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Ne) NATIONAL OILWELL PARTS LIST UNIVERSAL DISC BRAKE SYSTEM FOR TYPE 1320-UDBE DRAWWORKS (EPL-1325) Supersedes EPL-1130, Issue Date: 3-1-95 NATIONAL-OILWELL P.O. BOX 4638 HOUSTON, TEXAS 77210-4638 As.used herein, any references to NATIONAL shall be deemed to mean NATIONAL-OILWELL ISSUE DATE: 3-2000 Printed in U.S.A. NATIONAL-OILWELL 1320-UDBE UNIVERSAL DISC BRAKE SYSTEM PREFACE This illustrated Part List is for the NATIONAL-OILWELL Type 1320-UDBE Disc Brake System and serves as a supplement to the NATIONAL-OILWELL Type 1320-UE Drawworks Parts List, number EPL-1209, dated 8-4-98. Dise Brake Components within this supplement have been used to retro-fit the 1320-UDBE Style Dise Brake System in conjunction with standard features and parts of the 1320-UE Drawworks, To insure obtaining the correct replacement parts for the 1320-UDBE without delay, please use this supplement as well as EPL-1209 to order from. Give a complete description of the part or parts required; including part number, quantity desired and the drawworks serial number. re) NATIONAL OILWELL P.O. Box 4638 Houston, Texas 77210-4638 NATIONAL-OILWELL INDEX EPL-1325 On Universal Disc Brake System For 1320-UDBE Drawworks Description: Drawing Number: Page Number: Drumshaft Group: ‘Drumshaft Assembly PL 645900-1 (Rev. D) 1 Stripped Drumshaft Assembly PL 645900 (Rev. J) 2 Universal Disc Brake Group: Universal Disc Brake Assembly PL 2111716 3 Guard Installation PL 2110020 (Rev. A) 4 Caliper Support Arm Assembly PL 2110299 5 Service Caliper Assembly PL 2110652 (Rev. A) 6 Service Caliper Wide Ext. Lever Assembly PL 2110668 (Rev. B) 7 Service Cylinder PL 2110002 (Rev. G) 8 Emergency Caliper Assembly PL 2110634 (Rev. B) 9 Emergency Caliper Wide Ext. Lever Assembly PL 2110484 (Rev. B) 10 Emergency Cylinder PL 2110001 (Rev. H) rT Adjustable Plunger Assembly PL 2110258 (Rev. B) 12 Brake Pad Plate Assembly PL 2110486 (Rev. A) 13 Control Cabinet Assembly PL 2110190 (Rev. E) 4 Controller Assembly PL 655016 (Rev. B) 15 Control Valve Assembly PL 655006 (Rev. C) 16 Pressure Control Valve Assembly PL 2110262 (Rev. D) 7 Hydraulic Piping Installation PL 2110212 (Rev. B) 18 Hydraulic Power Unit Assembly PL 2110784 19 Filter & Regulator Assembly PL 2110232 (Rev. A) 20 Secondary Pump Installation PL 2110234 (Rev. A) 21 Pump and Motor Installation PL 2110739 22 Cooling Loop Installation PL 2110740 2B Tank Installation PL 2110741 24 Annunciator Installation PL 2110742 f+} Manifold Assembly PL 2110782 26 Installation Drawing, Hydraulic Power Unit PL 2110737 (Rev. A) 27 2 SLE BEE SASon Green es rin) ano Sto| @@000¢ ‘wust newove maa ,] (Pane Wngrasarion 625300. [ova (na rassatrent 60590. ounee Ln Sacer eed be Sasa eta Saari tases ti Fanart P| ee eee ae Sear aes | Ges Fr [ar arereo aan pene ase z ae ={2 eee ee a Loe see ee Geren Aan TA ales pene Re RE Zz SST aaa ran meer) [ep -SaS Se ee ee TE TE | wena Bonus Hane tom Sera ere be 2 SEES raw ze £ S1E| Ss sass nan cloros Sroee gale s & += ca ce Smrere, GM ELuTen El ome), t 7 a no eae Pet [eal rss He 22 aa Binnie Fon Come LW 77 i] 7ees0SS Asawere Fit Lee =}e 5 ee te = Se Se rae ————— Hl —— — | Sa ee ae eget aa Se en oe ee ee ee =f 35 | aaasss tae gas oma UH Gel exeesar aera a ape coer Sessa — seams aoe oe oo) Ease Se ae ee ee cureeconsean 10 DESCRIPTION. Tas eae a] 3a8000-1G_ORUMN SHAFT WSTALLATION NOTE: ‘ASSEMBLIES 645900-1A,1A1,-1A2-1A6,-1A7,-1A8, USE ITEM -45; 641065 SPIDER, HIGH CLUTCH. ASSEMBLIES 645900-1A3, 1A4, -1A5, “1AQ-1A10, “1A11. USE ITEM-48: 653198 SPIDER HIGH CLUTCH (USED w/D-t OVERRUNNING CLUTCH. PAGE 1 ne NATIONAL OILWELL “ Drilling Technolagies Houston, Texas, U.S.A. DRUM SHAFT ASSEMBLY 1320-UDBE DRAWWORKS pT |“P 645900-1_ [0 | BILL OF MATERIAL PART NO. DESCRIPTION 646900 | STRIPPED ORUM SHAFT ASSEMBLY {CONSISTS OF THE FOLLOWING) 645900-44_| DRUM ASSEMBLY, 1-1/4" TWO STEP SPIRALLEL * 1645900-2A_| ORUM ASSEMBLY, 1-3/8" TWO STEP SPIRALLEL * 645900-3A_| ORUM ASSEMBLY, 1-1/2" TWO STEP SPIRALLEL * 645908-A_| HOSE ASSEMBLY, 1" F.P.T. X 64-1/4" LG. 645900 _| SHAFT, DRUM 645910 _| BRACKET. 645911 | key (1-172 X 2" x 107) 7804665 _| ELBOW, J.C. BULKHEAD UNION 7813605 _| NUT, BULKHEAD FITTING LOCK 7802619 _| CONNECTOR 6817076-S_| NIPPLE, 1" X 3° STD. PIPE + OPTIONAL, PLEASE SPECIFY WHEN ORDERING. PAGE 2 NATIONAL OILWELL Drilling Technologies Houston, Texas, USA. STRIPPED DRUM SHAFT ASSEMBLY 1320-UDBE DRAWWORKS “PL 645900 Rep ep 9 § Ax[-@ TT 7a06084 GREASE, DISC _BRAKE — SPECIAL 1 27 esrsoog |e $70 caUNTERSINE ir Te aloo8e WASHER, SUPPORT i Te seGsos5 [er scetn,e SEGOR B NORE ALTO TEN REGUS 2 | an02Ts [SH Var PLATE 4 2c ateser — |i 7 a SRR if 2-{-ateaes — [aoe TaPPE0 CAL PCR AR ie 3 [oTooosz eT] carscRew, Px P72". ots CP TEE TED a | avost— [sav 078 Tad, se i 3 aos — [save TH, Sud = [-aoos2 — [swe THe RATED a Al aiozi2 [PIPING INSTALLATION, HYDRAULIC 7 TT atoo20—| GUAR WSTALLATN, 120-008 OSCR a [vse [soning ertuweLe oe 5 AX|-2{aitoors [PLATE, CALIPER SUPPORT ARM BOLTING 4 {cc cavoces — [a Acre ASSEveL 3 A\|—6_[ 2062 | CALIPER, SERVICE_ASSEMBLY 2 ‘2 Patoest—[eacer-cureeney-assci507 t pais Bzo-onbe GwveRSA De eRe ASSENELY ——P— (Gonctets OP vie FoLtomne TT Ta tae aI oF wate oo | tata I reg ae Page 3 Arai MEARE PISS ties Age raga ubr" Acre vet Sm oF 1 ou aur UNIVERSAL DISC BRAKE ASSEMBLY 1320-UDBE DRAWWORKS El | PL 2tttz16 40,240 LBS, SET TOF 1 Weir Curs In Peace, TYP, Cae) Face Murs iM \ \ Bence warns \ Goines J— MATCH ORILL ITEMS 76.6 To 11716 HOLE IN 1TEM~2, © PLACES: [= MATCH ORILL ITEM 2. TO. 11716 HOLE IN’ ITEMS, 2 PLACES curour Scors, SY ESE BL Es /\ Eiki se \. BILL OF MATERIAL PART NO, DESCRIPTION 2110020 | 1320-UDB GUARD INSTALLATION (CONSISTS OF THE FOLLOWING) 11685 | CUP. GUARD. (681061 __| GUARD, DRUM FRONT 2110187 | GUARD, ORAWWORKS FRONT, 1645943 | GUARD, TOP CENTER DRUM 2110100 _ | PIN, HINGE, 72110027 | GUARD, DISC (LEFT HAND) 72110028 | GUARD, DISC (RIGHT HAND) 72110029 | GUARD, FRONT LOWER 2110030 | HINGE, LOWER. 