Professional Documents
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Page: 1/58
TABLE OF CONTENTS
ROOF DESIGN
BOTTOM DESIGN
WIND MOMENT
SEISMIC CALCULATIONS
Page: 2/58
No Warnings!!
Job : 2018-4-15-20-23
Date of Calcs. : 15-Apr-2018
Mfg. or Insp. Date :
Designer : Regi
Project :
Tag Number :
Plant : PURCHASER DESCRIPTION CITY AND STATE
Plant Location : Universitas Pancasila
Site : Teknik Mesin
Design Basis : API-650 12th Edition, March 2013
D of Tank = 14.64 m
OD of Tank = 14.652 m
ID of Tank = 14.64 m
CL of Tank = 14.646 m
Shell Height = 7.41 m
S.G of Contents = 0.85
Max Liq. Level = 7.29 m
Min Liq. Level = 0.67 m
Design Temperature = 48 ºC
Tank Joint Efficiency = 0.85
Ground Snow Load = 0 KPa
Roof Live Load = 1.0983 KPa
Additional Roof Dead Load = 0 KPa
Basic Wind Velocity = 110 kph
Page: 3/58
Wind Importance Factor = 1
DESIGNER REMARKS
Remarks or Comments
Min t-min
Tensile t-min t-min t-
Shell Width Material CA JE Yield Strength Sd St Weight Weight Erection t-Des t-Test Seismic Ext- t-min Actual Status
# (mm) (mm) Strength (MPa) (MPa) (MPa) (N) CA (N) (mm) (mm) (mm) (mm) Pe (mm) (mm)
(MPa) (mm)
1 1828 A283M- 2 0.85 205 380 137 154 38,776 25,854 6 5.174 3.2561 4.2312 5.1349 6 6 OK
C
2 1828 A283M- 2 0.85 205 380 137 154 38,776 25,854 5 4.3604 2.4046 3.709 5.1349 5.1349 6 OK
C
3 1828 A283M- 2 0.85 205 380 137 154 38,776 25,854 5 3.5468 1.5531 3.149 5.1349 5.1349 6 OK
C
4 1828 A283M- 2 0.85 205 380 137 154 38,776 25,699 5 2.7332 0.7016 2.5639 5.1349 5.1349 6 OK
C
CONE ROOF
RAFTERS:
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (N) Total Weight (N)
22 7.32 W10X12 6.7454 175.1268 1,181.3178 25,988.9928
Page: 4/58
Bottom Joint Efficiency = 0.85
Total Weight of Bottom = 80,556.2863 N
Size = l100x100x10
Material = A36M
Weight = 6,835.5552 N
STRUCTURALLY SUPPORTED CONICAL ROOF Back
Page: 5/58
Roof-wc = Weight corroded of roof plates (N)
S = Ground Snow Load per ASCE 7-05 Fig 7-1 (kPa)
Sb = Balanced Design Snow Load per API-650 Section 5.2.1.h.1 (kPa)
Shell-wc = Weight corroded of shell (N)
Su = Unbalanced Design Snow Load per API-650 Section 5.2.1.h.2 (kPa)
T = Balanced Roof Design Load per API-650 Appendix R (kPa)
t-calc = Minimum nominal roof plates thickness per API-650 Section 5.10.5.1 (mm)
t-Ins = thickness of Roof Insulation (m)
Theta = Angle of cone to the horizontal (degrees)
U = Unbalanced Roof Design Load per API-650 Appendix R (kPa)
Wc = Maximum width of participating shell per API-650 Fig. F-2 (mm)
Wh = Maximum width of participating roof per API-650 Fig. F-2 (mm)
D = 14.64 m
ID = 14.64 m
CA = 2 mm
R = 7.3475 m
Fp = 0.4
JEr = 0.85
JEs = 0.85
JEst = 0.85
Insulation = 0 m
Add-DL = 0 kPa
Lr = 1.0983 kPa
S = 0 kPa
Sb = 0 kPa
Su = 0 kPa
density = 0.000007841 kg/mm3
P-weight = 0.621 KPa
Pe = 0.6276 kPa
pt = 0.75 mm rise per 12 mm
t-actual = 8 mm
Fy-roof = 205 MPa
Fy-shell = 205 MPa
Fy-stiff = 250 MPa
Shell-wc = 103,263.5728 N
Roof-wc = 78,407.8283 N
P-Std = 18 kPa, Per API-650 F.1.3
t-1 = 6 mm
CA-1 = 2 mm
Sd = 137 MPa
Alpha = 90 - Theta
Alpha = 90 - 3.5763
Alpha = 86.4237 degrees
