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AMETANK REPORT

DISEÑO PRELIMINAR DE UN TANQUE DE 43,750 BLS. SE


REQUIEREN 2 TANQUES SIMILARES.

PARA SERVICIO DE DIESEL TD3


PARA SERVICIO DE DIESEL TD4

REV.: A

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Table of Contents

Project Design Data and Summary

Roof Design Details

Top Member Design

Shell Design

Bottom Design

Wind Moment

Seismic Design

Appurtenances Design

Normal and Emergency Venting

Capacities and Weights

Reactions on Foundation

MAWP & MAWV Summary

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No Warnings!!

Project Design Data and Summary


Back

Project Data
Job :
Date of Calcs. : 27-Jan-2020
Mfg. or Insp. Date :
Designer : Y.L.G.
Project :
Tag ID : TD3 DIESEL
Plant :
Plant Location : LA JOVITA, BAJA CALIFORNIA, MEXICO
Site : TBR BAJA CALIFORNIA
Design Basis : API-650 12th Edition, Addendum 3 August 2018

Design Parameters and Operating Conditions


Design Parameters
Design Internal Pressure = 0 KPa or 0 mmh2o
Design External Pressure = -0 KPa or -0 mmh2o

Maximum Allowable Working Pressure (MAWP) = 1.86 KPa or 190.29 mmh2o


Maximum Allowable Working Vacuum (MAWV) = -1.65 KPa or -167.85 mmh2o

MAWP and MAWV reversed calculations are not part of the standard API-650. User must validate
these values in a new design. Under these conditions additional appendices may apply.

D of Tank = 22.86 m
OD of Tank = 22.87 m
ID of Tank = 22.85 m
CL of Tank = 22.86 m
Shell Height = 17.07 m
S.G of Contents = 0.8
S.G of Hydrotest = 1
Max Liq. Level = 17.07 m
Min Liq. Level = 0.3 m
Design Temperature = 90 ºC
MDMT (Minimum Design Metal Temperature) = 10 ºC
Tank Joint Efficiency = 1
Ground Snow Load = 0 KPa
Roof Live Load = 1 KPa
Additional Roof Dead Load = 0 KPa

Wind Load Basis: ASCE7-05


3 Second Gust Wind Speed (entered), Vg = 130 kph
Wind Importance Factor, Iw = 1
Design Wind Speed, V = Vg * SQRT(Iw) = 130 kph

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Seismic Method: API-650 - Site Specific
Seismic Use Group = I
Site Class = D
Sai (g) = 0.1
Sac (g) = 0.5
Av (g) = 0.05
Q=1
Importance Factor = 1
Rwi = 3.5
Rwc = 2

Design Remarks

Summary Results
Shell
Tensile
Shell Width CA Min Yield Sd St Weight
Material JE Strength
# (mm) (mm) Strength (MPa) (MPa) (MPa) (N)
(MPa)
1 2438.40 A36 3.18 1 250 400 160 171 170,895
2 2438.40 A36 3.18 1 250 400 160 171 170,895
3 2438.40 A36 3.18 1 250 400 160 171 170,895
4 2438.40 A36 3.18 1 250 400 160 171 128,256
5 2438.40 A36 3.18 1 250 400 160 171 106,865
6 2438.40 A36 3.18 1 250 400 160 171 85,471
7 2438.40 A36 3.18 1 250 400 160 171 85,471

(continued)
t-min t-min
Shell Weight t-Des t-Test t-min Ext- t-min t-Actual
Erection Seismic Status
# CA (N) (mm) (mm) Pe (mm) (mm) (mm)
(mm) (mm)
1 128,189 6 12.57 10.98 10.54 NA 12.57 12.70 OK
2 128,189 6 11.20 9.39 9.50 NA 11.20 12.70 OK
3 128,189 6 9.84 7.79 8.46 NA 9.84 12.70 OK
4 85,538 6 8.47 6.19 7.42 NA 8.47 9.53 OK
5 64,141 6 7.10 4.60 6.37 NA 7.10 7.94 OK
6 42,741 6 5.74 3 5.32 NA 6 6.35 OK
7 42,741 6 4.37 1.40 4.28 NA 6 6.35 OK
Total Weight of Shell = 93,729.65 kg

Roof
Type = Dome Roof
Plates Material = A36
t.required = 6.73 mm

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t.actual = 7.94 mm
Roof corrosion allowance = 0 mm
Roof Joint Efficiency = 1
Plates Overlap Weight = 662.33 kg
Plates Weight = 28,846.22 kg

Bottom
Type : Cone-Up Bottom Floor
Bottom Material = A36
t.required = 9.18 mm
t.actual = 9.53 mm
Bottom corrosion allowance = 3.18 mm
Bottom Joint Efficiency = 0.35
Total Weight of Bottom = 30,968.74 kg

Top Member
Type = Detail B
Size = L89x89x12.7
Material = A36
Weight = 1,184.97 kg

Nameplate Information
Pressure Combination Factor 0.4
Design Standard API-650 12th Edition, Addendum 3 August 2018
Appendices Used E
Roof A36 : 7.94 mm
Shell (1) A36 : 12.7 mm
Shell (2) A36 : 12.7 mm
Shell (3) A36 : 12.7 mm
Shell (4) A36 : 9.53 mm
Shell (5) A36 : 7.94 mm
Shell (6) A36 : 6.35 mm
Shell (7) A36 : 6.35 mm
Bottom A36 : 9.53 mm

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Roof Design Details Back
Roof Type = Dome
Structure Support Type = None

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
Density (d) = 7,840 kg/m^3
Modulus of Elasticity at Design Temperature (E) = 199,000 MPa

Geometry
Rh = Horizontal Radius (m)
Rs = Dish Radius (m)

Rh = 11.46 m
Rs = 18.29 m

Description Variable Equation Value Unit


Slope Angle Theta ARCSIN((Rh / Rs)) 38.79 deg
Height h Rs - SQRT(((Rs^2) - (Rh^2))) 4.03 m
Surface Area A 2 * pi * Rs * h 463.4 m^2
Center of Gravity CG h/2 2.02 m
(((Theta * 2) / 360) * pi * (Rs^2)) - (Rh * Rs *
Vertical Projected Area Av 63.1 m^2
COS(Theta))
Horizontal Projected
Ah pi * (Rh^2) 412.3 m^2
Area
Volume V ((pi * h) / 6) * ((3 * (Rh^2)) + (h^2)) 865.71 m^3

Weights
DL-add = Added dead load (kPa)
d-ins = Insulation Density (kg/m^3)
t-ins = Insulation Thickness (mm)

DL-add = 0.0 kPa


d-ins = 0 kg/m^3
t-ins = 0 mm

Description Variable Equation Value Unit


Plates Nominal Weight Wr-pl A*d*t 28,846.18 kg
Plates Corroded Weight Wr-pl-corr A * d * (t - CA) 28,846.18 kg
New Plates Dead Load Pressure DL-pl ((9.80665 * Wr-pl) / Ah) * (1 / 1000) 0.69 kPa
Corroded Plates Dead Load ((9.80665 * Wr-pl-corr) / Ah) * (1 /
DL-pl-corr 0.69 kPa
Pressure 1000)

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Insulation Weight Wr-ins t-ins * d-ins * A 0.0 kg
((9.80665 * Wr-ins) / Ah) * (1 /
Insulation Dead Load Pressure DL-ins 0.0 kPa
1000)
Dead Load DL DL-pl + DL-ins + DL-add 0.69 kPa
Total Nominal Dead Weight Wr-DL (DL * Ah) / 9.80665 28,846.18 kg
Wr-DL-
Additional Dead Weight (DL-add * Ah) / 9.80665 0.0 kg
add

Loads
B = Maximum Gravity Load Combination Based on Balanced Snow Load (kPa)
Fpe = External Pressure Combination Factor
Lr = Minimum Roof Live Load (kPa)
Pv = Design External Pressure (kPa)
S = Ground Snow Load (kPa)
Sb = Balanced Snow load per API 650 Section 5.2.1 (h) (kPa)
Su = Unbalanced Snow load per API 650 Section 5.2.1 (h) (kPa)
U = Maximum Gravity Load Combination Based on Unbalanced Snow Load (kPa)
W-max-gravity-load = Maximum Gravity Load Weight (kg)
e.1b = Gravity Loads Combination 1 Based on Balanced Snow Load per API 650 Section 5.2.2
(kPa)
e.1u = Gravity Loads Combination 1 Based on Unbalanced Snow Load per API 650 Section 5.2.2
(kPa)
e.2b = Gravity Loads Combination 2 Based on Balanced Snow Load per API 650 Section 5.2.2
(kPa)
e.2u = Gravity Loads Combination 2 Based on Unbalanced Snow Load per API 650 Section 5.2.2
(kPa)
max-gravity-load = Maximum Gravity Load (kPa)

Fpe = 0.4
Lr = 1.0 kPa
Pv = 0.0 kPa
S = 0.0 kPa

Sb = 0.84 * S
Sb = 0.84 * 0.0
Sb = 0.0 kPa

Su = 1.5 * Sb
Su = 1.5 * 0.0
Su = 0.0 kPa

e.1b = DL + MAX(Lr , Sb) + (Fpe * Pv)


e.1b = 0.6861 + MAX(1.0 , 0.0) + (0.4 * 0.0)
e.1b = 1.69 kPa

e.2b = DL + Pv + (0.4 * MAX(Lr , Sb))


e.2b = 0.6861 + 0.0 + (0.4 * MAX(1.0 , 0.0))
e.2b = 1.09 kPa

B = MAX(e.1b , e.2b)
B = MAX(1.6861 , 1.0861)
B = 1.69 kPa

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e.1u = DL + MAX(Lr , Su) + (Fpe * Pv)
e.1u = 0.6861 + MAX(1.0 , 0.0) + (0.4 * 0.0)
e.1u = 1.69 kPa

e.2u = DL + Pv + (0.4 * MAX(Lr , Su))


e.2u = 0.6861 + 0.0 + (0.4 * MAX(1.0 , 0.0))
e.2u = 1.09 kPa

U = MAX(e.1u , e.2u)
U = MAX(1.6861 , 1.0861)
U = 1.69 kPa

max-gravity-load = MAX(B , U)
max-gravity-load = MAX(1.6861 , 1.6861)
max-gravity-load = 1.69 kPa

W-max-gravity-load = (max-gravity-load * Ah * 1000) / 9.80665


W-max-gravity-load = (1.6861 * 412.3024 * 1000) / 9.80665
W-max-gravity-load = 70,889.32 kg

Erection Requirements
As per API-650 5.10.2.2, Minimum Erection Thickness (t-erec) = 5 mm

Gravity Loads Thickness Calculation


B-max = Max Gravity Load Based on Roof Actual Thickness (Balanced Snow Load) (kPa)
Pe-max-1 = MAWV Based on Gravity Loads Combination 1 per API 650 Section 5.2.2 (kPa)
t-calc-1 = Calculated Thickness Based on Balanced Snow Load (mm)

t-calc-1 = (4 * 1000 * Rs * SQRT((B / (1000 * E)))) + CA


t-calc-1 = (4 * 1000 * 18.288 * SQRT((1.6861 / (1000 * 199,000)))) + 0
t-calc-1 = 6.73 mm

B-max = (((t - CA) / (4 * 1000 * Rs))^2) * 1000 * E


B-max = (((7.94 - 0) / (4 * 1000 * 18.288))^2) * 1000 * 199,000
B-max = 2.34 kPa

Pe-max-1 = MAX(((B-max - DL - MAX(Lr , Sb)) / Fpe) , 0)


Pe-max-1 = MAX(((2.3445 - 0.6861 - MAX(1.0 , 0.0)) / 0.4) , 0)
Pe-max-1 = 1.65 kPa

Pe-max-2 = MAWV Based on Gravity Loads Combination 1 per API 650 Section 5.2.2 (kPa)
U-max = Max Gravity Load Based on Roof Actual Thickness (Unbalanced Snow Load) (kPa)
t-calc-2 = Calculated Thickness Based on Unbalanced Snow Load (mm)

t-calc-2 = (4 * 1000 * Rs * SQRT((U / (1.33 * 1000 * E)))) + CA


t-calc-2 = (4 * 1000 * 18.288 * SQRT((1.6861 / (1.33 * 1000 * 199,000)))) + 0
t-calc-2 = 5.84 mm

U-max = (((t - CA) / (4 * 1000 * Rs))^2) * 1.33 * 1000 * E


U-max = (((7.94 - 0) / (4 * 1000 * 18.288))^2) * 1.33 * 1000 * 199,000
U-max = 3.12 kPa

Pe-max-2 = MAX(((U-max - DL - MAX(Lr , Su)) / Fpe) , 0)


Pe-max-2 = MAX(((3.1181 - 0.6861 - MAX(1.0 , 0.0)) / 0.4) , 0)
Pe-max-2 = 3.58 kPa

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Required Thickness
MAWV-Roof = Maximum Allowable Working Vacuum (kPa)
t-req = Required Thickness (mm)

t-req = MAX(t-erec , t-calc-1 , t-calc-2)


t-req = MAX(5 , 6.7335 , 5.8387)
t-req = 6.73 mm

t >= t-req ==> PASS

MAWV-Roof = MIN(Pe-max-1 , Pe-max-2)


MAWV-Roof = MIN(1.6459 , 3.58)
MAWV-Roof = 1.65 kPa

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Top Member Detail B Design Back
DLR = Nominal Weight of Roof Plates and Attached Structural (N)
DLS = Nominal Weight of Shell Plates and Framing (N)

DLS = Ws + W_framing
DLS = 919,173.9116 + 11,595.3213
DLS = 930,769.23 N

DLR = Wr + W_structural
DLR = 282,884.3654 + 139,518.5863
DLR = 422,402.95 N

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa

Compression Ring Detail b Properties


A_detail = Detail Total Area (mm^2)
A_roof = Contributing Roof Area (mm^2)
A_shell = Contributing Shell Area (mm^2)
I_shell = Contributing Shell Moment Of Inertia (mm^4)
R2 = Length of Normal to Head (mm)
Wc = Maximum Width of Participating Shell per API-650 Figure F-2 (mm)
Wh = Maximum Width of Participating Head per API-650 Figure F-2 (mm)

R2 = (ID / 2) / SIN(theta)
R2 = (22,847.3 / 2) / SIN(38.7866)
R2 = 18,236.36 mm

Wh = 0.3 * SQRT((R2 * (th - CA)))


Wh = 0.3 * SQRT((18,236.3575 * (7.94 - 0)))
Wh = 114.16 mm

Wc = 0.6 * SQRT(((ID / 2) * (tc - CA_shell)))