2110031 _| PIN, GUARD PIVOT 72110032 | HINGE, UPPER ‘3122000 _| PLATE, 1/47 x 22-914" X 29-1/2" STEEL "7000393-17 | CAPSCREW, 678" X 17 LG. GAD. PLTO. HEX HEAD 7619058 | WASHER, 6/6" CAD. PLTO. LOCK "6300108 | NUT, 5/6" HEAVY HEX 16700200 _| PIPE. 1/47 X 47 LG. STD. BLK. POSITION GUAROS (ITEMS 7 4 8) APPROX. 1/2" OFF FLOOR PLATE AND WELD BRACKETS, TN PLAGE 7815672_| PIN, HAIR Notes: 1. FITUP, INSTALL, AND REMOVE GUARDS PRIOR TO REINSTALLING ORUM SHAFT ASSEMBLY. 2, WELD ALL BRACKETS, CLIPS, AND HINGES WITH SUITABLE SKIP OR FILLET WELDS. 3. WELD TAPPED BLOCKS FOR ITEM 9 WITH 1/47 CONTINUOUS FILLET ALL AROUND. 4, REPOSITION GREASE FITTING BRACKETS 1626724, NOT FURNISHED) IF NECESSARY ‘TO CENTER IN OPENINGS IN ITEM 8. COAT PINS (ITEMS 6 & 11) WITH “JET LUBE KOPR-KOTE” OR EQUIVILANT DRILL COLLAR COMPOUND WITH [ANTLCORROSION PROPERTIES. PAGE 4 NATIONAL OILWELL Drilling Technologies Houston, Texas, US.A. GUARD ASSEMBLY, DISC BRAKE 1320-UDBE DRAWWORKS [| PL 2110020 [A DRILLED HOLE FOR GREASE FITTING MUST BE OPEN TO A GAP BETWEEN SLEEVES ee SECTION “A-A’ MANDREL, WEAR SLEEVE INSTALLATION REF: 2110264 MANDREL, WEAR SLEEVE REMOVAL REF: 2110298 MANDREL, SEAL INSTALLATION REF: 2110263, i i i i i i i i i i i i i i i BILL OF MATERIAL PART NO. DESCRIPTION 2110299 | CALIPER SUPPORT ARM ASSEMBLY. (CONSISTS OF THE FOLLOWING) 2110010 _| ARM, CALIPER SUPPORT 2110283 | SLEEVE, WEAR 7805652 _| FITTING, 1/4” - 28 GREASE Ys-2507 _| SEAL, OIL NOTES: HARDENED WEAR SLEEVES MUST BE INSTALLED AND REMOVED WITH THE MANDRELS SPECIFIED IN THIS DWG, THE USE OF A SHOP HAMMER WHEN INSTALLING SLEEVES WILL UP-SET THE END OF THE SLEEVE CAUSING EXCESSIVE HOLE CLOSURE AND FAILURE OF PIN INSTALLATION, A HYDRAULIC PRESS MUST BE USED TO PROVIDE A CONTINUOUS PUSH ON THE SLEEVE. CLEAN ALL BORES AND SLEEVES WITH A NON RESIDUE PRODUCING SOLVENT. APPLY LOCTITE *620 AND PRIMER 'T*TO SLEEVES AND BORES FOLLOWING. LOCTITE INSTRUCTIONS. OIL SEALS,MUST BE INSTALLED WITH SEAL LIPS TOWARD THE OUTSIDE. A SMALL FILLET OF SILICONE RUBBER ADHESIVE SHOULD BE APPLIED TO THE SEAL COUNTERBORE TO ASSURE SEAL RETENTION. AFTER ALL ASSEMBLY IS COMPLETE, CLEAN WITH SOLVENT. APPLY A URETHENE COLOR FINISHING COAT 50 MICRONS THICK (2.0 MILS), COLOR COAT IS TO BE ‘NATIONAL BLUE" UNLESS SPECIFIC ORDER SPECIFIES DIFFERENTLY. PAGE 5 TC NATIONAL OILWELL Drilling Technologies Houston, Texas, U.S.A. CALIPER SUPPORT ARM ASSY. 1320-UDBE DRAWWORKS peel Pt'z110200 | | REF PART NUMBER 211575 TAT HAMOREL. BEARING STALL ATION A Feat Ao vor Sanes. 