Page: 6/58
Ap-Vert = 14.64^2 * TAN(3.5763)/4
Ap-Vert = 3.3489 m^2
Xw = D * 0.5
Xw = 14.64 * 0.5
Xw = 7.32 m
Ap = PI * (D/2)^2
Ap = PI * (14.64/2)^2
Ap = 168.334 m^2
T = MAX(e.1b , e.2b)
T = MAX(1.9704 , 1.688)
T = 1.9704 kPa
U = MAX(e.1u , e.2u)
U = MAX(1.9704 , 1.688)
U = 1.9704 kPa
Lr-1 = MAX(T , U)
Lr-1 = MAX(1.9704 , 1.9704)
Lr-1 = 1.9704 kPa
Ra = PI * R * SQRT(R^2 + hr^2)
Ra = PI * 7.3475 * SQRT(7.3475^2 + 0.4592^2)
Ra = 1,699,321.8482 cm^2 or 169.9322 m^2
Page: 7/58
Roof plates Weight = 104,543.7711 N
STRUCTURE CALCULATIONS
D = 14.64 m
OD = 14.652 m
ID = 14.64 m
IR = 7.32 m
t-1 = 6 mm
T = 1.9704 kPa
U = 1.9704 kPa
Pt = 0.75
n = 22
Rafter Type = W10X12
rft-S = 178.619 cm^3
rft-r = 19.939 mm
rft-wgt = 17.8579 kg/m
rft-A = 2,283.8664 mm^2
Sd = 160 MPa
CRR = 1,175.2762 mm
Compression Ring Material = A36
Compression-Ring-Sd = 160 MPa
Calculated Variables
Page: 8/58
Fa = Sd = 160,000,000 Pa
Fbx = Sd = 160,000,000 Pa
Theta = ATAN (PI / 12) = 3.5763 (degrees)
RL = MAX(U , T)
RL = MAX(1.9704 , 1.9704)
RL = 1.9704 kPa
Area = PI * OD^2 / 4 / n
Area = PI * 14.652^2 / 4 / 22
Area = 7.664 m^2
l = IR - CRR / 2 / 1000
l = 7.32 - 1,175.2762 / 2 / 1000
l = 6.7323 m
l1 = l / COS(Theta)
l1 = 6.7323 / COS(3.5763)
l1 = 6.7454 m
h = l * TAN(Theta)
h = 6.7323 * TAN(3.5763)
h = 0.4207 m
G = rft-wgt * l1
G = 17.8579 * 6.7454
G = 120.4608 kg or 1,181.3178 N
H-GB = G / 2 *( l / h)
H-GB = 1,181.3178 / 2 *( 6.7323 / 0.4207)
H-GB = 9,450.5428 N
M-G-Max = G * l / 8
M-G-Max = 1,181.3178 * 6.7323 / 8
M-G-Max = 994.1324 N-m
Design Load (Dead Load + Live Load + Snow Load + Roof Plates)
QQ = Area * q
QQ = 7.664 * 1,970.4213
QQ = 15,076.7749 N
H-QB = (QQ / 3) * (l / h)
H-QB = (15,076.7749 / 3) * (6.7323 / 0.4207)
Page: 9/58
H-QB = 80,409.4665 N
M-Q-Max = 0.128 * QQ * l
M-Q-Max = 0.128 * 15,076.7749 * 6.7323
M-Q-Max = 12,992.295 N-m
Area-Reqd = Nmax / Fa
Area-Reqd = 90,699.166 / 160
Area-Reqd = 566.8697 mm^2
fa = Nmax / rft-A
fa = 90,699.166 / 2,283.8664
fa = 39,712,991.1085 Pa or 39.7129 MPa
Long & Garner - Guide to Storage Tanks & Equipment (Page 126)
Page: 10/58
Mo = Hmax * CRR/2 * (1 / SIN(phi) - 1 / phi)
Mo = 89,860.0093 * 1,175.2762/2 * (1 / SIN(0.1427) - 1 / 0.1427)
Mo = 407,850.7478 N-mm
No = Hmax / 2 * (1 / SIN(phi))
No = 89,860.0093 / 2 * (1 / SIN(0.1427))
No = 315,708.504 N
Forces at rafters
Ni = Hmax / 2 * (1 / TAN(phi))
Ni = 89,860.0093 / 2 * (1 / TAN(0.1427))
Ni = 312,495.0466 N
Forces-at-Rafters-Test = Total-Tensile-Stress / Sd
Forces-at-Rafters-Test = 52.6904 / 160
Forces-at-Rafters-Test = 0.3293 <= 1.0 => Crown ring size is acceptable
Page: 11/58
D (Shell nominal diameter) = 14.646 m
ID (Shell inside diameter) = 14.64 m
Theta angle (Angle between the roof and a horizontal plane at the roof-to-shell junction) = 3.5763 deg
tc (Thickness of shell plate) = 6 mm
th (Thickness of roof plate) = 8 mm
CA_stiff > 0
Note: The calculation does not take into account the stiffener corrosion allowance, make sure to pick a
stiffener size that make up the difference in the thicknesses (corroded vs nominal).
