Design Calculation Report

Data Sheet No.:

Item No.:T 1044 Job No.:
6 m dia x 8 m ht tank Date : 1ST MAY 15 Page No.: Rev 0
Location Gujarat (Dahej)
Code API-650
Diameter of the Tank 6.000 m = 19.69 ft
Total Height of the Tank 8.000 m = 26.25 ft
Design Liquid Height of Tank ( Ho ) 8.000 m = 26.25 ft
Design Internal Pressure ( h ) 1529.530 kg/m^2 149.894 mbar (g)
Design External Negative Pressure ( pv ) 509.845 kg/m^2 49.965 mbar (g)
Total Design height of Tank ( Ho + h ) 9.5639 m = 31.38 ft
Design Temperature 75 deg. C = 167 F
Operating Temperature 45 deg. C
Operating Pressure Full of Liquid
Design Specific Gravity 0.978
Product stored O-touline
Corrosion Allowance 3 mm for Bottom
3 mm for Shell course
0 mm roof structure either side
1.5 mm for Roof
Wind Load 47.00 m/sec IS 875 : Part III
Seismic Zone Factor Z(Zone-2B) 0.16 IS 1893 :Part I
Joint Efficiency 0.85 for shell only
Material For Shell IS 2062 Gr B
Yield Value 250.00 MPa Tensile Value 410.00 MPa
Material For Bottom Sketch Plate IS 2062 Gr B
Yield Value 250.00 MPa Tensile Value 410.00 MPa
Material For Roof IS 2062 Gr B
Yield Value 250.00 MPa Tensile Value 410.00 MPa
Tank Filling Rate 20.0 m^3/hr
Tank Emptying Rate 20.0 m^3/hr
Total Working Volume of Tank 225.0 m^3
Type of Roof Cone Roof
Design Of Shell

Multiplication Factor ( M ) = 1.000 ( Table M-1 Appexdix M API 650 )

Allowable Stress Values for Shell

Allowable Design stress ( Sd ) ( Refer Clause 3.6.2.1-API 650 )

Sd = 2/3 x Yield Stress OR Sd = 2/5 x Tensile Stress
Sd = 2/3 x 250 x 1 OR Sd = 2/5 x 410
Sd = 166.67 MPa OR Sd = 164.00 MPa

Sd = 164.00 MPa

Sd= 164.00 MPa

Allowable Hydrostatic Test Stress ( St ) ( Refer Clause 3.6.2.2-API 650 )

St = 3/4 x Yield Stress OR St = 3/7 x Tensile Stress
St = 3/4 x 250 OR St = 3/7 x 410
St = 187.50 MPa OR St = 175.71 MPa

St = 175.71 MPa

Calculation of Shell Thickness ( Refer Cl. 3.6.3.2 of API 650 )

Design Thickness :

td = 4.9 x D x ( H - 0.3 ) x G / ( Sd x E ) + CA
td = 4.9 x 6 x ( 9.564 - 0.3 ) x 0.978 / ( 164 x 0.85) + 3
td = 4.91 mm

Test Thickness :

tt = 4.9 x D x ( H - 0.3 ) x 1.00 / ( St x E )

tt = 4.9 x 6 x ( 9.564 - 0.3 )x 1 / (175.71x0.85)
tt = 1.82 mm

Design Condition is Governing

As per API 650 3.6.1.1 min thk of shell = 5 mm

Thickness of upper courses :

Head incl.
Course Height of Head incl.
Internal td incl. higher of t
from course in Internal pressure tt Material
pressure in CA td & tt provided
Bottom mm in m
mm
1 1500 9563.9 9.56 4.91 1.82 4.91 10.00 IS 2062 Gr B
2 1500 8063.9 8.06 4.60 1.53 4.60 10.00 IS 2062 Gr B
3 1500 6563.9 6.56 4.29 1.23 4.29 8.00 IS 2062 Gr B
4 1500 5063.9 5.06 3.98 0.94 3.98 8.00 IS 2062 Gr B
5 1500 3563.9 3.56 3.67 0.64 3.67 8.00 IS 2062 Gr B
6 500 2063.9 2.06 3.36 0.35 3.36 8.00 IS 2062 Gr B
7 0 1563.9 1.56 3.26 0.25 3.26 0.00
8 0 1563.9 1.56 3.26 0.25 3.26 0.00
9 0 1563.9 1.56 3.26 0.25 3.26 0.00
10 0 1563.9 1.56 3.26 0.25 3.26 0.00
11 0 1563.9 1.56 3.26 0.25 3.26 0.00
12 1563.9 1.56 3.26 0.25 3.26
8000

Provide Curb Angle 80 x 80 x 8 thk --- ALL AROUND THE TANK (Cl. No. 5.1.5.9 e API 650)

area 1216 mm^2

Weight/mtr 9.4848 Kg
Select the Code IS 875 : Part III

Wind calculation as per IS 875 : Part 3

Basic Wind Speed ( Vb ) 47.0 m/s

Probability Factor ( k1 ) 1.07 Clause 5.3.1
Terrain Factor ( k2 ) 1.05 Clause 5.3.2.2
Topography Factor ( k3 ) 1.00 Clause 5.3.3
Importance Factor for Cyclonic Region
Clause 5.3.4
( k4 ) 1.15
Site Wind Speed ( Vz ) = Vbx k1 x k2 x k3x k4
47 x 1.07 x 1.05 x 1 x 1.15
60.7 m/s

Design Wind Pressure ( Pz ) = 0.6 x Vz^ 2/9.81 ( As per 5.4 IS 875 : Part 3 )
0.6 x 60.73^2 / 9.81
225.54 kg/m^2

Design Wind Pressure ( Pz ) = 225.54 kg/m^2 60.7 m/s

= 218.61 km/hr 136.63 miles/hr

Wind calculation as per UBC Code

Basic Wind Speed ( Vb ) 47.00 m/s

Design Wind Pressure ( q ) = Ce x Cq x qs x Iw

Combined Height Factor ( Ce ) = 1.43 ( Table 16G ) Exposure C

Pressure Coefficient ( Cq ) = 0.8 ( Table 16H ) Tanks
Importance Factor ( Iw ) = 1.0 (As per specification) ( Table 16K )
Wind stagnation Pressure ( qs ) = 0.63 x ( Basic wind speed ) ^2
= 1391.67 N/m^2

