Professional Documents
Culture Documents
8
SECTION 4
,(
A. E. C. 8
SECTION 4: LESSON 1
DESYNN TRANSMISSION SYSTEMS
CONTENTS
PAGE NO.
INTRODUCTION 301
299
y
A. E. C. 8
SECTION 4: LESSON 1
LESSON OBJECTIVES
300 y
LESSON 1
rNrRODUCTION
.it is reasonably realistic for the applications which have been mentioned.
pointer, is a permanent magnet, the field of which reacts with that of the
stator. This reaction produces a torque on the rotor, unless the two
fields are in alignment. Any dis placement of the trans mitter rotor changes
the stator voltages and the resultant change in the flux path of the
indicator stator causes the indicator pointer to be Similarly displaced.
The construction of the transmitter and indicator are shown In figures 2 and
,
3 res pect! vel y . ,~
A weak circular magnet which plays no part in the normal operation of the
indicator will return the pointer to an opr SCALE" position if the power
I II
J,
301 1.
-4
X
1"1
o
1"1
CIt
-<
Z
Z
28V
D.C
TRANStAITTER RECEIVER
RESULTANT
"fLD
A.(SUIJ'ANT
FJELD
(b)
"!SUlfANT
"!LD
(c)
j:I [!.UUANT
'IELO
(d)
STATOR
--=~::-.;;=- .....-- WINDINGS
A A
TRANSMITTER
TYPICAL DESYNN FAULTS
Pointer rotation
reversed
Power supply reversed
2 connections cros s ed
Check transmitter
for correct wiring
303
\
CAl(
ClUNK lItH
J
eRA'" ARM
WlNRARM
DIIJIW IPINDU DAlY( SPINDU
~ ~-
.TURN SPRING
"CTOA
~
PINION
~ (LU~TED BV
OIL -IOlJ(ED WAIt4E A)
I MO
srRAATEO UVEA
."'5107 TAPP'/._A_T_IH_QlI:"'"l._E_V_E_A=~__-::,\",\
.~
•
. :.--
TOROIDAL
"E'I'TOR--+~--+~ --~~---CR.MKAAM
,
....
304
.IIL _
---.
_ _- - - - - ,~OINTI •
...:;,:..;.....------ DIAL
~~---------CAY
.'
INTRODUCTION
The purpose of the Slab Desynn System is to provide more accurate indication
than can be given with the standard Desynn system. The transmitter
construction lessens the friction between the resistor and pick-off brushes
and provides a sine-wave output to the indicator, which has high resistance
coils. The Slab Desynn system is therefore not interchangeable with standard
Desynn transmitters and indicators, nor can it be tested using the standard
test set.
.,
.. ~
.; .,
306
e(
.,/~./
~~\ rr-====::::;;,
+
---~---
-' - -----
+
a4 VOI.T
I).C . Su-."
_ ,I } -_ _ _- J
I .
~
I
_ _... -----,J~
I
-m--- - -
+-- - ,.............¥
~
INDICATOR
/::2=:-.,P
Noh .
Bobbin conn~ctions ar~ TRANSMITTER
~
arranged such that 0 -1" movement
of the push rod giv~s a 60 0
movement of the brushes over
the bobb i ns .
The electrical output provides
360 0 of indicator movement_
R E ST R AINING
~f;;;;;fi~!- / 5 P R I .N G 5
FI XI NG PLA T E
I :J BELL O WS
THE M ICRO DESYNN
PRESSU R E MEASURING
PRINCIPLE
f
OIL PRE S SUR E
• •
P2.ras
)....l~&Q.~ ou..'-PUT.
(.;(oe.Ro 1"1> A L
I I
Y[ . l'B!- 6
LA2- lc~ ] x
t=.
AI -- r (!.
-- -. ~
-1Bi
-
0
I
I
,AJ
.....
.. ) ~
c. B
2.4 v 12v CHeCK
5ET
2 7
IT~AN~.
METER
PO"TION~ or
CHANoe OVfR !tWITCH
"""--'
I
I
!
I
i
L.J
WDI<:ATOR POTENTtOMlTfR..
~ ."
FiJ 6J, -rneIJreticQI circuit diagrarn of sta..TtdOJ"d Telt set.
H.
.' .,.... _c . _ ......
_____ . _____ ~_ ~~ __ ~_~ ____ ~~_. ___ ~ __ ~_~_. _____ ._. __ ~ __ .~_r~"""--~-~------··-----~--
A.E.C.8
SECTION 4: LESSON 1
SELF APPRAISAL QUESTIONS
a single phase a. c.
.4> b d.c .
c three phase a. c.
, a
b
permanent magnet type
hysterisls type
c wound type
a indicator
b transmitter
c indicator and transmitter
313
A.E. C. 8
LESSON 1 (CaNT)
314
A.E.C.8
SECTION 4: LESSON 2
POSITION TRANSMITTERS, SAN GAM 0 WESTON
I .
CONTENTS
PAGE No.
DESCRIPTION 319
OPERATION 319
• TESTING 321
"
;
,
\
\'!
317
y
A. E. C. 8
SECTION 4: LESSON 2
LESSON OBJECTIVES
4
List typical ~for this type of instrument
. !
318
y
LESSON 2
i ,
The transmitter is designed to provide information to a remote indicator, t
•
together by four tie-bolts, assembled longitudinally through each compart-
ment and secured with circular slotted nuts . (The~ of the
caSing accommodates the ~per ann (fig 2) d)rectly coupled to, but
I
319 ii-
I
:1"
LESSON 2
•
together by four tie-bolts, assembled longitudinally through each compart-
ment and secured with circular slotted nuts. (The~ of the
caSing accommodates the wiper ann (fig 2), dIrectly coupled to, but
insulated from a stainless steel operatirtg spindle; the spindle, which is
free to rotate through 360 deg. is mounted in two phosphor-bronze bearings.
An insulated boss on the wiper arm houses a spring-loaded contact
engaged with a slip-ring on one sile and a toroidal resistance winding on
the other)
are connected to the wiper arms via the segmented slip-ring. After
initial setting, the positions of the wiper arms are locked by a nut and
screw paSSing through the two gear:yo (~e ~,()
in tum connected to the aircraft negative supply. The two fixed anns,
connected to terminals No. 1 and 2, also in contact with the resistance
winding, complete the circuit to the moving coils of the indicator. i
f:'
!
319
ILIP RING ADJUSTING PINIONS
•
--- CAKE TE.IUr"'HAl
The trans roi tter is secured in pos i tion by two 2 B. A. bolts ; its operating
s pindle i~ connected to the aircraft control mechanis m which 1t is
required to simulate. When a new transmitter is installed, the operating
spindle should be so connected that, with the aircraft control centralized,
the pointer on the transmitter spindle is adjacent to the engraved marking
on the trans mi tter body.
(2) Repeat the operation I adjus ting as required until the correct-
readings are obtained. Lock the gear mechanism at A.
(3) For positions other than end scale., details are given in the
•
appropriate aircraft handbook. All adjustments involving
aircraft contros should be effected in conju{1ction with the
.
tradesmen concerned. (
321
~
~
~
IC
-1
;0
>
Z
~
-1
-1 IIODY
fTI II It I
;0
-0
>
;0
-1
!:( WIPER ARM
0
VI
~ rep/,"
>
Z
-1
r
fTI
0
as 7
S G ~OROI
Is:tOA
--!--------+-I---I~-------~
SUP P LY
INDICATOR
"","'-~' _.'--.,' <'-, '.. ~_ ·r~__ ~, .,-. •. __ ._. ___ "_ .. _. _ ...... ~_' - - . ... _,~ __ ....... ...- __ ,_ . _____ .~~_ _
A. E. C. 8
SECTI9N 4: LESSON 3
.... -
INDUCTOR PRESSURE"TRANSMITTERS AND INDICATORS
CONTENTS
PAGE NO.
OPERATION 330
f
DIFFERENTIAL PRESSURE TRANSMITTER 330
OPERATION 334
- ,
,
[.
y
325
A. E. C. 8
SECTION 4; LESSON 3
LESSON OBJECTIVES
6 State the reasons for the particular shape of the shaft &
disc assembly
r
It
326 y
• AC RATIOMETER
•
system pressure is monitored by a bellows system, attached to the bellows is a soft iron
armature. Around the armature two stator coils are arranged so that as the bellows expand
or contract, one armature pole will be inserted further into associated coil, whilst the
other pole will move further out of its coil.
The movement of the armature will affect the resistance (IMPEDANCE) of the coil windings,
inserting the armature into a coil will increase the resistance.
The stator coils in the transmitter are connected to two coils in the indicator, and these
coils are arranged around two cam shaped discs. The magnetic effect of a current passing
through these two coils tends to give a torque reaction to the discs. These are mounted
on a common shaft together with a painter. The magnetiC reactions of the two indicator
coils are arranged to oppose each other.
In the diagram if the bellows in the transmitter expands, the resistance of coil lA' will
be increased, while coil 'B' will decrease, so more current will flow through coil 'B' in
the indicator so causing the cam discs and pointer to move in a clockwise direction.
The rotation of the cam shaped discs at the indicator will insert more of the upper into its
coil and the lower cam will be removing from its coil. This allows the magnetic torque
reactions to balance, the pOinter will now indicate the new conditions in the system.
~'l.- _____
A.C. RATIOMETER
(\
~OFt IRON CORE (~;-~ ziI'.;iJ
POINTER ______
--~~--Z-::::::::----I ~4t~~; . : I
COILS I
I
I
I
A I
AC
SYSTEM
PRESSURE
~ Co r#~~#e;
TRANSMITTER INDICATOR
(C6'?/~r~;..~.f.~)
. ..-:"
LESSON 3
1 . DESCRIPTION
A. General
'"
The inductor pressure transmitter,~ a general view of which appears
in fig 1, is used in conjunction with an inductor pressure
indicator tO~~Vide remote indication of the engine fuel or 011
pressure :)An Indpctor differential pressure transmttter1s also
described"', being similar in princi~le and operation to an
inductor pressure transmitter, but{!taving provision for the
application of 8. reference pressure)
327
---- /
..
(
ALUMINIUM (CAM
PROFILED) DISCS
MAGNETIC DAMPI NG ASSEMBLY f!'?'--Cu;.n!nr~~
(COPPER DISC & PERMANENT MAGNET) ;
C;/~ ~7 cr·~
C~ 7~~~ 7G; ~"e?#
W#
HAIRSPRING LAMINATED
SOFT IRON
P/,,11r;~=r~ CORES (~~m.. rK"''''-:;J
0/1' ~~
BELLOWS
RESTRAI NING SPRING
329
The stator and housing assembly consists of a stator housing
containing a stator assembly a clamping ring spring adjuster
I I I
I<' 2. OPERATION
rhe cons truction of the induc tor differential press ure trans mitter is
I
330
• ~""I---IO
.A""6_.,;",,.K.h7 ~
r"",,, a..--." ~re.r
II ~-~-;.,- ~"';;r
r
20
• END COVO.