Wc = 0.6 * SQRT(((22,847.3 / 2) * (6.35 - 3.175)))
Wc = 114.27 mm

Angle Size L89X89X12.7 Section Properties


Description Variable New Corroded Unit
Weight W 16.5 7.93 kg/m
Cross Sectional Area A 2,100 1,009.62 mm^2
Moment Of Inertia About X Axis Ix 1,510,000 663,223.77 mm^4
Moment Of Inertia About Y Axis Iy 1,510,000 663,223.77 mm^4
Section Modulus About X Axis Sx 24,300 11,115.96 mm^3
Section Modulus About Y Axis Sy 24,300 11,115.96 mm^3
Centroid X Coords cx 26.7 26.7 mm
Centroid Y Coords cy 26.7 26.7 mm

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Angle Long Leg Length L1-angle 88.9 82.55 mm
Angle Short Leg Length L2-angle 88.9 82.55 mm
Angle Thickness t-angle 12.7 6.35 mm

I_shell = ((Wc - h) * ((tc - CA_shell)^3)) / 12


I_shell = ((114.2682 - 6.35) * ((6.35 - 3.175)^3)) / 12
I_shell = 287.84 mm^4

A_shell = (Wc - h) * (tc - CA_shell)


A_shell = (114.2682 - 6.35) * (6.35 - 3.175)
A_shell = 342.64 mm^2

A_roof = Wh * (th - CA)


A_roof = 114.1565 * (7.94 - 0)
A_roof = 906.4 mm^2

A_detail = A_shell + A_roof + A-corr


A_detail = 342.6404 + 906.4024 + 1,009.6154
A_detail = 2,258.66 mm^2

Stiffener and Shell Combined Section Properties


Description Variable Equation Value Unit
Shell centroid d_shell (tc - CA_shell) / 2 1.59 mm
Stiffener centroid d_stiff cy + (tc - CA_shell) 29.88 mm
moment of inertia of first
I_1 Ix-corr + (A-corr * (d_stiff^2)) 1,564,321.28 mm^4
body
moment of inertia of
I_2 I_shell + (A_shell * (d_shell^2)) 1,151.34 mm^4
second body
Total area A_sum A-corr + A_shell 1,352.26 mm^2
Sum of moments of
I_sum I_1 + I_2 1,565,472.62 mm^4
inertia's
((d_stiff * A-corr) + (d_shell *
Combined centroid c_combined 22.71 mm
A_shell)) / (A-corr + A_shell)
Combined moment of
I_combined I_sum - (A_sum * (c_combined^2)) 868,214.91 mm^4
inertia
Distance from neutral axis
e1 c_combined 22.71 mm
to edge 1 (inside)
Distance from neutral axis
e2 ((tc - CA_shell) + L1-angle) - e1 69.37 mm
to edge 2 (outside)
Combined stiffener shell
S I_combined / MAX(e1 , e2) 12,516.14 mm^3
section modulus

Design Requirements per API-650 Section 5


A_roof = Compression Region Required Area for Self Supported Dome Roof per API-650
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5.10.6.2 (mm^2)
Fa = Least Allowable Tensile Stress for the Materials in the Roof-To-Shell Joint (MPa)
Fy = Minimum Specified Yield Strength (MPa)
Max-p = Maximum Allowable Load for the Actual Resisting Area per API-650 5.10.6.2
(Pa)
p = Max Gravity Load per API-650 5.2.2 e) (kPa)

Fy = 250.0 MPa
p = 1.69 kPa

Fa = 0.6 * Fy
Fa = 0.6 * 250.0
Fa = 150.0 MPa

A_roof = (p * (D^2)) / (8 * Fa * TAN(theta))


A_roof = (1,686.1089 * (22.86^2)) / (8 * 150.0 * TAN(38.7866))
A_roof = 913.69 mm^2

A_detail >= A_roof ==> PASS

Max-p = (A_detail / (D^2)) * 8 * Fa * TAN(theta)


Max-p = (2,258.6582 / (22.86^2)) * 8 * 150.0 * TAN(38.7866)
Max-p = 4,168.11 Pa

Internal Pressure - Appendix F Requirements


A_actual = Area resisting compressive force (mm^2)
D = Tank nominal diameter (m)
DLR = Nominal weight of roof plates and attached structural (N)
DLS = Nominal weight of shell plates and framing (N)
Fp = Internal Pressure Combination Factor
Fy = Minimum specified yield-strength of the materials in the roof-to-shell junction (MPa)
ID = Tank inside diameter (m)
MDL = Moment About the Shell-to-Bottom Joint from the Nominal Weight of the Shell
and Roof Structural Supported by the Shell that is not Attached to the Roof Plate (N.m)
MDLR = Moment About the Shell-to-Bottom Joint from the Nominal Weight of the Roof
Plate Plus any Structural Components Attached to the Roof (N.m)
MF = Moment About the Shell-to-Bottom Joint from Liquid Weight (N.m)
Mw = Wind Moment From Horizontal Plus Vertical Wind Pressures (N.m)
Mws = Wind Moment From Horizontal Wind Pressure (N.m)
P = Design pressure (kPa)
P_uplift = Uplift due to internal pressure per API-650 F.1.2 (N)
W_add_DL = Additional dead load weight (N)
W_framing = Weight of framing supported by the shell and roof (N)
W_structural = Weight of roof attached structural (N)
Wr = Roof plates weight (N)
Ws = Shell plates weight (N)
theta = Angle between the roof and a horizontal plane at the roof-to-shell junction (deg)
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A_actual = 2,258.66 mm^2
D = 22.86 m
DLR = 422,402.95 N
DLS = 930,769.23 N
Fp = 0.4
Fy = 250.0 MPa
ID = 22.85 m
MDL = 10,638,692.33 N.m
MDLR = 4,828,065.74 N.m
MF = 18,982,223.84 N.m
Mw = 4,517,599.66 N.m
Mws = 1,340,695.54 N.m
P = 0.0 kPa
W_add_DL = 0.0 N
W_framing = 11,595.32 N
W_structural = 139,518.59 N
Wr = 282,884.37 N
Ws = 919,173.91 N
theta = 38.79 deg

P_uplift = P * pi * ((ID^2) / 4)
P_uplift = 0.0 * pi * ((22.8473^2) / 4)
P_uplift = 0.0 N

P_uplift <= Wr , Tank design does not need to meet App. F requirements.

P_F51 = Maximum allowable internal pressure for the actual resisting area per API 650
F.5.1 (kPa)
P_max_internal = Maximum allowable internal pressure (kPa)

P_F51 = ((Fy * TAN(theta) * A_actual) / (200 * (D^2))) + ((0.00127 * DLR) / (D^2))


P_F51 = ((250.0 * TAN(38.7866) * 2,258.6582) / (200 * (22.86^2))) + ((0.00127 *
422,402.9517) / (22.86^2))
P_F51 = 5.37 kPa

P_max_internal = MIN(P_std , P_F51)


P_max_internal = MIN(18 , 5.3683)
P_max_internal = 5.37 kPa

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Shell Design Back
Ac = Convective Design Response Spectrum Acceleration Coefficient
Ai = Impulsive Design Response Spectrum Acceleration Coefficient
Av = Vertical ground acceleration coefficient description
CG-shell = Shell center of gravity (m)
D = Tank Nominal Diameter per API-650 5.6.1.1 Note 1 (m)
Hs = Shell height (m)
Lmax = Max Liquid Level (m)
P = Design Internal Pressure (kPa)
Pv = Design External Pressure (kPa)
SG = Product Design Specific Gravity
SGt = Hydrotest Specific Gravity
V = Wind velocity (km/hr)
W-ins = Shell Insulation Weight (kg)
W-shell = Shell Nominal Weight (kg)
W-shell-corr = Shell Corroded Weight (kg)
ds-ins = Insulation Density (kg/m^3)
min-height = Minimum Shell Course Height per API-650 5.6.1.2 (mm)
ts-ins = Insulation Thickness (mm)

Ac = 0.03
Ai = 0.03
Av = 0.05
D = 22.86 m
Hs = 17.07 m
Lmax = 17.07 m
P = 0.0 kPa
Pv = 0.0 kPa
SG = 0.8
SGt = 1
V = 130.0 km/hr
ds-ins = 0 kg/m^3
min-height = 1,800 mm
ts-ins = 0 mm

API-650 Design Method: One Foot


Course # 1 (bottom course) Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D1 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-1 = Shell Course Nominal Weight (kg)
W-1-corr = Shell Course Nominal Weight (kg)
h1 = Course Height (m)
loc = Course Location (m)

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t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)

CA = 3.18 mm
H = 17.07 m
JE = 1
Ma = A36
h1 = 2.44 m
loc = 0 m
t = 12.7 mm

Shell Course Center of Gravity (CG-1) = 1.22 m

D1 = (ID + OD) / 2
D1 = (22.8473 + 22.8727) / 2
D1 = 22.86 m

W-1 = pi * D1 * t * h1 * d
W-1 = pi * 22.86 * 0.0127 * 2.4384 * 7,840
W-1 = 17,436.16 kg

W-1-corr = pi * D1 * (t - CA) * h1 * d
W-1-corr = pi * 22.86 * (0.0127 - 0.0032) * 2.4384 * 7,840
W-1-corr = 13,077.12 kg

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 160.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 171.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -7.22 °C

Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 6 mm

Design Condition
H' = H
H' = 17.0688
H' = 17.07 m

td = ((4.9 * D * (H' - 0.3) * SG) / (JE * Sd)) + CA


td = ((4.9 * 22.86 * (17.0688 - 0.3) * 0.8) / (1 * 160.0)) + 3.175
td = 12.57 mm

Hydrostatic Test
Ht' = H
Ht' = 17.0688
Ht' = 17.07 m

tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)


tt = (4.9 * 22.86 * (17.0688 - 0.3) * 1) / (1 * 171.0)
tt = 10.98 mm

Rating of Installed Thickness

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H-max = ((((t - CA) * Sd * JE) / (4.9 * D * SG)) + 0.3) + loc
H-max = ((((12.7 - 3.175) * 160.0 * 1) / (4.9 * 22.86 * 0.8)) + 0.3) + 0
H-max = 17.31 m

H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(17.3068 , 0)
H-max-@-Pi = 17.31 m

Pi-max-@-H = MAX((((H-max - (H + loc)) * (9.8 * SG)) + P) , 0)


Pi-max-@-H = MAX((((17.3068 - (17.0688 + 0)) * (9.8 * 0.8)) + 0.0) , 0)
Pi-max-@-H = 1.87 kPa

Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)

Distance from Liquid Surface to Analysis Point (Y) = 17.07 m

Ni = 8.48 * Ai * SG * D * Lmax * ((Y / Lmax) - (0.5 * ((Y / Lmax)^2))) * TANH((0.866 * (D / Lmax)))


Ni = 8.48 * 0.0286 * 0.8 * 22.86 * 17.0688 * ((17.0688 / 17.0688) - (0.5 * ((17.0688 / 17.0688)^2))) *
TANH((0.866 * (22.86 / 17.0688)))
Ni = 31.08 N/mm

Nc = (1.85 * Ac * SG * (D^2) * COSH(((3.68 * (Lmax - Y)) / D))) / COSH(((3.68 * Lmax) / D))


Nc = (1.85 * 0.0286 * 0.8 * (22.86^2) * COSH(((3.68 * (17.0688 - 17.0688)) / 22.86))) / COSH(((3.68
* 17.0688) / 22.86))
Nc = 2.82 N/mm

Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (17.0688 - 0) * 22.86 * 0.8
Nh = 1,529.56 N/mm

S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)

S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (1,529.5557 + SQRT(((31.0767^2) + (2.823^2) + (((0.0467 * 1,529.5557) / 2.5)^2)))) /
MAX((12.7 - 3.175) , 0.0001)
S_T+ = 165.03 MPa

S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (1,529.5557 - SQRT(((31.0767^2) + (2.823^2) + (((0.0467 * 1,529.5557) / 2.5)^2)))) /
MAX((12.7 - 3.175) , 0.0001)
S_T- = 156.14 MPa

Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 160.0
Sd_scaled = 213.33 MPa

Fy_scaled = 0.9 * Sy * JE

Page: 19/72
Fy_scaled = 0.9 * 250.0 * 1
Fy_scaled = 225.0 MPa

Membrane_Stress = MIN(Sd_scaled , Fy_scaled)


Membrane_Stress = MIN(213.3333 , 225.0)
Membrane_Stress = 213.33 MPa

ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA


ts = ((165.0252 * (12.7 - 3.175)) / 213.3333) + 3.175
ts = 10.54 mm

Course # 2 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D2 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-2 = Shell Course Nominal Weight (kg)
W-2-corr = Shell Course Nominal Weight (kg)
h2 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)

CA = 3.18 mm
H = 14.63 m
JE = 1
Ma = A36
h2 = 2.44 m
loc = 2.44 m
t = 12.7 mm

Shell Course Center of Gravity (CG-2) = 3.66 m

D2 = (ID + OD) / 2
D2 = (22.8473 + 22.8727) / 2
D2 = 22.86 m

W-2 = pi * D2 * t * h2 * d
W-2 = pi * 22.86 * 0.0127 * 2.4384 * 7,840
W-2 = 17,436.16 kg

W-2-corr = pi * D2 * (t - CA) * h2 * d
W-2-corr = pi * 22.86 * (0.0127 - 0.0032) * 2.4384 * 7,840
W-2-corr = 13,077.12 kg

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa

Page: 20/72
Minimum Yield Strength (Sy) = 250.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 160.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 171.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -7.22 °C

Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 6 mm

Design Condition
H' = H
H' = 14.6304
H' = 14.63 m

td = ((4.9 * D * (H' - 0.3) * SG) / (JE * Sd)) + CA


td = ((4.9 * 22.86 * (14.6304 - 0.3) * 0.8) / (1 * 160.0)) + 3.175
td = 11.2 mm

Hydrostatic Test
Ht' = H
Ht' = 14.6304
Ht' = 14.63 m

tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)


tt = (4.9 * 22.86 * (14.6304 - 0.3) * 1) / (1 * 171.0)
tt = 9.39 mm

Rating of Installed Thickness


H-max = ((((t - CA) * Sd * JE) / (4.9 * D * SG)) + 0.3) + loc
H-max = ((((12.7 - 3.175) * 160.0 * 1) / (4.9 * 22.86 * 0.8)) + 0.3) + 2.4384
H-max = 19.75 m

H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(19.7452 , 0)
H-max-@-Pi = 19.75 m

Pi-max-@-H = MAX((((H-max - (H + loc)) * (9.8 * SG)) + P) , 0)


Pi-max-@-H = MAX((((19.7452 - (14.6304 + 2.4384)) * (9.8 * 0.8)) + 0.0) , 0)
Pi-max-@-H = 20.98 kPa

Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)

Distance from Liquid Surface to Analysis Point (Y) = 14.63 m

Ni = 8.48 * Ai * SG * D * Lmax * ((Y / Lmax) - (0.5 * ((Y / Lmax)^2))) * TANH((0.866 * (D / Lmax)))


