Doc. No.

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Design of Storage Tanks for
Tank No: U-FA 103 Rev : 0
Tank Service: Steam Condensate tank Internal Pressure
API 650, 12th Ed,March-2013,Add.2 Jan-2016
Design Input Data
P Design Int.pressure above atm 0.0 kpa g
0.000 kPa
Pex Design External pressure 0.00 kPa [ Ext.Press. Design not required. ]
Ti Design Internal temperature 125 ºC [ Appendix-M Applicable.]
Te Design External temperature 0 ºC
Working temperature 57 ºC
E Joint efficiency as per A.4.1 of Apen-A 1
Di Tank inside diameter 3.200 m [ Appendix-J applicable.]
H2 Height of tank shell 4.000 m
H Max. / Min. design liquid level 4.00 m 0.300 m
Ht Test Liquid Level 4.000 m
Vnom Nominal capacity 32.4 m³
Vnet Working capacity 27.4 m³
Stored liquid Steam condensate
G Specific gravity of the liquid 0.980
Gins Specific gravity of Insulation material 0.250
CA Corrosion allowance for shell 3.0 mm
CAb Corrosion allowance for bottom 3.0 mm
CAr Corrosion allowance for roof 3.0 mm
thins Insulation thickness 25.00 mm

Materials
Yield Stres: 205 MPa
Shell Plate SA283GrC
Tensile Stress : 380 MPa
Yield Stress : 205 MPa
Roof Plate SA283GrC
Tensile Stress : 380 MPa
Yield Stress : 205 MPa
Bottom Plate SA283GrC
Tensile Stress : 380 MPa
Yield Stress : 205 MPa
Top Angle/Stiffners SA283GrC
Tensile Stress : 380 MPa
Shell courses details
Shell Course Numbers 2 Nºs
W1 Width of 1st shell course Bottom 2000 mm
W2 Width of 2nd shell course Top 2000 mm ∑W1-2 = H2
Doc. No. -
Design of Storage Tanks for
Tank No: U-FA 103 Rev : 0
Tank Service: Steam Condensate tank Internal Pressure
API 650, 12th Ed,March-2013,Add.2 Jan-2016
Design of shell plates

Liquid Head due to lnt.Pressure Considered

Liquid Level -Design condition

P Design pressure at top 0.000 kPa

Hp Equivalent Head due to Pressure = P /9.8*G 0.000 m
H Maximum design liquid level 4.000 m
Hdt Total Design liquid height =H+Hp 4.000 m

Liquid Level-Hydrotest condition

Pt Test pressure at top 0.000 kPa

Hpt Equivalent Head due to Test Pressure = Pt /9.8 0.000 m
Ht Test liquid level 4.000 m
Htt Total test liquid height =Ht+Hpt 4.000 m

Shell thickness by 1 foot method (5.6.3.2)

[Not applicable for tanks larger than 60 Mts in dia]
Shell thickenss Calculation for Bottom most shell course

Nominal Diameter Basis ( Inside or Centerline of bottom shell )

D Tank Inside diameter = Di 3.200 m
Hdt Design liquid level in m for shell underconsideration 4.00 m
Htt Test liquid level in m for shell underconsideration 4.00 m
G Design sp gr of liquid to be stored 0.980
CA Corrosion allowance for shell 3.00 mm
Sy Yield Stres of shell course material 205 MPa
St Tensile Stress of shell course material 380 MPa
M Yield strength reduction factor per Table M-1(a) 0.894
Sd Allowable stress for design condition
145 Mpa *M=145 *0.894 129.6 MPa
St Allowable hydrotest stress for test condition
As per Table 5-2(a) 154 MPa
td Design shell thickness as per A.4.1
=[(4.9*D *(Hdt-0.3)*G)/Sd)]+CA
=[(4.9*3.2*(4-0.3)*0.98)/129.63]+3 3.40 mm
tt Hydrotest shell thickness
=(4.9*D *(Htt-0.3))/St
=(4.9*3.2*(4-0.3))/154 0.38 mm
Doc. No. -
Design of Storage Tanks for
Tank No: U-FA 103 Rev : 0
Tank Service: Steam Condensate tank Internal Pressure
API 650, 12th Ed,March-2013,Add.2 Jan-2016
Shell Thickness Calculation