1 OVEII. LOAO STO~ SCIlEW
" BE LLOWS P'lAU
I' GUI OE lUSH
1 LOCK·NUT 17 IELlOWS
4 $YNTH£nC ~UIIo. WASHo. II CENU,AL lOSS
. 1 ',""ING AOJUSn~
I' lASE I'LATE
• HOUSING l' ~AOI A l DUCTS
, CfNTIlE S!"tNOLE IEA~ l NG 11 ..COY
I GU IDE lUSH 11 .. ST ATO ~ LEAOS
, ALUt1INIUH CUI' U fEIl" UL E
II TWO A~HATU~ES 14 kUUEIl U"AUNG WASHU
II ALUMINIUH HOUSING lJ IkfEU f'lUG ASSEHllT
12 TWO STATOIlS l' CLAMI' ~ING
IJa STATOIl WINotNG _ J7 HAIN SI'IlING
IJ CINTlU SPINDLE ASSEHI LY 11 CLAHPlNG PLATE
14 C(NnE S"INOLI IEA_ING
1. DESCRIPTION
A. General
B. Detail
•
!lACI( WEDGE - ---CASE
(LIT TYP€)
•
LAMP UNIT
- -~--~
-INNER DIAL
OUTER DIAL
- FAOHT PlATt
HAIRSPf:IING
CAM SHAPED
DISCS
- - - CAMCJlOR
TOP FAll.ME
PfLLAR
MAGNET SCAEEN
CIRCUL4A
DISC
CANNON PLUG -
2. OPERATION
CAM SHAPED
DISC
-~.:t·-n
....
-,.....-.--~
L O,
• ,1"
335
Changes in the phase displacement of the induced currents and
in the impedance of the discs brought about by an increase in
supply frequency, cause an increase in the ratio of the currents
in the bridge. The effect of thes e changes is reduced by the
capacitor connected across each coil. Temperature changes in
the lamination and bobbin assemblies also alter the ratio of the
currents in the bridge. ahe temperature compensating resistance
connected across the bridge has a large temperature coefficient
of resistance and thus compensates for temperature errors) ~.lJ
••
336
~~ =.If" .r~ ~ TEMPeRA.TURE I INDICATOR . ,
! ' -T-RANSMITTE-R" COMPENSATING
IOBBIN. I
t I
----------------------~~_4--~J
I f
I
L_._._.J
~--~I--------------~~
,
L
a bourdon tube
f" b bellows
c capsules
• t:;,.
causes a change of
a
b
c
frequency in the stator co11s
inductance in the stator coils
resistance in the stator coils
a dashpot
b hairspring
c eddy-current
339
!
.,I
A.E.C.8
LESSON 3 (CONT)
340
E.P.R.
During take off the main engine parameter that the crew are interested in is
lx:M much power the eng.ines are delivering i.e. thrust, also during flight this
paraneter is irrportant to maintain the nost efficient fuel figures.
'lbrust can be neasured in several ways, the sirrplest first measures exhaust
unit or jet pipe pressure, and is then corrected for ambient conditions by
using charts.· The indications for this type of thrust measurenent will be
in PSI or % thrust.
A nm~ rrore accurate neasurarent ,of engine power is to find the ~gine pressure
ratio E.P. R. This j.s the1g-atio of exhaust unit pressure to the intake pressurei)
N.B. ~ient, ~4fi P7 this ratio will range from 1: 1 to approx 1.8: 1.
'!bis systen will work for a pure jet engme or a low bypass ratio engine i. e.
•
where the cold stream bypass air is mixed with the hot stream at the exhaust
t.mit~ 6xt(is of no use in a high bypass ratio engine where the hot and cold
streams do not mixj .
en a high bypass ratio engine nost of the thrust cx:mes from the cold stream,
about 70%, so an 4ntegrated engine pressure ratio "'system~., has to be
used. '!his will ~dd together the fan outlet pressure aI)d the exhaust unit
pressure and compare the two with the inlet pressure~~ PF + pa and again
will vary between approxinately 1: 1 & 1.8: 1. PI
--
'!he indication of EPR is nonna.l.ly shcMn on a gauge with a scale w:>rked fran
1 to 1.85 or thereabouts •
•
'
• : •
INTAKE
P8 EXHAUST UN 1'1'
liar STREAM ..
.. . --'..
~~. : PI
rAt<>.:..h..... 64J~-r;;,ept"";.,e,~/'We/e~~;"e./
INTRaXX.TIOO 'IO EPR
re&_ ,,~# " ,.,
. THRUST IIDICATOR - DBSCRIPTIOlf ARD OPERATIOB .
1. De scription - M,22Q9
. .
The Mechani . . Peroentap Thrust Indiaatar, M.2209, ia • oapaule operatea, lingle
turn pointer, ditferential. prelsure saup with an externally adjustable datum •.
(It.enae. :the 4ifferenae between Jet . pipe total. pressure and the ambient .
ablolpherio pre •• ure.) The resultant readins, expressed .1 a peroentaga,
Mina Nlate4 to ens!- thrust. .
-~------
~~/~A'-r/~,r./
Sub Scale
----_.-
Setting 060 150 200
pz.,aaure p.a.i.
" Thrust
50 2.17 6.27 B~5;
60 4.28 8.38 10 .. 66
70 6.40 10.5 12,,78
80 8.51 12.61 14..89
90
100
. 10.62
12.74-
1,...7'
16.az..
17.01
19.12
110 14.65 18.95 21.2,
GO
77-32-22
tNGIK£ 'pPA/EIf
I AI/)'e'A"~(JAI
, .
, ..
POWER INDICATION
It is necessary for aircraft engines to be instrumented
for the power being developed to ensure power ratings are
not exceeded, thus keeping engine stressing due to load
and temperature to a minimum. This would conserve engine
life and assist in extending periods between overhaul.
. I
PISTON ENGINE
The power of a piston engine is directly related to R.P.M,
therefore a tachometer system also serves as a power
indicator.
If the engine is supercharged the power produced is
effected by other parameters, arid it is necessary to know
fuel flow, :boos~_J?!=-SS':l!~ and either torQ,e ~~.~~.~E~~s~U..~.~
or B.M.E.P (Brake Mean~L~fective Pressure.
F 7 • P 2
(~~ ~/dr"pve C;t{4,/rj
• • 1·
L
TURBOPROP ENGINE
As most of the propulsive force is produced by the
propellor, and only a small amount is derived from the jet
thrust, the engine output is normally indicated in R.P.M
and torqu~
The torque can be sensed and displayed on an indicator by
measurement of engine or gearbox oil pressure which is
proportional to engine torque.
The oil pressure transmitter is of Bourdon tube type,
TURBOJET ENGINES
The instrumentation required depends upon the type of
engine.
A~entrifugal compressor engine~utput or thrust is
approximately proportional to_R.P.~ of engine, therefore
tachometer and temperature may be used to give indication
of power output.
~ ~
An axial compressor engine output is not proportional to
R.P.M so the output or thrust is established by measuring
exhaus~_~pre~.~YLe and then correcting result for ambient
conditions using charts. (Pressure and Temperature.) The
indicator is graduated in percentage of the maximum
thrust, or Ibs/sq inch.
Engine power
instruments
n·pe
. of engine
~ ~
[ Tachometer (R./ti#?) X X X
I X
I X
Fuel flow
I X
I X
I X
~Ianifold pressure X
.'
)
Torque pressure
X
~
t:::::::=c> =~ TO PRESSURE
~ INDUCED SIGNAL VOlTAG(
-.c> ~~ ERROR SIGNAL
2-STAGE
AMPUFlER
TOROUEMETER
PRESSURE·
2-PHASE MOTOR
"VtJ,tJ . sr-ool..
Lo-...J
P~c:~s..uC£
C~MpfE~So( .
•
\-\\GH
'PCe:s..sU(=
C.f.;)MPfe:tS or.
•
WING
PYLON
AIR INLET
...
HOT STREAM
/.~
A more accurate and fuel/power efficient method is to
measure the intake pressure and exhaust pressure, and from
these calculate the(pressure across the engin~, known as
the Engine Pressure Ratio (E.P.R).
~
-
!
AEC 8
SECTION .4
LESSON 4
•
PAGE
GENERAL 345
ENGINE SPEED GENERATOR 345
INDICATOR 345
OPERATION 3511
. CALIBRATION 351'
MAINTENANCE 352
FAULTS 353
"
SELF APPRAISAL QUESTIONS 355
343
y
AEC 8 SECTION 4
LESSON OBJECTIVES
4.
5.
6.
State the relationship between speed and frequency.
State three standard faults that occur with this type of system.
•
RECOMMENDED FURTHER READING
344
y
.. )
• •
•
,?J/:.r~"/77~./-.--
:)~~~ ~t'~ z~
?/..,4t:~~
0.4~ft~~~~~~F~~~
. . . 2Jf;. ;;.f'?#t? r..-p.y
AEe 8 SECTION 4
1.1 GENERAL
*0t' #" ;'.?r;7r:-p..r~
Tachometer indicators(Provide an indication of engine mainshafts speeds
in revolutions per minute j The indicator operates in synchronism with a
three phase supply derived from an engine driven a. c. generator, at a
s peed directly proportional to the engine mainshaft speed. Electrical
conneCtion from the generator terminates at a terminal block or plug and
socket at the rear of the tachometer indicator.
•
mounted inside of a three phase cylindrically wound stator .
A three phase a. c. voltage will be induced in the stator windings when the
rotor is turned. The frequency of this voltage will be proportional to the
engine speed. When the output from the generator is fed to a synchronous
motor contained in an associated indicator the resulting motor magnetic
I
1. 3 INDICATOR
345
General view of ~~nt'l' a tot KGA-0701
Figure 1
DAIVE SHAFT _
•
C ut aw ~, y vi ew o f generator KGA-0701
346 Figurt- 2.
·/
347
I
t.4OUNTlNG - -.....
~Tt
IfIIC£R
•
WOT'OR---......
CAK
-
SCAfW
STATOR
'-"P MOTOR
CO/!A
NnOR . .~~----------·
~A
•
MOTOIIt
COVtA
AOTOR----
l.QlOlNG WING
ADJUSTING SCAlW
lut"
348
OIAL SCFtEWS ~___ --- _'I?
• HAt-()STAFF ASSEMBLY
DRUM ASS[MALY
MOTOR ASSEMBLY
'\ I,"
Drag cup
Stationary outer
ring.
•
•
( Fig. 6)rACHOMETER INDICATING SYSTEM (SIMPUFIED)
350
AEC 8 SECTION 4
1. 4 OPERATION
1. 5 CALIBRATION
(Generators are tested by runn..,~g them at a given speed and checking the
voltage output on a given loa~ (See figure 7)
STR~~5COPE ~_ _.......
.....- - -...
VARIABLE SPEED
MOTOR GEARBOX
!SO HZ FORI<
GENERATOR
UNDER
TEST o o
~
•
Fig. 7. GENERATOR TEST CIRCUIT
Generally therE~ are no adjustments on the generator I apart from
@emagnetiZing the permanent-magnet rotor to such a value to give the
correct output voltage)as specified in the~.
351
AEC 8 SECTION 4
VARIABLF ,>Pf I :)
C,~~OBO~l.UP£
D'se
--
r-----~ NEON TUBE:
5)HZ FORI<
o o
~ ______________ ~3
INDICATOR
UNDER TEST
~--------------~~2
-------~
~i,,::!':!:The tachometer is ca libra tecJA,y ad jus ting the deeth~.t n.!!..""rtion of the
1•.
/r~
.
A
--- drum in the air gap between \:he permanent magnet and its keeper ring;or,
by varying the air gapjn the case of the disc element) The tachometer
is compensated so that changes of temperature within specified limits
do not affect its accuracy. This is achieved(by makin<J the drag-cup
from a special copper-manganese aUgy, with a low terrperature coefficient,
and by fitting a disc of magnetic compensating material beneath the
permanent magnet)
When the engine is running at idling 5 peeds it maybe found that the
indicator pointers tend to fluctuate and read low, this is a normal indication
that the indicator motor is not yet synchronising with the generator output.
