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CPMS-AUT-EP-010 - Operator HMI and Graphics Specification Guideline PDF
CPMS-AUT-EP-010 - Operator HMI and Graphics Specification Guideline PDF
CPMS-AUT-EP-010
Recommended Document Retention: ADM220 Administrative, Policy and Procedures; Policy, Directives and Procedures.
Rev.
Technical Authority Reviewed By Approved By Date Description
No.
A Michael Felmingham N.Basey-Fisher 23-Nov-09 Issued for Approval
1 Michael Felmingham N.Basey-Fisher L. C. Krusen 04-Dec-09 Issued for Use
Operator HMI Specification Guideline
TABLE OF CONTENTS
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Operator HMI Specification Guideline
1.0 PURPOSE
The purpose of this guideline is to describe the scope and the contents required of an asset
specific Operator HMI (Human-Machine Interface) Specification. This guideline is based on, and
provides an overlay to, the recommendations of ISO 11064 Parts 1 through 7 Ergonomic Design
of Control Centers.
2.0 SCOPE
This guideline applies to all Upstream Capital Facilities where ConocoPhillips, or an affiliate, is
the Operator. The guideline does not apply to existing operational facilities unless adopted
specifically by local Business Unit Management. It may be made available for consideration by
Joint Ventures. Regulatory compliance is mandatory and the more stringent requirements of
regulations over this guideline shall be applicable.
3.0 REFERENCES
3.1 ConocoPhillips Upstream Engineering Standards & Practices
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Operator HMI Specification Guideline
4.0 REQUIREMENTS
4.1 Deliverable
A documented Operator HMI Specification is required prior to the end of the FEL-2 phase of a
project, to be submitted as part of the AFE review package.
4.2 Overarching Requirements
The Operator HMI Specification shall, by complying with the recommendations of ISO 11064
Parts 1 through 7 Ergonomic Design of Control Centers, for the lifecycle of the asset:
• Define the process for the development, ongoing management, and improvement, of Human-
Machine interfaces in respect of process control.
• Define the organizational roles and responsibilities for reviewing, maintaining and improving
Human-Machine interfaces.
• Recognize the need for change management, and provide guidelines specific to the
management Human-Machine interfaces, whilst being cognizant of the Business Unit
Management of Change System.
• Define the requirements for the training and education of Operators, Engineers, and
Management on the elements of Human-Machine interface which directly affect operator
performance.
Country specific Standards shall be recognized in that they may take precedence over the
requirements of this guideline.
5.0 OPERATOR HMI SPECIFICATION GUIDELINE
By using this Guideline it should be possible for the Asset to develop an Operator HMI
Specification which complements the requirements of the Alarm Management Standard, and if
utilized correctly, a level of risk mitigation for the Operator interface, commensurate with
ConocoPhillips HSE Management System requirements.
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Operator HMI Specification Guideline
5.1 Objectives
The key objective is to provide the Operator with a Human-Machine interface that:
• supports timely and informed decision making during all facets of operation, and
• assists the operator to prioritize their response during process disturbances or shutdown
events, and
• does not overload the operator with irrelevant information, and
• does not itself create additional operator workload by virtue of poor design.
6.0 HARDWARE DESIGN PRINCIPLES
To ensure the Operator HMI and graphic displays meet the objectives of this guideline, it is
important to ensure that all aspects of the Control Room design are complementary to a safe and
effective working environment. To meet these ends it is recommended that the ISO 11064
Standard Parts 1 through 7 is followed through all aspects of Control Centre design. Where a
specific ConocoPhillips overlay of any ISO 11064 recommendation is required, then the relevant
parts of the standard will be referenced and specific additions, deletions and or commentary will
be made.
6.1 Control Room Design
The ISO 11064 standard introduces nine principles of good ergonomic design which facilitate a
complete design process. It is recommended that expert help is sourced in carrying out a
detailed ergonomic assessment and interpreting the results. The focus of this standard is on
meeting end user requirements in all facets of operation, and therefore the primary input defining
Control Room Operator roles and responsibilities must come from the Operations group.