Ni = 8.48 * 0.0286 * 0.8 * 22.86 * 17.0688 * ((14.6304 / 17.0688) - (0.5 * ((14.6304 / 17.0688)^2))) *
TANH((0.866 * (22.86 / 17.0688)))
Ni = 30.44 N/mm

Page: 21/72
Nc = (1.85 * Ac * SG * (D^2) * COSH(((3.68 * (Lmax - Y)) / D))) / COSH(((3.68 * Lmax) / D))
Nc = (1.85 * 0.0286 * 0.8 * (22.86^2) * COSH(((3.68 * (17.0688 - 14.6304)) / 22.86))) / COSH(((3.68
* 17.0688) / 22.86))
Nc = 3.04 N/mm

Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (14.6304 - 0) * 22.86 * 0.8
Nh = 1,311.05 N/mm

S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)

S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (1,311.0477 + SQRT(((30.4425^2) + (3.0433^2) + (((0.0467 * 1,311.0477) / 2.5)^2)))) /
MAX((12.7 - 3.175) , 0.0001)
S_T+ = 141.76 MPa

S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (1,311.0477 - SQRT(((30.4425^2) + (3.0433^2) + (((0.0467 * 1,311.0477) / 2.5)^2)))) /
MAX((12.7 - 3.175) , 0.0001)
S_T- = 133.53 MPa

Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 160.0
Sd_scaled = 213.33 MPa

Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 250.0 * 1
Fy_scaled = 225.0 MPa

Membrane_Stress = MIN(Sd_scaled , Fy_scaled)


Membrane_Stress = MIN(213.3333 , 225.0)
Membrane_Stress = 213.33 MPa

ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA


ts = ((141.7571 * (12.7 - 3.175)) / 213.3333) + 3.175
ts = 9.5 mm

Course # 3 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D3 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-3 = Shell Course Nominal Weight (kg)
W-3-corr = Shell Course Nominal Weight (kg)
h3 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)

Page: 22/72
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)

CA = 3.18 mm
H = 12.19 m
JE = 1
Ma = A36
h3 = 2.44 m
loc = 4.88 m
t = 12.7 mm

Shell Course Center of Gravity (CG-3) = 6.1 m

D3 = (ID + OD) / 2
D3 = (22.8473 + 22.8727) / 2
D3 = 22.86 m

W-3 = pi * D3 * t * h3 * d
W-3 = pi * 22.86 * 0.0127 * 2.4384 * 7,840
W-3 = 17,436.16 kg

W-3-corr = pi * D3 * (t - CA) * h3 * d
W-3-corr = pi * 22.86 * (0.0127 - 0.0032) * 2.4384 * 7,840
W-3-corr = 13,077.12 kg

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 160.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 171.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -7.22 °C

Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 6 mm

Design Condition
H' = H
H' = 12.192
H' = 12.19 m

td = ((4.9 * D * (H' - 0.3) * SG) / (JE * Sd)) + CA


td = ((4.9 * 22.86 * (12.192 - 0.3) * 0.8) / (1 * 160.0)) + 3.175
td = 9.84 mm

Hydrostatic Test
Ht' = H
Ht' = 12.192
Ht' = 12.19 m

tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)


tt = (4.9 * 22.86 * (12.192 - 0.3) * 1) / (1 * 171.0)
tt = 7.79 mm

Rating of Installed Thickness


H-max = ((((t - CA) * Sd * JE) / (4.9 * D * SG)) + 0.3) + loc
H-max = ((((12.7 - 3.175) * 160.0 * 1) / (4.9 * 22.86 * 0.8)) + 0.3) + 4.8768

Page: 23/72
H-max = 22.18 m

H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(22.1836 , 0)
H-max-@-Pi = 22.18 m

Pi-max-@-H = MAX((((H-max - (H + loc)) * (9.8 * SG)) + P) , 0)


Pi-max-@-H = MAX((((22.1836 - (12.192 + 4.8768)) * (9.8 * 0.8)) + 0.0) , 0)
Pi-max-@-H = 40.1 kPa

Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)

Distance from Liquid Surface to Analysis Point (Y) = 12.19 m

Ni = 8.48 * Ai * SG * D * Lmax * ((Y / Lmax) - (0.5 * ((Y / Lmax)^2))) * TANH((0.866 * (D / Lmax)))


Ni = 8.48 * 0.0286 * 0.8 * 22.86 * 17.0688 * ((12.192 / 17.0688) - (0.5 * ((12.192 / 17.0688)^2))) *
TANH((0.866 * (22.86 / 17.0688)))
Ni = 28.54 N/mm

Nc = (1.85 * Ac * SG * (D^2) * COSH(((3.68 * (Lmax - Y)) / D))) / COSH(((3.68 * Lmax) / D))


Nc = (1.85 * 0.0286 * 0.8 * (22.86^2) * COSH(((3.68 * (17.0688 - 12.192)) / 22.86))) / COSH(((3.68 *
17.0688) / 22.86))
Nc = 3.74 N/mm

Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (12.192 - 0) * 22.86 * 0.8
Nh = 1,092.54 N/mm

S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)

S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (1,092.5398 + SQRT(((28.5398^2) + (3.7385^2) + (((0.0467 * 1,092.5398) / 2.5)^2)))) /
MAX((12.7 - 3.175) , 0.0001)
S_T+ = 118.41 MPa

S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (1,092.5398 - SQRT(((28.5398^2) + (3.7385^2) + (((0.0467 * 1,092.5398) / 2.5)^2)))) /
MAX((12.7 - 3.175) , 0.0001)
S_T- = 111.0 MPa

Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 160.0
Sd_scaled = 213.33 MPa

Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 250.0 * 1
Fy_scaled = 225.0 MPa

Page: 24/72
Membrane_Stress = MIN(Sd_scaled , Fy_scaled)
Membrane_Stress = MIN(213.3333 , 225.0)
Membrane_Stress = 213.33 MPa

ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA


ts = ((118.4068 * (12.7 - 3.175)) / 213.3333) + 3.175
ts = 8.46 mm

Course # 4 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D4 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-4 = Shell Course Nominal Weight (kg)
W-4-corr = Shell Course Nominal Weight (kg)
h4 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)

CA = 3.18 mm
H = 9.75 m
JE = 1
Ma = A36
h4 = 2.44 m
loc = 7.32 m
t = 9.53 mm

Shell Course Center of Gravity (CG-4) = 8.53 m

D4 = (ID + OD) / 2
D4 = (22.8473 + 22.8727) / 2
D4 = 22.86 m

W-4 = pi * D4 * t * h4 * d
W-4 = pi * 22.86 * 0.0095 * 2.4384 * 7,840
W-4 = 13,083.98 kg

W-4-corr = pi * D4 * (t - CA) * h4 * d
W-4-corr = pi * 22.86 * (0.0095 - 0.0032) * 2.4384 * 7,840
W-4-corr = 8,724.94 kg

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 160.0 MPa

Page: 25/72
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 171.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -9.48 °C

Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 6 mm

Design Condition
H' = H
H' = 9.7536
H' = 9.75 m

td = ((4.9 * D * (H' - 0.3) * SG) / (JE * Sd)) + CA


td = ((4.9 * 22.86 * (9.7536 - 0.3) * 0.8) / (1 * 160.0)) + 3.175
td = 8.47 mm

Hydrostatic Test
Ht' = H
Ht' = 9.7536
Ht' = 9.75 m

tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)


tt = (4.9 * 22.86 * (9.7536 - 0.3) * 1) / (1 * 171.0)
tt = 6.19 mm

Rating of Installed Thickness


H-max = ((((t - CA) * Sd * JE) / (4.9 * D * SG)) + 0.3) + loc
H-max = ((((9.53 - 3.175) * 160.0 * 1) / (4.9 * 22.86 * 0.8)) + 0.3) + 7.3152
H-max = 18.96 m

H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(18.962 , 0)
H-max-@-Pi = 18.96 m

Pi-max-@-H = MAX((((H-max - (H + loc)) * (9.8 * SG)) + P) , 0)


Pi-max-@-H = MAX((((18.962 - (9.7536 + 7.3152)) * (9.8 * 0.8)) + 0.0) , 0)
Pi-max-@-H = 14.84 kPa

Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)

Distance from Liquid Surface to Analysis Point (Y) = 9.75 m

Ni = 8.48 * Ai * SG * D * Lmax * ((Y / Lmax) - (0.5 * ((Y / Lmax)^2))) * TANH((0.866 * (D / Lmax)))


Ni = 8.48 * 0.0286 * 0.8 * 22.86 * 17.0688 * ((9.7536 / 17.0688) - (0.5 * ((9.7536 / 17.0688)^2))) *
TANH((0.866 * (22.86 / 17.0688)))
Ni = 25.37 N/mm

Nc = (1.85 * Ac * SG * (D^2) * COSH(((3.68 * (Lmax - Y)) / D))) / COSH(((3.68 * Lmax) / D))


Nc = (1.85 * 0.0286 * 0.8 * (22.86^2) * COSH(((3.68 * (17.0688 - 9.7536)) / 22.86))) / COSH(((3.68 *

Page: 26/72
17.0688) / 22.86))
Nc = 5.02 N/mm

Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (9.7536 - 0) * 22.86 * 0.8
Nh = 874.03 N/mm

S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)

S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (874.0318 + SQRT(((25.3687^2) + (5.0172^2) + (((0.0467 * 874.0318) / 2.5)^2)))) /
MAX((9.53 - 3.175) , 0.0001)
S_T+ = 142.35 MPa

S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (874.0318 - SQRT(((25.3687^2) + (5.0172^2) + (((0.0467 * 874.0318) / 2.5)^2)))) /
MAX((9.53 - 3.175) , 0.0001)
S_T- = 132.72 MPa

Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 160.0
Sd_scaled = 213.33 MPa

Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 250.0 * 1
Fy_scaled = 225.0 MPa

Membrane_Stress = MIN(Sd_scaled , Fy_scaled)


Membrane_Stress = MIN(213.3333 , 225.0)
Membrane_Stress = 213.33 MPa

ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA


ts = ((142.3469 * (9.53 - 3.175)) / 213.3333) + 3.175
ts = 7.42 mm

Course # 5 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D5 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-5 = Shell Course Nominal Weight (kg)
W-5-corr = Shell Course Nominal Weight (kg)
h5 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)

Page: 27/72
CA = 3.18 mm
H = 7.32 m
JE = 1
Ma = A36
h5 = 2.44 m
loc = 9.75 m
t = 7.94 mm

Shell Course Center of Gravity (CG-5) = 10.97 m

D5 = (ID + OD) / 2
D5 = (22.8473 + 22.8727) / 2
D5 = 22.86 m

W-5 = pi * D5 * t * h5 * d
W-5 = pi * 22.86 * 0.0079 * 2.4384 * 7,840
W-5 = 10,901.03 kg

W-5-corr = pi * D5 * (t - CA) * h5 * d
W-5-corr = pi * 22.86 * (0.0079 - 0.0032) * 2.4384 * 7,840
W-5-corr = 6,541.99 kg

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 160.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 171.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -10.62 °C

Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 6 mm

Design Condition
H' = H
H' = 7.3152
H' = 7.32 m

td = ((4.9 * D * (H' - 0.3) * SG) / (JE * Sd)) + CA


td = ((4.9 * 22.86 * (7.3152 - 0.3) * 0.8) / (1 * 160.0)) + 3.175
td = 7.1 mm

Hydrostatic Test
Ht' = H
Ht' = 7.3152
Ht' = 7.32 m

tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)


tt = (4.9 * 22.86 * (7.3152 - 0.3) * 1) / (1 * 171.0)
tt = 4.6 mm

Rating of Installed Thickness


H-max = ((((t - CA) * Sd * JE) / (4.9 * D * SG)) + 0.3) + loc
H-max = ((((7.94 - 3.175) * 160.0 * 1) / (4.9 * 22.86 * 0.8)) + 0.3) + 9.7536
H-max = 18.56 m

Page: 28/72
H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(18.5615 , 0)
H-max-@-Pi = 18.56 m

Pi-max-@-H = MAX((((H-max - (H + loc)) * (9.8 * SG)) + P) , 0)


Pi-max-@-H = MAX((((18.5615 - (7.3152 + 9.7536)) * (9.8 * 0.8)) + 0.0) , 0)
Pi-max-@-H = 11.7 kPa

Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)

Distance from Liquid Surface to Analysis Point (Y) = 7.32 m

Ni = 8.48 * Ai * SG * D * Lmax * ((Y / Lmax) - (0.5 * ((Y / Lmax)^2))) * TANH((0.866 * (D / Lmax)))


Ni = 8.48 * 0.0286 * 0.8 * 22.86 * 17.0688 * ((7.3152 / 17.0688) - (0.5 * ((7.3152 / 17.0688)^2))) *
TANH((0.866 * (22.86 / 17.0688)))
Ni = 20.93 N/mm

Nc = (1.85 * Ac * SG * (D^2) * COSH(((3.68 * (Lmax - Y)) / D))) / COSH(((3.68 * Lmax) / D))


Nc = (1.85 * 0.0286 * 0.8 * (22.86^2) * COSH(((3.68 * (17.0688 - 7.3152)) / 22.86))) / COSH(((3.68 *
17.0688) / 22.86))
Nc = 7.08 N/mm

Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (7.3152 - 0) * 22.86 * 0.8
Nh = 655.52 N/mm

S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)

S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (655.5239 + SQRT(((20.9292^2) + (7.079^2) + (((0.0467 * 655.5239) / 2.5)^2)))) /
MAX((7.94 - 3.175) , 0.0001)
S_T+ = 142.87 MPa

S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (655.5239 - SQRT(((20.9292^2) + (7.079^2) + (((0.0467 * 655.5239) / 2.5)^2)))) / MAX((7.94
- 3.175) , 0.0001)
S_T- = 132.27 MPa

Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 160.0
Sd_scaled = 213.33 MPa

Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 250.0 * 1
Fy_scaled = 225.0 MPa

Membrane_Stress = MIN(Sd_scaled , Fy_scaled)

Page: 29/72
Membrane_Stress = MIN(213.3333 , 225.0)
Membrane_Stress = 213.33 MPa

ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA


ts = ((142.8718 * (7.94 - 3.175)) / 213.3333) + 3.175
ts = 6.37 mm

Course # 6 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D6 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-6 = Shell Course Nominal Weight (kg)
W-6-corr = Shell Course Nominal Weight (kg)
h6 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)

CA = 3.18 mm
H = 4.88 m
JE = 1
Ma = A36
h6 = 2.44 m
loc = 12.19 m
t = 6.35 mm

Shell Course Center of Gravity (CG-6) = 13.41 m

D6 = (ID + OD) / 2
D6 = (22.8473 + 22.8727) / 2
D6 = 22.86 m

W-6 = pi * D6 * t * h6 * d
W-6 = pi * 22.86 * 0.0064 * 2.4384 * 7,840
W-6 = 8,718.08 kg