352
AEC 8 SECTION 4
As the engine s peed is increased the pointers should jump forward slightly
as the motor synchronises and registers the correct engine speed.
If the drive and electrical connexions have been eliminated, the pointer
oscillation is likely to be associated with the drag element coming into
contact with the rotating magnet. The indicator should therefore be
removed for testing and if oscillations persists, a new indicator should
be ins talled.
353(s)
HI TACIIO~IETER
1. General
•• •
The Nl indicating system has two pulse probes. one active and one not
connected,' to measure rotational speed of the shafts. The speed is
displayed in vercent rpm on the upper EICAS CRT in the flight
compa rtment.
z. Description
!J
Jhe shaft speed ~ulse probes, which are identical. for Nl and N7.! are
~lectTo-magnetic sensors designed to interact with the teeth of phonic
wheelS"and produce signals to accurately determine the rotational speed
of the appropriate shaft.) The phonic wheels are integral parts of the
LP compressor shaft and (he IP compressor front stub shaft. The probes
are mounted circumferentially inside the front bearing housing where
they align with the phonic wheel. .
3. Operation
l~hon the teeth of the phonic wheel· are in 11ne with the pole piecefl of
the pulse probe, a patla of relatively low reluctance is provided. CAS,
the phonic wheel rotates and the teeth are between the pole pieces, a
path of greater reluctance exists. The resulting flux change in the
magnetic circuit induces a voltage into the coil. producing a pulse at
the ou tpu t term i n~l s.)
~
he pulse frequency is equal to the rate at which the teeth pass the
pole pieces and is, therefore, directly proportional to the speed of
rotation of the compressor shaft phonic wheel.
The frequency is received by the EICAS computers and then displayed in
perc en t rpm i nth e up per E 1 CAS dis pIa y • The S h aft s pee d wi r i n g i 5 a 1 so
connected to the stands, engine indicator, to the engine vibration unit
for signal conditioning to be used in the airborne vibration monitoring
system and to the EEC.
577-12-802-01 23S0G
JUN 28 1982
30
TERMINAL N3 TACHGENERATOR
BLOCK N, AND HZ SPEED PICKUPS N3 laV MAX
-~YPI
0482 HZ
o.llU~ "I'M
N1
lOY MAX 10CWt· 10.611 RPM
1J.429OHZ
0.1,. RPM
3.900 RPM
ENG FRONT
BEARING HOUSING 10V MAX
C).7.100 HZ
o.11OJ. RPM
100%. 7.000 RPM
TACHGENERATOR
HIGH SPEED" /
EXTERNAV
GEARBOX
12 POLE MAGNET
SINGLE PHASE STATOR
PERMANENT
MAGNET
STAINLESS
STEEL SHAFT
~~/nD~l~=-I::;~ OPEN BALL
SHIM
RACES
CIRCLIP -.......:::r-t r"~~~,t;~;t.nnr.ah8ACK PLATE
STATOR
FIXING PAD AND ELECTRICAL ASSEMBLY
CONNEC r ION COMBINED
FIG.12.
ENGINE SHAFT SPEED COMPONENTS
- 34-
AEC 8 SECTION 4
~.
a
------ motor.
5. An engine speed indicator measures the generator output
a. voltage.
b. current.
c. frequency.
a. voltage.
b. current.
c. frequency.
355
Ci
8. The indicators are tested by comparing with a
t
11. Fluctuations of the indicator pointer may be due to
4 I!
12. . . cross connected leads on an englne speed generator 1///
r
I
!
a have no effect
b reverse reading
c have zero reading
a tu n1ng fork
b 400 Hz supply
c standard cell
14 An R . P • M. indicator movement is a
356
A.E.C.8
SECTION 8: LESSON 4a
SYNCHROSCOPES
CONTENTS
PAGE NO.
DESCRIPTION 361
OPERATION 361i
TESTING
359
y
A.E.C. 8
SECTION 4: LESSON 4 \
LESSON OBJECTIVES
6 State the various type of tests that can be carried out &
typical results expected.
360 y
SYNCHROSCOPES
DESCRIPTION
GENERAL
Each engine other than the master is associa ted with a complete
s ynchros cope unit hous ed wi thin the ins trument. The unit cons is t5 bas ically
of a three-phase star-wound stator and a rotor of similar type which
aetua tes a double-ended pointer on the ins trument dial.
•
unit with a single central pointer. Dial markings indicate the direction
of pointer rotation which denote whether it is necessary to increase or
decrease the speed of the associated engine in order to bring it into
synchronism with the master.
OPERATION
instrument being viewed from the front, and inter-act when both rotor
and stator are continuously energised by their respective generators. 361
..
~{,
' " j'
'...".
Il'
E! ~~
---r--.-.-.-.~..
I TIICHOIw1£TER
G£Nf:RATOR
362
COVER PLATE
SYNCHRO~OP( UNIT
RETAINING 50CMw
I
/
/--- ~
I
PLUG -
!
····r~
ROTOR . -/ ~
~~ ....... -.
SYNCHAO~COPE
UNIT
~/
/
RETAINING
RING
GLA!>S SE ...LlNG
GASKET
GLASS
... j
I "RO...,T
..~) 8E~ING
HANOSTAFF
SCREW
• 8AVSH COVER
REAR
ENO
BELL BRUSH
ASSEMBLIES I
I
COVER
SCREW
ROTOR
STATOR FRONT ENO
8f.ll
FRONT BEARING
363
When the difference in speed between the master and associated engine is
brought within specified limits /magnetic interaction causes the rotor to
rotate at a speed equal to this difference) The direction of rotation is
clockwise or counter-clockwise accordingly as the s peed of the associated
engine is greater or less than that of the master. When the engines are
synchronised the difference in genera tor output frequencies is nil and the
pOinter remains sta tionary .
(
The inter~retatim of the pointer indication as in Fig .10, is therefore as follows:
~ ~ .
TESTING
Tachometers genera tors and s ynchros copes are all normally tes ted us Ing
I
the dual tachometer tester, which can give two drive outputs a t various
accurately controlled speeds.f1;fl; .rs IE .
,!".
generators which are a ttac6ed to the tester. The generators are driven at 1
, ,
various speeds and synchronisation should normally be indicated when
the two genera tors a re wi thin ~-&. m)
364
A.E.C.8
SECTION 4: LESSON 4a
SELF APPRAISAL QUESTIONS
1 An R. P • M. indicator movement is a
a rotate clockwise
b totate anti -clockwise
c are at rest
~ ,
(.
\
a voltages
b currents
c frequencies
367[$)
A.E.C.8
SECTION 4: LESSON 5
TEMPERATURE MEASUREMENT
CONTENTS
PAGE NO.
TEMPERATURE 373
• TEMPERATURE GAUGE
TEMPERATURE BULB
375
375
L
!
i.
L
371
y
-
~, .
A. E. C. 8
SECTION 4: LESSON 5
TEMPERATURE MEASUREMENT
LESSON OBJECTIVES
12 State the two typical faults that are experienced with the t
temperature bulb system. .~
i
.
13 State the various type of tests that can be carried out &
typical results expected.
372 y
mR TEMPeRATURE
A BASIC PARAMETER IS USED TO MONITOR DATA
MEASUREMENT.
_THE TEMPERATURE IS MOST IDEAL IN AIR UNDER PURE STATIC CONDITIONS AND AT VARIOUS
FlIGHT LEVELS KNOWN AS S.A.T. (STATIC AIR TEMP) (IDEAL TEMP).
If GAS OR LIQUID IS MOVIN~PART OF THE ENERGY IS IN THE FORM OF HEAT AND THE
REMAINING ENERGY IS VELOCITY.
THEREFORE THE TOTAL TEMPERATURE OF A MOVING GAS OR LIQUID IS THE STATIC TEMPERATURE.
411JUS THE TEMPERATURE RISE DUE TO RAM EffECT WHICH CAN BE MEASUREED BY A PROBE WHICH
~rops A SMALL PROPORTION OF THE GAS OR LIQUID IN A PIP) CHANGING VELOCITY TO HEAT
ENERGY.
r
> MOVEMENT OF THE AIRCRAFT AFFECTS THE MEASUREMENT OF TEMPERATURE ~ AS ~_
~ .
~ Of AIR (TEMPERATURE RIS~INCREASE PRESSURE;' DUE TO INCREASE IN AIR
' .
SPEED.
THE BOUNDARY LAYER AROUND THE AIRCRAFT IS COMPRESSED AND GIVES INCREASED PRESSURE .n~
INCREASED TEMPERATURE. ALTHOUGH BELOW 0.2 MAC~ TEMPERATURE IS VERY CLOSE TO S.A.T'l
FRICTION AT HIGH SPEEDS ALSO RAISES TEMPERATURE (KINETIC HEATING).
~
~ FRICTION AND S~NSES R.A.T. (RAM AIR TEMP). IT IS CORRECTED TO S.A.T. EITHER BY
HEAT~8UT AIR HAS A T:::i':PERATURE RISE DUE TO ADIABATIC HEATING IJiHICH IS CORRECTED
TEMPERATURE
--
thermometer: -
~~
is the(j'degree of hotness of a body""
as measured by a
.,~
Heat: - is the amount of heat energy a body contains, 1. e. its masS. x
~
temperature.
TEMPERATURE CONVERSION
1-
Example 1. To change 25°C to Or, J or =(oC x t)+ 32.(
o 9 0
F = 25 x -S- = 45 + 32 = 77 F.
!"1
o
C = 77 - 32 = 45 x"95 = 25 0 c.
Co-efficient of Linear Expansion == Change of Length
Original Length x Change in Temperature.
1. e. Example:-
L"
r~( ,
~ ,
i:
f:
UPPER
FIXED
POINT
~
LOWER
FIXED
POINT
~
,
)-
"
,-
Therefore, if the bar in fig 2 (a) I was subject to "X" degrees change in
temperature, then the Brass will expand 'more than the Invar a's in
.0.....---- ______ !~<!~Jl?L-- ----------,,--------- - -, - ------.----_ ..
INVAR INVAR ;:
BRASS BRASS
(0) COLD (b)HEATED ",
"
,',
FlO ....
~ BIMETALLIC STRIP
~.
374
..
TEMPERATURE GAUGE
DESCRIPTION
••• DESCRIPTION
TEMPERATURE BULB
A TYPICAL CIRCUIT
r;eej'-?--cj
Fig. 4 a shows a ratiometer movement and calibrating resistors which
with the d. c. supply terminals, are located in the indicator. TheQ-esistance
bulb senses Air, Fuel or Oil temperature)
Fig. 4 b reminds us that the leads interconnecting the indicator and bulb
have a small inherent resistance depending upon their length and these i·
resistances must also change with any change in temperature. Wired as I:·
in Figs. 48 and b, these lead resistances are both in series with the bulb
and with one co11 of the indicator. Errors would be introduced into the
system.
•
f
!
I
375
~. .. j'
Indicator dial
0 .)
~emp. C Res. ohQS TeLilp. °c Res. Ohms Temp_ e Rese ohr:ls
r
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~.
., .