The following parts of ISO 11064 will need to be addressed as part of the Control Room design:
Part 1 - Principle for the design of Control Centers
Part 2 - Principles for the arrangement of Control Suites
Part 3 - Control Room Layout
Part 6 - Environmental requirements of Control Centers
Part 7 - Principles for the evaluation of Control Centers
6.2 Operator Workstation Design
ISO 11064 Part 4 specifies the ergonomic principles and requirements to be followed in the
design of operator workstations. The focus is on meeting end user requirements and therefore
operator roles and responsibilities must be fully defined in all facets of operation including start-
up, normal operations, and upset conditions.
Workstation design should address the normal operational phase and not commissioning
activities. The commissioning phase of a project will typically require additional screens to
support loop checking and start-up activities; it is recommended that these take the form of desk
top machines, separate from the main consoles, which are removed at the end of the
commissioning period.
6.2.1 Monitors and Layout
The number of displays, and hence number of monitors required for an individual operator
workstation shall be based on task analysis. In general a dedicated Operator workstation should
have no more than 4 screens, though 6 can be accommodated if the usage of the extra screens
is dedicated with less frequent monitoring e.g. CCTV or corporate network.
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Operator HMI Specification Guideline
To support good ergonomic design, the basic arrangement shall be 2 screens side by side; these
screens will always have the role of primary surveillance and control. Other screens will fulfill
secondary roles such as displaying alarm Summaries, Overviews, and Trends.
Care should be taken in selecting monitors to ensure horizontal and vertical viewing angles are
maintained within normal range with minimum head movement, as defined by ISO 11064 Part 4.
Touch screen monitors shall not be used at seated workstations as they compromise the required
distance between eye and screen.
LCD Flat Panel monitors on swivel mounts shall be used to allow adjustment to meet individual
operator needs.
The optimum monitor size and aspect ratio shall be determined by applying the “space of
Identification” methodology of ISO 11064 Part 4 Annex A. The recommended minimum size for
monitors is 21 inch diagonal up to a maximum of 25 inch.
6.2.2 Large Screen Displays
The use and selection of large screen displays shall be determined by task analysis. They can
form an integral part of the operator workstation replacing the upper row in a multi tier screen
arrangement. Large Screen Displays are available in 3 technologies Plasma, LCD or Projector.
Most large screens available today will have a 16:10 widescreen aspect ratio which may differ
from the workstation screen aspect ratio, and may require the development of dedicated graphic
displays. In most cases the large screen will be used to display overview graphics such as
trends, alarm summaries and overall process status, but can also be used in a split screen
arrangement replacing multiple monitors.
In determining the selection and placement of large screen displays the following items should be
considered:
• If a large screen or screens are to be used to replace an upper tier of monitors i.e. integral to
the console, then placement shall be such that the Operator does not have to refocus when
moving from Operating Displays to the large screen to view, for example, the Alarm
Summary.
• Display content needs to be visible for all users – Plasma screens provide a wide viewing
angle whereas LCD screens have a narrow viewing angle.
• Tasked based lighting in the Control Room will be in the region of 500 lux therefore a high
contrast ratio is recommended to make detail clearly visible. This may be problematic for the
use of Projector displays
• As screens move further away, object size needs to increase to maintain legibility.
• As screen size increases the resolution decreases, requiring a reduction in information
density to maintain legibility.
6.2.3 Keyboards
Two types of keyboard may be available depending on the automation system supplier, the
standard QWERTY keyboard or a proprietary function based keyboard. The proprietary
keyboards are becoming less common, and can be cumbersome to operate in a society that is
well versed in the point and click techniques of modern computer systems; they are also difficult
to integrate into an ergonomically acceptable design, therefore it is recommended that only
QWERTY keyboards are used on the workstation desktop.