Design Wind Pressure ( q ) = 1.43 x 0.8 x 1391.67 x 1

= 1592.07 N/m^2
162.29 kg/m^2 50.3 m/s
180.97 km/hr 113.11 miles/hr
Stability of tank shell for external wind load ( Cl. 5.9.7 API 650)

Wind load 225.54 kg/m^2 Design wind pressure

Design Vacuum 509.85 kg/m^2 Design vacuum -509.845 kg/m^2
Total Pressure 735.38 kg/m^2 = 7214.11 N/m^2
= 109.65 m/s
= 394.75 km/hr

Maximum Unstiffened height of the shell ( H1 ) ( Cl. 5.9.7.1 - API 650)

Design Temperature = 75 deg. C

Modulus of elasticity at room temp = Er 199000 MPa ( Cl. M.6 Appendix M API 650
Modulus of elasticity at design temp = Ed 199000 MPa )

Ratio of modulus of elasticity Ed/Er = 199000 / 199000 = 1.0000

Uncorroded condition

Thickness of the top course of tank = 8.00 mm

Diameter of the tank = 6.000 m

H1 = 9.47 t x ( t / D)^1.5 x (190 / V )^2 ( Cl. 5.9.7.1 & M.6 API 650)
9.47 x 8 x (8 / 6 )^1.5 x ( 190 / 394.75 )^2
27.02 m

Corroded condition

Corroded thickness of the top course of tank = 5.00 mm

Diameter of the tank = 6.00 m

H1 = 9.47 t x ( t / D)^1.5 x (190 / V )^2 ( Cl. 5.9.7.1 & M.6 API 650)
9.47 x 5 x (5 / 6 )^1.5 x ( 190 / 394.75 )^2
8.34 m
Calculation of transposed width of the shell ( Cl. 5.9.7.2 API - 650 )

Uncorroded condition Corroded condition

Sum of Sum of
Height of
t actual t uniform Transposed trans. t actual t uniform Transposed trans.
Course course in
in mm in mm width in m Width in in mm in mm width in mm Width in
m
m m
12 0 0 8 0.00 0.00 0 5 0.00 0.00
11 0 0 8 0.00 0.00 -3 5 0.00 0.00
10 0 0 8 0.00 0.00 -3 5 0.00 0.00
9 0 0 8 0.00 0.00 -3 5 0.00 0.00
8 0 0 8 0.00 0.00 -3 5 0.00 0.00
7 0 0 8 0.00 0.00 -3 5 0.00 0.00
6 0.5 8 8 0.50 0.50 5 5 0.50 0.50
5 1.5 8 8 1.50 2.00 5 5 1.50 2.00
4 1.5 8 8 1.50 3.50 5 5 1.50 3.50
3 1.5 8 8 1.50 5.00 5 5 1.50 5.00
2 1.5 10 10 1.50 6.50 7 7 1.50 6.50
1 1.5 10 10 1.50 8.00 7 7 1.50 8.00

Sum of transposed width ( Wtr ) uncorroded 8.00 m Wtr corroded 8.00 m

Unstiffened height of shell ( H1 ) uncorroded 27.02 m H1 corroded 8.34 m

Wtr < H1 Therefore Wind Stiffeners are not needed

Provide Wind Girdet at 4.000 m from curb angle Transposed width = 4.0000 m
Provide Wind Girdet at 0.00 m from curb angle Transposed width = 0.00 m
Provide Wind Girdet at 0.00 m from curb angle Transposed width = 0.00 m
Provide Wind Girdet at 0.00 m from curb angle Transposed width = 0.00 m
Weight calculation for Tank Shell

Dia. of Height of Uncorrod Corrode Distance y

t actual Uncorroded C.A. in Corroded
the tank course from ed area d area in from top in
in mm weight in kg mm weight in kg
in m top in m in cm^2 cm^2 cm
6 0 0 0.00 3 0.00 0.00 0.00 0.00
6 0 0 0.00 3 0.00 0.00 0.00 0.00
6 0 0 0.00 3 0.00 0.00 0.00 0.00
6 0 0 0.00 3 0.00 0.00 0.00 0.00
6 0 0 0.00 3 0.00 0.00 0.00 0.00
6 0 0 0.00 3 0.00 0.00 0.00 0.00
6 0.5 8 592.63 3 370.39 40.00 25.00 25.00
6 1.5 8 1777.89 3 1111.18 120.00 75.00 125.00
6 1.5 8 1777.89 3 1111.18 120.00 75.00 275.00
6 1.5 8 1777.89 3 1111.18 120.00 75.00 425.00
6 1.5 10 2222.36 3 1555.65 150.00 105.00 575.00
6 1.5 10 2222.36 3 1555.65 150.00 105.00 725.00
Total 10371.03 6815.25 700.00 460.00 800.00

Center of gravity of shell from top of shell 421.43 cm Uncorroded

Center of gravity of shell from bottom of shell 378.57 cm Uncorroded

Center of gravity of shell from top of shell 432.61 cm Corroded

Center of gravity of shell from bottom of shell 367.39 cm Corroded

Bottom Plate ( Cl. 5.4.1 API 650 )

Minimum thickness of bottom plate = 6( 1/4") + C.A.

= 6+3
= 9.00 mm

Uncorroded thickness of bottom course of shell = 10.00 mm

Hydrostatic Stress S = 4.9 * D * ( H-0.3) / t ( Cl. 5.6.1.1 API 650 )

4.9 x 6 ( 9.564 - 0.3 ) / 10
27.24 MPa <= 190Mpa

Minimum thickness of Annular plate = 6+3 ( Table 5-1 API 650 )

9.00 mm ( t <= 19 mm )

Thickness provided = 10.0 mm Sketch plate IS 2062 Gr B

0.0 mm Annular plate IS 2062 Gr B

Bottom plate weight

Annular plate 0 mm thk 0.00 approx.