Page: 12/58
wc_reduced = Wc - l_vert = 102.6684 - 100 = 2.6684 mm
Find combined moment of inertia about shell inside axis with negative value toward center
Page: 13/58
Roof Design Requirements
Appendix F Requirements
A_actual (Area resisting compressive force) = 3441.0561 mm^2
D (Tank nominal diameter) = 14.646 m
DLR (Nominal weight of roof plates and attached structural) = 133722.4063
N DLS (Nominal weight of shell plates and framing) = 187532.77 N
Fy (Minimum specified yield-strength of the materials in the roof-to-shell junction) = 205 MPa
ID (Tank inside diameter) = 14.64 m
Mw (Wind moment) = 710592.8724 N.m
P (Design pressure) = 1.1767 kPa
Theta angle (Angle between the roof and a horizontal plane at the roof-to-shell junction) = 3.5763
deg W_framing (Weight of framing supported by the shell and roof) = 32658.5772 N
W_structural (Weight of roof attached structural) = 29178.6352
N Wr (Roof plates weight) = 104543.7711 N Ws (Shell plates
weight) = 154874.1929 N
Wr < P_uplift <= W_total , Tank design should meet F.2 to F.6 requirements.
P <= P_max ==> Design pressure is less than maximum allowable pressure
Page: 14/58
A_F51 = ((200 * (D^2)) * (P - ((0.00127 * DLR) / (D^2)))) / (Fy * TAN(Theta angle))
= ((200 * (14.646^2)) * (1.1767 - ((0.00127 * 133722.4063) / (14.646^2)))) / (205 * TAN(3.5763))
= 1289.0342 mm^2
A_actual >= A_F51 ==> Compression region actual cross sectional area is sufficient.
As per API-650 5.2.1 c), Maximum design internal pressure (P_std) = 18 kPa
Maximum allowable internal pressure for the actual resisting area API 650 F.5.1
P_F51 = ((Fy * TAN(Theta angle) * A_actual) / (200 * (D^2))) + ((0.00127 * DLR) / (D^2))
= ((205 * TAN(3.5763) * 3441.0561) / (200 * (14.646^2))) + ((0.00127 * 133722.4063) / (14.646^2))
= 1.8194 kPa
Appendix V Requirements
A_resisting (Detail resisting area) = 3441.0561 mm^2
D (Nominal Tank Diameter) = 14.646 m
E (Modulus of Elasticity of Roof Plate Material) = 198569.022
MPa H (Shell Height) = 7.41 m
I_combined (Combined stiffener shell moment of inertia) = 1.7773005071E6
mm^4 N (Waves Quantity) = 8.0735
P (Total design external pressure for design of shell) = 0.7471
kPa Pr (Total design external pressure for design of roof) =
1.9704 kPa f (Smallest Allowable Tensile Stress) = 137 MPa
Radial Load Imposed on End Stiffener by Shell API 650 Section V.8.2.3.1
V1 = 250 * Ps * H = 250 * 0.7471 * 7.41 = 1383.991 N/m
I_combined >= Ireqd ==> Combined stiffener shell moment of inertia is sufficient.
End Stiffener Region Required Cross Sectional Area API 650 Section V.8.2.3.3.1
Areqd = (V1 * D) / (2 * f) = (1383.991 * 14.646) / (2 * 137) = 73.9779 mm^2
A_resisting >= A_stiff ==> Compression region actual cross sectional area is sufficient.
Material = A283M-C
Structural Material = A36M
t-actual = 8 mm
t-required = 7.2921 mm
Page: 15/58
t-calc = 7.2921 mm
P-Max-Internal = 1.1879 kPa
P-Max-External = 0 kPa
Roof Plates Weight = 104,543.7711 N
Weight of Rafters = 25,988.9928 N
Weight of Girders = 0 N
Weight of Columns = 0 N
Page: 16/58
SHELL COURSE DESIGN (Bottom course is #1) Back
Course # 1
Material = A283M-C
Width = 1.828 m
Ca-1 = 2 mm
JE = 0.85
t-1 = 6 mm
Sd = 137 MPa
St = 154 MPa
Page: 17/58
pmax-1 = 16.6594 kPa
pmax-int-shell-1 = pmax-1
pmax-int-shell-1 = 16.6594 kPa
Course # 2
Material = A283M-C
Width = 1.828 m
Ca-2 = 2 mm
JE = 0.85
t-2 = 6 mm
Sd = 137 MPa
St = 154 MPa
Page: 18/58
pmax-2 = (hmax-2 - H) * 9.8 * G
pmax-2 = (9.2899 - 5.6033) * 9.8 * 0.85
pmax-2 = 31.8867 kPa
Course # 3
Material = A283M-C
Width = 1.828 m
Ca-3 = 2 mm
JE = 0.85
t-3 = 6 mm
Sd = 137 MPa
St = 154 MPa
Page: 19/58
hmax-3 = Sd * (t-3 - CA-3)/(2.6 * D * G) + 1
hmax-3 = 137 * (6 - 2)/(2.6 * 14.64 * 0.85) + 1
hmax-3 = 9.2899 m
Course # 4
Material = A283M-C
Width = 1.817 m
Ca-4 = 2 mm
JE = 0.85
t-4 = 6 mm
Sd = 137 MPa
St = 154 MPa