Where different functions are integrated into a workstation there is a risk that the desktop
becomes cluttered with keying and pointing devices. To overcome this, the use of
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Operator HMI Specification Guideline
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Operator HMI Specification Guideline
ALARM TREND
SUMMARY DISPLAYS
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Operator HMI Specification Guideline
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Operator HMI Specification Guideline
Wellhead B detail
Production Separator
Exp/Rec. Sequence
Exp/Rec Sequence
Comp. 1 Sequence
Comp. 2 Sequence
ESD2
PSD2
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Operator HMI Specification Guideline
ZONE 1 ZONE 1
ZONE 3
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Operator HMI Specification Guideline
• Group Display – these types of displays have largely gone out of fashion, but are still very
useful as a secondary display for Operators to be able to manage complex loops.
• Shortcut buttons – provides direct links to tools such as Alarm Management, Sequence of
Events, Show/Hide button etc.
• Time and Date if not already present in a Windows Task Bar.
The relative size of Zone 3 will depend on its use; if a faceplate Control Zone is created then
there could typically be room for a trend or Group Display.
ZONE 1 ZONE 1
CONT.
ZONE
ZONE 2 ZONE 2
TREND
TREND CONTROL
ZONE
Display Targets
Basic color is Dark Grey (RGB 120, 120,120), see Section 8.2 for detail.
Display targets, either Link or Zoom targets, should be 3-D buttons to provide a unique reference
point. They should be used in the following situations:
Link Target
• At the start and end of main process and complex instrument lines, as
SEP they arrive or leave a graphic. The arrow points in the direction of
logical flow, and links to a graphic of the same level.
Zoom Target
• Embedded in, or adjacent to, static objects to provide quick links from
Z higher level displays to lower level process schematics, utility displays,
Safety System displays, APC displays etc.
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Operator HMI Specification Guideline
Saturation – is the depth of color. Reducing the saturation in effect adds more grey providing a
lower salience i.e. the color tones down or is muted, eventually becoming grey.
Luminance – can be defined as the color variation from light (white) to dark (black). Small
changes in luminance can be used very effectively to provide better contrast for de-saturated
colors on a grey background.
8.2 Grey Scale
The intent of the grey scale is to provide a neutral background for all displays and is a key
recommendation of this guideline. The reasoning behind the recommendation of a grey
background is:
• Ergonomic design requires Control Rooms to be well lit to improve operator alertness. The
grey background contributes to less glare and reflections, than does a black background.
The reduced contrast also reduces eye strain.
• Grey backgrounds support more color combinations, and improve the readability of display
elements.
Static and dynamic objects and text should be built utilizing grey scale to distinguish them from
alarm objects and important information.
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Operator HMI Specification Guideline
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Operator HMI Specification Guideline
MO
SP 60 %
30 % PV 60
PV 1234 Kg\hr
Ω
52
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Operator HMI Specification Guideline
• Crossing lines should be minimized; where lines are required to cross, the less significant line
is broken; if lines are of equal importance the vertical line is broken.
• Instrument lines should only be used to show complicated control loops. Lines should be 1
pixel wide, dashed, Light Grey (RGB 200,200,200).
8.4.1 Process Lines – Low Salience Color (System Upgrades only)
This section is included for the particular instance where this guideline is being used as part of a
DCS or SCADA system upgrade. In these instances the transition to Grey Scale graphics,
particularly the grey process lines, may not be wholly acceptable to the Operations group. This
section shall not be used for new builds.
In some facilities the graphic line colors follow, as near as possible, the field piping identification
standards, typically ASME A13.1 and BS1710; these standards use a combination of color and
legends (text and symbols) which do not readily transfer to this guideline, particularly when
considering human color deficiency.
Low salience colored lines can be used in conjunction with grey lines to minimize their impact on
the graphic design (see Section 8.1 for description). The following table provides guidance on
suitable colors by process fluid.