30
32
40
87.1
5j.5
90 • .,
91.9
50
60
70
Be
94.4
96.9
99.5
102.1
9U
100
110
120
104.7
107.4
110.0
112.8
- !
l·', .:
\
T~BLE ,
rfeuperc.ture/resistance equivc.lents (oc) for piatinum elements.
376
COIL
CAlIBRATIN'
RESISTOR' CAlIBF\ATIHG
RESISTOR
RESISTOR / ~ ~/#~~&
IN THERMOMETER - ~~ "1< et-"/p' ~ "~ '..
BULB Oil. 2 !6 .. ~/e) ,1O'd ~~:- --- ~ ~~ ?-..
" ·FIG4a...
. FIG. 4b.
~/~~$:-
FIG.4c.. ~ ~ ;'zf-
~-~'-
Theoretical circuits showing method of(overcoming effect of change in resistance of leads du~hangc
in temperatur~ .
Fig. 4 c shows that by connecting one pole of the d.c. power supply to a
point near the bulb, the resistance of one of the two connecting leads is
placed In series with each coil In the Indicator and any change in lead
resistance Is thus comPE!nsated. This pole connection is nowadays
usually an earth (negative) and the third (supply) c able shown In Fig . 4 c
is not required, the earth terminal (shown dotted) then being situated
within 2 a feet from the bulb.
-* *NOTE;
o
At 20 e, the resistance of nicke l and platinum resistance
bulbs are approximately -
N s
SOFT IRON CORE
•
I
I
I
20.D.C. FIXED
+
RESISTANCE
I I
378 ~tF)
'.~~
~.
Shaft
•• )
PermanenT
mogne.tic. f;eJd.~~A ~;,.~
-'"-_/~~
J#
Iron core
Temp.
Bulb D.C.
+
•• Ol=»ERATION
It the variable resistance increases, the current through the lett hand
coil will decrease. The R.H. coil will now be dominant and will be driven
downwards into a larger a.ir gap.
into & smal.ler air sap.
The Ie ft hand coil will be carried up"ard~
The smaller the gap, the greater the~ffect of the
permanent magnet field on the coil assembly, and viC9 versa. ,When the effect
or tho stronger coil moving into a weaker ~1eld 15 balanced by the weaker coil
moving into a stronger field no further movement will take place~ A weak
spring is fitted. to move the pointer oft the scale at the low-rea'dlIlB end if
power fails. (rhi~ type or instrument is-widely used for air, oil and fuel
tez:tp meMyrem~!1i, wi th a resistance bulb as the variable resistance; for
.A2-U_1;_1~ut indicatj on, when the flaps qperate a slider arm over a resi5tance,
or for pressure measurement when a. bellows operated variable re~istance i~
uaed;) --- ------ ." . -
A.E.C.8
SECTION 4: LESSON 5
temperature
b a platinum element bulb because it has a pigher
resistance than a nickel element at the same .
temperature.
•
c either a platinum or nickel element bulb because they
have the same resistance/temperature equivalents. rII'
i
,.
;.
379
A.E.C. 8
LESSON 5 (CONT)
!, .
380
A.E.C.8
LESSON 5 (CONT)
• 10 A ratiometer is unaffected by
(,
t'
\
i..
381(~)
G
A. E. C. 8
SECTION 4: LESS ON 6
EXHAUST GAS THERMOMETER
CONTENTS
PAGE NO.
387
PURPOSE
381'
PRINCIPLE
• INDICATOR
TEMPERATURE COMPENSATION
387
387
387
THERMO-COUPLES
387
COMPENSATING LEADS
387
TRIMMER RESISTOR
390
INDENTIFICATION OF LEADS
392
TESTING
385
y
I
.j
A.E.C.8
SECTION 4: LESSON 6
LESSON OBJECTIVES
•
junction~
386 y
EXHAUST - GAS THERMOMETER (See also C .A. I. P.
AI/IO-3)
Purpose: - To measure the jet engine exhaust gas tern
.---.-------
Indica tor: - (MillivOltmeter Moving COIY
Temperature
~ .. -.-
Cold jun ction: Change in temperature of the cold
------------
Compensation: - junction (1. e. at the back of the Indicator) is corrected
by:
,~ns.ating
leads: -
'--- Made from a material with approximately the ~ame
thermo-electric properties as the thermocouples.
@sed to maintain circuit resistance values correct
when large distances separate indicator and thermocouple)
Leads J.Ilus t not be cul, extra lengths to be coiled end
cleated.
~TAG"JAT/ON -ryP~
INSUL,A.TOJe.
--I"'~-----
COUPt-E
388
• I
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, .
SILICONE FILLEI'.
INSULATING
SLE~Ve
GLASS SEAL
-tie
'OST.MOD. lt2
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Thermocouple details
.389
Fig. 2.
Table J 1.1 ThermocoupJe Combinations
Croup Appliclltioll
·c
PolitilJe wire (colllilluou.)
Exhaust-gas temperature
measurement
Cr. chromium; Ni., nickel; AI, aluminium; Si. silicon; Mn. manganese
.. ",~.
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.
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THERMOCOUPLES
, ,. -- ...
-
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TRIMMING MAIN J B
RESISTOR
I'
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,,
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••• •
••. •
•
•
,
-
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.......
AIACAAFT LEADS
#/v""e/ ••.
C&f?,-I?d .It.
S.Il.
11_ Ina........ nic ............... . . .
Il~ Inaul.tlM - ...... clr....... ....
Short reach thertMc:.....
Lit L.,. ....h .............
",
3-91
• Dial P".'.ntation
.
:ril"•• 5
. - - - - -- - - - .. - - - - - -- - - - - - - -. - - - - -- - ------ --,
~d..r4rn"~ . .
.~..."",,~~ c;:ca- m ------ --- -- ~ -- ----- --- -m;_
01
.,4~.-?e/
1hIIC~""l»\
THERMOCOUPLE
(IndicatoT)
Circuit Diagra1T\.
Figura 6 .
393
TESTING
INSTALL INDICATOR
1.
. 2.
Place master thermometer (mercury in glass type) in cockpit adjacent
to indicator and wait 15 minutes .
0
On -40 to IOOOoe scale of BrYans tester.
Set reading obtained from thermometer in operation I by adjusting
•
zero screw (7) on tester.
3. Set potentiometer controls COARSE/MEDIUM/FINE to minimum.
4. Select °c on scale selector (4) on tester.
5. Select position G for 25.n.range (G}on tester.
6. Remove link strip from terminals 8 and 9 on tester and disconnect
indicator connections. Using low resistance leads provided connect
indicator to tester terminals 8 and 9.
7. Operate MEDIUM and FINE potentiometer controls on tester to make
test meter read temperature given in maintenance manual.
8. Adjus t aircraft indicator using s peclal key to read the figure set on
tester in operation 7 •
394
''4-.~ .. #
.
-~/? t:4/~
~
C
r-----~;;;2Ji~~2lv>.-!O~e------------ - - - · ----- ....
®
+ DE<illU C •
ruuwrroN
e. ...TT.. ~y(L'1>
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SIoI'TCH)
+®
(II)
-. 1 VOLT
.... , -9
UNC;E
• ,
1
I
A.E.C.B
SECTION 4: LESSON 6
SELF APPRAISAL QUESTIONS
a A milli voltmeter
b A mill! -ammeter
c A ratiometer d. c •
of temperature
397
A.E.C. 8
LESSON 6 (CONT)
a yellow
b blue
(J c red
a 600°C
b 900°C
0
c 1100 C
398
A. E. C. 8
SECTION 8: LESSON 4
ENGINE VIBRATION
CONTENTS
,
PAGE NO
221
y
A.E.C.8
SECTION 8: LESSON 4
ENGINE VIBRATION
LESSON OBJECTIVES
•
2 State the inputs and outputs of the system
222 .y
LESSON 4
The purpose of the test switch is to check the continuity of the complete
circuit. Operation of the switch connects a standard test signal,
genera ted in the indicator - amplifier, to the pick - up uni"yand if the
circuit is fault free, the test signal produces a standard value of vibration
amplitude on the indicator. (say 6 to 8 units).
• Figure I shows typical units employed in the system, the pick - ups being
mounted on the engine casing.
Figure 2 shows the cons truction and principle of operation of the pick - up
transducer units.
AMPLIFIER UNIT (II')
"- "-..
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:'. ' .
.• .
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Nos I AND 2 PICK UP UNITS I
© PANEL R I
TEST
SWITCHES
-~~
(
)
-- ©;. .~g "---
VIBRATION INDICATOR (7)
--
224
-~
/?eT /~':?~~L7t!!'/"
,-
~~~- .
#/r~/~~~~~~~~~
~-.wr /~ /2e~ _~~~ ~./c;pd·
-
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£;7/£ ~7/~~ .
e_- .
225
DB
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••• ••,
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L-----~-- __ ----~-- __ ----~~ __ --------_r--~----~FREO.Hz
~
.0 50 100 .150 2 0
.. ........--HIOH--~.....
LOW----..!I-+- MED
7
1 2 Il'
~----------~ORMAl----------...--...~--~
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211
NORMAL 40 - 217 Hz
L,/. J:A::}
LOW .' MEO. ~~.
\ / . .
NO.R~~_ HIGJi
LOW 40 - 79 Hz
~ #~
MEDIUM 79 - 122 Hz'-
CONTENTS
PAGE No.
213
213
AMPLIFIER
216
216
DIAL PRESENTATION
TESTING 216
287
y
A.E. C. 8
SECTION 8: LESSON 3
LESSON OBJECTIVES
4
Explain how viscous damping is provided
208
v
GENERAL
The Elliott fuel flow transmitter is(fitted to the fuel filter;> and is used to
sense the fuel flow to produce an electrical signal which has the required
information contained within the output. The unit is(designed to transmit
accurately irrespective of fuel type, fuel temperature and ambient
conditions)
DESCRIPTION (Fig. 1)
•
outlet ports are adjacent to each other) The casting houses an insert
which is machined on its outer surface to fit the transmitter body. The
7
internal surface is of such a shape, that(when the"'vane moves on the
I centrally pivoted shaft, radially around theiflow chamberfonned by the
" 'I ins ert, the outer edge of the vane and the wall of the chamber fonn a flow
";\ oritic, whose area increases with the angU18r movement of the vane as fuel
~ "\ consumption increases") The shaft is supported at each end by a bearing
'I
~ 'housed in non-sealing end plates. (Rotation of the vane is controlled by
• i f ~
a linearly... calibrated spiral control spring. At a given rate of fuel flow,
,~: therefore, the angle of the vane will increase from the 'zero flow condition
~ i until the torque, due to the pressure drop across the orifice, is equal to
~ ; that exerted by the control spring. The orifice area design, in
i
~ conjunction with the Hring rate and .1nit1al torque under zero flow
~; conditions is related to the ~~as well as to the~
~ "\ ~om~n~~. Attached to the main shaft is a ring magnet which transmits
i
~ ~ the vane movement through a fuel-tight partition formed in the transmitter
.~ bOdy) .
fuel to by-pass the metering orifice and flow unimpeded to the high
pres sure fuel pump.
r ~
(~lSQ..o.JJ~mping is provided by means of a paddle moving in a sealed
chamber filled with static fuel) The damping chamber is machined into 2US
/
•
OIl1'te1: .-
..._
•
FUIiL fLO" .
VANE
INLIT
210
.2
the underside of a dished cover at one end of the flow chamber. The
"paddle'is attached to one end of the vane shaft andQicts as a counter-
balance for the flow chamber vane) the assembly being accurately
balanced during manufacture.