Page: 20/58
t-calc-4 = 2.7332 mm
Min t-min
Tensile t-min t-min t-
Shell Width Material CA JE Yield Strength Sd St Weight Weight Erection t-Des t-Test Seismic Ext- t-min Actual Status
# (mm) (mm) Strength (MPa) (MPa) (MPa) (N) CA (N) (mm) (mm) (mm) (mm) Pe (mm) (mm)
(MPa) (mm)
1 1828 A283M- 2 0.85 205 380 137 154 38,776 25,854 6 5.174 3.2561 4.2312 5.1349 6 6 OK
C
2 1828 A283M- 2 0.85 205 380 137 154 38,776 25,854 5 4.3604 2.4046 3.709 5.1349 5.1349 6 OK
C
3 1828 A283M- 2 0.85 205 380 137 154 38,776 25,854 5 3.5468 1.5531 3.149 5.1349 5.1349 6 OK
C
4 1828 A283M- 2 0.85 205 380 137 154 38,776 25,699 5 2.7332 0.7016 2.5639 5.1349 5.1349 6 OK
C
Page: 21/58
Wtr = Transposed width of each shell course (m)
Hts = Height of the transformed shell (m)
V = 110 kph
Pe = 0.6276 kpa
W = 1.48 * (V/190)^2
W = 1.48 * (110/190)^2
W = 0.4961 kpa
Page: 22/58
NS = Number of stiffeners required
NS-actual = Actual Number of stiffeners
Pe = External Pressure (kPa)
Ps = Shell design pressure (kPa)
Ps-Max = Maximum allowable external pressure for unstiffened shell (kPa)
PSI-C = Stability factor
PSI1 = Stability factor under condition 1 (V.8.1)
PSI2 = Stability factor under condition 2 (V.8.1)
Pv-Max-1 = Maximum allowable external pressure for unstiffened shell under condition 1 (kPa)
Pv-Max-2 = Maximum allowable external pressure for unstiffened shell under condition 2 (kPa)
Pv-Max-C = Final maximum allowable external pressure for unstiffened shell (kPa)
Q-(n) = Radial load imposed on intermediate stiffeners by the shell (kg/m)
t-min-ext = Minimum thickness due to design pressure (mm)
t-min-ext-stiff = Minimum thickness due to stiffener (mm)
ts-(n) = Actual shell course thickness (mm)
ts1 = Top shell course thickness (mm)
tsmin = Smallest actual shell course thickness (mm)
tsn = Bottom shell course thickness (mm)
W = Wind pressure (kPa)
W-shell-(n) = Contributing shell at stiffener n (mm)
W = 0.4961 kPa
Hts = 7.401 m
Wtr-1 = t-width-(n) * (t-top/ts-(n))^2.5
Wtr = Hts = 7.401 m
Fp = 0.4
D = 14.64 m
ts1 = 6 mm
tsn = 6 mm
CA = 2 mm
tsmin = 6 mm
JEr = 0.85
JEs = 0.85
F-roof = 137 MPa
Fy-shell = 205 MPa
E = 198,569 MPa
F-stiff = 0 MPa
Fy-stiff = 0 MPa
F-btm = 137 MPa
JEn = 0.85
JEb = 0.85
Bottom-OD = 12.913 m
Pe = 0.6276 kPa
Ps = 0.7471 kPa
Page: 23/58
Since EFC >= 0.00675 using App. V method.
PSI1 = 1.3974
PSI2 = 3
Since Pe < Ps
L_act = Wrt
L_act = 7.401 m
Page: 24/58
V.8.2.2.3 Radial load
Material = A283M-C
t-actual = 8 mm
Annular Ring Material = A283M-C
Ann-t-actual = 8 mm
Ann-w-actual = 970 mm
Calculation of Hydrostatic Test Stress & Product Stress (per API-650 Section 5.5.1)
Page: 25/58
Bottom-OD = 12.912 m
JE = 0.85
D-bottom = 0.00000784 kg/mm3
t-1 = 6 mm
ca-1 = 2 mm
G = 0.85
H = 7.29 m
H' = 7.4313 m
St = 154 MPa
Sd = 137 MPa
Ca-bottom = 2 mm
ca-Ann = 2 mm
Ann-d = 0.000007 kg/mm3
S2 = (t-test-1 / t-1) * St
S2 = (3.2561 / 6) * 154
S2 = 83.5738 MPa
API-650 Table 5.1a required thickness of annular ring excluding corrosion allowance is 6 mm
Annular ring required thickness = 6 + ca-Ann = 6 + 2
Annular ring required thickness = 8 mm
BA = PI * ((Bottom-OD / 2) - Ann-w-actual)^2
BA = PI * ((12912 / 2) - 970)^2
BA = 94,549,988.2545 mm^2
API-650
Page: 26/58
t-min = 8 mm
t-calc = t-min
t-calc = 8 mm
API-650 5.5
Ann-t-min = 8 mm
Material = A283M-C
t-actual = 8 mm
t-req = 8 mm
Annular Ring Material = A283M-C
Ann-t-actual = 8 mm
Ann-w-actual = 970 mm
Ann-t-min = 8 mm
Ann-w-min = 796.9637 mm
Vf = (Vs / 190)^2
Page: 27/58
Vf = (110 / 190)^2
Vf (Velocity Factor) = 0.3352
PWS = 0.86 * Vf
PWS = 0.2882 kPa
PWR = 1.44 * Vf
PWR = 0.4826 kPa
M-Shell (Moment Due to Wind Force on Shell) = (PWS * As * (Shell Height / 2))
M-Shell = (0.2882 * 108.4824 * (7.41 / 2))
M-Shell = 115,857 N-m
DLR = Nominal weight of roof plate plus weight of roof plates overlap plus any attached structural.