W-6-corr = pi * D6 * (t - CA) * h6 * d
W-6-corr = pi * 22.86 * (0.0064 - 0.0032) * 2.4384 * 7,840
W-6-corr = 4,359.04 kg

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 160.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 171.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -11.75 °C

Page: 30/72
Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 6 mm

Design Condition
H' = H
H' = 4.8768
H' = 4.88 m

td = ((4.9 * D * (H' - 0.3) * SG) / (JE * Sd)) + CA


td = ((4.9 * 22.86 * (4.8768 - 0.3) * 0.8) / (1 * 160.0)) + 3.175
td = 5.74 mm

Hydrostatic Test
Ht' = H
Ht' = 4.8768
Ht' = 4.88 m

tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)


tt = (4.9 * 22.86 * (4.8768 - 0.3) * 1) / (1 * 171.0)
tt = 3.0 mm

Rating of Installed Thickness


H-max = ((((t - CA) * Sd * JE) / (4.9 * D * SG)) + 0.3) + loc
H-max = ((((6.35 - 3.175) * 160.0 * 1) / (4.9 * 22.86 * 0.8)) + 0.3) + 12.192
H-max = 18.16 m

H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(18.1609 , 0)
H-max-@-Pi = 18.16 m

Pi-max-@-H = MAX((((H-max - (H + loc)) * (9.8 * SG)) + P) , 0)


Pi-max-@-H = MAX((((18.1609 - (4.8768 + 12.192)) * (9.8 * 0.8)) + 0.0) , 0)
Pi-max-@-H = 8.56 kPa

Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)

Distance from Liquid Surface to Analysis Point (Y) = 4.88 m

Ni = 8.48 * Ai * SG * D * Lmax * ((Y / Lmax) - (0.5 * ((Y / Lmax)^2))) * TANH((0.866 * (D / Lmax)))


Ni = 8.48 * 0.0286 * 0.8 * 22.86 * 17.0688 * ((4.8768 / 17.0688) - (0.5 * ((4.8768 / 17.0688)^2))) *
TANH((0.866 * (22.86 / 17.0688)))
Ni = 15.22 N/mm

Nc = (1.85 * Ac * SG * (D^2) * COSH(((3.68 * (Lmax - Y)) / D))) / COSH(((3.68 * Lmax) / D))


Nc = (1.85 * 0.0286 * 0.8 * (22.86^2) * COSH(((3.68 * (17.0688 - 4.8768)) / 22.86))) / COSH(((3.68 *
17.0688) / 22.86))
Nc = 10.25 N/mm

Page: 31/72
Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (4.8768 - 0) * 22.86 * 0.8
Nh = 437.02 N/mm

S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)

S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (437.0159 + SQRT(((15.2212^2) + (10.2456^2) + (((0.0467 * 437.0159) / 2.5)^2)))) /
MAX((6.35 - 3.175) , 0.0001)
S_T+ = 143.97 MPa

S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (437.0159 - SQRT(((15.2212^2) + (10.2456^2) + (((0.0467 * 437.0159) / 2.5)^2)))) /
MAX((6.35 - 3.175) , 0.0001)
S_T- = 131.32 MPa

Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 160.0
Sd_scaled = 213.33 MPa

Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 250.0 * 1
Fy_scaled = 225.0 MPa

Membrane_Stress = MIN(Sd_scaled , Fy_scaled)


Membrane_Stress = MIN(213.3333 , 225.0)
Membrane_Stress = 213.33 MPa

ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA


ts = ((143.968 * (6.35 - 3.175)) / 213.3333) + 3.175
ts = 5.32 mm

Course # 7 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
D7 = Shell Course Centerline Diameter (m)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid
Level (kPa)
W-7 = Shell Course Nominal Weight (kg)
W-7-corr = Shell Course Nominal Weight (kg)
h7 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)

CA = 3.18 mm
H = 2.44 m

Page: 32/72
JE = 1
Ma = A36
h7 = 2.44 m
loc = 14.63 m
t = 6.35 mm

Shell Course Center of Gravity (CG-7) = 15.85 m

D7 = (ID + OD) / 2
D7 = (22.8473 + 22.8727) / 2
D7 = 22.86 m

W-7 = pi * D7 * t * h7 * d
W-7 = pi * 22.86 * 0.0064 * 2.4384 * 7,840
W-7 = 8,718.08 kg

W-7-corr = pi * D7 * (t - CA) * h7 * d
W-7-corr = pi * 22.86 * (0.0064 - 0.0032) * 2.4384 * 7,840
W-7-corr = 4,359.04 kg

Material Properties
Material = A36
Minimum Tensile Strength (Sut) = 400.0 MPa
Minimum Yield Strength (Sy) = 250.0 MPa
As per API-650 Table 5-2 a, Allowable Design Stress (Sd) = 160.0 MPa
As per API-650 Table 5-2 a, Allowable Hydrostatic Test Stress (St) = 171.0 MPa
Permissible Design Metal Temperature (MDMT-permissible) = -11.75 °C

Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 6 mm

Design Condition
H' = H
H' = 2.4384
H' = 2.44 m

td = ((4.9 * D * (H' - 0.3) * SG) / (JE * Sd)) + CA


td = ((4.9 * 22.86 * (2.4384 - 0.3) * 0.8) / (1 * 160.0)) + 3.175
td = 4.37 mm

Hydrostatic Test
Ht' = H
Ht' = 2.4384
Ht' = 2.44 m

tt = (4.9 * D * (Ht' - 0.3) * SGt) / (JE * St)


tt = (4.9 * 22.86 * (2.4384 - 0.3) * 1) / (1 * 171.0)
tt = 1.4 mm

Rating of Installed Thickness


H-max = ((((t - CA) * Sd * JE) / (4.9 * D * SG)) + 0.3) + loc
H-max = ((((6.35 - 3.175) * 160.0 * 1) / (4.9 * 22.86 * 0.8)) + 0.3) + 14.6304
H-max = 20.6 m

H-max-@-Pi = MAX(H-max , 0)
H-max-@-Pi = MAX(20.5993 , 0)

Page: 33/72
H-max-@-Pi = 20.6 m

Pi-max-@-H = MAX((((H-max - (H + loc)) * (9.8 * SG)) + P) , 0)


Pi-max-@-H = MAX((((20.5993 - (2.4384 + 14.6304)) * (9.8 * 0.8)) + 0.0) , 0)
Pi-max-@-H = 27.68 kPa

Seismic Design
Fy_scaled = Scaled Component Yield Strength per API 650 Section E.6.2.4 (MPa)
Membrane_Stress = Maximum Allowable Hoop Tension Membrane Stress per API 650 Section
E.6.2.4 (MPa)
Nc = Convective Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Nh = Product Hydrostatic Membrane Force per API 650 Section E.6.1.4 and Section 5.6.3.2 (N/mm)
Ni = Impulsive Hoop Membrane Unit Force per API 650 Section E.6.1.4 (N/mm)
Sd_scaled = Scaled Design Stress per API 650 Section E.6.2.4 (MPa)
ts = Seismic Minimum Thickness per API 650 Section E.6.2.4 (mm)

Distance from Liquid Surface to Analysis Point (Y) = 2.44 m

Ni = 8.48 * Ai * SG * D * Lmax * ((Y / Lmax) - (0.5 * ((Y / Lmax)^2))) * TANH((0.866 * (D / Lmax)))


Ni = 8.48 * 0.0286 * 0.8 * 22.86 * 17.0688 * ((2.4384 / 17.0688) - (0.5 * ((2.4384 / 17.0688)^2))) *
TANH((0.866 * (22.86 / 17.0688)))
Ni = 8.24 N/mm

Nc = (1.85 * Ac * SG * (D^2) * COSH(((3.68 * (Lmax - Y)) / D))) / COSH(((3.68 * Lmax) / D))


Nc = (1.85 * 0.0286 * 0.8 * (22.86^2) * COSH(((3.68 * (17.0688 - 2.4384)) / 22.86))) / COSH(((3.68 *
17.0688) / 22.86))
Nc = 15.01 N/mm

Nh = 4.9 * (Y - H_offset) * D * SG
Nh = 4.9 * (2.4384 - 0) * 22.86 * 0.8
Nh = 218.51 N/mm

S_T+ = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)
S_T- = Total Combined Hoop Stress per API 650 Section E.6.1.4 (MPa)

S_T+ = (Nh + SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T+ = (218.508 + SQRT(((8.2448^2) + (15.0113^2) + (((0.0467 * 218.508) / 2.5)^2)))) / MAX((6.35
- 3.175) , 0.0001)
S_T+ = 74.37 MPa

S_T- = (Nh - SQRT(((Ni^2) + (Nc^2) + (((Av * Nh) / 2.5)^2)))) / MAX((t - CA) , 0.0001)
S_T- = (218.508 - SQRT(((8.2448^2) + (15.0113^2) + (((0.0467 * 218.508) / 2.5)^2)))) / MAX((6.35 -
3.175) , 0.0001)
S_T- = 63.28 MPa

Sd_scaled = (4 / 3) * Sd
Sd_scaled = (4 / 3) * 160.0
Sd_scaled = 213.33 MPa

Fy_scaled = 0.9 * Sy * JE
Fy_scaled = 0.9 * 250.0 * 1
Fy_scaled = 225.0 MPa

Membrane_Stress = MIN(Sd_scaled , Fy_scaled)


Membrane_Stress = MIN(213.3333 , 225.0)
Membrane_Stress = 213.33 MPa

Page: 34/72
ts = ((S_T+ * (t - CA)) / Membrane_Stress) + CA
ts = ((74.3666 * (6.35 - 3.175)) / 213.3333) + 3.175
ts = 4.28 mm

Shell Design Summary Results


W-ins = ts-ins * ds-ins * pi * (OD + ts-ins) * Hs
W-ins = 0.0 * 0 * pi * (22.8727 + 0.0) * 17.0688
W-ins = 0.0 kg

W-shell-corr = W-1-corr + W-2-corr + W-3-corr + W-4-corr + W-5-corr + W-6-corr + W-7-corr


W-shell-corr = 13,077.1196 + 13,077.1196 + 13,077.1196 + 8,724.9444 + 6,541.9921 + 4,359.0399
+ 4,359.0399
W-shell-corr = 63,216.37 kg

W-shell = W-1 + W-2 + W-3 + W-4 + W-5 + W-6 + W-7


W-shell = 17,436.1595 + 17,436.1595 + 17,436.1595 + 13,083.9842 + 10,901.032 + 8,718.0797 +
8,718.0797
W-shell = 93,729.65 kg

CG-shell = ((CG-1 * W-1) + (CG-2 * W-2) + (CG-3 * W-3) + (CG-4 * W-4) + (CG-5 * W-5) + (CG-6 *
W-6) + (CG-7 * W-7)) / W-shell
CG-shell = ((1.2192 * 17,436.1595) + (3.6576 * 17,436.1595) + (6.096 * 17,436.1595) + (8.5344 *
13,083.9842) + (10.9728 * 10,901.032) + (13.4112 * 8,718.0797) + (15.8496 * 8,718.0797)) /
93,729.654
CG-shell = 7.23 m

API-650 Shell Design Summary


Height CA Sy Sut Sd St t-erection
Course Material JE
(m) (mm) (MPa) (MPa) (MPa) (MPa) (mm)
7 2.44 A36 3.18 1 250.0 400.0 160.0 171.0 6
6 2.44 A36 3.18 1 250.0 400.0 160.0 171.0 6
5 2.44 A36 3.18 1 250.0 400.0 160.0 171.0 6
4 2.44 A36 3.18 1 250.0 400.0 160.0 171.0 6
3 2.44 A36 3.18 1 250.0 400.0 160.0 171.0 6
2 2.44 A36 3.18 1 250.0 400.0 160.0 171.0 6
1 2.44 A36 3.18 1 250.0 400.0 160.0 171.0 6

API-650 Shell Design Summary (continued)


t-design t-test t-seismic t-external t-min t-installed H-max Pi-max @
Course Status
(mm) (mm) (mm) (mm) (mm) (mm) @ Pi(m) H (kPa)
7 4.37 1.4 4.28 N/A 6 6.35 PASS 20.6 27.68
6 5.74 3.0 5.32 N/A 6 6.35 PASS 18.16 8.56
5 7.1 4.6 6.37 N/A 7.1 7.94 PASS 18.56 11.7
4 8.47 6.19 7.42 N/A 8.47 9.53 PASS 18.96 14.84
3 9.84 7.79 8.46 N/A 9.84 12.7 PASS 22.18 40.1
2 11.2 9.39 9.5 N/A 11.2 12.7 PASS 19.75 20.98
1 12.57 10.98 10.54 N/A 12.57 12.7 PASS 17.31 1.87

Page: 35/72
Intermediate Stiffeners Design
Stiffeners Design For Wind Loading
D = Nominal Tank Diameter (m)
H1 = Maximum Unstiffened Transformed Shell Height per API-650 5.9.6.1 (m)
N = Actual Wind Girders Quantity
Ns = Required Number of Girders per API 650 5.9.6.3 and 5.9.6.4
V = Wind velocity (km/hr)
ts_min = Thickness of the Thinnest Shell Course

D = 22.86 m
N=0
V = 130.0 km/hr

Shell Courses Heights (W) = [2.44 2.44 2.44 2.44 2.44 2.44 2.44 ] m

ts_min = MIN(ts_1 , ts_2 , ts_3 , ts_4 , ts_5 , ts_6 , ts_7)


ts_min = MIN(12.7 , 12.7 , 12.7 , 9.53 , 7.94 , 6.35 , 6.35)
ts_min = 6.35

Stiffeners Required Quantity


HTS = Height of Transformed Shell per API 650 5.9.6.2 (m)

Transformed shell courses heights


Variable Equation Value Unit
Wtr_1 W_1 * SQRT(((ts_min / ts_1)^5)) 0.43 m
Wtr_2 W_2 * SQRT(((ts_min / ts_2)^5)) 0.43 m
Wtr_3 W_3 * SQRT(((ts_min / ts_3)^5)) 0.43 m
Wtr_4 W_4 * SQRT(((ts_min / ts_4)^5)) 0.88 m
Wtr_5 W_5 * SQRT(((ts_min / ts_5)^5)) 1.39 m
Wtr_6 W_6 * SQRT(((ts_min / ts_6)^5)) 2.44 m
Wtr_7 W_7 * SQRT(((ts_min / ts_7)^5)) 2.44 m

HTS = Wtr_1 + Wtr_2 + Wtr_3 + Wtr_4 + Wtr_5 + Wtr_6 + Wtr_7


HTS = 0.4311 + 0.4311 + 0.4311 + 0.8837 + 1.3947 + 2.4384 + 2.4384
HTS = 8.45 m

H1 = 9.47 * ts_min * SQRT(((ts_min / D)^3)) * ((190 / V)^2)