Sketch plate 10 mm thk 2479.08 approx.
Total Weight 2479.08 approx.
Cone Roof

Diameter of the Tank = 6.00 m C.A. for roof = 1.5 mm

Slope of the roof ( theta ) = 15 deg. = 15.00 deg. = 0.2618 rad

Minimum Slope of the roof = 1:16 = 3.576 deg. = 0.0624 rad

( Cl. 5.10.4.1 API 650 )
Slope of Roof is O.K.

Minimum Thickness of the roof plate = 5.0(3/16 inch)+1.5mm ( Cl. 5.10.2.2 API 650 )
6.50 mm

Provided thickness of the roof = 8.00 mm

Selected thickness of Roof is O.K.

Weight of the roof plate = 2036.45 kg Uncorroded weight

1654.62 kg Corroded weight
Design of shell to roof junction for internal pressure ( Appendix F API 650 )

Diameter of the tank ( D ) = 6.00 m

Thickness of the top course of shell = 8.0 mm C.A. for shell = 3.0 mm
Thickness of the roof = 8.0 mm C.A. for roof = 1.5 mm
Angle (theta) bet. the roof and horizontal plate = 15.00 deg. = 0.262 rad
Internal Design Pressure ( P ) = 14.9996 kPa

80 x 80 x 8 m m
35
= 82. th = 6.5 mm (corroded)
Wh
theta = 15 deg.

m
m
8 R2 = 11591.11 mm
.4
3
7
=
c
W
tc = 5 mm (corroded)

Rc = 3000 mm

Fig. F-2 Detail b API 650

Corroded thickness of the shell plate ( tc ) = 5.0 mm

Corroded thickness of the roof plate ( th ) = 6.5 mm
Inside radius of the tank shell ( Rc ) = 3000.0 mm
Length of the normal to the roof ( R2 ) = Rc / sin theta = 11591.1 mm

Maximum width of participating roof ( Wh ) = 0.3 ( R2 x th )^0.5 or 300 mm whichever is less

= 0.3 ( 11591.11 x 6.5 )^0.5 or 300.0 mm
= 82.35 mm or 300.0 mm
= 82.35 mm
Maximum width of participating shell ( W c ) = 0.6 ( Rc x tc )^0.5
= 0.6 ( 3000 x 5 )^0.5
= 73.48 mm

Total area resisting pressure ( Ap ) = ( Wh x th ) + ( Wc x tc ) + Area of curb angle

( 82.35 x 6.5 ) + ( 73.48 x 5 ) + 1216
2118.67 mm^2 = 21.19 cm^2

Material for the Roof IS 2062 Gr B

Yield Value at maximum operating temperature = 250.00 MPa
Ratio = 250 / 205 = 1.2195 (Cl. M.3.6 API 650)

Required Compression Area ( Ar ) = D^2 ( P - 0.08 th ) ( Cl. F.5.1 API 650 )

1.1 tan ( theta )

= 6^2 ( 15 - 0.08 x 6.5 )

1.1 tan ( 15 )

= 1768.53 mm^2 = 17.69 cm^2

Shell to Roof junction is O.K.

Design of tank for external pressure ( Appendix V API 650 )
This is applicable only when operating external pressure exceeds 0.25 kPa = 25.5 mm w /c & up to 6.9 kPa
Diameter of the tank ( D ) = 6.000 m
Tank weight uncorroded = w 14345.9 kg
Area of tank = a 28.274 m^2
Dead load ( DL ) = w / a 4.976 kPa Tank weight uncorroded / area of tank
Live load ( Lr ) = 20 lb/ft^2 = 1.00 kPa V.3.1 aganist Lr, page V2
Snow load ( S ) = 0.00 kPa
External pressure ( Pe ) = 5.00 kPa

Total Design External Pressure ( Pr ) = Greater of DL + ( Lr or S ) + 0.4 Pe or DL + Pe + 0.4 ( Lr or S )

( Cl. V.7 API 650 ) = 4.976 + 1 + 0.4 x 5 or 4.976 + 5 + 0.4 x 1
= 7.98 kPa or 10.376 kpa
= 10.376 kPa

Min Shell Thickness for Shell for external load : (Cl. V.8.1.3- API 650)

ts min = 73.05 x ( Hts * Ps )^0.4 x D^0.6 / E^0.4

= 73.05 x ( 4x4.9999)^0.4 x6^0.6 / (200000^)0.4
= 5.38 mm

Unstiffened Shell : (Cl. V.8.1- API 650)

Height of unstiffened shell subject to external pressure buckling if following is satisfied

[ D / ts min ]^0.75 x [ ( H ts / D ) * ( Fy / E )^0.5 ] >= 0.00675

D= Nominal dia of tank , 6.00 mtr

H= Height of tank , 8.000 mtr
ts min = nom thickness of thinnest shell course 5.00 mm
Hts = Transformed height of shell 4.000 mtr
Fy = Yield Strength of material 250 Mpa
E= Modulus of elasticity of roof plate material 200000 Mpa
ts shell= nom thickness of bottom shell plate 7.00 mm
ts bottom= nom thickness of bottom plate under shell 7.00 mm
X cone = nom thickness of roof plate 6.50 mm
Ls = (L1 + L2) / 2 or (H / 2) 4 mtr

[ D / ts min ]^0.75 = 1.1465

( Hts / D ) = 0.6667
( Fy / E )^0.5 = 0.035
 [ D / ts min ]^0.75 x [ ( Hts / D ) * ( Fy / E )^0.5 ] = 0.02702 > 0.00675

Tank is subjected to buckling

V.3.1 Defination
W = 0.0000333 * V^2 * Kg * Kh Kg = Wind gust factor = 1.1
= 0.0000333 x 169.2^2 x 1.1 x 1.1 Kh = Wind height factor = 1.1
= 1.1535 kPa V =specified design wind velocity = 169.20 kPa
= 117.576 kg/m2

Ps = Total design External pressure , greater of following

Ps = W + 0.4 Pe = 3.1535 kPa

Ps = Pe = 5.00 kPa

Ps = Total design External pressure = 4.9999 kPa

H safe = ( ts min)^2.5* E / [ 45609 *D^1.5 * Ps ] ( V.8.2.1.2 API 650 )

= 5^2.5 x 200000 / [ 45609 * 6^1.5 x 5 ]
= 3.336 m

Ns +1 = Ls / H safe ( V.8.2.1.3 API 650 )