DLS = Nominal weight of the shell and any framing (but not roof plates) support by the shell and roof.
F-friction = Maximum of 40% of weight of tank
Page: 28/58
MDL = Moment about the shell-to-bottom joint from the nominal weight of the shell
MDLR = Moment about the shell-to-bottom joint from the nominal weight of the roof plate plus any
attached structural.
MF = Stabilizing moment due to bottom plate and liquid weight
MPi = Destabilizing moment about the shell-to-bottom joint from design
pressure Mw = Destabilizing wind moment
tb = Bottom plate thickness less C.A.
wl = Circumferential loading of contents along shell-to-bottom joint
Mw = 710,593 m-N
DLS = 187,532.77 N
DLR = 133,722.4063 N
tb = 6 mm
MF = (D/2) * wl * Pi * D
MF = 7.32 * 13,684.9733 * 3.1416 * 14.64
MF = 4,607,295 m-N
Criteria 1
Criteria 2
Criteria 3
Page: 29/58
Since 116,437 < 1,894,008, Tank is stable
F-wind = Vf * 18 * As
F-wind = 0.3352 * 18 * 108.4824
F-wind = 30,332 N
Anchorage Requirement
Page: 30/58
Back
Design Spectral Response Acceleration at Short Period API 650 Sections E.4.6.1 and E.2.2
SDS = Q * Fa * Ss = 0.6667 * 1.2632 * 0.671 = 0.5651
Design Spectral Response Acceleration at a Period of One Second API 650 Sections E.4.6.1 and
E.2.2
SD1 = Q * Fv * S1 = 0.6667 * 1.806 * 0.297 = 0.3576
Impulsive Design Response Spectrum Acceleration Coefficient API 650 Sections E.4.6.1
Ai = SDS * (I / Rwi) = 0.5651 * (1.5 / 3.5) = 0.2422
Tc <= TL
Vertical Ground Acceleration Coefficient API 650 Section E.6.1.3 and E.2.2
Av = (2 / 3) * 0.7 * SDS = (2 / 3) * 0.7 * 0.5651 = 0.2637
Page: 31/58
SEISMIC CALCULATIONS Back
Page: 32/58
Xcs = Height to center of action of the lateral seismic force related to the convective liquid force for
the slab moment
Xi = Height to center of action of the lateral seismic force related to the impulsive liquid force for
ringwall moment
Xis = Height to center of action of the lateral seismic force related to the impulsive liquid force for the
slab moment
Xr = Height from Bottom of Shell to Roof Center of
Gravity Xs = Height from Bottom to the Shell's Center of
Gravity g = 9.8 m/s^2
WEIGHTS
D/H = 2.0082
Wp = 1,043,082 kgf
Weff = Wi + Wc
Weff = 563,862 + 457,500
Weff = 1,021,361.7313 kgf
DESIGN LOADS
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.2422 * (16,473 + 10,660 + 8,214.4551 + 563,862)
Vi = 145,129 kgf
Vc = Ac * Wc
Vc = 0.0985 * 457,500
Vc = 45,064 kgf
Xs = 3.645 m
RCG = 1/3 * R * (TAND (Theta))
Page: 33/58
RCG = 1/3 * 7347.5 * (TAND (3.5763))
RCG = 153.0729 mm or 0.1531 m
Xi = 0.375 * H
Xi = 0.375 * 7.29
Xi = 2.7338 m
SHELL Width Y (m) Ni (N/mm) Nc (N/mm) Nh (N/mm) SigT+ (MPa) SigT- (MPa)
(m)
= 8.48 * Ai * G * D * H * = 1.85 * Ac * G * D^2 *
= (+ Nh (SQRT = (- Nh (SQRT
[(Y / H) - (0.5 * (Y / H)^2)] (COSH (3.68 * (H - Y)) / = 4.9011293
SUMMARY * (TANH (0.866 * (D / D) / (COSH (3.68 * H / * Y * D * G (Ni^2 + Nc^2 + (Av * (Ni^2 + Nc^2 + (Av
H))) D)) Nh / 2.5)^2))) / t-n * Nh / 2.5)^2))) / t-n
Shell 1 1.828 6.9852 87.4285 10.3897 426.0249 87.4789 54.5293
Shell 2 1.828 5.1572 80.0851 11.884 314.5358 67.0053 37.8399
Shell 3 1.828 3.3292 61.7279 15.9319 203.0467 45.0498 22.6324
Shell 4 1.817 1.5012 32.3567 23.4033 91.5576 22.107 8.4121
Overturning Moment
Page: 34/58
RESISTANCE TO DESIGN LOADS
Fy = 205 MPa
L = 0.035 D
L = 0.035 14.64
L = 0.5124 m
Ls = 0.97 m
Since Ls > L.