H1 = 9.47 * 6.35 * SQRT(((6.35 / 22.86)^3)) * ((190 / 130.0)^2)
H1 = 18.81 m

Ns = CEILING(((HTS / H1) - 1))


Ns = CEILING(((8.4484 / 18.8057) - 1))
Ns = 0

N >= Ns ==> PASS

Page: 36/72
Flat Bottom: non Annular Plate Design
Back

Bottom Type = Cone Up


Bottom Support Type = Continuously Supported on Foundation

A-btm = Bottom Surface Area (m^2)


CA = Corrosion allowance (mm)
CA_1 = Bottom Shell Course Corrosion Allowance (mm)
E = Joint efficiency
Ma-bottom = Material
Ma_1 = Bottom Shell Course Material
OD-btm = Bottom Outer Diameter (m)
S = Bottom Shell Course Maximum Stress (MPa)
S1 = Bottom Shell Course Product Stress per API-650 Table 5.1a Note b (MPa)
S2 = Bottom Shell Course Hydrostatic Stress per API-650 Table 5.1a Note b (MPa)
Sd_1 = Bottom Shell Course Allowable Design Stress (MPa)
St_1 = Bottom Shell Course Allowable Hydrostatic Test Stress (MPa)
Theta = Slope Angle (deg)
Wb-pl = Bottom Plates Weight (kg)
Wb-pl-corr = Bottom Corroded Plates Weight (kg)
outside_projection = Outside Projection (Chime Distance) (mm)
slope = Cone slope (rise/run)
tb = Installed Thickness (mm)
tb-req = Bottom Required Thickness (mm)
td_1 = Bottom Shell Course Design Thickness (mm)
ts_1 = Bottom Shell Course Nominal Thickness (mm)
tt_1 = Bottom Shell Course Hydrotest Thickness (mm)

CA = 3.18 mm
CA_1 = 3.18 mm
E = 0.35
Ma-bottom = A36
Ma_1 = A36
Sd_1 = 160.0 MPa
St_1 = 171.0 MPa
outside_projection = 50 mm
slope = 0.008333333333333333
tb = 9.53 mm
td_1 = 12.57 mm
ts_1 = 12.7 mm
tt_1 = 10.98 mm

Bottom Plates Material Properties


Material = A36
Minimum Tensile Strength (Sut-btm) = 400.0 MPa
Minimum Yield Strength (Sy-btm) = 250.0 MPa
Density (d-btm) = 7,840 kg/m^3
Permissible Design Metal Temperature (MDMT-permissible-btm) = -9.48 °C

Calculation of Hydrostatic Test Stress & Product Stress per API-650 Section 5.5.1
S1 = ((td_1 - CA_1) / (ts_1 - CA_1)) * Sd_1
S1 = ((12.5667 - 3.175) / (12.7 - 3.175)) * 160.0
S1 = 157.76 MPa

Page: 37/72
As per API-650 5.5.1, first shell course material, A36, is in Group I; therefore, butt welded annular
plates are not required

S2 = (tt_1 / ts_1) * St_1


S2 = (10.9844 / 12.7) * 171.0
S2 = 147.9 MPa

As per API-650 5.5.1, first shell course material, A36, is in Group I; therefore, butt welded annular
plates are not required

S = MAX(S1 , S2)
S = MAX(157.7609 , 147.9008)
S = 157.76 MPa

Bottom Weight
OD-btm = OD + (outside_projection * 2)
OD-btm = 22.8727 + (0.05 * 2)
OD-btm = 22.97 m

Theta = ARCTAN(slope)
Theta = ARCTAN(0.0083)
Theta = 0.48 deg

A-btm = (pi * ((OD-btm / 2)^2)) / COS(Theta)


A-btm = (pi * ((22.9727 / 2)^2)) / COS(0.4775)
A-btm = 414.5 m^2

Wb-pl = A-btm * tb * d-btm


Wb-pl = 414,504,302.534 * 9.53 * 7.840000000000001E-6
Wb-pl = 30,969.77 kg

Wb-pl-corr = A-btm * (tb - CA) * d-btm


Wb-pl-corr = 414,504,302.534 * (9.53 - 3.175) * 7.840000000000001E-6
Wb-pl-corr = 20,651.93 kg

Bottom Design due to External Pressure


P-btm = Downward Pressure (kPa)

Liquid Height to Pressure Conversion Factor (f) = 9.81

P-btm = (d-btm * 9.80665 * (tb - CA) * (1 / 1.0E6)) + (Lmin * f * SG)


P-btm = (7,840 * 9.80665 * (9.53 - 3.175) * (1 / 1.0E6)) + (0.3 * 9.8057 * 0.8)
P-btm = 2.84 kPa

P-btm >= Pv ==> There is no uplift due to external pressure

Bottom Required Thickness


As per API-650 5.4.1, Required Thickness by Erection (tb-erec) = 9.18 mm

tb-req = tb-erec
tb-req = 9.175
tb-req = 9.18 mm

tb >= tb-req ==> PASS

Page: 38/72
Bottom Outside Projection
As per API-650 5.4.2, Minimum Required Outside Projection (chime) = 50 mm

outside_projection >= chime ==> PASS

As per API-650 E.6.2.1.1.3 for unanchored tanks, the bottom annular plates corroded thickness
shall not exceed the first shell course corroded thickness :
(tb - CA) <= (ts_1 - CA_1) ==> PASS

Page: 39/72
Wind Moment (Per API-650 Section
5.11) Back
A = Area resisting the compressive force, as illustrated in Figure F.2
P-F41 = Design pressure determined in F.4.1
P-v = Internal pressure

Wind Velocity per API-650 ASCE 7-05

V_entered = 130 kph


I=1
Vs (Wind Velocity) = SQRT(I) * V_entered = 130 kph

Vf = (Vs / 190)^2
Vf = (130 / 190)^2
Vf (Velocity Factor) = 0.47

PWS = 0.86 * Vf
PWS = 0.4 kPa

PWR = 1.44 * Vf
PWR = 0.67 kPa

API-650 5.2.1.k Uplift Check

The internal pressure uplift force does not exceed the weight of roof plates, Annex F section P-F41
is not applicable.

Wind-Uplift = PWR
Wind-Uplift = 0.67 kPa

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

Xw (Moment Arm of UPLIFT wind force on roof) = 11.43 m


Ap (Projected Area of roof for wind moment) = 412.3 m^2

M-roof (Moment Due to Wind Force on Roof) = Wind-Uplift * Ap * Xw


M-roof = (674.13 * 412.3 * 11.43)
M-roof = 3,176,904 N-m

Xs (Height from bottom to the Shell's center of gravity) = Shell Height/2


Xs = (17.07/2)
Xs = 8.53 m

As (Projected Area of Shell) = Shell Height * (D + 2 * t-ins)


As = 17.07 * (22.86 + 2 * 0)
As = 390.19 m^2

M-Shell (Moment Due to Wind Force on Shell) = (PWS * As * (Shell Height / 2))

Page: 40/72
M-Shell = (0.4 * 390.19 * (17.07 / 2))
M-Shell = 1,340,696 N-m

Mw (Wind moment) = M-roof + M-shell


Mw = 3,176,904 + 1,340,696
Mw = 4,517,599.65 N-m

RESISTANCE TO OVERTURNING (per API-650 5.11.2)

DLR = Nominal weight of roof plate plus weight of roof plates overlap plus any attached structural.
DLS = Nominal weight of the shell and any framing (but not roof plates) support by the shell and
roof.
F-friction = Maximum of 40% of weight of tank
MDL = Moment about the shell-to-bottom joint from the nominal weight of the shell
MDLR = Moment about the shell-to-bottom joint from the nominal weight of the roof plate plus any
attached structural.
MF = Stabilizing moment due to bottom plate and liquid weight
MPi = Destabilizing moment about the shell-to-bottom joint from design pressure
Mw = Destabilizing wind moment
tb = Bottom plate required thickness less C.A. (shall not exceed bottom shell course thickness less
C.A.)
wl = Circumferential loading of contents along shell-to-bottom joint

An unanchored tank must meet these three criteria:

Mw = 4,517,600 N-m

DLS = Weight of Shell + Weight of Attached Framing


DLS = 919,173.91 + 11,595.32
DLS = 930,769.23 N

DLR = 422,402.95 N

MPi = P * (Pi * D^2 / 4) * (D / 2)


MPi = 0 * (3.14 * 22.86^2 / 4) * (22.86 / 2)
MPi = 0 N-m

MDL = DLS * (D/2)


MDL = 930,769.23 * 22.86/2
MDL = 10,638,692 N-m

MDLR = DLR * (D/2)


MDLR = 422,402.95 * 22.86/2
MDLR = 4,828,066 N-m

tb = 6 mm

wl = (min [59 * tb * SQRT(fy-btm * H-liq)] [140.8 * H-liq * D])


wl = (min [59 * 6 * SQRT(250 * 17.07)] [140.8 * 17.07 * 22.86])
wl = 23,124.62 N/m

MF = (D/2) * wl * Pi * D
MF = 11.43 * 23,124.62 * 3.14 * 22.86

Page: 41/72
MF = 18,982,224 N-m

Criteria 1

0.6 * Mw + MPi < MDL / 1.5 + MDLR


0.6 * 4,517,600 + 0 < 10,638,692 / 1.5 + 4,828,066
Since 2,710,560 < 11,920,527 Tank is stable

Criteria 2

Mw + Fp * MPi < (MDL + MF) / 2 + MDLR


4,517,600 + 0.4 * 0 < (10,638,692 + 18,982,224) / 2 + 4,828,066
Since 4,517,600 < 19,638,524 Tank is stable

Criteria 3

M-shell + Fp * Mpi < MDL /1.5 + MDLR


1,340,695.53 + 0.4 * 0 < 10,638,692 / 1.5 + 4,828,066
Since 1,340,696 < 11,920,527 Tank is stable

RESISTANCE TO SLIDING (per API-650 5.11.4)

F-wind = PWS * As
F-wind = 402.6 * 390.19
F-wind = 157,093 N

F-friction = 0.4 * [(W-roof-corroded * g) + (W-shell-corroded * g) + (W-btm-corroded * g) + (W-roof-


struct * g)]
F-friction = 0.4 * [(28,846 * 9.8) + (63,216 * 9.8) + (20,651 * 9.8) + (0 * 9.8)]
F-friction = 442,138 N

F-friction > F-wind Tank is stable

Anchorage Requirement

Tank does not require anchorage

Page: 42/72
Seismic Design Back
Site Ground Motion Design
Ac = Convective Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.2
Ac-min = Adjusted Convective Design Response Spectrum Acceleration Coefficient
Af = Acceleration Coefficient for Sloshing Wave Height
Af = Acceleration Coefficient for Sloshing Wave Height per API 650 Sections E.7.2
Ai = Impulsive Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.2
Anchorage_System = Anchorage System
Av = Vertical Ground Acceleration Coefficient
Av = Vertical Ground Acceleration Coefficient per API 650 Section E.6.1.3 and E.2.2
D = Nominal Tank Diameter (m)
I = Importance Factor
K = Spectral Acceleration Adjustment Coefficient
Ks = Sloshing Coefficient per API 650 Section E.4.5.2
Lmax = Maximum Design Product Level (m)
Q = MCE to Design Level Scale Factor
Rwc = Convective Force Reduction Factor
Rwi = Impulsive Force Reduction Factor
SD1 = Design Spectral Response Acceleration at a Period of 1 Second per API 650 Sections
E.4.6.1
SDS = Design Spectral Response Acceleration at Short Period per API 650 Sections E.4.6.1
SUG = Seismic Use Group
Sac = Convective Design Spectral Response Acceleration Parameter at Any Period
Sai = Impulsive Design Spectral Response Acceleration Parameter at Any Period
Seismic_Site_Class = Seismic Site Class
TL = Regional Dependent Transistion Period for Longer Period Ground Motion (sec)
Tc = Convective Natural Period per API 650 Section E.4.5.2 (sec)

Af = 0.06
Anchorage_System = self anchored
Av = 0.05
D = 22.86 m
I = 1.0
K = 1.5
Lmax = 17.07 m
Q=1
Rwc = 2
Rwi = 3.5
SUG = seismic use group i
Sac = 0.5
Sai = 0.1
Seismic_Site_Class = seismic site class d
TL = 4 sec

Ks = 0.578 / SQRT(TANH(((3.68 * Lmax) / D)))


Ks = 0.578 / SQRT(TANH(((3.68 * 17.0688) / 22.86)))
Ks = 0.58

Tc = 1.8 * Ks * SQRT(D)
Tc = 1.8 * 0.5804 * SQRT(22.86)
Tc = 4.99 sec

Ai = Q * (I / Rwi) * Sai

Page: 43/72
Ai = 1 * (1.0 / 3.5) * 0.1
Ai = 0.03

Ac = Q * K * (I / Rwc) * Sac
Ac = 1 * 1.5 * (1.0 / 2) * 0.5
Ac = 0.38

Ac-min = MIN(Ac , Ai)


Ac-min = MIN(0.375 , 0.0286)
Ac-min = 0.03

SDS = Ai * (Rwi / I)
SDS = 0.0286 * (3.5 / 1.0)
SDS = 0.1

SD1 = (Ac / K) * ((Tc^2) / TL) * (Rwc / I)


SD1 = (0.0286 / 1.5) * ((4.9948^2) / 4) * (2 / 1.0)
SD1 = 0.24

Av = (2 / 3) * 0.7 * SDS
Av = (2 / 3) * 0.7 * 0.1001
Av = 0.05

Vertical Ground Acceleration Coefficient Specified by user (Av) = 0.05

Af = K * SD1 * I * (4 / (Tc^2))
Af = 1.5 * 0.2378 * 1.0 * (4 / (4.9948^2))
Af = 0.06

Seismic Design
A = Roof Surface Area (m^2)
Ac = Convective Design Response Spectrum Acceleration Coefficient
Af = Acceleration Coefficient for Sloshing Wave Height
Ah-rs = Roof Horizontal Projected Area Supported by The Shell (m^2)
Ai = Impulsive Design Response Spectrum Acceleration Coefficient
Anchorage_System = Anchorage System
Arss = Roof Area Supported by The Shell (m^2)
Av = Vertical Ground Acceleration Coefficient
CA = Bottom Corrosion Allowance (mm)
D = Nominal Tank Diameter (m)
DELTAs = Sloshing Wave Height Above Product Design Height per API 650 Section E.7.2 (m)
Event_Type = Event Type
Fc = Allowable Longitudinal Shell Compression Stress per API 650 Section E.6.2.2.3 (MPa)
Freeboard = Actual Freeboard (m)
Freeboard_recommended = Minimum Recommended Freeboard per API-650 Table E.7 (m)
Fy = Yield Strength (MPa)
Ge = Effective Specific Gravity per API 650 Section E.2.2
Hrcg = Top of Shell to Roof and roof appurtenances Center of Gravity (m)
Hs = Shell height (m)
I = Importance Factor
J = Anchorage Ratio per API 650 Section E.6.2.1.1.1
K = Spectral Acceleration Adjustment Coefficient
Ks = Sloshing Coefficient
Lmax = Maximum Design Product Level (m)
MU = Friction Coefficient
Min_Anchor_Quantity = Minimum Anchor Quantity