Ns +1 = 4 / 3.336 = 1.1991
Ns = 0.1991
+ ve value of Ns indicates that stiffeners are required

Spacing between the stiffeners ( Ls ) = Hts / ( Ns + 1 ) ( V.8.2.2.2 API 650 )

= 3.336
Provided Spacing between the stiffeners (Ls) = 4.000

Design of intermediate stiffener

Number of waves into which shell will buckle( N )

N^2 = ( 445xD^3 / t smin HTS^2)^0.5 ( V.8.2.2.1 API 650 )

= ( 445 x 6^3 / 5 x 4^2 )^0.5
= 34.66 < 100

N= 5.888
N= 6

Radial Load imposed of Stiffener ( Q ) = 1000 Ps Ls ( V.8.2.2.3 API 650 )

= 19999.49 N/m

Required moment of inertia ( I req ) = 37.5 Q D^3 / E ( N^2 - 1 ) ( V.8.2.2.5 API 650 )
= 23.14 cm^4
 65 1 0 thk

145.26
6 thk
4.5 thk shell ( cor ) 2 0

It. Mkd. x , cm y , cm
1 0 0
2 6.5 0.6
3 0.45 14.53

Section M=Axd
Size cm x cm Area cm^2 d in cm Iaa cm^4 Igg cm^4
marked cm^3
1 0x0 0.00 0.00 0.00 0.00 0.00
2 0.6 x 6.5 3.90 3.25 12.68 41.19 13.73
3 14.53 x 0.45 6.54 6.73 43.96 295.62 0.11
10.44 56.63 336.81 13.84

Iyy = Iaa + Igg - M^2/A

43.34 cm^4

Iyy > I req Hence O.K

Yield strength ( Fy ) = 206 Mpa

Allowable compressive stress ( fc ) = 0.4 x 206
= 82.4 Mpa
Minimum value of fc = 103 Mpa
Allowable compressive stress ( fc ) = 103 Mpa
Area required ( A req ) = Q D / 2 fc ( V.8.2.2.6 API 650 )
= 19999.49 x 6 / ( 2 x 103 )
= 582.51 mm^2
= 5.83 cm^2

Hence area provided is O.K.

Intermediate stiffener Quantity = 1 Nos.

Weight
Web size 65 mm x 6 mm thk 58.41 kg
Toe size 0 mm x 0 mm thk 0.00 kg
Total for each 58.41 kg

Total weight of wind girders ( 15% extra for stiffeners ) 67.17 kg

Stability of Tank against Wind Load + Internal Pressure ( CL. 5.11.1 & 5.2.1 j -API 650 )

Wind speed Vb = 47.00 m/sec = 169.20 km/hr = 105.75 mph

Design Wind velocity as per code= 52.78 m/sec = 190.00 km/hr = 118.75 mph

Velocity ratio ( m ) = (105.75 / 118.75)^2 = 0.793

q x m^2
Wind load on various surfaces q (psf) q (kg/m^2) m Multi.
(kg/m^2)
W ind load on projected area of cylindrical surfaces 18 psf 87.88 kg/m^2 1.000 87.88
Wind load on projected area of conical surfaces 30 psf 146.47 kg/m^2 1.000 146.47

Diameter of the tank ( D ) 6.000 m

Height of the tank ( h ) 8.00 m
Filling height of the tank ( H ) 8.00 m
Product Specific Gravity ( G ) 0.978

Wind force on the shell = 6.5 x 87.88 x 8 ( 0.5 m extra for ladder )
4569.95 kg

Area of roof = 28.274 m^2

upward Wind force of the roof = 28.274 x 146.47
4141.42 kg

Wind Moment about the base Mw = Wind of shell + Wind on roof ( upward )
( 4569.95 x 8 / 2 ) + 4141.42 x ( 6 / 2 )
30704.09 kg-m

Internal Pressure = 1529.530 kg/m^2

Upward Force ( Fpi ) = 1529.53 x 6^2 x pi / 4
43246.44 kg

Moment due to internal pressure ( Mpi ) = Fpi x D / 2

43246.44 x 6 / 2
129739.33 kg-m

Corroded thickness of the bottom plate under the

bottom shell course ( tb ) = 7.00 mm

Minimum Yield strength of bottom plate under the

bottom shell course ( Fby ) = 250.00 MPa

Design liquid level Height ( H ) = 9.564 m

wa = 59 tb ( Fby . H )^0.5 ( As per 5.11.2 )

= 59 x 7 x ( 250 x 9.564 )^0.5
= 20194.75 N/m
= 2058.59 kg/m

Moment due to liquid ( MF ) = wa x D x pi x ( D / 2 )

= 2058.59 x 6^2 x pi / 2
= 116410.40 kg-m
Corroded condition

Corroded weight of tank

Weight of corroded shell 6815.25 kg

Weight of stairway + Platform @ 0 kg/m 0.00 kg approx.
Weight of Nozzles 750.00 kg approx.
Weight of roof plates 1654.62 kg
Weight of roof structure @ 20 kg/m^2 565.49 kg approx.
Weight of handrail on roof @ 20 kg/m run 376.99 kg approx.
Weight of wind girder 0.00 kg
Weight of Curb Angle 178.78 kg
Weight of external stiffener 67.17 kg approx.

Total corroded weight ( Wc ) 10408.29 kg approx.