Anchorage Ratio
Since J > 0.785 and J <= 1.54, The tank is self-anchored, per API 650 Table E-6
ts1 = 4 mm
SigC = ((wt * (1 + (0.4 * Av)) + wa) / (0.607 - (0.18667 * J^2.3)) - wa) * (1 / (1,000 * ts))
SigC = ((5,785.4028 * (1 + (0.4 * 0.2637)) + 16,318.8539) / (0.607 - (0.18667 * 1.0488^2.3)) -
16,318.8539) * (1 / (1,000 * 4))
SigC = 10.1635 MPa
Page: 35/58
Criteria for Fc
Fc = 83 * ts1 / D
Fc = 83 * 4 / 14.64
Fc = 22.6775 MPa
Hoop Stresses
Mechanically Anchored
Number of anchor = 0
Pab = Wab * Pi * D / Na
Pab = 25,530 * 3.1416 * 14.64 / 0
Pab = 0 N
Pa = 3 * Pab
Pa = 3 * 0
Pa = 0 N
Fc = 22.6775 MPa
Page: 36/58
SUG = III
Sds = 0.5651 g or 56.51 %g
Freeboard - Sloshing
TL-sloshing = 12 sec
I-sloshing = 1
Tc = 4.0841
k = 1.5
Sd1 = 0.3576 g or 35.76 %g
Af = 0.1313 g per API 650 E.7.2
Delta-s = 0.42 * D * Af
Delta-s = 0.42 * 14.64 * 0.1313
Delta-s = 0.8073 m
Since Sds >= 0.33g and SUG = III per API 650 Table E-7.
c. Freeboard equal to the calculated wave height, Delta-s, is required unless one of the following
alternatives are provided:
1. Secondary containment is provided to control the product spill.
2. The roof and tank shell are designed to contain the sloshing liquid
Sliding Resistance
Since V <= Vs Then the tank will not experience major sliding and does not require additional
lateral anchorage, per API 650 E.7.6.
Vmax = 2 * V / (Pi * D)
Vmax = 2 * 151,963.9852 / (3.1416 * 14.64)
Vmax = 6,608.1473 kgf/m
Page: 37/58
ANCHOR BOLT DESIGN Back
W2 = W-shell-corroded + Shell Insulation + Corroded Roof Plates Supported by Shell + Roof Dead Load
Supported by Shell
W2 = 103,263.5728 + 0 + 78,407.8283 + 0
W2 = 181,671.4011 N
bt = U/N
bt = 0 N
sd = 104.1666 MPa
Shell-sd-at-anchor = 136.6666 MPa
Page: 38/58
A-s-r = N.A., since Load per Bolt is zero
bt = U/N
bt = 0 N
sd = 138.8888 MPa
Shell-sd-at-anchor = 170.8333 MPa
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
bt = U/N
bt = 0 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
bt = U/N
bt = 0 N
Page: 39/58
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
bt = U/N
bt = 0 N
sd = 138.8888 MPa
Shell-sd-at-anchor = 170.8333 MPa
bt = U/N
bt = 0 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Page: 40/58
ANCHOR BOLT SUMMARY Back
Exclusive of Corrosion
Bolt Diameter Req'd = 0.0613 mm (per ANSI B1.1)
Actual Bolt Diameter = 64 mm (M64)
Bolt Diameter Meets Requirements
(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)
Entered Parameters
Page: 41/58
NORMAL AND EMERGENCY VENTING (API-2000 6th EDITION) Back
NORMAL VENTING
In-breathing
Required in-breathing flow rate due to liquid movement API-2000
A.3.4.1.1 Vip = 0.94 * Vpe = 0.94 * 22.71 = 21.3474 m^3/hr
As per API-2000 A.3.4.1.2 Table A.3 Column 2, Required in-breathing flow rate due to thermal effects
(VIT) = 215.9134 m^3/hr
Out-breathing
(T_flash >= 37.8) AND (T_boil >= 148.9) ==> Use API-2000 section A.3.4.2.1
As per API-2000 A.3.4.2.1 Table A.3 Column 3, Required out-breathing flow rate due to thermal effects
(VOT) = 129.148 m^3/hr
EMERGENCY VENTING
Page: 42/58
PLAN VIEW APPURTENANCE
INSIDE
MARK CUST. DESCRIPTION OUTSIDE PROJ ORIENT RADIUS REMARKS REF
MARK PROJ (mm) (mm) (mm) DWG
500NB ROOF
RM01 281mm 0mm 150 ' 5300mm RM01
MANWAY
50NB ROOF
RN01 153mm 0mm 285 ' 6355mm RN01
NOZZLE
150NB ROOF
RN02 200mm 0mm 325 ' 6355mm RN02
NOZZLE
150NB ROOF
RN02 200mm 0mm 25 ' 6355mm RN02
NOZZLE
150NB ROOF
RN02 200mm 0mm 305 ' 5000mm RN02
NOZZLE
150NB ROOF
RN02 200mm 0mm 305 ' 5300mm RN02
NOZZLE
100NB ROOF
RN03 175mm 0mm 325 ' 6355mm RN03
NOZZLE
100NB ROOF
RN03 175mm 0mm 25 ' 4700mm RN03
NOZZLE
WR01A WINGRAIL -- -- 0 ' 7245mm WR01
INSIDE
CUST. OUTSIDE ELEVATION REF
MARK MARK DESCRIPTION PROJ (mm) PROJ ORIENT (mm) REMARKS DWG
(mm)
NP01A STD API -- -- 0 ' 1016mm NP01
ROOF
RW01A WALKWAY WITH -- -- 0 ' -- RW01
STEPS
600NB SHELL
SM01 274mm 0mm 165 ' 750mm SM01
MANWAY
250NB SHELL
SN01 229mm 0mm 300 ' 650mm SN01
NOZZLE
250NB SHELL
SN01 229mm 0mm 270 ' 650mm SN01
NOZZLE
50NB SHELL
SN02 153mm 0mm 320 ' 260mm SN02
NOZZLE
50NB SHELL
SN03 153mm 0mm 40 ' 260mm SN03