OPERATION
r -' I" ~
Fuel from the fuel filter passes through the metering chamber and
imptnges upon a~ane'which is restrained by the~ontrol SPring~ With fuel
passing through the chambe the vane attains a position where the pressure
7
'exerted by the flow of fuel 15 equal to that of the control s pring tens ion.
The metering chamber 1s designed s::> that the vane displacement is linearly
proportioned to th~flow rate / A'magnet ring'ts attached to the end of the
V<;lne ~haft, and a bar magnet to the potentiQmeterdrlv.e, so that the
potentiometer 15 magnetically coupled with the vane shaft and therefore
turns with the vane. By this arrangement a voltage signal that is ~
proportional to the rate of fuel flow is obtained from the 'Potentiometer. This
signal is transmitted to the fuel flow'1ndicatof.
211
~
POWER
AIRC RAFT • • 1
SUPPLY i SUPPLY
SECTION
.
;L _ _ _ _ _ _ _ - ,
L£~END
r:. SI(;NAL
- - - - SUPPLY
Ct .. ,. B MECHANICAL
) )
• •
FUEL FLOW ~ - DESCRIPTION AND OPERATI<?N
•
accuracy and the unit is sensitive to frequency changes although variations
in frequency within + 5 per cent and in voltage within ±.IO per cent are
pennis sible. Two trimming potentiometers are provided to enable the
flowmeter indicator to be set accurately in scale and linearity under
con trolled conditions.
DESCRIPTION
.'-' is proportional to the rotational speed of the magnet and also to the field
strength. However, the disc 1s restrained by a linearly calibrated
spiral hairspring, so that for any magnet speed the drag disc will deflect
through an angle proportional to that speed. The s peed of the magnet
rotation is governed by the speed of the tachogenerator, this in turn be~ng
controlled by the rate of fuel flow through the trans mitter . Thus, as the
fuel flow varies so does the rotational angle of movement imparted to the·
eddy-current disc. The pointer carried by the shaft to which the eddy-
current disc is attached turns with the disc and indicates rate of fuel flow.
The pointer indication 1s proportional to the magnet speed, that is the
effective flow rate on a linearly calibrated dial, so long as the field
strength of the magnetic assembly remains constant. To ensure this, the
permanent magnets are stabilized during manufacture and a temperature-
compensating magnetic shunt 1s incorporated to ensure that no variation in
the torque occurs with changes 1n temperature. The outer end of the hair-
spring is attached to an adjustment plate which enables the pointer zero
to be varied during calibration procedure. The pointer is adjusted in scale
by adjusting the air gap in which the drag disc runs.
213
1 CASE 2 MN;H£ T I DRAG DISC 3 GEAR TRAIN
ASSEheLY
W' 35
P"'NTIEO '... AOjD
•
1 3 B , 3 B •
Magnets
----==----
Tlmpt:rotu~
Hair Sprin<)
VG 3748 /0104
•
C. DIAL PRESENTATION
D. TESTING
(6) Press the reset !Jutton and €heck the resetting operation of the
1ndicator-countp:r)Which should zero within 30 seconds.
215
/0
( -zf~~. c;,.",yehJl~~i7,;? ~.:,-c;)
~ttR~RA-(ufE EfFEt:::CS' o~ l~ttArol(~ 1\-tJ~ loMP~t!~ltGotJ.
//
•
A.E.e. 8.
SECTION 8: LESSON 3
SELF APPRAISAL QUESTIONS
G
A.E. C. 8
SECTION 8: LESSON 2
SMITH'S FUEL CONTENTS
CONTENTS
PAGE No.
OPERATION 191
TESTING 201
189
v
A. E. C. 8
SECTION 8: LESSON 2
LESSON OBJECTIVES
190
y
LESSON.2
OPERATION
Cl = C3 =.ID.
C2 C4 E2
Di the fuel gauge the fixed ratio arms of the bridge are formed by the
secondary of a transformer. (Ct (Fig. 2 ) represents a"tank unitJan(RVl
is driven by the output from the detector to re-balance the bridge by
voltage adjustment after any fuel level change affects c9 The~auge
indicator"pointer alsc(ffioves withRVy
The tank unit can be considered as two condensers, one comprising the
capacitance of the unit when the tank is empty (air di-electric), and the
other being due to the capacity of the condenser with a fuel di -electric.
~t is desirable to have El at or near zero with the tank emptj), and to
achieve this, Ct must be balanced by a means other than·by RVI and C1.
(et capacitance due to its air dielectric is cancelled by co) (Fig. 3) which
')S connected to the upper half of the bridge. i .. e .. C t cannot be made
~ but its effect upon balance can be cancelled.
191
/
#ya~ $-C;/ ~..e/..&~ A£~-?,,~~~j~.
.: ~~ car #?~-
------1
c, '
s
E2.
------
C2. J
FIG. I BASIC CAPACITANCE BIIDGE
~/~?ez~~Jz'
s ...
~ c.', ' .. lct'"
Ez.
tANtI. UNIT tAPlClTutt
ocAe-~/r rpe:;,
e
I . _____
Co
FIG.3
IMPEDANCE 8RIDGE
The Smiths Type 4 fuel contents indicating systems (Fig.4) are based on
electrical capacitance measureq by a transformer ratio-arm bridge. The
magnitude of the capacitance is a function of the amount of fuel in the
tanks. Measu{ement of fuel quantity 1s presented in terms of pointer
movement on an indicator scale.
The varying capacitance of the tank units, due to changes in fuel quantity,
is fed via coaxial cables to the null or balance point of the bridge, and
thus forms the variable arm of the bridge network.
The ratio arms of the bridge are formed by a centre tapped secondary
winding of transformer (TR) the empty balance arm capacitor(CE) and the
feedback or rebalance arm by the combination of the rebalance potentio-
meter (RB/P) and capacitor (Uf) . (As the fuel quantity varies, a small
voltage develops at the null point (junction of the variable I empty
balance and feedback arms), the phase of the voltage being dependent
upon whether the fuel quantity is increasing or decreasing; the small
voltage is fed to the input of a high-gam transistor amplifier. Output of
the amplifier is fed to the control winding (GW) of theJtndica~or motor~
(MOT), causing the motor and associated gearing to rotate in the direction
necessary to restorethe balance of the bridge and, simultaneously,
repoSition the ihdicator POinter)
Bridge balance is restored by the motor gear train driving the indicator
pointer, also driving the wiper arm of the rebalance Potentiometer {RB/P.}
which is connected acros s one arm of the trans fonner secondary winding and
so varying the volt. developed Oil the .potentiometer wiper and fed, via
the feedback capacitor' (Cf), to the null point of the bridge. With the bridge
balanced, there is no output from the amplifier, the indicator motor ceases
rotation, and the associated pointer indicates fuel quantity present.
The two variable res is tors (E and F), connected acros s a portion of one arm
of the trans former secondary I provide a means of aligning the indica tor
pointer with empty and, full positions for tank contents empty and full
res pectively .
I
I Resistor (Rfs) and capaCitor (Cf~, connected between the voltage side of
the motor reference winding (RW) and the control winding (CW) , form a fail
safe circuit which in the event of an amplifier fallure drives the indicator
I
193
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194
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~.
The Smiths Type 4 fuel contents indicating systems (Fig .4) are based on
electrical capacitance measurecl by a transformer ratio-arm bridge. The
magnitude of the capacitance is a function of the amount of fuel in the
tanks. Measurement of fuel quantity is presented in terms of pointer
movement on an indicator scale.
The varying capacitance of the tank units, due to changes in fuel quantity,
is fed via coaxial cables to the null or balance point of the bridge, and
thus forms the variable arm of the bridge network.
The ratio arms of the bridge are formed by a centre tapped secondary
winding of trans former (TR) the empty balance arm capacitor(CE) and the
feedback or rebalance arm by the combination of the rebalance potentio-
meter (RB/p) and capacitor (Of) . (As the fuel quantity varies, a small
voltage develops at the null point (junction of the variable I empty
balance and feedback arms), the phase of the voltage being dependent
upon whether the fuel quantity is increasing or decreasing; the small
voltage is fed to the input of a high-gain transistor amplifier. Output of
the amplifier is fed to the control winding (CW) of the41ndica~or motor"
(MOT), causing the motor and associated gearing to rotate in the direction
necessary to restore the balance of the bridge and, simultaneously,
reposition the indicator POinter,)
Bridge balance is restored by the motor gear train driving the indicator
pointer, also driving the wiper arm of the rebalance Potentiometer (RB/p.)
which is connected across one arm of the transformer secondary winding and
so varying the vol~ developed OR the ,potentiometer wiper and fed, via
the feedback capacitor' (Cf), to the null point of the bridge. With the bridge
balanced, there is no output from the amplifier, the indicator motor ceases
rotation, and the associated pointer indicates fuel quantity present.
The two variable resis tors (E and F), connected acros s a portion of one arm
of the trans former secondary, provide a means of aligning the indica tor
pointer with empty and, full positions for tank contents empty and full
respectively.
Resistor (Rfs) and capacitor (Cf~, connected between the voltage side of
the motor reference winding (RW) and the control winding (CW) I form a fail
safe circuit which in the event of an amplifier fallure, drives the indicator
.
pointer counter clockwise to a poSition below zero.
;
193
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AMPLfrIER/ .' I-
INDICA(TOR
194
CAfftGt1i~e ~£ft~{ANtE. ~x~
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C.M'ftU<A-alff of A ot-tUrf. (Ot'PoSl1iON • ((£s""-AalC.e.)
FDtttlh.ft Xl." t OHMS. (2il-l'MI~ '-·28)
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6 1
•
Tubular Tank Units
Dielectric
Permitivity of the dielectric is how it will behave between the plates of the
capacitor in the tank. Relative penn.itivity or dielectric ocnstant of air =
1.00059; aviation kerosene = 2.10 nearly double that of air. Fuel is measured
relative to air.
.. capacitance
195
BELT TYPE TANK UNITS
r /
Bag Tanks areCused where an
aircraft has thin Wi~S and no
space for metal tanks. They
behave exactly the s me as the
tubular tank units in that
they measure the capacitance
change relative to fuel change.
REFERENCE UNIT
SUPPORT RING Compensating Capacitor for
Specific Gravity
~/.
COAXIAL
The compensator capacitor is
CONNECTORS CWounted low down on the tank
unit always totally immersed
in fuel to measure any change
in ~pecific gravity and
CONNECTOR temperature, therefore
BRACKET measuring the density change
The compensator is connected
in the opposite arm of the
fuel bridge to the tank units
As the tank unit reacts to
CROSS PINS specific gravity or
temperature change the
compensator will act in
TANK UNIT _ - - - - J ( 1 r ' opposition,maintaining the
balance in the system)
REFERENCE
UNIT SPECIFIC GRAVITY
~pecific gravity~iS the (ratio
of the weight of a substance
IDENT PLATE --_--+__-'--- at a given temperature to the
weight of an equal volume of
water at its temperaturE9, of
maximum density (4 C).TEis is
expressed as (1.00) Therefore
the total number of molecules
(available energy)
is best indicated by measuring·
SUPPORT RING the total fuel weight (mass)
not the volume
which varies with temperature.
196
Temperature Effect On FUel
With an increase in temperature, the fuel volurre will increase and the density
will decrease. As the reference unit is nounted in the opposite attn of the
bridge there will be ·no effect on the fuel gauge reading.