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Operator HMI Specification Guideline
• All displays shall include a description bar at the top. Background Light Grey (RGB
200,200,200) and text Dark Grey (RGB 120,120,120)
• Where identical graphics exist by way of multiple Trains or Units, then a box shall be
embedded on the graphic stating “Train 1” or “Unit 2” etc. Box fill shall be Equipment Grey
with no outline (RGB 200,200,200), text Dark Grey (RGB 120,120,120), font size 16 point is
preferred. See Section 9.6 Electrical Schematic for an example.
8.6 Process Data Display
When undertaking the graphic design process, it is important to engage with your Automation
System supplier to ensure that unacceptable limitations on graphics update time are not created
by high density dynamic displays; a maximum update time of 3 seconds shall not be exceeded.
Process data display techniques should differ, between levels of the display hierarchy, to best
suite how Operators will use the graphics through different facets of operations. With reference
to Section 2.7 the process data display techniques for each level are considered in more detail:
Process Overview
The key outcome for a functional Process Overview display is that the Operator should be fully
aware of the status of all key process variables within their span of control. The intent is not to
simply fill the space with numeric data, but to consider and be selective about what is important to
display, and then decide how that information is best displayed.
At Overview level the Operator should be undertaking surveillance of the process to support early
intervention into potential upsets. The most efficient way of presenting that information is in
analogue format that does not require interpretation. Techniques such as profile meters, in-
graphic trends, and qualitative indicators should be considered.
Numeric data must also be provided, but should be limited to key process variables. The use of
analogue and numeric data in the display needs to be balanced to ensure the Operator is not
being overloaded by clutter and repetitive information.
Layout of the Overview should follow logical process flow, but it is not necessary to show process
lines per se, more process linkage. The Overview may lend itself to a Dashboard type layout.
Operating Display
This is the primary operating level under steady state conditions, providing a high level view of
the process unit or area; layout should follow logical process flow left to right.
On the Operating displays all primary control, alarms and equipment status shall be displayed.
Important and appropriate information from the facility Safety Systems shall also be displayed
including primary isolation and blowdown valves, and important process variables.
Where triplicate transmitters are utilized in 2oo3 voting schemes, only the median value of the
three process variables shall be displayed on the graphic. Selecting the point shall display all
three variables in the Point Detail display (example in Section 9.5).
In laying out the display points, care should be taken to ensure that relationships between
parameters are understood, and that the layout reflects those relationships. The Operator will
respond to logically grouped data as one piece of information, versus random placement which
requires each point to be read and analyzed, and then relationships established. For example
placing pressure, level and temperature variables adjacent each other either embedded in or
alongside a vessel symbol.
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Operator HMI Specification Guideline
It is a basic rule of display design that the displays are not a replacement for the P&ID’s, but this
does not mean that the placement of points can ignore physical layout or constraints, especially
where this may support an inappropriate response by the Operator. Examples might be the
placement of a temperature point the wrong side of a side stream tie-in, or a level point whose
transmitter does not cover the entire vessel range.
Equipment Detail Display
As the graphics where the Operator will most likely be dealing with upset or abnormal events
associated with a particular piece of equipment or task, the Level 3 displays shall include all
Control, Alarm and Safety elements associated with that piece of equipment or task, and will be
the closest in representation to the P&ID.
The points discussed above in Operating Display apply equally in the Detail Display.
Safety System Status Display
Safety System Cause and Effect charts are a valuable tool to the Operator in determining the
safe state of equipment during a process or emergency shutdown, and are also a useful aid to
start up. Cause and effect charts are usually in spreadsheet format which does not necessarily
lend itself to a graphical representation, the eye will have difficulty matching rows and columns
unless they can be suitably highlighted. A simpler approach is to use a table with initiators on
the left (PALL, TAHH, FALL Trip etc) and the effects on the right (ESD Valve status, Equipment
trip status etc).
Information should be logically presented with one display per Process or Unit Shutdown through
to the high level ESD’s. Each Shutdown graphic shall be directly navigable to and from its
associated Operating or Detail display.