Page: 44/72
Min_Anchor_Spacing = Minimum Anchor Spacing (m)
Mrw = Ringwall Overturning Moment per API 650 Section E.6.1.5 (N.m)
Ms = Slab Overturning Moment per API 650 Section E.6.1.5 (N.m)
P = Design Pressure (MPa)
Q = MCE to Design Level Scale Factor
SG = Specific Gravity
SUG = Seismic Use Group
Sb = Roof Balanced Snow Load (Pa)
Sc = Self Anchored Maximum Longitudinal Shell Compression Stress per API 650 Section E.6.2.2.1
(MPa)
Seismic_Site_Class = Seismic Site Class
TL = Regional Dependent Transistion Period for Longer Period Ground Motion (sec)
Tc = Convective Natural Period (sec)
V = Total Design Base Shear per API 650 Section E.6.1 (N)
Vc = Design Base Shear for Convective Component per API 650 Section E.6.1 (N)
Vi = Design Base Shear for Impulsive Component per API 650 Section E.6.1 (N)
Vmax = Local Shear Transfer per API 650 Section E.7.7 (N/m)
Vs = Self Anchored Sliding Resistance Maximum Allowable Base Shear per API 650 Section E.7.6
(N)
W-struct = Roof Structure Weight (kg)
WT = Total Weight of Tank Shell, Roof, Framing, Knuckles, Product, Bottom, Attachments,
Appurtenances, Participating Balanced Snow Load (N)
Wb-attachments = Bottom Attachments Weight (kg)
Wb-pl = Bottom Plates Weight (kg)
Wc = Convective Effective Weight per API 650 Section E.6.1.1 (N)
Weff = Total Effective Weight per API 650 Section E.6.1.1 (N)
Wf = Tank Bottom Total Weight (N)
Wfd = Tank Foundation Weight (N)
Wg = Soil Weight (N)
Wi = Impulsive Effective Weight per API 650 Section E.6.1.1 (N)
Wp = Tank Contents Total Weight (N)
Wr = Total Weight of Fixed Tank Roof including Framing, Knuckles, any Permanent Attachments
and 10 % of the Roof Balanced Design Snow Load (N)
Wr-DL-add = Roof Additional Dead Weight (kg)
Wr-attachments = Roof Attachments Weight (kg)
Wr-ins = Roof Insulation Weight (kg)
Wr-pl = Roof Plates Nominal Weight (kg)
Wrs = Roof Load Acting on The Tank Shell Including 10 % of the Roof Balanced Design Snow Load
(N)
Ws = Total Weight of Tank Shell and Appurtenances (N)
Ws-attachments = Shell Attachments Weight (kg)
Ws-framing = Shell Framing Weight (kg)
Ws-ins = Shell Insulation Weight (kg)
Ws-pl = Shell Plates Nominal Weight (kg)
Wss = Roof Structure Weight Supported by The Tank Shell (kg)
Xc = Height from tank shell bottom to the center of action of convective lateral force for computing
ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
Xcs = Height from tank shell bottom to the center of action of convective lateral force for computing
slab overturning moment per API 650 Section E.6.1.2.2 (m)
Xi = Height from tank shell bottom to the center of action of impulsive lateral force for computing
ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
Xis = Height from tank shell bottom to the center of action of impulsive lateral force for computing
slab overturning moment per API 650 Section E.6.1.2.2 (m)
Xnr = Center of Action Bottom of Tank to Roof Insulation Center of Gravity Height (m)
Xns = Center of Action Bottom of Tank to Shell Insulation Center of Gravity Height (m)
Xr = Height from tank shell bottom to the center of gravity of roof and roof appurtenances per API

Page: 45/72
650 Section E.6.1.2 (m)
Xs = Height from tank shell bottom to shell's center of gravity (m)
ca1 = Bottom Shell Course Corrosion Allowance (mm)
hs = Additional Shell Height Required Above Sloshing Height (mm)
t_bottom = Bottom Plate Thickness (mm)
ts1 = Bottom Shell Course Thickness (mm)
wa = Self Anchored Force Resisting Uplift per API 650 Section E.6.2.1.1 (N/m)
wa_max = Self Anchored Force Resisting Uplift Max Limit per API 650 Section E.6.2.1.1 (N/m)
wint = Calculated Design Uplift Due to Product Pressure (N/m)
wrs = Specified Tank Roof Load Acting on Tank Shell (N/m)
wt = Tank and Roof Weight Acting at base of Shell per API 650 Section E.6.2.1.1.1 (N/m)

A = 463.4 m^2
Ac = 0.03
Af = 0.06
Ah-rs = 412.3 m^2
Ai = 0.03
Anchorage_System = self anchored
Arss = 463.4 m^2
Av = 0.05
CA = 3.18 mm
D = 22.86 m
Event_Type = maximum considered earthquake mce
Fy = 250.0 MPa
Hrcg = 2.02 m
Hs = 17.07 m
I = 1.0
K = 1.5
Ks = 0.58
Lmax = 17.07 m
MU = 0.4
Min_Anchor_Quantity = 6
Min_Anchor_Spacing = 3 m
P = 0.0 MPa
Q=1
SG = 0.8
SUG = seismic use group i
Sb = 0.0 Pa
Seismic_Site_Class = seismic site class d
TL = 4 sec
Tc = 4.99 sec
W-struct = 0 kg
Wb-attachments = 367.68 kg
Wb-pl = 30,969.77 kg
Wfd = 0 N
Wg = 0 N
Wp = 54,900,121.07 N
Wr-DL-add = 0.0 kg
Wr-attachments = 14,345.59 kg
Wr-ins = 0.0 kg
Wr-pl = 28,846.18 kg
Ws-attachments = 4,978.97 kg
Ws-framing = 1,182.39 kg
Ws-ins = 0.0 kg
Ws-pl = 93,729.65 kg
Wss = 0 kg

Page: 46/72
Xnr = 19.09 m
Xns = 8.53 m
Xs = 7.23 m
ca1 = 3.18 mm
hs = 0 mm
t_bottom = 9.53 mm
ts1 = 12.7 mm

Wf = Wb-pl
Wf = 30,969.7719
Wf = 30,969.77 N

Wr = (Wr-pl + Wr-attachments + W-struct + Wr-DL-add) + (0.1 * Sb * Ah)


Wr = (282,884.3654 + 140,682.2049 + 0.0 + 0.0) + (0.1 * 0.0 * 412.3024)
Wr = 423,566.57 N

Wrs = ((Wr-pl + Wr-attachments + Wr-DL-add) * (Arss / A)) + Wss + (0.1 * Sb * Ah-rs)


Wrs = ((282,884.3654 + 140,682.2049 + 0.0) * (463.3954 / 463.3954)) + 0.0 + (0.1 * 0.0 * 412.3024)
Wrs = 423,566.57 N

Ws = Ws-pl + Ws-framing + Ws-attachments


Ws = 919,173.9116 + 11,595.3213 + 48,827.0646
Ws = 979,596.3 N

WT = Wr + Ws
WT = 423,566.5702 + 979,596.2975
WT = 1,403,162.87 N

Effective Weight of Product


Wi = (TANH((0.866 * (D / Lmax))) / (0.866 * (D / Lmax))) * Wp
Wi = (TANH((0.866 * (22.86 / 17.0688))) / (0.866 * (22.86 / 17.0688))) * 54,900,121.0727
Wi = 38,861,149.13 N

Wc = 0.23 * (D / Lmax) * TANH(((3.67 * Lmax) / D)) * Wp


Wc = 0.23 * (22.86 / 17.0688) * TANH(((3.67 * 17.0688) / 22.86)) * 54,900,121.0727
Wc = 16,770,841.36 N

Weff = Wi + Wc
Weff = 38,861,149.1256 + 16,770,841.3588
Weff = 55,631,990.48 N

Design Loads
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.0286 * (979,596.2975 + 423,566.5702 + 30,969.7719 + 38,861,149.1256)
Vi = 1,152,445.06 N

Vc = Ac * Wc
Vc = 0.0286 * 16,770,841.3588
Vc = 479,646.06 N

V = SQRT(((Vi^2) + (Vc^2)))
V = SQRT(((1,152,445.0585^2) + (479,646.0629^2)))
V = 1,248,274.79 N

Center of Action for Effective Lateral Forces


Xr = Hs + Hrcg

Page: 47/72
Xr = 17.0688 + 2.0164
Xr = 19.09 m

Xi = 0.375 * Lmax
Xi = 0.375 * 17.0688
Xi = 6.4 m

Xc = (1.0 - ((COSH(((3.67 * Lmax) / D)) - 1) / (((3.67 * Lmax) / D) * SINH(((3.67 * Lmax) / D))))) *


Lmax
Xc = (1.0 - ((COSH(((3.67 * 17.0688) / 22.86)) - 1) / (((3.67 * 17.0688) / 22.86) * SINH(((3.67 *
17.0688) / 22.86))))) * 17.0688
Xc = 11.6 m

Xis = 0.375 * (1.0 + (1.333 * (((0.866 * (D / Lmax)) / TANH((0.866 * (D / Lmax)))) - 1.0))) * Lmax
Xis = 0.375 * (1.0 + (1.333 * (((0.866 * (22.86 / 17.0688)) / TANH((0.866 * (22.86 / 17.0688)))) -
1.0))) * 17.0688
Xis = 9.92 m

Xcs = (1.0 - ((COSH(((3.67 * Lmax) / D)) - 1.937) / (((3.67 * Lmax) / D) * SINH(((3.67 * Lmax) /
D))))) * Lmax
Xcs = (1.0 - ((COSH(((3.67 * 17.0688) / 22.86)) - 1.937) / (((3.67 * 17.0688) / 22.86) * SINH(((3.67 *
17.0688) / 22.86))))) * 17.0688
Xcs = 12.35 m

Overturning Moment
Mrw = SQRT((((Ai * ((Wi * Xi) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xc))^2)))
Mrw = SQRT((((0.0286 * ((38,861,149.1256 * 6.4008) + (979,596.2975 * 7.2304) + (423,566.5702 *
19.0852)))^2) + ((0.0286 * (16,770,841.3588 * 11.5953))^2)))
Mrw = 9,375,572.46 N.m

Ms = SQRT((((Ai * ((Wi * Xis) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xcs))^2)))
Ms = SQRT((((0.0286 * ((38,861,149.1256 * 9.9223) + (979,596.2975 * 7.2304) + (423,566.5702 *
19.0852)))^2) + ((0.0286 * (16,770,841.3588 * 12.352))^2)))
Ms = 12,902,359.14 N.m

Resistance to Design Loads


Ge = SG * (1 - (0.4 * Av))
Ge = 0.8 * (1 - (0.4 * 0.0467))
Ge = 0.79

wrs = Wrs / (pi * D)


wrs = 423,566.5702 / (pi * 22.86)
wrs = 5,897.88 N/m

wt = (Ws / (pi * D)) + wrs


wt = (979,596.2975 / (pi * 22.86)) + 5,897.8752
wt = 19,538.08 N/m

wint = P * 1000000 * ((pi * ((D^2) / 4)) / (pi * D))


wint = 0.0 * 1000000 * ((pi * ((22.86^2) / 4)) / (pi * 22.86))
wint = 0.0 N/m

Bottom Annular Plates Requirements


wa_max = 201.1 * Lmax * D * Ge
wa_max = 201.1 * 17.0688 * 22.86 * 0.7851
wa_max = 61,601.59 N/m

Page: 48/72
wa = 99 * tb * SQRT((Fy * Lmax * Ge))
wa = 99 * 6.355 * SQRT((250.0 * 17.0688 * 0.7851))
wa = 36,414.35 N/m

wa <= wa_max

Tank Stability
J = Mrw / ((D^2) * (((wt * (1 - (0.4 * Av))) + wa) - (Fp * wint)))
J = 9,375,572.4554 / ((22.86^2) * (((19,538.0845 * (1 - (0.4 * 0.0467))) + 36,414.3504) - (0.4 * 0.0)))
J = 0.32

J <= 1.54 ==> Tank is stable, anchoring is not required

Sc = ((wt * (1 + (0.4 * Av))) + ((1.273 * Mrw) / (D^2))) * (1 / (1000 * ts1_c))


Sc = ((19,538.0845 * (1 + (0.4 * 0.0467))) + ((1.273 * 9,375,572.4554) / (22.86^2))) * (1 / (1000 *
9.525))
Sc = 4.49 MPa

Fc = 83 * (ts1_c / D)
Fc = 83 * (9.525 / 22.86)
Fc = 34.58 MPa

Sc < Fc

(J <= 1.54) AND (V <= Vs) ==> Tank is stable, anchoring is not required

Freeboard
DELTAs = 0.42 * D * Af
DELTAs = 0.42 * 22.86 * 0.0572
DELTAs = 0.55 m

Freeboard = Hs - Lmax
Freeboard = 17.0688 - 17.0688
Freeboard = 0.0 m

Freeboard_recommended = 0.7 * DELTAs


Freeboard_recommended = 0.7 * 0.5492
Freeboard_recommended = 0.38 m

As per API-650 E.7.2 and Table E.7, freeboard is recommended but not required

Sliding Resistance
Vs = MU * (Ws + Wr + Wf + Wp) * (1.0 - (0.4 * Av))
Vs = 0.4 * (979,596.2975 + 423,566.5702 + 30,969.7719 + 54,900,121.0727) * (1.0 - (0.4 * 0.0467))
Vs = 22,112,771.94 N

V <= Vs

Local Shear Transfer


Vmax = (2 * V) / (pi * D)
Vmax = (2 * 1,248,274.7928) / (pi * 22.86)
Vmax = 34,762.75 N/m

Page: 49/72
Appurtenances Design Back

Plan View

OUTSIDE INSIDE RADIUS REMARK


LABEL DESCRIPTION ORIENT
PROJ (mm) PROJ (mm) (mm) S
CARCAMO 1220" BOTTOM
-- -- 15' 9330mm #
A1 SUMP
CARCAMO 1220" BOTTOM
-- -- 195' 9330mm #
A2 SUMP
24" ROOF
E1 400mm 0mm 330' 10830mm #
MANWAY
24" ROOF
E2 400mm 0mm 150' 10830mm #
MANWAY
12" EMERGENCY
F 300mm 0mm 0' 0mm #
VENT
12" ROOF
G 300mm 0mm 100' 2000mm #
NOZZLE
H 8" ROOF NOZZLE 350mm 0mm 36' 10830mm #
J 8" GAUGE POLE 350mm -- 39' 10824mm #
K 6" GAUGE POLE 350mm -- 42' 10824mm #
L 20" GAUGE POLE 400mm -- 340' 10824mm #
P1 4" ROOF NOZZLE 250mm 0mm 10' 1200mm #
P2 4" ROOF NOZZLE 250mm 0mm 190' 1200mm #