NOZZLE
50NB SHELL
SN03 153mm 0mm 100 ' 260mm SN03
NOZZLE
Page: 43/58
100NB SHELL
SN04 178mm 0mm 110 ' 7000mm SN04
NOZZLE
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
t_c = 7.2921 mm
t_Basis = 5.2921 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or
API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s)
1) Available Nozzle Neck Area = [4 * (4 - 2) + 7.2921] * (4 - 2) * MIN((103.4213/137)
1) Available Nozzle Neck Area = 56.1167 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 317.524 - 120 - 56.1167
A-rpr = 141.4073 mm^2
Page: 44/58
t_rpr = (Re Pad Required Thickness)
t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Roof Material)
CA = (Corrosion Allowance of Neck)
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
t_c = 7.2921 mm
t_Basis = 5.2921 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or
API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s)
1) Available Nozzle Neck Area = [4 * (7 - 2) + 7.2921] * (7 - 2) * MIN((103.4213/137)
1) Available Nozzle Neck Area = 185.5857 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 889.0671 - 336 - 185.5857
A-rpr = 367.4814 mm^2
Page: 45/58
MOUNTED ON ROOF: Elevation = 7.5175 ft
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
t_c = 7.2921 mm
t_Basis = 5.2921 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or
API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s)
1) Available Nozzle Neck Area = [4 * (7 - 2) + 7.2921] * (7 - 2) * MIN((103.4213/137)
1) Available Nozzle Neck Area = 185.5857 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 889.0671 - 336 - 185.5857
A-rpr = 367.4814 mm^2
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
Page: 46/58
t_c = 7.2921 mm
t_Basis = 5.2921 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or
API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s)
1) Available Nozzle Neck Area = [4 * (6 - 2) + 7.2921] * (6 - 2) * MIN((103.4213/137)
1) Available Nozzle Neck Area = 136.3902 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 603.2955 - 228 - 136.3902
A-rpr = 238.9053 mm^2
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
t_c = 7.2921 mm
t_Basis = 5.2921 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or
API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Page: 47/58
Required Area = t_Basis * D
Required Area = 5.2921 * 168
Required Area = 889.0671 mm^2
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s)
1) Available Nozzle Neck Area = [4 * (7 - 2) + 7.2921] * (7 - 2) * MIN((103.4213/137)
1) Available Nozzle Neck Area = 185.5857 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 889.0671 - 336 - 185.5857
A-rpr = 367.4814 mm^2
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
t_c = 7.2921 mm
t_Basis = 5.2921 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or
API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Page: 48/58
Available Roof Area = 228 mm^2
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s)
1) Available Nozzle Neck Area = [4 * (6 - 2) + 7.2921] * (6 - 2) * MIN((103.4213/137)
1) Available Nozzle Neck Area = 136.3902 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 603.2955 - 228 - 136.3902
A-rpr = 238.9053 mm^2
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
t_c = 7.2921 mm
t_Basis = 5.2921 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or
API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s)
1) Available Nozzle Neck Area = [4 * (7 - 2) + 7.2921] * (7 - 2) * MIN((103.4213/137)
1) Available Nozzle Neck Area = 185.5857 mm^2
Page: 49/58
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 889.0671 - 336 - 185.5857
A-rpr = 367.4814 mm^2
COURSE PARAMETERS:
t-calc = 6 mm
t_cr = 4 mm (Course t-calc less C.A)
t_c = 4 mm (Course t less C.A.)
t_Basis = 4 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (9 - 2) + 4] * (9 - 2) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 232.5094 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1092 - 0 - 232.5094
A-rpr = 859.4906 mm^2
Page: 50/58
Reinforcement Pad is required.
