

+01CDA01/006 Basics List of Abbreviations and Acronyms Rev.C 24.10.2014 E. Simon

+01CDA01/007 KKS Overview Rev.C 24.10.2014 E. Simon

+01CDA01/010 Contents Rev.C 24.10.2014 E. Simon

+01CDA01/011 Contents Rev.C 24.10.2014 E. Simon

+01CDA01/012 Contents Rev.C 24.10.2014 E. Simon

+01CDA01/013 Contents Rev.C 24.10.2014 E. Simon

+01CDA01/014 Contents Rev.C 24.10.2014 E. Simon

+01CDA01/015 Contents Rev.C 24.10.2014 E. Simon

+01CDA01/016 Contents Rev.C 28.10.2014 E. Simon

+01CDA01/031 Construction Layout Front View Rev.C 24.10.2014 E. Simon

+01CDA01/035 Construction Layout Earthing Connections Overview Rev.C 24.10.2014 E. Simon

+01CDA01/042 PowerPS Overview Alternator CB Open/Trip Loop Rev.C 24.10.2014 E. Simon

Previous Page: 007 Next Page: 011

Page Page Description Revision Date Editor

+01CDA01/106 Wiring Diagram Internal DC 24V Distribution Rev.C 24.10.2014 E. Simon

+01CDA01/108 Wiring Diagram External DC 24V Distribution Rev.C 24.10.2014 E. Simon

+01CDA01/110 Wiring Diagram Safety DC 24V Distribution Rev.C 24.10.2014 E. Simon

+01CDA01/162 Wiring Diagram Panel Temperature Rev.C 24.10.2014 E. Simon