Moment due to corroded weight ( MDL ) = Wc x D / 2

10408.29 x 6 / 2
31224.88 kg-m

0.6 Mw + Mpi = 0.6 x 30704.09 + 129739.33

= 148161.78 kg-m

MDL / 1.5 = 20816.59 kg-m

Mw + 0.4Mpi = 30704.09 + 0.4 x 129739.33

82599.82 kg-m

( MDL + MF ) / 2 = ( 31224.88 + 116410.4 ) / 2

= 73817.64 kg-m

0.6 Mw + Mpi > MDL / 1.5 & Mw + 0.4 Mpi > ( MDL + MF ) / 2
Tank is Unstable against wind. Provide anchor bolts.( Cl. 5.11.2 API 650 )

Uplift due to Wind moment = 4 x Mw / D

4 x 30704.09 / 6
20469.39 kg

Internal Pressure = 1529.53 kg/m^2

Upward Force = 1529.53 x 6^2 x pi / 4
43246.44 kg

Total Uplift = 20469.39 + 43246.44

63715.83 kg

Dead weight of tank ( corroded ) = 10408.29 kg

Design For Anchor Bolts on basis of wind load and internal presure

Material of Anchor bolts SA 193 GR.B7

Yield Strength of Bolt material 482.80 N/mm2
Tensil e Strength of Bolt material 620.74 N/mm 2

Provide M27 size of Anchor Bolts 27

No. of Bolts Provided 16
Hence spacing between the bolts 1201.66 mm Number of bolts selected are O.K.
Maximum spacing between the bolts 3000.00 mm ( Cl. 5.12.3 API 650 )
Root dia. of the bolts = ( 27 - 2 * 1 ) x 0.875 21.875 mm
Root area of the bolts 375.83 mm^2

Load per bolt = 53307.54 / 16

3331.72 kg
32684.19 N

Developed Stress in one bolt = 86.97 N/mm^2

Allowable stress for bolts = 140.00 N/mm^2 ( Table 5-21a , API 650 )

Hence Safe

Depth of Anchor Bolts

Corroded dia of bolt = 25.00 mm
Bond strength of concrete = 8.20 kg/cm^2
Perimeter of bolt = 7.85 cm
Depth of Bolts required = 51.733 cm = 517.33 mm
Provided Depth = 1500.00 mm

Hence Safe

Test Condition

Weight of tank ( Uncorroded )

Weight of shell 10371.03 kg

Weight of stairway + Platform @ 0 kg/m 0.00 kg approx.
Weight of Nozzles 750.00 kg approx.
Weight of roof plates 2036.45 kg
Weight of roof structure @ 30 kg/m^2 565.49 kg approx.
Weight of handrail on roof @ 20 kg/m run 376.99 kg approx.
Weight of wind girder 0.00 kg
Weight of Curb Angle 178.78 kg
Weight of external stiffener 67.17 kg approx.

Total weight ( Wuc ) 14345.91 kg approx.

Uplift due to Wind moment = 4 x Mw / D

4 x 30704.09 / 6
20469.39 kg
Test Pressure = 1.25 x 1529.53 ( F.7.6 API 650 )
1911.91 kg/m^2
Upward Force = 1911.9125 x 6^2 x pi / 4
54058.05 kg

Total Uplift = 20469.39 + 54058.05

74527.45 kg

Dead weight of tank ( Uncorroded ) = 14345.91 kg

Net Uplift = 74527.45 - 14345.91

60181.54 kg

+ve Value of Net Uplift indicates that Anchor Bolts are required.

Design For Anchor Bolts on basis of Test Condition

Provide M27 size of Anchor Bolts 27

No. of Bolts Provided 16
Hence spacing between the bolts 1201.66 mm Number of bolts selected are O.K.
Maximum spacing between the bolts 3000.00 mm ( Cl. 5.12.3 API 650 )
Root dia. of the bolts = ( 27 - 0 ) x 0.875 23.625 mm ( Uncorroded )
Root area of the bolts 438.36 mm^2

Load per bolt = 60181.54 / 16

3761.35 kg
36898.80 N

Developed Stress in one bolt = 84.17 N/mm^2

Allowable stress for bolts = 140.00 N/mm^2 ( Table 5-21a , API 650 )

Hence Safe

Depth of Anchor Bolts

Provide M27 size of Anchor Bolts 27
Bond strength of concrete = 8.20 kg/cm^2 = 8.2 x 1.25 = 10.25 kg/cm^2
Perimeter of bolt = 8.48 cm
Depth of Bolts required = 43.26 cm = 432.62 mm
Provided Depth = 1500.00 mm

Hence Safe
Seismic Analysis ( Appendix E API 650 Addendum 3 Sept 2003 )

Diameter of the Tank ( D ) = 6.00 m

Total height of the tank shell ( Ht ) = 8.00 m
Maximum Design liquid level ( H ) = 9.56 m
Design Internal pressure ( P ) = 1529.530 kg/m^2
Shell Material IS 2062 Gr B
Minimum Yield Stress of Shell Material ( Fty ) = 250.00 MPa
Height of Bottom course of Shell ( h1 ) = 1.50 m
Design Specific Gravity ( G ) = 0.978
Corrosion Allowance for shell = 3.00 mm
Corrosion Allowance for bottom = 3.00 mm

Overturning Moment due to Seismic applied to the Bottom of Shell shall be determined by

Mrw = Zl [ C1 W s Xs + C1 W r Ht + C1 W 1 X1 + C2 W 2 X2 ] ( E.3.1 Appendix E API 650 )

Seismic Zone Factor ( Z ) = as per spec 0.16 ( Table E-2 API 650 )
Importance Factor ( I ) = As per Spec 2 ( E.3.1 Appendix E API 650 )
Lateral earthquake force coefficient ( C1 ) = 0.6 ( E.3.1 Appendix E API 650 )

Constants

D= 6.00 m H= 9.564 m
D/H= 0.63

( k ) Factor obtained for the ratio D / H = 0.58 ( Figure E-4 API 650 )

Natural period of the first sloshing mode ( T ) = 1.81 k ( D )^0.5 ( E.3.3.2 API 650 )
= 2.571

T = 2.57 <= 4.5

Site coefficient ( S ) 2 ( Table E-3 API 650 )

Lateral earthquake force coefficient ( C2 ) = 0.75 S / T ( E.3.3.2 API 650 )

= 0.75 x 2 / 2.571
0.5833

Total Weight of tank Contents ( Wt ) = ¶ x( D )^2 x H x density/4 ( E.3.2.1 API 650 )

= 264464.83 kg
= 2594399.98 N

W1 / Wt = 0.86 ( Figure E-2 API 650 )

W2 / Wt = 0.18

( W1 ) Weight of effective mass of the tank contents that

move in unison with the tank shell = 2231183.99 N
( W2 ) Weight of effective mass of the tank contents that
move in the first sloshing = 466992.00 N

X1 / H = 0.44 ( Figure E-3 API 650 )