Elevation View

OUTSIDE INSIDE
ELEVATION REMARK
LABEL DESCRIPTION PROJ PROJ ORIENT
(mm) S
(mm) (mm)
A1 4" SHELL NOZZLE 250mm 237mm 15' 300mm #
A2 4" SHELL NOZZLE 250mm 237mm 195' 300mm #
B 16" SHELL NOZZLE 300mm 287mm 315' 700mm #
24" SHELL
C 273mm 0mm 330' 914mm W/ DAVIT #
MANWAY
609.60mm x
914.40mm
C´ 180mm 0mm 60' 597mm #
RECTANGULAR
MANWAY
D1 4" SHELL NOZZLE 175mm 0mm 332' 16500mm #

Page: 50/72
D2 4" SHELL NOZZLE 175mm 0mm 212' 16500mm #
D3 4" SHELL NOZZLE 175mm 0mm 92' 16500mm #
ESCALERA ROOF WALKWAY
-- -- 353' -- #
DOMO WITH STEPS
DOUBLE
ESCALERA
STRINGER -- -- 225.87' -- #
HELICOIDAL
STAIRWAY (CW)
M 16" SHELL NOZZLE 300mm 0mm 115' 700mm #
PLACA DE
STD API -- -- 0' 1010mm #
DATOS
SHELL
PLATAFORMA
INTERMEDIATE -- -- 60' 16800mm #
CIRCULAR
PLATFORM
PLATAFORMA ROOF CIRCULAR
-- -- 180' 21125mm #
SUPERIOR PLATFORM

Roof Nozzle: H

Repad Design
(Per API-650 and other references below)

NOZZLE Description : 8 in SCH STD TYPE RFWN


Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Roof Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON ROOF: Elevation = 17.5564 m

ROOF PARAMETERS:
t-calc = 6.73 mm
t_cr = 7.94 mm (Roof t-act less C.A)
t_c = 7.94 mm
t_Basis = 6.73 mm
Repad Type: Circular
Repad Size (Do): 457.2 mm

(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14,
or API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)

Required Area = t_Basis * D


Required Area = 6.73 * 219.08
Required Area = 1475.15 mm^2

Page: 51/72
Available Roof Area = (t_c - t_Basis) * D
Available Roof Area = (7.94 - 6.73) * 219.08
Available Roof Area = 264.31 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (8.18 - 3.18)) + 7.94] * (8.18 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 217 mm^2

A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 1475.15 - 264.31 - 217
A-rpr = 993.84 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA


t_rpr = (993.84 / (457.2 - 219.08)) + 0
t_rpr = 4.17 mm

Reinforcement Pad is required.


Based on Roof Nozzle Size of 8"
Repad Size (OD) Must be 450 mm

Roof Nozzle: G

Repad Design
(Per API-650 and other references below)

NOZZLE Description : 12 in SCH STD TYPE RFWN


Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Roof Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON ROOF: Elevation = 20.9982 m

ROOF PARAMETERS:
t-calc = 6.73 mm
t_cr = 7.94 mm (Roof t-act less C.A)
t_c = 7.94 mm
t_Basis = 6.73 mm
Repad Type: Circular
Repad Size (Do): 609.6 mm

(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14,
or API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)

Required Area = t_Basis * D

Page: 52/72
Required Area = 6.73 * 323.85
Required Area = 2180.65 mm^2

Available Roof Area = (t_c - t_Basis) * D


Available Roof Area = (7.94 - 6.73) * 323.85
Available Roof Area = 390.72 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (9.52 - 3.18)) + 7.94] * (9.52 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 328.43 mm^2

A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 2180.65 - 390.72 - 328.43
A-rpr = 1461.51 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA


t_rpr = (1461.51 / (609.6 - 323.85)) + 0
t_rpr = 5.11 mm

Reinforcement Pad is required.


Based on Roof Nozzle Size of 12"
Repad Size (OD) Must be 600 mm

Roof Nozzle: P1

Repad Design
(Per API-650 and other references below)

NOZZLE Description : 4 in SCH STD TYPE RFWN


Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Roof Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON ROOF: Elevation = 21.0685 m

ROOF PARAMETERS:
t-calc = 6.73 mm
t_cr = 7.94 mm (Roof t-act less C.A)
t_c = 7.94 mm
t_Basis = 6.73 mm
Repad Type: Circular
Repad Size (Do): 279.4 mm

(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14,
or API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)

Page: 53/72
Required Area = t_Basis * D
Required Area = 6.73 * 114.3
Required Area = 769.64 mm^2

Available Roof Area = (t_c - t_Basis) * D


Available Roof Area = (7.94 - 6.73) * 114.3
Available Roof Area = 137.9 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (6.02 - 3.18)) + 7.94] * (6.02 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 85.26 mm^2

A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 769.64 - 137.9 - 85.26
A-rpr = 546.48 mm^2

Since Nozzle size <= NPS 6 (per API-650 Table 5-14 Note a), t_rpr = 0

No Reinforcement Pad required.

Roof Nozzle: P2

Repad Design
(Per API-650 and other references below)

NOZZLE Description : 4 in SCH STD TYPE RFWN


Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Roof Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON ROOF: Elevation = 21.0685 m

ROOF PARAMETERS:
t-calc = 6.73 mm
t_cr = 7.94 mm (Roof t-act less C.A)
t_c = 7.94 mm
t_Basis = 6.73 mm
Repad Type: Circular
Repad Size (Do): 279.4 mm

(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14,
or API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)

Required Area = t_Basis * D

Page: 54/72
Required Area = 6.73 * 114.3
Required Area = 769.64 mm^2

Available Roof Area = (t_c - t_Basis) * D


Available Roof Area = (7.94 - 6.73) * 114.3
Available Roof Area = 137.9 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (6.02 - 3.18)) + 7.94] * (6.02 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 85.26 mm^2

A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 769.64 - 137.9 - 85.26
A-rpr = 546.48 mm^2

Since Nozzle size <= NPS 6 (per API-650 Table 5-14 Note a), t_rpr = 0

No Reinforcement Pad required.

Shell Nozzle: A2

Repad Design
NOZZLE Description : 4 in SCH XS TYPE RFWN
Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 1 : Elevation = 0.3 m

COURSE PARAMETERS:
t-calc = 12.57 mm
t_cr = 9.39 mm (Course t-calc less C.A)
t_c = 9.52 mm (Course t less C.A.)
t_Basis = 9.39 mm
Repad Type: Circular
Repad Size (Do): 305 mm

(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 9.39 * 114.3
Required Area = 1073.47 mm^2

Available Shell Area = (t_c - t_Basis) * D

Page: 55/72
Available Shell Area = (9.52 - 9.39) * 114.3
Available Shell Area = 15.24 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (8.56 - 3.18)) + 9.52] * (8.56 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 259.51 mm^2

A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1073.47 - 15.24 - 259.51
A-rpr = 798.72 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA


t_rpr = (798.72 / (305 - 114.3)) + 0
t_rpr = 4.19 mm

Reinforcement Pad is required.


Based on Shell Nozzle Size of 4"
Repad Size (Do) Must be 305 mm

Shell Nozzle: A1

Repad Design
NOZZLE Description : 4 in SCH XS TYPE RFWN
Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 1 : Elevation = 0.3 m

COURSE PARAMETERS:
t-calc = 12.57 mm
t_cr = 9.39 mm (Course t-calc less C.A)
t_c = 9.52 mm (Course t less C.A.)
t_Basis = 9.39 mm
Repad Type: Circular
Repad Size (Do): 305 mm

(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 9.39 * 114.3
Required Area = 1073.47 mm^2

Available Shell Area = (t_c - t_Basis) * D

Page: 56/72
Available Shell Area = (9.52 - 9.39) * 114.3
Available Shell Area = 15.24 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (8.56 - 3.18)) + 9.52] * (8.56 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 259.51 mm^2

A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1073.47 - 15.24 - 259.51
A-rpr = 798.72 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA


t_rpr = (798.72 / (305 - 114.3)) + 0
t_rpr = 4.19 mm

Reinforcement Pad is required.


Based on Shell Nozzle Size of 4"
Repad Size (Do) Must be 305 mm

Shell Nozzle: M

Repad Design
NOZZLE Description : 16 in SCH 40 TYPE RFWN
Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 1 : Elevation = 0.7 m

COURSE PARAMETERS:
t-calc = 12.57 mm
t_cr = 9.39 mm (Course t-calc less C.A)
t_c = 9.52 mm (Course t less C.A.)
t_Basis = 9.39 mm
Repad Type: Circular
Repad Size (Do): 850 mm

(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 9.39 * 406.4
Required Area = 3816.79 mm^2

Available Shell Area = (t_c - t_Basis) * D

Page: 57/72
Available Shell Area = (9.52 - 9.39) * 406.4
Available Shell Area = 54.17 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (12.7 - 3.18)) + 9.52] * (12.7 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 703.72 mm^2

A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 3816.79 - 54.17 - 703.72
A-rpr = 3058.89 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA


t_rpr = (3058.89 / (850 - 406.4)) + 3.18
t_rpr = 10.07 mm

Reinforcement Pad is required.


Based on Shell Nozzle Size of 16"
Repad Size (Do) Must be 850 mm

Shell Nozzle: D1

Repad Design
NOZZLE Description : 4 in SCH XXS TYPE RFWN
Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 7 : Elevation = 16.5 m

COURSE PARAMETERS:
t-calc = 4.37 mm
t_cr = 1.2 mm (Course t-calc less C.A)
t_c = 3.18 mm (Course t less C.A.)
t_Basis = 1.2 mm
Repad Type: Circular
Repad Size (Do): 305 mm

(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 1.2 * 114.3
Required Area = 136.89 mm^2

Available Shell Area = (t_c - t_Basis) * D

Page: 58/72
Available Shell Area = (3.18 - 1.2) * 114.3
Available Shell Area = 226.01 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (17.12 - 3.18)) + 3.18] * (17.12 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 1275.38 mm^2

A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 136.89 - 226.01 - 1275.38
A-rpr = -1364.5 mm^2

Since A-rpr <= 0, t_rpr = 0

No Reinforcement Pad required.

Shell Nozzle: D2

Repad Design
NOZZLE Description : 4 in SCH XXS TYPE RFWN
Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 7 : Elevation = 16.5 m

COURSE PARAMETERS:
t-calc = 4.37 mm
t_cr = 1.2 mm (Course t-calc less C.A)
t_c = 3.18 mm (Course t less C.A.)
t_Basis = 1.2 mm
Repad Type: Circular
Repad Size (Do): 305 mm

(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 1.2 * 114.3
Required Area = 136.89 mm^2

Available Shell Area = (t_c - t_Basis) * D


Available Shell Area = (3.18 - 1.2) * 114.3
Available Shell Area = 226.01 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)

Page: 59/72
Available Nozzle Neck Area = 2 * [(4 * (17.12 - 3.18)) + 3.18] * (17.12 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 1275.38 mm^2

A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 136.89 - 226.01 - 1275.38
A-rpr = -1364.5 mm^2

Since A-rpr <= 0, t_rpr = 0

No Reinforcement Pad required.

Shell Nozzle: D3

Repad Design
NOZZLE Description : 4 in SCH XXS TYPE RFWN
Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 7 : Elevation = 16.5 m

COURSE PARAMETERS:
t-calc = 4.37 mm
t_cr = 1.2 mm (Course t-calc less C.A)
t_c = 3.18 mm (Course t less C.A.)
t_Basis = 1.2 mm
Repad Type: Circular
Repad Size (Do): 305 mm

(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 1.2 * 114.3
Required Area = 136.89 mm^2

Available Shell Area = (t_c - t_Basis) * D


Available Shell Area = (3.18 - 1.2) * 114.3
Available Shell Area = 226.01 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (17.12 - 3.18)) + 3.18] * (17.12 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 1275.38 mm^2

A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)

Page: 60/72
A-rpr = 136.89 - 226.01 - 1275.38
A-rpr = -1364.5 mm^2

Since A-rpr <= 0, t_rpr = 0

No Reinforcement Pad required.

Shell Nozzle: B

Repad Design
NOZZLE Description : 16 in SCH 40 TYPE RFWN
Material: A106-B

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 1 : Elevation = 0.7 m

COURSE PARAMETERS:
t-calc = 12.57 mm
t_cr = 9.39 mm (Course t-calc less C.A)
t_c = 9.52 mm (Course t less C.A.)
t_Basis = 9.39 mm
Repad Type: Circular
Repad Size (Do): 850 mm

(SHELL NOZZLE REF. API-650 TABLE 5.6A, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 9.39 * 406.4
Required Area = 3816.79 mm^2

Available Shell Area = (t_c - t_Basis) * D


Available Shell Area = (9.52 - 9.39) * 406.4
Available Shell Area = 54.17 mm^2

Available Nozzle Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = 2 * [(4 * (12.7 - 3.18)) + 9.52] * (12.7 - 3.18) * MIN((124.1/160) 1)
Available Nozzle Neck Area = 703.72 mm^2

A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 3816.79 - 54.17 - 703.72
A-rpr = 3058.89 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA

Page: 61/72
t_rpr = (3058.89 / (850 - 406.4)) + 3.18
t_rpr = 10.07 mm

Reinforcement Pad is required.


Based on Shell Nozzle Size of 16"
Repad Size (Do) Must be 850 mm

Shell Manway: C

Repad Design
MANWAY Description : 24 in Neck Thickness 12.7
Material: A36

t_rpr = (Repad Required Thickness)


t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

MOUNTED ON SHELL 1 : Elevation = 0.914 m

COURSE PARAMETERS:
t-calc = 12.57 mm
t_cr = 9.39 mm (Course t-calc less C.A)
t_c = 9.52 mm (Course t less C.A.)
t_Basis = 9.39 mm
Repad Type: Circular
Repad Size (Do): 1257.3 mm

(SHELL MANWAY REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)

Required Area = t_Basis * D


Required Area = 9.39 * 609.6
Required Area = 5725.18 mm^2

Available Shell Area = (t_c - t_Basis) * D


Available Shell Area = (9.52 - 9.39) * 609.6
Available Shell Area = 81.26 mm^2

Available Manway Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = 2 * [(4 * (12.7 - 3.18)) + 9.52] * (12.7 - 3.18) * MIN((160/160) 1)
Available Manway Neck Area = 907.26 mm^2

A-rpr = (Required Area - Available Shell Area - Available Manway Neck Area)
A-rpr = 5725.18 - 81.26 - 907.26
A-rpr = 4736.67 mm^2

Page: 62/72
t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA
t_rpr = (4736.67 / (1,257.3 - 609.6)) + 0
t_rpr = 7.31 mm

Reinforcement Pad is required.