Shell thickness calculation in Design & Test Conditon for each shell course

Shell Widht of Design condition Test condition

Thk req. Req. thk, Provided
course shell
course, Product shell thk, Test Liquid shell thk per 5.6.1.1, Max(td,tt,t) Symbol thk,
from
mm level in m td mm level in m tt mm t mm mm tp mm
Bottom
1 2000 4.000 3.44 4.000 0.38 5.00 5.00 ts1 5 mm
2 2000 2.000 3.21 2.000 0.18 5.00 5.00 ts2 5 mm

Design of Bottom Plate

Bottom plate thickness calculation

tbmin Min. required nominal thk(excl. corrosion allowance) as per 5.4.1 6.0 mm
CAb Corrosion allowance for bottom Plate 3.0 mm
tbreq Min. required bottom plate thickness : tbmin+CAb 9.0 mm
tb Provided bottom plate thickness 10.0 mm Okay
Doc. No. -
Design of Storage Tanks for
Tank No: U-FA 103 Rev : 0
Tank Service: Steam Condensate tank Internal Pressure
API 650, 12th Ed,March-2013,Add.2 Jan-2016
Design of Roof Plates

Roof Plate thickenss calculation as per 5.10.6

Type Self supporting cone roof

tra Assumed trial Roof plate thickness 8.0 mm
θ Angle of cone to the horizontal 9.700 º 0.169 Rad
α one-half the included apex angle of cone roof (90º-θ) 80.30 º 1.401 Rad
Lr Min live load as per 3.2.1 1.00 kPa
Lr Live load considered 1.00 kPa
thrin Roof Insulation Thickness 25 mm
DLin Roof Insulation dead load: thrin*Gin = 6.3 Kg/m² 0.061 kPa
DLrp Roof plate dead load=tra*7.85*0.009806 0.616 kPa
DLT Total Dead Load : DLin+DLrp 0.677 kPa
DL Dead load to be considered 0.677 kPa
Sb Balanced Snow load to be considered 0.00 kPa
Su Unbalanced Snow load to be considered 0.00 kPa
Pe External Pressure load 0.00 kPa
e(1) Gravity Load as per 5.2.2 with balanced snow load
=DL+Max(Lr ,Sb)+0.4 Pe =0.677+Max(1 ,0)+0.4*0 1.677 kPa
e(2) Gravity Load as per 5.2.2 with balanced snow load
:DL+Pe+0.4*Max(Lr ,Sb) = 0.677+0+0.4*MAX(1,0) 1.08 kPa
B Max [e(1) , e(2) ] = Max[ 1.677 , 1.077 ] 1.677 kPa
e(1)' Gravity Load as per 5.2.2 with unbalanced snow load
:DL+Max(Lr ,Su)+0.4 Pe = 0.677+Max(1 ,0)+0.4*0 1.677 kPa
e(2)' Gravity Load as per 5.2.2 with unbalanced snow load
:DL+Pe+0.4*Max(Lr ,Su) :0.677+0+0.4*MAX(1,0) 1.08 kPa
U Max [e(1)' , e(2)' ] = Max[ 1.677 , 1.077 ] 1.677 kPa
MOEd Modulus of elasticity at design temp 196667 MPa
MOEr Ratio of MOE=199000/196667 1.012
tr1 Min.thik required as per 5.10.5.1 for balanced snow load
= [D/(4.8*Sinθ*(B/2.2)^0.5]*MOEr+CAr
= [3.2/(4.8*0.17)*(1.677/2.2)^0.5]*1.012+3= 3.5+3 6.50 mm
tr2 Min.thik required as per 5.10.5.1 for unbalanced snow load
= [D/(5.5*Sinθ*(U/2.2)^0.5]*MOEr+CAr
= [3.2/(5.5*0.17)*(1.677/2.2)^0.5]*1.012+3= 3.06+3 6.06 mm
tr3 Min.thik as per 5.10.5.1 5.00 mm
trmax Max thickness of self-supporting roof:13+Car =13+3 16.00 mm
trreq1 Max(tr1,tr2,tr3)
Max(6.5 , 6.06 ,5 )= 6.5 6.50 mm
tr Provided Roof Plate thikness 8.00 mm
Doc. No. -
Design of Storage Tanks for
Tank No: U-FA 103 Rev : 0
Tank Service: Steam Condensate tank Internal Pressure
API 650, 12th Ed,March-2013,Add.2 Jan-2016
Check for Applicability of Appedix-F

P Design pressure at top = 0 kPa 0.00 kg/m²

Fp Upward lift due to internal pressure [F.1.2] :π/4*D²*P in kg/m²
= π/4 * 3.2²*0 0 kg
Wf.1.2 Corroded Weight of tank shell,roof and framing as per F.1.2 2190 kg

Is Uplift force Fp > Corroded weight Wf.1.2 ? No

Appendix F Not applicable.