X2 / H = 0.8

( X1 ) Height from the bottom of the tank shell to the

centroid of lateral seismic force applied to W1 = 4.21 m

( X2 ) Height from the bottom of the tank shell to the

centroid of lateral seismic force applied to W2 = 7.65 m

( Ws ) Total weight of tank shell uncorroded = 10371.03 kg = 101739.76 N

( Xs ) Height of the bottom of the shell to shell's C.G. = 3.786 m

Weight of tank roof = Roof plate + Roof Structure + Curb Angle

2780.72 kg = 27278.89 N

Total Weight of tank roof (Wr) = 27278.89

= 27278.89 N

Moment at Base

M= Zl [ C1 Ws Xs + C1 Wr Ht + C1 W1 X1 + C2 W2 X2 ]

Z*I= 0.32 Shear force

C1 Ws Xs = 231094.60 19534.03
C1 Wr Ht = 130938.66 5237.55
C1 W1 X1 = 5633470.18 428387.3254
C2 W2 X2 = 2084227.78 87170.29
Total = 8079731.22 540329.19 N

M= 2585513.99 N-m = 263559.02 kg-m

Resistance to Overturning ( E.4 API 650 )

( WL ) Maximum weight of the tank contents that may be

used to resist the shell overturning moment = 99 tb ( Fby x G x H )^0.5 ( E.4.1 API 650 )

Thickness of the bottom plate under the shell 10.00 mm

Corrosion Allowance for the bottom plate = 3.00 mm
( tb )Cor roded thk. of the bottom plate under the shel l = 7.00 mm
( Fby ) Minimum specified yield strength of the bottom = 250.00 MPa
( G ) Design Specific Gravity = 0.978
( H ) Maximum Design liquid level = 9.56 m

WL = 99 x 7 ( 250 x 0.978 x 9.56 )^0.5

33511.28 N/m
Maximum value of WL = 196 G H D ( E.4.1 API 650 )
= 196 x 0.978 x 9.564 x 6
= 10999.75 N/m

Hence ,WL = 10999.75 N/m

Shell Compression ( E.5 API 650 )

Weight of tank shell and portion of the fixed roof supported by shell ( Wt )

Weight of shell 10371.03 kg

Weight of stairway + Platform @ 0 kg/m 0.00 kg approx.
Weight of Nozzles 750.00 kg approx.
Weight of roof plates 2036.45 kg
Weight of roof structure @ 20 kg/m^2 565.49 kg approx.
Weight of handrail on roof @ 20 kg/m run 376.99 kg approx.
Weight of wind girder 0.00 kg
Weight of Curb Angle 178.78 kg

Total weight 14278.74 kg approx.

Wt = 757.51 kg/ m of shell circumference

= 7431.18 N/m of shell circumference

Now,

( Wt + WL ) = 18430.93 N/m of shell circumference

[ D^2 ( Wt + WL ) ] = 663513.5073
M / [ D^2 ( Wt + WL ) ] = 3.90

Anchor bolts are required

Anchored Tanks

( b ) Maximum longitudinal compressive force at the

bottom of the shell = Wt + 1.273 M / D^2 ( E.5.2 API 650 )
= 7431.18 + 1.273 x 2585513.99 / 6^2
= 98857.83 N/m

Maximum longitudinal stress ( Sb ) = b / 1000 t

= 14.12 N/mm^2

Maximum Allowable Shell C ompression ( E.5.3 API 650 )

Corroded thickness of the bottom shell course ( t ) = 7.00 mm

Design Specific Gravity ( G ) = 0.978
Maximum Design liquid level ( H ) = 8.00 m
Nominal Tank Daimeter ( D ) = 6.00 m
Min.specified yield strength of bottom shell course ( Fty )= 250.00 MPa

Now , G H D^2 / t^2 = 0.978 x 8 x 6^2 / 7^2

= 5.75 < 44
 Follow Formula 1 to calculate Fa

Formula 1

Maximum Allowable Compressive Stress ( Fa ) = 83 t / 2.5 D + 7.5 ( G H )^0.5 ( E.5.3 API 650 )
= 83 x 7 / 2.5 x 6 + 7.5 ( 0.978 x 8 )^0.5
= 59.71 MPa

Maximum value of Fa = 0.5 x Fty ( E.5.3 API 650 )

= 0.5 x 250
= 125.00 MPa

Hence Fa = 59.71 MPa

Maximum longitudinal stress ( Sb ) = 14.12 MPa

Hence O.K.

Minimum Anchorage

Material for Anchor Bolts SA 193 GR B7

Yield Strength of Anchor bolt material (Fy)= 482.80 N/mm^2

Provide M27 size of Anchor Bolts 27

No. of Bolts Provided 16
Hence spacing between the bolts 1203.62 mm Number of bolts selected are O.K.
Maximum spacing between the bolts 3000.00 mm ( Cl. 3.12.3 API 650 )
Root dia. of the bolts = ( 27 - 2 * 1 ) x 0.875 21.875 mm
Root area of the bolts 375.83 mm^2

Minimum Anchorage = 1.273 * M / D^2 - Wt(corroded)

1.273 x 2585513.99 / 6^2 - 5416.86
86009.79 N/m
1621246.35 N

Load per bolt = 1621246.35 / 16

101327.90 N

Stress in one bolt = 269.61 N/mm^2

Allowable stress for bolts = 0.8 Fy ( Table 3-21a , API 650 )
386.24 N/mm^2

Hence Safe

Depth of Anchor Bolts

Corroded dia of bolt = 27.00 mm
Bond strength of concrete = 10.91 kg/cm^2 ( 33% extra for seismic )
Perimeter of bolt = 8.48 cm
Depth of Bolts required = 111.66 cm = 1116.56 mm
Provided Depth = 1500.00 mm

Hence Safe
 Uplift due to Seismic & Internal Pressure ( As per API 650 Table 3-21 a)

Uplift load = (4 Ms/D)-W2

Diameter of Tank D= 6.0 m

Seismic moment Ms= 2585513.99 N-m

Dead load of Tank W2= 8753.68 kg corroded

= 85873.56 N

Uplift load = (4 x2585513.99 / 6) - 85873.56

= 1637802.43 N

Design For Anchor Bolts

Provide M27 size of Anchor Bolts 27

No. of Bolts Provided 16
Hence spacing between the bolts 1282.16 mm Number of bolts selected are O.K.
Maximum spacing between the bolts 3000.00 mm
Root dia. of the bolts = ( 27 -1.5) x 0.875 21.000 mm ( Uncorroded )
Root area of the bolts 346.36 mm^2