Process variables are not normally required, but it is appropriate to display timers’ associated with
delays or inhibits.
Sequence Display
To be effective, Sequence Displays need to include all interlocks, timers, and permissives
associated with the sequence; the Operator should not have to leave the display to determine the
status of any element in the sequence. Standard Flow Chart or tabular formats may be used.
Equipment Utility Display
Level 4 displays represent the lowest level display in the hierarchy; they will typically include utility
displays associated with packaged equipment. It is common for the data to be on slower update
times due to the fact it is often transmitted via OPC or Modbus connections. Data can be
presented in a simple schematic, process flow, or tabular format.
8.7 Dynamic Process Objects
The representation of dynamic display objects, by that we mean valves, pumps, fans, and
switchgear shall follow a common format. To overcome differing terminology (particularly
between process and electrical open and closed status) the graphic representation shall simply
consider either a flowing or non-flowing, on or off condition.
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Operator HMI Specification Guideline
9.0 SYMBOLOGY
When determining the dynamic symbol library to be used on a project, it is very important to
engage with your Automation Supplier to ensure that the recommendations of this guideline can
be met without significant customization of the symbol libraries. Customization can lead to
significant problems during system upgrades and should therefore be well documented by the
supplier for reference during the operational phase.
ISA S5.5 1985 Graphic Symbols for Process Displays Section 3.3, though somewhat dated, does
provide useful guidance and a structured approach to symbol design.
The following headings are an overlay to ISA S5.5 1985 Graphic Symbols for Process Displays
Section 3.3, describing changes recommended in keeping with this guideline. The list is not
exhaustive and where other symbols are required the similar techniques should be applied.
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Operator HMI Specification Guideline
9.1 Vessels
REBOILER
HEAT
EXCHANGER
(GENERIC) FORCED DRAUGHT
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Operator HMI Specification Guideline
• All heat transfer equipment including Reboilers, and forced draught heat exchangers.
• Forced Draught heat exchangers may also include a dynamic motor symbol (see Section 9.6)
• It is not necessary to differentiate graphically between different heat exchanger types such as
Plate & Frame and PCHE.
9.3 Rotating Equipment
EXPANDER
or TURBINE COMPRESSOR
• Pump, Blower and Motor/Generator symbols are shown as dynamic symbols, see Section 8.6
for further detail.
• Expander, Turbine, Compressor sets do not typically have a simple on/off status and hence
are shown as static symbols. Other more detailed information will be displayed to provide the
important status information of this equipment.
• The letter M or G can be added in the Motor/Generator symbol to provide differentiation, if
necessary.
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Operator HMI Specification Guideline
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Operator HMI Specification Guideline
Point Detail example – Triplicate Safety System Transmitters with Maintenance Override
Note: All Points are read from the Safety System including Trip Setpoints
Group Detail Display Example
o
PV 41.5 % PV 41.5 Kg/h PV 41.5 Barg PV 41.5 C
Principle object selected (LIC) and associated object (FIC) also highlighted
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Operator HMI Specification Guideline
Υ
Circuit Breaker, Dynamic Refer to Section 8.7
Contactor or Bus
Coupler
Motor Dynamic Refer to Section 8.7
M
G G G
Unit 1
6000 V
Δ Δ
Υ Υ
G
440 V 440 V
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Operator HMI Specification Guideline
Provided in the table are examples of symbols for typical Fire & Gas detection devices. The
symbols to be used may be driven by country specific codes or practices. If this guidance
document is being used to support an existing facility upgrade then it is recommended that
existing symbology is assessed for its suitability and utilized as required.
In the alarm condition the symbol will be outlined appropriate to the assigned alarm priority as
shown above.
Maintenance Overrides are displayed as per the Smoke Detector symbol with reference to
Section 8.3
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Operator HMI Specification Guideline
0 N
12
15-P2314A
Reflux Pump
15-V2313
Reflux Drum
15-P2314B
Reflux Pump
0 0
FZ101
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