Based on Shell Manway Size of 24"
Repad Size (Do) Must be 1257.3 mm

Cover Plate and Bolting Flange Design


CA-cover = Cover Plate Corrosion Allowance (mm)
Lmax = Design Liquid Level (m)
Ma-cover = Cover Plate Material
Ma-flange = Bolting Flange Material
SG = Product Specific Gravity
Sd = Allowable Stress per API-650 5.7.5.6 (MPa)
d-cover = Bolt Circle Diameter (mm)
t-cover = Cover Plate Thickness (mm)
t-flange = Bolting Flange Thickness (mm)
tc-design = Cover Plate Required Thickness per API-650 5.7.5.6 (mm)
tc-req = Cover Plate Minimum Required Thickness (mm)
tf-design = Cover Plate Required Thickness per API-650 5.7.5.6 (mm)
tf-req = Bolting Flange Minimum Required Thickness (mm)

CA-cover = 3.18 mm
Lmax = 17.07 m
Ma-cover = A516-70
Ma-flange = A36
SG = 0.8
d-cover = 768.35 mm
t-cover = 22.22 mm
t-flange = 19.05 mm

Water Density (Y) = 0.00981 MPa/m


As per API-650 5.7.5.6, Coefficient For Circular Plate (C) = 0.3

Cover Plate Material Properties and Required Thickness


Material = A516-70
Minimum Yield Strength (Sy-cover) = 260.0 MPa
Permissible Design Metal Temperature (MDMT-permissible-cover) = -2.55 °C

Sd = MIN(Sy-cover , 205) / 2 = 102.5 MPa

As per API-650 5.7.5.6, Cover Plate Erection Thickness (tc-erec) = 8 mm

tc-design = (d-cover * SQRT(((C * Y * Lmax * MAX(SG , 1)) / Sd))) + CA-cover


tc-design = (768.35 * SQRT(((0.3 * 0.0098 * 17.0688 * MAX(0.8 , 1)) / 102.5))) + 3.175
tc-design = 20.18 mm

tc-req = MAX(tc-erec , tc-design)


tc-req = MAX(8 , 20.1846)
tc-req = 20.18 mm

t-cover >= tc-req ==> PASS

Bolting Flange Material Properties and Required Thickness

Page: 63/72
Material = A36
Minimum Yield Strength (Sy-flange) = 250.0 MPa
Permissible Design Metal Temperature (MDMT-permissible-flange) = 1.58 °C

As per API-650 5.7.5.6, Bolting Flange Erection Thickness (tf-erec) = 6 mm

tf-design = tc-design - 3
tf-design = 20.1846 - 3
tf-design = 17.18 mm

tf-req = MAX(tf-erec , tf-design)


tf-req = MAX(6 , 17.1846)
tf-req = 17.18 mm

t-flange >= tf-req ==> PASS

Roof Manway: E1

Repad Design
(Per API-650 Section 5.8.4 and other references below)
MANWAY Description : 24 in Neck Thickness 6.35
Material: A36

t_rpr = (Repad Required Thickness)


MOUNTED ON ROOF: Elevation = 17.5564 m

ROOF PARAMETERS:
t-calc = 6.73 mm
t_cr = 7.94 mm (Roof t-act less C.A)
t_c = 7.94 mm
t_Basis = 6.73 mm
Repad Type: Circular
Repad Size (Do): 1169 mm

(FOR ROOF MANWAY,REF. API-650 FIG 5-16, TABLE 5-13)

Required Area = t_Basis * D


Required Area = 6.73 * 622.3
Required Area = 4190.27 mm^2

Available Roof Area = (t_c - t_Basis) * D


Available Roof Area = (7.94 - 6.73) * 622.3
Available Roof Area = 750.79 mm^2

Available Manway Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = 2 * [(4 * (6.35 - 3.18)) + 7.94] * (6.35 - 3.18) * MIN((160/160) 1)
Available Manway Neck Area = 131.06 mm^2

Page: 64/72
A-rpr = (Required Area - Available Roof Area - Available Manway Neck Area)
A-rpr = 4190.27 - 750.79 - 131.06
A-rpr = 3308.42 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA


t_rpr = (3308.42 / (1,169 - 622.3)) + 0
t_rpr = 6.05 mm

Reinforcement Pad is required.


Based on Roof Manway Size of 24"
Repad Size (OD) Must be 1150 mm

Roof Manway: E2

Repad Design
(Per API-650 Section 5.8.4 and other references below)
MANWAY Description : 24 in Neck Thickness 6.35
Material: A36

t_rpr = (Repad Required Thickness)


MOUNTED ON ROOF: Elevation = 17.5564 m

ROOF PARAMETERS:
t-calc = 6.73 mm
t_cr = 7.94 mm (Roof t-act less C.A)
t_c = 7.94 mm
t_Basis = 6.73 mm
Repad Type: Circular
Repad Size (Do): 1169 mm

(FOR ROOF MANWAY,REF. API-650 FIG 5-16, TABLE 5-13)

Required Area = t_Basis * D


Required Area = 6.73 * 622.3
Required Area = 4190.27 mm^2

Available Roof Area = (t_c - t_Basis) * D


Available Roof Area = (7.94 - 6.73) * 622.3
Available Roof Area = 750.79 mm^2

Available Manway Neck Area = 2 * [(4 * (t_n - CA)) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = 2 * [(4 * (6.35 - 3.18)) + 7.94] * (6.35 - 3.18) * MIN((160/160) 1)
Available Manway Neck Area = 131.06 mm^2

A-rpr = (Required Area - Available Roof Area - Available Manway Neck Area)
A-rpr = 4190.27 - 750.79 - 131.06
A-rpr = 3308.42 mm^2

t_rpr = (A_rpr / (repad-min-OD - D)) + repad_CA


t_rpr = (3308.42 / (1,169 - 622.3)) + 0

Page: 65/72
t_rpr = 6.05 mm

Reinforcement Pad is required.


Based on Roof Manway Size of 24"
Repad Size (OD) Must be 1150 mm

Page: 66/72
Normal and Emergency Venting (API-
2000 7th Edition) Back
Normal Venting
T-operating = Product storage temperature (°C)
VIT = Required in-breathing flow rate due to thermal effects per API-2000 3.3.2.3.3 (m^3/hr)
VOT = Required out-breathing flow rate due to thermal effects per API-2000 3.3.2.3.2 (m^3/hr)
Vi = Total required in-breathing volumetric flow rate (m^3/hr)
Vip = Required in-breathing flow rate due to liquid movement per API-2000 3.3.2.2.2 (m^3/hr)
Vo = Total required out-breathing volumetric flow rate (m^3/hr)
Vop = Required out-breathing flow rate due to liquid movement per API-2000 3.3.2.2.1 (m^3/hr)
Vpe = Maximum emptying rate (m^3/hr)
Vpf = Maximum filling rate (m^3/hr)
Vtk = Tank capacity (m^3)
insulation_type = Insulation type
latitude = Latitude zone
vapor_pressure_type = Vapor pressure type

T-operating = 60 °C
Vpe = 22.71 m^3/hr
Vpf = 22.71 m^3/hr
Vtk = 7,863.52 m^3
insulation_type = no insulation
latitude = between 42 and 58
vapor_pressure_type = hexane or similar

In-breathing
Vip = Vpe
Vip = 22.71
Vip = 22.71 m^3/hr

As per API-2000 Table-2, C factor (C) = 5

VIT = C * (Vtk^0.7) * 1
VIT = 5 * (7,863.5237^0.7) * 1
VIT = 2,666.26 m^3/hr

Vi = Vip + VIT
Vi = 22.71 + 2,666.2572
Vi = 2,688.97 m^3/hr

Out-breathing
Vop = Vpf
Vop = 22.71
Vop = 22.71 m^3/hr

As per API-2000 Table-1, Y factor (Y) = 0.25

VOT = Y * (Vtk^0.9) * 1
VOT = 0.25 * (7,863.5237^0.9) * 1
VOT = 801.67 m^3/hr

Vo = Vop + VOT

Page: 67/72
Vo = 22.71 + 801.6697
Vo = 824.38 m^3/hr

Emergency Venting
ATWS = Wetted surface area (m^2)
D = Tank diameter (m)
F = Environmental factor per API-2000 3.3.3.3.4
Hs = Tank height (m)
P = Design pressure (kPa)
insulation_type = Insulation type
q = Required emergency venting capacity per API-2000 Table 5 and 3.3.3.3.4 (m^3/hr)
vapor_pressure_type = Vapor pressure type

D = 22.86 m
Hs = 17.07 m
P = 0.0 kPa
insulation_type = no insulation
vapor_pressure_type = hexane or similar

As per API-2000 Table 9, Environmental factor for insulation (F_ins) = 1.0


As per API-2000 Table 9, Environmental factor for drainage (F_drain) = 1.0

F = MIN(F_ins , F_drain)
F = MIN(1.0 , 1.0)
F = 1.0

ATWS = pi * D * MIN(Hs , 9.14)


ATWS = pi * 22.86 * MIN(17.0688 , 9.14)
ATWS = 656.41 m^2

q = 19910 * F
q = 19910 * 1.0
q = 19,910 m^3/hr

Page: 68/72
Capacities and Weights Back
Maximum Capacity (to Max Liq Level) : 6,984 M^3
Capacity to Top of Shell (to Tank Height) : 6,984 M^3
Working Capacity (to Normal Working Level) : 6,341 M^3
Net working Capacity (Working Capacity - Min Capacity) : 6,231 M^3
Minimum Capacity (to Min Liq Level) : 109 M^3

New Condition New Condition Corroded Corroded


Component
(N) (Kg) (N) (Kg)
SHELL 919,174 93,730 619,941 63,217
ROOF 282,885 28,847 282,885 28,847
RAFTERS 0 0 0 0
GIRDERS 0 0 0 0
FRAMING 0 0 0 0
COLUMNS 0 0 0 0
TRUSS 0 0 0 0
STRUCTURE
0 0 0 0
COMPONENTS
BOTTOM 303,700 30,969 202,520 20,652
STAIRWAYS 21,036 2,145 21,036 2,145
STIFFENERS 11,621 1,185 5,575 569
WIND GIRDERS 0 0 0 0
ANCHOR CHAIRS 0 0 0 0
APPURTENANCES 52,300 5,334 52,300 5,334
INSULATION 0 0 0 0
FLOATING ROOF 0 0 0 0
TOTAL 1,590,716 162,210 1,184,257 120,764

Weight of Tank, Empty : 1,590,716 N


Weight of Tank, Full of Product (SG = 0.8) : 56,551,889.79 N
Weight of Tank, Full of Water : 70,292,181.09 N
Net Working Weight, Full of Product : 55,585,894.47 N
Net Working Weight Full of Water : 69,084,689.09 N

Foundation Area Req'd : 414.48 m^2


Foundation Loading, Empty : 3,837.76 N/m^2
Foundation Loading, Full of Product : 136,437.31 N/m^2
Foundation Loading, Full of Water : 169,587.19 N/m^2

SURFACE AREAS
Roof : 463.39 m^2
Shell : 1,225.14 m^2
Bottom : 414.48 m^2

Internal Pressure Moment : 0 N-m


Wind Moment : 4,517,599.65 N-m

Page: 69/72
Seismic Moment (Ringwall) : 9,375,572.45 N-m
Seismic Moment (Slab) : 12,902,359.14 N-m

MISCELLANEOUS ATTACHED ROOF ITEMS


MISCELLANEOUS ATTACHED SHELL ITEMS

Page: 70/72
Reactions on Foundation Back
Arss = Area of Tank Roof Supported by the Tank Shell (m^2)
Wrss = Weight of Tank Roof Supported by the Tank Shell (kg)
Ws = Weight of the Tank Shell and Shell Appurtenances (kg)
d-water = Water Density (kg/m^3)
yb = Bottom Plate Density (kg/m^3)

Arss = 463.4 m^2


d-water = 1,000 kg/m^3
yb = 7,840 kg/m^3

Wrss = Wr-pl + Wr-ins + Wr-attachments


Wrss = 28,846.1774 + 0.0 + 14,345.5925
Wrss = 43,191.77 kg

Ws = Ws-pl + Ws-ins + Ws-attachments + Ws-framing


Ws = 93,729.654 + 0.0 + 4,978.9749 + 1,182.3937
Ws = 99,891.02 kg

Unfactored (Working Stress) Downward Reactions on Foundations


Load Case Location Equation Value Unit
Dead Load Shell (Ws + Wrss) / (pi * D) 19,538.08 N/m
Dead Load Bottom tb * yb * 9.806649999999999E-6 0.73 kPa
Internal Pressure Bottom P 0.0 kPa
Vacuum Shell (Pv * Arss) / (pi * D) 0.0 N/m
Hydrostatic Test Bottom Lmax * d-water * (9.80665 / 1000) 167.39 kPa
Minimum Roof Live
Shell (Lr * Arss) / (pi * D) 6,452.46 N/m
Load
((4 * (Mrw / D)) + (0.4 * (Ws + Wrss) * Av)) / (pi
Seismic Shell 23,208.09 N/m
* D)
Seismic Bottom (32 * Ms) / (pi * (D^3) * 1000) 11.0 kPa
Snow Shell (S * Arss) / (pi * D) 0.0 N/m
Stored Liquid Bottom SG * Lmax * d-water * (9.80665 / 1000) 133.91 kPa
Pressure Test Bottom Pt 0.0 kPa
Wind Shell (2 * (Hs^2) * PWS) / (pi * D) 3,266.54 N/m

Page: 71/72
MAWP & MAWV Summary Back
MAWP = Maximum Allowable Working Pressure
MAWV = Maximum Allowable Working Vacuum

MAWP and MAWV reversed calculations are not part of the standard API-650. User must validate
these values in a new design. Under these conditions additional appendices may apply.

Maximum Allowable Working Pressure

MAWP = 18 kPa or 1,835.65 mmh2o (per API-650 App. F.1.3 & F.7)
MAWP = 1.87 kPa or 190.7 mmh2o (due to shell)
MAWP = N/A (due to roof)
MAWP = 5.37 kPa or 547.64 mmh2o (due to top member)
MAWP = 5.37 kPa or 547.47 mmh2o (per API-650 App. F.4 & F.5)
TANK MAWP = 1.87 kPa or 190.29 mmh2o

Maximum Allowable Working Vacuum

MAWV = -6.9 kPa or -703.67 mmh2o (per API-650 V.1)


MAWV = N/A (due to shell) (API-650 App.V not applicable)
MAWV = -1.65 kPa or -167.85 mmh2o (due to roof)
MAWV = N/A (due to structure)
TANK MAWV = -1.65 kPa or -167.85 mmh2o

Page: 72/72

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