Load per bolt = 1637802.43 / 16

102362.65 N

Material of Bolt = Cl. 4.6 to IS 1367

Yield Strength of Bolt = 482.8 N/mm2

Stress in one bolt = 295.54 N/mm^2

Allowable stress for bolts = 386.2 N/mm^2 ( Table 3-21 a)

Hence Safe

Depth of Anchor Bolts

Bond strength of concrete = 10.91 kg/cm^2

Perimeter of bolt = 8.48 cm
Depth of Bolts required = 112.80 cm = 1127.96 mm
Provided Depth = 1500.00 mm

Hence Safe
 AS PER AISI T-192 VOL II PART VII- ANCHOR BOLT CHAIR
* marked are based on DRG REF STANDARD DRAWING STD.TK.GEN.7314

B
Q = 40 mm = 1.575 inches
a* = 175 mm = 6.890 inches j
b* = 150 mm = 5.906 inches
c* = 32 mm = 1.260 inches a g 175
Hole dia.d* = 52 mm = 2.047 inches
e* = 70 mm = 2.756 inches
pcd* = 6180 mm = 243.307 inches f
radius,R = 3003 mm = 118.228 inches
e min = 60.601 mm = 2.386 inches b
f=B-d/2 = 44 mm = 1.732 inches
f min = 29.175 mm = 1.149 inches radius
B* = 70 mm = 2.756 inches c
g* = 110 mm = 4.331 inches k
A* = 268 mm = 10.551 inches t
j* = 16 mm = 0.630 inches A
k = 95 mm = 3.740 inches e
m = 10 mm = 0.394 inches m w
t = 20 mm = 0.787 inches Shell thk + Pad thk Q
w = 10 mm = 0.394 inches pcd

P= design load in N =
36898.80 N= 3761.35 KG ( wind + Test Pressure ) appx
32684.19 N= 3331.72 KG ( wind + Operating pressure ) appx
106416.62 N= 10847.77 KG ( Seismic condition+ Intr pressure ) appx
10847.77 KG ( Maximum of above load ) appx
Minimum cross sectional area of bolt = 375.83 mm^2 ( Corroded )
Yield strength of bolt = 482.80 N/mm^2
Max. Load (P) =1.5 x Bolt load = 159624.9 N 35.873 kips

Z = reduction factor = 1.0 / [ { 0.177 a m / ( R t )^0.5 } *( m / t )^2 + 1 ]

= 0.988
TOP PLATE DESIGN :

Critical stress in top plate = S = P / f c^2 * ( 0.375 g - 0.22 d)

= 35.873 / ( 1.732*1.26^2 ) * ( 0.375 *4.331 - 0.22 *2.047 )
= 15.312 ksi = 1076.59 kg/cm^2
Allowable stress = 1757.72 kg/cm^2
Hence Safe

OR c= [ P / S f * ( 0.375 g - 0.22 d) ]^0.5

[ 35.873 / ( 15.312*1.732 ) * ( 0.375 *4.331 - 0.22 *2.047 ) ]^0.5
1.2598 ksi = 88.58 kg/cm^2

Bending plus direct stress in top plate = S =

P e / t^2 * [ ( 1.32Z / {(1.43aA^2/Rt +(4 a A^2)^0.333} + (0.031 / ( R t )^0.5)]
P e / t^2 = 35.873 *2.756 / 0.787^2 = 159.455
[ ( 1.32* Z / {(1.43aA^2/Rt +(4 a A^2)^0.333} ] =
[ 1.32 *0.988/ { ( 1.43 * 6.89 *10.551^2 / 118.228 *0.787 ) +(4* 6.89 *111.3236 )^0.333 } ]
= 0.0496
(0.031 / ( R t )^0.5) = 0.0032

S= 159.455 * ( 0.0496 + 0.0032 )

= 8.4248 ksi = 592.34 kg/cm^2

MAXIMUM RECOMMANDED STRESS = 25 Ksi = 1757.72 kg/cm^2

Hence Safe

VERTICAL PLATE :
Min thk = 16.00 mm
0.04 ( h - c) = 0.37 in
= 9.44 mm

j k => P / 25
j k = 2.3560
P / 25 = 1.4349

Hence, Provided thickness & Height is OK.

 Client AARTI INDUSTRIES LIMITED
Project Name : MEA PLANT - DAHEJ
Consultant IBI Chematur Engineering & Consultancy Ltd. Made by
Checked by
Title : DESIGN CALCULATION FOR VENT
Approved by
Doc. No. : IBIC-198-200-ESS-T1044-0001 Revision: 0 5/1/2015
Tag. No. : T1044
REFERENCE CODE API 2000

PRODUCT STORED : RAW WATER

TANK DIM. : 6.00 m
TANK HEIGHT : 8.00 m
MAX. PUMP OUT RATE : 20.00 m³/ hr
MAX. PUMP IN RATE : 20.00 m³/ hr
CAPACITY OF TANK : 226.19 m³
CROSS SECTIONAL AREA OF SHELL : 28.27 m
2
CROSS SECTIONAL AREA OF ROOF : 28.27 m
2
TOTAL AREA : 56.55 m
0
FLASH POINT : > 37.8 C

As per the standard practice, we design bleeder vent for 1.15 times its pump in / out rate capacity
Add 15% extra to cater for tank drainage in case of pump out condition….Hence

DESIGN FILLING RATE : 23 m³/ hr

DESIGN EMPTYING RATE : 23 m³/ hr

REQUIREMENT OF FREE AIR

A) IN BREATHING (VACUUM RELIEF)

PUMP OUT RATE R e : 23 m³/ hr

REQUIREMENT OF FREE AIR
DUE TO WATER MOVEMENT,Q1 = 0.94 x Re Ref:-Table 1-B OF API2000
= 21.62 m³/ hr Constant = 0.94