Based on Shell Nozzle Size of 250 in
Repad Size (L x W) Must be 585 x 718 mm
COURSE PARAMETERS:
t-calc = 6 mm
t_cr = 4 mm (Course t-calc less C.A)
t_c = 4 mm (Course t less C.A.)
t_Basis = 4 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (9 - 2) + 4] * (9 - 2) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 232.5094 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1092 - 0 - 232.5094
A-rpr = 859.4906 mm^2
Page: 51/58
NOZZLE Description : 50 SCH STD TYPE RFSO
COURSE PARAMETERS:
t-calc = 6 mm
t_cr = 4 mm (Course t-calc less C.A)
t_c = 4 mm (Course t less C.A.)
t_Basis = 4 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (4 - 2) + 4] * (4 - 2) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 36.2352 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 240 - 0 - 36.2352
A-rpr = 203.7648 mm^2
Page: 52/58
MOUNTED ON SHELL 1 : Elevation = 0.22 ft
COURSE PARAMETERS:
t-calc = 6 mm
t_cr = 4 mm (Course t-calc less C.A)
t_c = 4 mm (Course t less C.A.)
t_Basis = 4 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (4 - 2) + 4] * (4 - 2) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 36.2352 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 240 - 0 - 36.2352
A-rpr = 203.7648 mm^2
COURSE PARAMETERS:
t-calc = 5 mm
t_cr = 3 mm (Course t-calc less C.A)
t_c = 4 mm (Course t less C.A.)
t_Basis = 3 mm
Page: 53/58
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (6 - 2) + 4] * (6 - 2) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 96.6273 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 342 - 114 - 96.6273
A-rpr = 131.3727 mm^2
COURSE PARAMETERS:
t-calc = 6 mm
t_cr = 4 mm (Course t-calc less C.A)
t_c = 4 mm (Course t less C.A.)
t_Basis = 4 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Page: 54/58
Available Shell Area = (4 - 4) * 60
Available Shell Area = 0 mm^2
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (4 - 2) + 4] * (4 - 2) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 36.2352 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 240 - 0 - 36.2352
A-rpr = 203.7648 mm^2
COURSE PARAMETERS:
t-calc = 6 mm
t_cr = 4 mm (Course t-calc less C.A)
t_c = 4 mm (Course t less C.A.)
t_Basis = 4 mm
(SHELL MANWAY REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Manway Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s)
1) Available Manway Neck Area = [4 * (13 - 2) + 4] * (13 - 2) * MIN((137/137) 1)
Available Manway Neck Area = 660 mm^2
Page: 55/58
A-rpr = (Required Area - Available Shell Area - Available Manway Neck Area)
A-rpr = 2504 - 0 - 660
A-rpr = 1844 mm^2
ROOF PARAMETERS:
t-calc = 7.2921 mm
t_cr = 5.2921 mm (Roof t-calc less C.A)
t_c = 7.2921 mm
t_Basis = 5.2921 mm
Available Manway Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = [4 * (7 - 2) + 7.2921] * (7 - 2) * MIN((137/137) 1)
Available Manway Neck Area = 245.8413 mm^2
A-rpr = (Required Area - Available Roof Area - Available Manway Neck Area)
A-rpr = 2720.1219 - 1028 - 245.8413
A-rpr = 1446.2806 mm^2
Page: 56/58
CAPACITIES and WEIGHTS Back
Component New Condition (N) New Condition (Kg) Corroded (N) Corroded (Kg)
SHELL 154,875 15,793 103,264 10,530
ROOF 104,544 10,661 78,408 7,996
RAFTERS 25,989 2,651 25,989 2,651
GIRDERS 0 0 0 0
FRAMING 0 0 0 0
COLUMNS 0 0 0 0
BOTTOM 80,557 8,215 60,418 6,161
STAIRWAYS 5,551 566 5,551 566
STIFFENERS 6,836 698 6,836 698
WIND GIRDERS 0 0 0 0
ANCHOR CHAIRS 0 0 0 0
INSULATION 0 0 0 0
TOTAL 378,352 38,584 280,466 28,602
SURFACE AREAS
Roof : 169.9321 m^2
Shell : 340.8075 m^2
Bottom : 94.5499 m^2
Page: 57/58
MAWP & MAWV SUMMARY Back
MAWP = 18 kPa or 1,835.658 mmh2o (per API-650 App. F.1.3 & F.7)
MAWP = 16.6594 kPa or 1,698.9423 mmh2o (due to shell)
MAWP = 1.8209 kPa or 185.6972 mmh2o (due to roof)
TANK MAWP = 1.8209 kPa or 185.6959 mmh2o
Page: 58/58