TANK UNIT
Circuit Cormection
of Carpmsator Capacitor
Co-Axial cables
All the oo-axial cables cormecting the tank units and the system are taken into
account for the overall total capacitance of the system, and should not be •
altered in ~ength. Ceo-axial
cables are replaced if damaged by one of the correct
~ nunber.-)
(Note: Co-axial cable is used in fuel systems as it has a low capacitance losS)
With pure water aromd the tank unit the fuel systan will overread.
Wi th oontaminated water around the tank unit the system will underread.
With pure water around the CXll1fellsator unit the system will underread.
With caontaminated water around the c:mpensator unit the system will overread.
197
Tubular Tank Units
Because of the shape of the fuel tanks(Eore tank units are fitted to a:npensate
for the shape and for aircraft attitooe changeS) affecting the fuel. As the
aircraft attitude changes one tank unit will ~ rrore iImersed in fuel and
another less .imnersed in fuel. As the tank units are cormected :in parrallel
there will be no effect to the fuel gauge as the capacitance will remaih constant.
#."
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'!he ~acterised Tank unit'iS(USed to ccmpemsate for -Odd shaped fuel tanks
wi th the result that the fuel level is established fran varying datum pJint~
198
TJl&ELEe1lac. CbNf.rlh\1" - ~l/(fnl£' PEg,.t1'n"t1"~
J)~'{e.~ SY K.
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J)tELEertte, -<0 L-(~ t, wtftt Att h!, .:Dt£LE(...1J:.u:/
• •
.MIca ~dielect!'ic .increases
the capacitance. .
.
Using the same plates fixed a certain distance apart. the capacitance.will change
if different insulating materials are used for the dielectric. The effect of different
mateOaIs is compared to that of air-that is.~ the capacitor has a given capacitance
when air is used as the dielectric. other materials used instead of air will multiply
the capacitance by a certain amount called the "dielectric constant.")
For example. some types of oiled paper have a dielectric consuGt of 3; and if
such oiled or waxed paper is placed' between the plates, the capacitance will be 3
times greater than it would be if the dielectric were air.
Different materials have different dielectric constants; and so will alter the capaci..
tance when they are placed between the plates to act as the dielectric.
I- 00059
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3. ONE fodtlD or: Fa)~l ~A-i 'f"E SilME e~£~GY,
(Lt., NtJ.&£t Of MDc.£l'c~ 1Mftr c.ftd ~& ..~ wa-..
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of{ Vtu)"'E.
Ser 1NJ)1tA-rel) BY II~~' omL Fda. WEl&ttc ..
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t;. ~~e fth)) J)e"$tC'f MliM 6£ I(tlew,J - ~Iltr ()f~
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( K ft',,-:: ,. \( FUEL. :: Z. K-l:: 1Hl!~~E bF I( IN FuEL. oVt.' Atf.
Z. ME~ufll'" F~E.L. !y VOLuME . I~Afof (~j),fa:,'1iY .bePw~
~N ' ~ ~ftwE. 11 v'f\e,~ -mE SAntE" ~RY f\~ .DENS11"Y, So-r
oft, ~A-.lGsE t~ Gfeft(E£.
3. 1HE 1\cm~ SYsre.M \~ ~()~ LLl"'~~tJSMEb .
• '. 1Ej£RI\"(,",2.~ f :b E~~n'f mu$'( BE -(AKe:toi I~o(b Au()u..n:
PefuelliIlg of Fuel Ta..'1.~s
~~d" ~ ".,.:::-,:/../y/J':?#pC;
Fuel Measuring Sticks
UPPER FLOAT
STOP
STICK BEARING
, ~
• RING
MAGNET~----===+-~
FLOAT
Fuel rreasuring sticks ~asure
the content of the fuel tank in
either inches or gallons;) This
is a rreasurel'lB1t of volure and
must be converted to \\eight to
neasure the mass.
-CAliBRATED
STICK
MEt- S'JRI NG
STICK HEAD
199
#~r~/
Detecting Water in Tanks
FUEL
=~-z~=!llIff£tliP-fjii~ltjllll.
TANK
UNIT
WATER
~WATER CHECK PROBE
For detecting water in tanks a small ~lythene-ooated prohl is @.crewed into the
botton of the tanJ9
and used in ronjunction with a special relay unit and pushbutton
switch.
(When the pushbutton is pressed, the signal nOJ:l'Ially going to the tank lIDits is
eliverted to the detecting probe, if water surrounds the probe a v:iltual short-
circuit exists which reduces the current in the indicator deflecting-roil circuit
causing it to read below zero~ If no water is present the current in the
deflecting-roil circuit is proportional to that in the oontrol circuit and
•
causes the indicator to read mid-scale.
~saIlille of fuel is drawn off and a test for water ccntent is carried out. 'Ibis
is achieved by using a Litim.ls type brown paper, dipping a strip ofthe paper
into the fuel and if the bn::Iwn surface changes to white then water is present
in. the fuel) If
the paper remains brown/then there is no water present in the fuel.
Note: If water is present in the fuel it ImlSt be drawn off lIDtil the test
proves clear of water.
200
Typical setting up procedure of a Smiths System (Using Test Set QC 136)
1. Disconnect the two co-axial cable connectors from the rear of the
amplifier/indicator and connect to test set P'L3 and PL4 using
ada ptor ca hIe provided. "
2. Connect PLI and PL2 on the test set to the appropriate connectors
at the rear of the amplifier / indicator using adaptor cable provided.
Sl to required tank.
82 to Simulate Empty.
83 to Lowest range 0
S4 - biased off.
CVl Lowest calibration.
:"). Set test set Switch S2 to Simulate Full, wait for the bridge to balance
then carefully adjus t the F trimmer until the pointer aligns with the
figures given in the maintenance manual.
• ~
•
A.E.C. 8
SECTION 8 LESSON 2
2. The Empty and Full adjustments in the Smiths fuel contents system
are
a. ca pa citors
b. inductor s
• c. resistors
• a. by weight
b. in gallons
c. in litres
a stay where it is
• b rotate anti-clockwise and stop off-scale
c rotate anti -clockwise continuously
a a ratlometer
b a torque receiver
c moter driven
203
A.E.C.8
SECTION 8: LESSON 2
a in phase
b anti-phase
,. c zero
a 30v
_ b 250v
c SOOv
a nil
b a tenth full
c unusable fuel
204
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~ 3.l~tttuRME Wr(i\ -1eMr~RAtot£ ~ItNSE$.
4. Fa)~L FtO(",N~..
s-. CALIS~A~E:b 'N G.ALLO~S.
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SEfr.tI& UP P~E])lltf ..
I. EI1'MER. . r:,V FILL'N&'f'A"K~.
2. CAu&gftre 1"~s,Mrfrd ds,tl a ~&.A-n:.
(0..) -Ff( ~". 10 -(elllla.A1"£.
(b) CoNNEC;r "t"JC. 1'"0 6 AI) 'E.
(C) C1\u&~ME 1X. --ME"M Ft'r ~ .......~K.
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lteaul~"'£Ms*
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NI) R\61I,tl&- PAf:(s 0'
l\e:rE~-(a(". IYt . _
"
A.E.C.8
SECTION 4: LESSON 7
PACITOR FUEL CONTENT S
CONTENTS
PAGE NO.
INTRODUCTION 405
DESCRIPTION 401
410
e, OSCILLATOR UNIT
OPERATION 410
TESTING 413
481
y
A. E. C. 8
SECTION 4: LESSON 7
FUEL SYSTEMS
LESSON OBJECTIVES
a Area of plates
b Distance between plates
c Material used for dielectric
15 Describe how to adjust Empty & Full & the effect of one
adjustement on the other.
402 y
16 State the type of oscillator circuit used in the oscillator
unit.
403 (5)
y
FUEL CONTENTS GAUGES
1
INTRODUCTION
I
Fuel contents gauges are installed in aircraft to provide the pUot wittl an
accurate and continuous indication of the amount of fuel in the aircraft
fuel tanks. In older types of gauges such as the Desynn I each tank was
fitted with a float mechanically linked to a Desynn transmitter, and a
corresponding indicator in the cockpit gave the required indications. In
this type of gauge the readings shown by the indicator were seriously
affected by movement of the fuel level other than that caused by actual
fuel consumption I consequently these readings were erratic and
unreliable. Further, the us e of moving electrical contacts in the
transmitter rendered the gauge prone to inaccuracies as a result of worn or
di rty contacts. To overcome these difficulties ~uel contents gauges were
developed in which the fuel contents detectors contained no moving parts ;(
by using more than one detector per tank it was possible to obtain an
•
accurate indication of the fuel contents for departures from straight and
level flight of up to 15 degrees in any plane) how this is achieved will
be shown later in these notes .
,.
4U5
J
//a;~
OSCILLA~ ~N1T [rAe l1y ~. z.)]
j?~~
/Jtlffi:'#Z
lNDICATOR UN',.
AOJUSTERUNIT
MATCHING UNlT
{A-e,4d
~ ~C/~·
COMPONENTS OF PACI£R~~
Figure 1
LESSON 1.
DESCRIPTION
The Pacitor fuel contents gauging system indicates continuously the con-
tents of the aircraft fuel tanks. (Reading accuracy is largely unaffected
by changes of flying attitude or of supply voltage,)
The system operates at low voltage (9.2 volts) and high frequency (33 .3
•
kc/s) derived from valve oscillators powered from the llS-volts 400 cis
a . c. sup pl y .
Ic ~ .?
LSeveral tank unit capacitors are fitted in each tank I and are connected in
ePrallel by fixed lengths of co-axial cable and so dis posed that they tend
to balance out variations in fuel level produced by changes in flying
attitude) A further length of co-axial cable connects the bank of units
to a ~atching unit--'mounted directly on the tank. This?InitrProvides two
coupled circuits, both supplied by the output from an oscU'iator*unit which
-e converts the aircraft 11S -volt, 4 0 0 . a.c. supply. into a low voltage,
33. 31<WZ suPpl y -)
One coupled circuit includes a fixed reference capacitor and therefore has
an output of cons tant amplitiude. The other circuit includes the capacitance
of the tank units and consequently, the amplitude of its output varies, directly
according to the fuel level. Both outputs are passed to an ~indicator unit,""
then rectified and the resultant d. c. passed to two mutally opposed coils
of amoving magnet type of ratiometer. The deflection of the indicator is
thus dependent upon theratiQ of the two outputs, which is determined
initially by the level of the fuel in the tank.
(TO enable the slstem to be set up and thus compensate for manufacturing
toleranceo/ I an adjuster unit'is fitted. This has four separate sectionsI
one for each tank installation in a four tank installation. Each section
has two adjusters which provide remote adjustment of the associated
4U7
)
-=
00
INDICATOR ADJUSTtl!.
UNIT UNIT
r;.e. ~eZ:_
/Or t!de;?
tfer~k)
'IO".. AL
C/o
! o
GIIOCMIl R€~L
CONTlIOI,. ... TOI
No.l . OKILLATO"
~~~~~~~a.
UNIT
o 1Ml1UIIMC't !.C. UP n.
G"OUNO
TANI UNITS
....
FIG . 2 BLOCK DIAGRAM OF PACITOR SYSTEM
•
indicator circuits, one adjuster setting the pointer position when the tank
is empty and the other when full. A feature of the adjustment is that(once
I
the EMPTY adjuster is set, it will not be affected by adjustment of the FULL
adjuster~as the potentials at each end of the Full-adjuster are equal at the
empty s1!tting.