Required Roof to Shell junction area

Roof to shell junction area requied per 5.10.5.2 for self-supporting cone roof

p Roof Dead Loads : Max[ B,U ] = Max [1.677 , 1.677 ] 1.677 kPa
1677.0 N/m²
Fys Yield stress for shell material at design temperature
= M*Fys =0.894*205 183.3 MPa
Fyr Yield stress for roof material at design temperature
= M*Fyr =0.894*205 183.3 MPa
Fya Yield stress for Top angle at design temperature
= M*Fya =0.894*205 183.3 MPa
Fy Least yield strength of roof-to-shell joint = Min(Fys,Fyr,Fya) 183.3 MPa
Fa =0.6*Fy =0.6 * 183.27 110.0 MPa
Ө Angle of roof to the horizontal 9.70 º
Ar Area required per 5.10.5.2 :p*D^2/(8*Fa*tanθ)
:1677*3.2^2/(8*110* tan9.7° ) 114.16 mm²
Doc. No. -
Design of Storage Tanks for
Tank No: U-FA 103 Rev : 0
Tank Service: Steam Condensate tank Internal Pressure
API 650, 12th Ed,March-2013,Add.2 Jan-2016
Design of Curb Angle as per Fig.F-2

R2

Sys Yield stress of Shell plate material 205 MPa

Syr Yield stress of Roof plate material 205 MPa
Syc Yield stress of Curb Angle 205 MPa
M Yield Strength Reduction Factors as per Appendix-M 0.894
Fy Min.Yield stress of materials in Roof-to-shell junction
=Min [ Sys , Syr , Syc ]* M=Min [ 205 , 205 , 205 ] *0.894 183.3 MPa
R2 Length of normal to the roof : Rc/Cosα 9496.15 mm
Rc Horizontal Radius 1600.00 mm
th Roof plate thickness 8.00 mm
ta Angle leg thickness 5 mm
tc Top shell course thickness 5.00 mm
Le Max. Unstiffened length of angle
=250/(Fy^½)*(ta-CA): 250/(183.27^½)*5-3) 36.93 mm
L Provided overhang length ≤ Le 60 mm
Wh Max. Participating width of roof as per Fig.F-2
=Min(0.3*(R2*(th-CA))^½,300]:
=Min[0.3*(9496.15*(8-3)^0.5,300]
=Min[65.37,300] 65.37 mm
Wc Max. Participating width of shell per Figure.F-2
= 0.6*(Rc*(tc-CA))^½
= 0.6*(1600 * (5-3))^½ 33.94 mm
Doc. No. -
Design of Storage Tanks for
Tank No: U-FA 103 Rev : 0
Tank Service: Steam Condensate tank Internal Pressure
API 650, 12th Ed,March-2013,Add.2 Jan-2016
L' Provided welded angle leg length 65 mm
Min size of curb angle for as per 5.1.5.9 (e) L50 × 50 × 5
Provided size of Curbe Angle L65 x 65 x 5
Acurb Area of curb angle
= Min(Le,L)*(ta-CA)+L'*(ta-CA)=Min(36.93,60)*2+65*2 203.9 mm²
Ar Compression area required per 5.10.5.2 114.2 mm²
Ap Total compression area provided
= Ashell+Aroof+Acurb
=Wc*(tc-CA)+Wh*(th-CA)+Acurb
=33.94*(5-3)+65.37*5+203.86 598.6 mm²

As Ap>Ar ,Provided size of Curbe Angle is ok.

Hydrotest Pressure

Hydrotest pressure = Full of Water as per 7.3.6

Maximum Allowable Design Pressue of Tank

The maximum design pressure for a tank that has had its design details established per F4.1

Ap Total compression area provided 598.6 mm²

D Tank Inside diameter = Di 3.20 m
Fy Min.Yield stress of materials in Roof-to-shell junction 205 MPa
DRLc Corroded weight of roof plate + any attached structural 10237 N
M Yield Strength Reduction Factors as per Appendix-M 0.894
θ Angle of roof to the horizontal 9.70 º
Pmaxp Max.Design Pressure
(Ap*Fy*M*tanθ)/(200*D²) + ( 0.00127*DLRc/D²)
[(598.59*205*0.894*tan9.7º)/(200*3.2²)]+(0.00127*10237/3.2²) 10.426 kPa

As Pmax >P,Provided Detail of Roof to shell junction is ok.