REQUIRED AIR CAPACITY FOR THERMAL EFFECT,Q2 = 50.60 m³/ hr Ref:-Table 2-B OF API2000
CAPACITY DUE TO CO2 FILTER SYSTEM, Q5 = 0.00 m³/ hr
TOTAL REQUIRED AIR BREATHING CAPACITY, Q in = Q1+Q2+Q5
= 72.22 m³/ hr
B) OUT BREATHING (PRESSURE RELIEF)

PUMP IN RATE R i : 23 m³/ hr

CAPACITY OF TANK : 226.19 m³
REQUIREMENT OF FREE AIR
DUE TO WATER MOVEMENT , Q3 = 1.01 x Ri Ref:-Table 1-B OF API2000
= 23.23 m³/ hr Constant = 1.01
REQUIRED AIR CAPACITY FOR
THERMAL EFFECT, Q4 = 50.60 m³/ hr Ref:-Table 2-B OF API2000
CAPACITY DUE TO CO2 FILTER SYSTEM, Q5 = 0.00 m³/ hr
TOTAL REQUIRED OUT BREATHING CAPACITY, Q OUT = Q3+Q4+Q5
= 73.83 m³/ hr

TOTAL VENTING REQUIREMENTS

AIR FLOW RATE, Q = AxV

0.5
= A x k x (2 x g x h)
ACCELERATION DUE TO GRAVITY, g = 9.81 m/sec
DISCHARGE COEFFICIENT, k = 0.625
3
DENSITY OF AIR = 1.22 kg/m
SIZE OF VENT SELECTED = 3 inch
Neck Wall Thickness in mm = 5.49
ID OF VENT SELECTED = OD -( 2 X 5.49) = =88.9-(2*5.49)
= 77.92 mm
CROSS SECTIONAL AREA OF VENT (A) = Pi() / 4 *(77.92/1000 )^2
2
= 0.0048 m OD = 88.9

DESIGN INTERNAL PRESSURE GOVERN BY

ROOF PLATE (6.0mm UNCORRODED) = 1529.53 Kg/m^2

Equivalent Air column (h) = 50.24/1.22

= 1253.71 mm of Air

AIR FLOW RATE, Q = AxV

0.5
= A x k x (2 x g x h)
= 0.0048 X 0.625 X ( 2 X 9.81 X 1253.713 )^0.5
= 0.4674 m³/sec
= 1682.75 m³/hr

NUMBER OF VENT NOZZLE REQUIRED = MAX OF (Q in & Qout)/Q

= 0.04

However Provide 1 nos vent of 3".

 BULK BILL OF QUANTITY
6 m dia x 8 m ht tank Item No.:T 1044
Tank dia = 6 mtr Gujarat (Dahej)
Tank Height = 8 mtr

1 . WEIGHT CALCULATION FOR TANK SHELL :

Dia of HT.OF COURSE t mm Weight , kg C.A. , mm W eight , kg
Tank ,mtr in mtr from top ACTUAL Uncorroded Corroded
6
6 0 0 0.0 3 0.0
6 0 0 0.0 3 0.0
6 0 0 0.0 3 0.0
6 0.5 8 592.6 3 370.4
6 1.5 8 1777.9 3 1111.2 IS 2062 Gr B 10371.0 kg
6 1.5 8 1777.9 3 1111.2
6 1.5 8 1777.9 3 1111.2
6 1.5 10 2222.4 3 1555.7
6 1.5 10 2222.4 3 1555.7
6
10371.0 6815.2

2 . WEIGHT CALCULATION FOR TANK OVER ALL :

WT. OF TANK UNCorroded wt., kg Appx

= Shell = 10371.0
= Stairway + Plt Form @150 kg / m = 0.0
= Nozzle ( Appx.) = 750.0
= Roof plates = slope as 15 deg. 2036.5 8 thk
= Roof Structure @ 45 kg / m^2 = 565.5
= Hand rail on Roof @ 22 kg / m run = 377.0
= Wind Girder 0.0
= Curb ring 960 x 30 thk = 178.8
= Miscellanious cleats, platforms etc.. = 428.4

bottom Annular plt ( IS 2062,A ) 10 t Butt welded 0.0

bottom sketch plate 10 t Butt welded 2479.1
add 4 % contingency / westage => 687.4
Total = 17873.6 kg Appx per tank

3 . WEIGHT BASED ON MATERIALS :

SA 537 CL 1 => 0.0 + 0.00 = 0.0 kg per tank

IS 2062 GR A / B OR A 36 => 17873.6 kg per tank

TOTAL = 17873.6 kg per tank

NOS OF TANK = 1 nos

TOTAL = 17874 KG FOR 1TANK

4. SPECIALS :
1 Stress relieving of tank outside of foundation - REQURED for Cleanout door - 1 Nos
Required for Compression Girder
2 Painting & sand blasting TO SA 2 1/2 FINISH
External surface System 7 of spec
= Shell 150.8 m^2
= Stairway+P. Form = 9.6 m^2
=' Cone roof plate 29.7 m^2
= Nozzle , appx = 8.0 m^2
= Floating Roof plates 0.0 m^2
=Hand Rail 0.46 per m run 8.7 m^2
=Wind girder 0.00 47.88 47.9 m^2
bottom 29.7 m^2
TOTAL => 284.3 m^2
16.0 mtr long

FOR 1 TANK = 284.3 m^2

Internal surface System C of spec

shell, COMPLETE 150.80 m^2
bottom 28.84 m^2
= Roof plates = 29.69 m^2
= Roof structure = 23.75 m^2
= Floating Roof Support = 0.00 m^2
=Pontoon inside = 0.00 m^2
TOTAL => 233.1 m^2
FOR 1 TANK = 233.1 m^2

4 CIVIL REQUIREMENT Not by tank vendor as per note 6 of data sheet rev B1

Consider seperately at your end if in scope

We need to provide Leak detection system also, if in scope

5 FIRE FIGHTING REQD, TO BE CONSIDERED SEPERATLY ( Foam and Cooling water system )
6 CATHODIC PROTECTION IF TO BE CONSIDERED SEPERATLY
7 PLEASE CONSIDER NOZZLE PIPE ( EXTRA STRONG) AND FLANGES AS PER SPECIFICATION
8 INSTRUMENTS AND CONTROLS SHALL BE TO p & I AND DATA SHEET EXTRA
( Level Instruments, temp instruments, vent etc..)