TANK UNITS
}hese are fitted in each tank. All units are similar in construction,
(varying in length, and thus capacitance/to suit positional reqUirement:)
They are designed to be mounted entirely within the tank and€omprise
two concentric metal tubes insulated from each other. Connection to each
tube is through co-axial connector plugs}f1tted on the side of the unit.
Units have one or two of these, as requ(red to suit their positions.
CO-AXIAL CABLES
• nnter - connections between tank units and matching units are made in
'fixed lengths of co-axial cablvterminated in co-axial connector sockets.
Each connector cable has a determined capacitance value and can therefore
only be interchanged with one of the same value and part number. The
part numbers and value of capacitance are marked on a sleeve affixed to
each end of the cable.
MATCHING UNITS
are fitted. One end of this hous ing is clos ed and is fitted with a Circular
flange drilled with eight holes to enable the unit to be mounted direct to the
tank. Connection to the tank units is through a co -axial connector plug,
centrally disposed on this face. Components, other than a padding capacit-
or are embedded in a pol yes ter type cas ting res in, the block being
I I
l
test purposes.
409
A third coil, wired in series with the control influences the field of the
I I
ADJUSTER UNIT
The prime function of the adjuster unit is <to allow remote adjustment of
the circuits in the indicator unit during initial setting u0to compensate
for manufacturing tolerances within the entire system.
The unit comprises four separate sections, each section consisting of two
potentiometers and a fixed resistance by which one tank installation can be
adjusted.
potentiometer spindles being accessible from the outside of the box and
identified by the symbols (E) and (F) for empty and full. The four boxes
are secured to a rectangular base plate drilled in each corner for
ins ta11a tion purpos es .
Each box is clearly marked with the relevant tank number. A 4 - pin
Cannon plug is fitted at one end of each box to carry the electrical
connections to the indica tor unit.
OSCILLATOR UNIT
OPERATION
REGISTERING CONTENTS
As the fuel level rises and falls, so the electrical capacitance of the tank
units undergo a change in value. This change causes, via the co-axial
cables, an alteration of the impedance of one of the two coupled circuits
in the matching unit. The impedance of the other circuit, having a fixed
reference capacitor, remains cons tant . Both circuits are supplied by the
oscillator unit with a . c. at 33. 3 kc/s and their outputs fed to the
indicator unit. The amplitude of one output is constant but the
I
amplitude of the other depends upon the tank unit capacitance and thus upon
fuel level.
410
.....-...
• •
PIS \.I PI:"l a
COIL
HOl.DER
Dt.: t-· LECTIOS
COI L
COIL
HOLU L: R
fiELD
COIL
-
,....
1 0-
)
NOTE
Tlli,' diagram i, drown only to
allow indivIdual and inter-connected
, tf. C· electrical circuill. Units are NOT
pllYlically in Icale.
(")
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MATCH I""C UNIT
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~!'y'~~. !'f ~ f f /
aocc,.
111"-1" ~.,
''''-l . • __ • • _. __ __ __ . _
o'CIU.. .. T(lIIII UMT
.- -: --
"
_. ..
~
~r1f.r e:>~~/,6z:c,....
~p/' &rcer-...e"o/"&>#..re.
- - - - -=-==-=-
e
In the indicator unit, the outputs from the matching unit are rectified and
pas s ed to the coils of a permanent magnet type of ra tiometer, the one with
the fixed amplitude to the 'control' coil and the other to the 'deflection'
coil. The two coils are connected in mutual opposition, the 'control'
applying a counter-clockwise torque to the pointer movement and the
'deflection' a clockwis e torque with a third coil in series with the 'control'
to influence the field of the other two I thus obtaining the required pointer
deflection and stabilizing the movement.
dependent upon fuel level. The pointer registers this against a scale
*
calibrated in kilograms.
TESTING
NOTE:- Two alternative procedures are detailed for setting-up this Pacitor
~ fuel contents gauging system. One procedure requires the tanks
to be defuelled and fuelled; the second us es a method of
electrical capacitance injection to simulate fuel levels I and can
only be used where the 'full' and 'empty' capacitance values of the
tanks have been previously recorded.
NOTE: - The0ank units must be 'wetted) for accurate setting up. If the
tanKS have been empty or part-empty for more than 24 hours, they
mus t be filled to cut -off level before defueUing.
(1) Drain the tanks using a bowser, leaving unusable fuel in tanks.
(3) USing a small screwdriver set the 'empty' adjuster (marked 'E')
~
NOTE: - Each section of the adjuster unit is marked with the number of
its respective tank.
(4) Fill the inner tanks with 1,500 gallons (5,400 kg) of fuel, and the
outer tanks with 500 gallons (1,800 kg), using the undeIWing fuel
level indicators and applying any corrections indicated by the
s piri t level adjacent to the refueV defuel connection,.
3.
4.
and to matching unit 6 pin plug.
a
5.
capacitance equal to the 'empty' capacitance of the tank minus the
capacitance of the co-axial cable.
~
7. et the range switch and adjustable condenser on the test set to a
capacitance equal to the 'full' capacitance of the tank minus the
capacitance of the co-axial cable.
8. (Set the 'full' adjuster so that the gauge reads the figures (appropriate
to the tank) given in the maintenance manual.~
(NOTE. ONCE THE 'FULL' ADJUSTMENT HAS BEEN MADE, THE 'EMPTY'
ADJUSTMENT MUST NOT BE ALTERED -:; Failure to observe this precaution
will make it necessary to repeat the complete setting up procedure.
414
, •
J) I
'N~TANK.
CE'-IIi
lNACLURA""E J)u~'~G
AIRcRAFT tt\I\NJUV'ES.
-.
t: !J
MUt1'iPLE Pfo6E LAYou-r.
C,ONKEC.-reb IN PAI\ALlI:L,
• "
CII ~E C~EASE~.
LE S~ F=' UE"L
Mbf{E AIR.
U I,
C INC.i('ASE5
LESS AIR
""ORE J=ueL.
lN~\c.A-rlOW s.
REMAIN -fHE SAME KEGARbLE.SS OF
A'RC.~AFT A,--rt-ruJ) E.
CHARALTERlBEl) "-ANK' UNt1'"S.
A. I I
I I
l INNER --rUSE
PI{O;:lLE
I CHANGE OF AKEA..
I I
I... - .... ,1
" '- --.., ;
•
B.
I I
I J
J I CHAMErE. OF .DIAMETeR.
I I
I
1,--- ----.
l
I
" ...... - ~
• .".
~ . ~
Od~c~r h,6~· (;r,;;,...r ~~.t!)
~--~~~
• •
~.
;:; ".'
.-
.f: ."~.:
L- ••
i-.
* TANK UNIT
• FUNCTIONAL DIAGRAM ONLY
POWER UNIT
DEFLECTOR COIL
•
CONTROL COIL
CONTROL COIL -:'
AECTIFIEA"fi + INDICATOR
CONTROL
CAPACITOR
J I
I
L"=
.~
Fig. I. SIMPLIFIED CIRCUIT OF PACITOR SYSTEM
Description
8. The basic Pacitor fuel contents gauge consists of the following compo-
nents :-
(a) Power unit;
(b) Tank units;
(c) Cable assemblies ;
(d) Rectifier unit ;
(e) Indicator.
".
l",,;
\..
_eo, r: .
..
L ...... .
energising coil A and transferring current flow to the bottom half of the
- - - - - - - - - - - - - - - - - - _ . _ - _ . _ - - -_ .. _-
10. The alternate energising and de-energising of each half of the output
transformer primary will induce an alternating voltage in the output
transformer secondary
winding. Referring SOOV.
again to fig. 3 it can +
be seen that opposite
ends of the secondary 250V. 2S0V.
winding are connected
to earth for each move- + +
men t of the pivoted ,st HALf CYCLE 2nd HALF CYCLE
bar through the con- soov.
•
'--------fI1o
tacts band bl. As +
shown in fig. 4 this F. ...
results in the centre Ig. •
tap of the secondary being held at a steady potential with respect to
earth. In practice the d.c. output from the synchronous vibrator is
"peaky" and a choke/capacity network is added to provide the necessary
smoothing. .
11. The 70 volts, 19. t" kc/s supply to the tank unit is derived from a
series fed Hartley oscillator (fig. 5). Basically this is an inductanceJ
capacitance oscilla-
tory circuit fonning
H.T. - - - - - - . the anode load of
fROM SYNCH. VIBRATOR a tetrode valve, the
function of the valve
being to provide
•
short d. c. pulses to
the oscillatory cjr...
cuit to prevent the
oscillations becom-
ing damped. On
switching on the h.t.
supply, the control
grid poten tial will
be zero and a high
anode current will
flow. This results
in a large volts drop
across L 1 which, in
turn will induce an
I
e.m.f. acr,oss L 2 •
These two e.m.f's
will combine and
charge the capacitor
Fig. S. SERIES FED HARTLEY OSCILLATOR C 1; a t the same
time the control grid
will collect electrons, driving the valve towards cut off". However, a
It
point is reached where the electrons arriving at the control grid are
balanced by the electons leaving it via the grid leak resistor R. In this
state the valve will be biased at a point just above cut off, r~dncing the
anode current and the volts drop across L 1 andL:. \Vhen this occurs the
capacitor C 1 \\'ill discharge into L 1 and L 2 , thus starting the oscillations
and also feeding positive signal to the grid allo\ving the valve to inject
a boost pulse into the oscillatory circuit to maintain the amplitude of the
oscillations. The output from the oscillator is taken from the secondary
winding of the transformer T 2'
Tank Units
12. Two main types of tank unit are used, both of which consist of two
concentric tubes separated by insulating spacers, the inner tube fonning
the live plate of the capacitor thus fonned. When the dimensions of the
fuel tank are such that only one tank unit is required a tank unit known as
a udrpp-in u type-is used. In this form the concentric tubes are attached
to a flange forming a junction point between the tank unit plates and the
external circuit. The complete assembly is attached to the skin of the fuel
tank.
, . ' " _ .. ",f
-:;"i?' "",~, ':,::77~}~~::-:'
~~=~ "',":
.:£.-'L
INNER TUBE •
(LIVE ELECTRODE)
.\
•
.
OUTER TUBE
(e.""THEO ELECTRODE)
General Requirements
14. As stated earlier, by using several tank units per tank, accurate
indications of contents can be obtained for changes of aircraft attitude
up to 15 degrees. How
•
TANK LEVEl(cAPACITANCE OF 10M 2 EQUAL) this is achieved can be
seen by referring to fig.
2
~~r--------------------
8. At "A" the tank is
level and each tank unit
has equal capacitance
when the tank is tilted
----------
-------.-----
-------
---------_. -------- - through a certain angle,
-
----------
=-=-=----::..=-=-==-=--=---=.=:=:=--=-=-=-;;..uu o as shown at liB", the
fuel rises in one unit
and falls an equal amount
TANK TILTEO(CAPACITANCE OF I INCREAstD
in the other tank unit;
AND 2 DECREASED) however. the total capa-
2
citance of the two units
remains the same as in
"A", the gain in capaci..
tance in the one unit
compensating for the loss
in capacitance of the
other. I t should be
noted that this example
is not universally correct
at the "nearly empty"
Fig. 8. TILTING OF TANKS and "neady fuU" con-
ditions.
Cables
15. It is essential that the major part of the total capacitance in the fuel
contents gauge should be confined to the tank units in order that the
change of capacitance from Htanks empty" to "tanks full" conditions
will be sufficient to allow an appreciable current change in the system. The
~capacitance of the interconnecting cables must therefore be kept at a
minimum, and as the voltage is at a very high frequency, coaxial cable is
used. This is a twin conductor cable in which the two conductors are
concentric, the inner ~'live" conductor being either a single or multistrand
copper conductor and the outer conductor in the form of a metal braiding
sheath, the two conductors being separated by a layer of polythene.
16. The co-axial cables used in this system are Urinradio 31, 32 or 70 .
and are supplied in cut lengths fitted with waterproof co-axial connectors
or plugs. These lengths must not be cut for repair as the total capacitance
of the system would then be upset : any damaged cables must be replaced
with a new cable bearing the same part number. Fig. 9 shows a selection
of cable assemblies and also some of the junction boxes used to inter-
connect a number of fuel tanks .
Rectifier Unit
17. The rectifier unit (fig. 2 and 10) provides a junction point between
the power unit, tank units, and the indicator. It contains two separate
-------------.------------~-------------------
I"
- FUll
Relay Adjuster Unit
18. Sometimes indica-
tions of the contents
of individual tanks ·or
groups of tanks are
ADJUSTER
0-1000
RECTIFIER
UNIT
·TO INDICATOR
-_.J
Fig. 10. RECTIFIER UNIT CIRCUIT
needed: then the normal
rectifier unit is replaced
•
by a relay. adjuster unit,
a modified rectifier unit, and a selector switch. The relay adjuster unit
contains a number of relays which are used to connect the required tanks
to the rectifier unit. The adjustable resistors normally found in the
rectifier unit are now located in the relay adjuster unit, the tank units
and the indicator are also connected to this unit, to it instead of direct
to the rectifier unit.
The Indicator
19. The indicator is essentially a d.c. ratiometer instrument with a 270
degree pointer movement, this long scale pointer movement is achieved
by means of a quadrant and pinion gearing between the coil former and
the pointer. In some earlier indicators a zero adjusting resistor was fitted,
access to this· adjuster being made through a core screw at the rear of the
instrument; this has been omitted on later indicators and such indicators
can be identified by their numbers which have the figure ~/OJJ as the last
digit, e.g., G.P.280.
-----_.--------
...-.--- _._ ..
f;~': ".
. '1~
• 'Or' ~
~. :...... ~ .
•
• I I ~
I'" .~~I.AY-ADjiJSTER
:: . ;,_ ,/:" 8.. " .:
UNIT " .. ',:t,;'"" .' . "REgIFlEIIUNIT .' :).~~
.- . .".~ .- . . ~ . ". . "
•
I. 3.,..1. ,la, tor lutator .......Metlon
7. 3-....l
8. .1'llr
,a.,
I. ....•• to ............ (1) ... lid (....... dl.........d tor &I.rlb)
ad,..... . .
tor.lnttrcoa......., ...... from (I) In nettfttr unit
e. "EM,ty" adl"""
to. O.uIIJ con......... tor ..... tn.::~) I .. I'IItIfler anlt
11. 0.01•• ,..'.. fir tuk unit lin oa.
Summary of Operation
20. When the quantity of fuel in a tank changes the following sequence
of operations will occur :-
(a) The relative amounts of fuel and air in the space separating
the plates of the tank units changes, thus changing the capacitive
reactance of the tank units.
(b) The current in the deflection coil circuit and thus that through
the primary and secondary windings of the associated matching
transfonner in the rectifier unit changes.
(c) The bridge rectifier converts this change of a.c. current into a
change of d.c. current.
(d) The current in the deflector coil of the indicator changes ..
(e) The magnetic field produced by current 'in the deflector coil
changes and since the magnetic field produced by the control
coil remains unchanged, the resulting combined deflecting ~oil
and control coil magnetic field shifts and the pointer takes up its
new position.
Setting up Procedure
21. A typical setting up procedure is given below, this will not apply to
aU installations, and reference should be made to the appropriate aircraft
handbook.
(a) Drain all the tanks of their usable fuel.
(b) Switch on and allow 20 minutes for the system to warm up.
(c) Set the "E" adjuster on the rectifier unit to give a zero reading
on the indicator. . .
(tl) Fm all fuel tanks with a known volume of fuel to within 80
percent of capacity.
(~) Measure the specific gravity of the fuel with a hydrometer, and
convert gallons in to pounds (mass units).
(f) Adjust the uF" adjuster until the indicator reads the value
I. Iwttcll A
I. 1 ...1.......Ie, .... HI
10...................' ... k...
11. DeuIII ".1, ..,....,
1L ....... ,..........
a series/parallel
b series
c parallel
a 28v d. c.
b 26v 400 Hz
I
c 115v, 400 Hz
a ratiometer D. C •
b moving coil milli -ammeter
c moving coil mill-voltmeter
,I
415
A.E.C.8
LESSON 7 (CONT)
IIII
I~
_ 8 The amount of fuel in a tank when zeroing is I~
a nil
b tenth full
c unusable fuel
a gallons
b litres
c weight
..-
c
416 '
APPENDIX 1
S.I. UNITS
375
S1 UNITS
the unit of force is the poundal not the pound-weight or the pound force .
1. There are six basic units only: metre, kilogramme, second, ampere,
degree Kelvin, candela.
The metre and kilogramme take the place of the centimetre and
gra mme of the old metric s ys tern .
2.. The unit of force, the newton (kg m/ s 2) is independent of the earth's
gravitation, and thus the often confusing introduction of 9 into
equations is no longer necessary .
3.. (a) The unit of energy in all forms is the joule (newton X metre) .
(b) The unit of power is the watt (joule per second). Thus, the
variously defined calOries, the kilowatt hour, Btu and the horsepower
are all superseded .
@BLE£)
BASIC 81 Units
Length metre m
Mass kilogramme kg
Time second s
Electric current ampere A
Thermodyna mic tempera ture degree Kelvin <1<
Luminous intensity. candela cd
376
v
SUPPLEMENTARY DIMENSIONLESS UNITS
(fABLE:!)
•
SOME DERIVED Sl UNITS HAVING SPECIAL NAMES
• Magnetic flux
density
Inductance
Luminous flux
Illumination
Customary tem-
tesla
henry
lumen
lux
T
H
1m
Ix
kg/5 2 A
cd sr
cd sr/m 2
::: Vs/m 2 = Wb/m~
kg m2/s 2A2 = Vs/A
= Im/m2
*The term 'cycle per second' (c/s) may be used in the U.K.
377
SOME DERIVED Sl UNITS WITH COMPLEX NAMES
•
Angular velocity radian per second rad/s
Acceleration metre per second squared m/s 2
Angular acceleration radian per second
squared rad/s 2
Pressure newton per square
metre N/m 2
Surface tension newton per metre N/m
Dynamic viscosity newton second per
metre squared Ns/m2
Kinematic viscosity
metre squared per second m 2/s
Diffus ion coefficient
Thermal conductivity watt per metre degree
Kelvin W/(m ~)
Electric field strength vol t per metre Vim
Magnetic field strength a mpere per metre Aim 2
Luminance candela per square metre cd/m
* To maintain the coherent nature of the system, only the 81 units themselves
(and not their multiples or sub-multiples) should be used in combination
to form derived units. Thus the 81 unit of pressure is N/m 2 and not N/cm 2
or N/mm 2 .
378
@LED
FRACTIONS AND MULTIPLES
1
deci d 10 deca da
}*
{ 10-
10- 2 centi c 10 2 hecto h
•
10-18 atto a
* The use of the prefixes deci, centi, deca and hecto is not encouraged.
379
,:. t
The common units of time (e.g. hour, year) will remain in use, and also, in
appropriate contexts, the angular degree.
Until a new name is adopted for the kilogramme, the gramme will often be
used.
380
C!ABLE {)
1
deci d 10 daca da
}*
{ 10-
10- 2 centi c 10 2 hecto h
•
10-18 atto a
* The us e of the prefixes deci, centi, deca and hecto is not encouraged.
379
· @E 'w(":'(7..v'-·.PI c/.n/I'Tj
The common units of time (e.g. hour, year) will remain in use, and also, in
appropriate contexts, the angular degree.
Until a new name is adopted for the kilogramme, the gramme will often be
used.
380
@LE1)
CONVERSION FACTORS FOR SOME UK UNITS IN TERMS OF Sl UNITS
•
1 acre m2 4046.86
381
DEFINITIONS OF DERIVED Sl UNITS HAVING SPECIAL NAMES
FORCE
The unit of force called the newton islthat force which, when applied to a
body having a ~ of one kilogramme ~ gives it an acceleration of one metre
per second squared J
ENERGY
The unit of energy called the joule is (the work done when the point of
a pplication of a force of one newton is dis placed through a distance of one
3
metre in the d Lrection of the force
POWER
The unit of power called the watt is ~qual to one joule per ~econd1
ELECTRIC CHARGE
•
The unit of electric charge called the coulomb is ~he quantity of electricity
transported in one second by a current of one ampere.
ELECTRICAL POTENTIAL
The unit of electric potential called the volt is the difference of potential
between two points of a conducting wire carrying a constant current of one
ampere, when the power dissipated between these points is equal to one watt.
ELECTRIC CAPACITANCE
ELECTRIC RESISTANCE
The unit of electric resistance called the ohm is the resistance between two
points of a conductor when a constant di fference of potential of one volt,
applied between these two points, produces in this conductor a current of
one ampere, this conductor not being the source of any electromotive force.
FREQUENCY
The unit of magnetic flux called the weber is the flux which I linking a
cireui t of one tum produces in it an electromotive force of one volt as it is
reduced to zero at a uniform r:ate in one second.
The unit of magnetic flux density called the.!l!!.!!. is the dens tty of one
weber of magnetic flux per square metre.
ELECTRIC INDUCTANCE
The unit of electric inductance called the henry is the inductance of a clos ed
circuit in which an electromotive force of one volt is produced when the
electric current in the circuit varies uniformly at the rate of one ampere per
second.
TEMPERATURE
LUMINOUS FLUX
The unit of luminous flux called the lumen is the flux emitted wi thin unit
solid angle of one steradian by a point source having a uniform intensity of
one candela.
ILLUMINATION
The unit of illumination called the lux is an illumination of one lumen per
e
!
square metre.
383
CONVERSION FACTORS
.........'
TO CONVERT INTO
Inches
CelSius
Centimetres
= (F
o
- 32) x
Multiply by
~
9
2.5399
e
Inches of mercury Lb per square inch (/?f4 Multiply by 0.4902
Inches of mercury Millibars Multiply by 33.9
Inches of water Lb per square inch Multiply by O. 03615
Lb per square inch Atmos pheres Multiply by 0.0680
Lb per square inch Inches of wa ter Multiply by 27.6625
Lb per square inch (/,J'J) Inches of mercury Multiply by 2.040
Lb per square inch Millibars Multiply by 68.93
Bar Newtons per sq. metre Multiply by 105
2
Millibar Newtons per sq. metre Multiply by 10
Millibars
Millibars
Millimeters
Inches of mercury
Lb per square in en
Inches
Multiply by
Multiply about
Multiply by
0.0295
0.0145
0.03937
e
Nautical miles Feet Multiply by 6,080
Statute miles Feet Multiply by 5,280
384
Example 1. Convert 30 inches Hg to p. s .1. ..'
2
30 inches Hg x 0.4902 = 14.7060 lPs/in
-.,,-
/.-
385 (s