10 5 ARE FIRES tn Co ner pant nyween 2576 onRee i a ' Hanes wore, (WEARSIO®? —CFARSIDED piers re Aaa WITH MACHINE HOOKS 1N fll Serosie beet ONS. So TT wore, seanine Rewovan area aca + oot arse er a o e 1 Cm oR eT eT = SS | 7805652 | GREASE FITTING, / - 28 STRAIGHT id e id er [a [2110492 | BEARING, LEVER-WIDE CYLINDER END 15 st 96 TopouEo fer [a ates) sean LEVER-MDE PHOT PW i g . wer ABS ee if s fer [e_isest [seat oe iz Gd fer Pe] eases — [tia POE i frases Pe TREN LF COTTER it vores 2 aie —| Pao ASSEMBLY SEE = |. BEARINGS MUST BE INSTALLED AND REMOVED. 4. INSTALL ALL THREE 2110490 INNER PIVOT PIN. BEARINGS + [727210486 [PLATE _ASSENBLY, GRAKE PAD. & WITH THE MANORELS REFERENCED. THE USE BEFORE OUTER PIVOT PIN BEARINGS. USE INSTALLATION/REMOVAL 2 | 2026s SPRING, CALIPER RETURN 7 c's Hoe HAMMER WHEN STALLNG aetancs AiWOREL, 210496, 10 STALL RHER PNT PN BEANE «Ee Piatoese [oe semvice suesenr t fu chs HE Eo OF THE Beane cause Fro The NEAR SE. PUSH BEaAING FLUSH Ser BEAN + pitoser— pant crane $ EXCESSIVE HOLE CLOSURE AND FAILURE OF PIN PROPER DEPTH WITH INNER PIVOT PIN BEARING FINISHER, 2110495. “(a 2110658, PIN, CALIPER PIVOT 4 INSTALLATION. A HYORAULIC PRESS MUST BE USED TO INSTALL THE THIRD INNER PIVOT PIN BEARING FROM THE FAR SIDE «(2 Tenooas PIN, BRAKE PAD 3 PROVIDE A CONTINUOUS PUSH ON THE BEARING. WITH THE INSTALLATION/REMOVAL MANDREL, 2110496, SAME AS NEAR SIDE. + [5 aoess — ever ASSEMBLY, SERWCE CALIPER 1500762000. > 2. OL SEALS MST BE NSTALLED WITH THE SEAL EMIS SETTING THE BEAR WTH 210495 ‘MER PIVOT PIN BEARING iC see—| erie assent Senvce f tes TOWARD THE OUTSOESA SHALL FLLET OF : THY Bisese [eater aasenat samme i *ocrTe 20" ADHESIVE SHULO GE HPALIED 10 5. 7806084 OREASE, OISC BRAKE SPEGIL- MUST BE USED {Consists OF THE FOLLOWNG) ‘We: SEAL COUNTERBORE TO ASSURE SEAL RETENTION. TO LUBMCATE SUPPORT PI GONTS a THS STALL TON TFET ara a 3. EITHER BEARING INSTALLATION MANDREL ¢2110494,2110495), MAY BE USED TO INSTALL BEARING IN BRAKE PAD BACKING PLATE. + CRITICAL PART; TRACEABILITY REQURED THE SERVICE CALIPER ASSEMBLY 1320UDBE /E2000-UDB DRAWWORKS SIZE] REFERENCE NO. DRAWING WO D _ PL 2110652 330 LBS. noel = Frome s, OFE FER Om nm tis ty 1 [NSTALLATION MANOREL = Pome, |e im DA rer {1 [2i0a36 [wan rer[ 1] “ais rer 3 rer [1 a rer[—1 7 e s 4 5 z [a S| 210490 BEARING, AIDE LEVER PIVOT PW 3 Z| 21086 —| BEARING, MIDE LEVER PAD ENO 2 T}-2os3e—[LeveR, SERVICE CALPER WIDE EFTENDED i [Roce PwiDE- LEVER ASSENBLY, SERVICE CALIPER = {CONSISTS OF THE FOLLOWNG) TTA PARA. DESCRPTION rm BLOF WATERIAL I | i -a pte T ~ 1 T I L ' 1 AG Ss we ara m A roa g oe,& Page 7 NATIONAL OILWELL ing Technologies ™ "SERVICE CALIPER WIDE LEVER ASSEMBLY 1320UDBE /£2000-UDB_DRAWWORKS REFERENCE WO, [ORAWNG WO. eV PL 2110668 |B SHEET OF 4 700363 [CHP COUPLING OUST [=] 240744 [UABEL, WARNING 5 7500465 | VALVE, BLEEDER ‘s_] “ios | BUSRNG, BLECOER VALVE Tr 7ai53e5|PLUG.Y NT SST HEX SOLD is 3912083] ANG, RETANING 5 Zalog2- 435] PACK, O-RING is 2410021-357| PACKING “O-RNE 3 7e226i5_[WPER, ROD 2 7918846 | SEAL, PACKING 7 "1918603 | SEAL, PACKING "T813067_| NPPLE,Yg° NET SST HEX 7502367 | COUPLING.34" MALE GUCK 7604596 | ELBOW.J6" NPT_SS STREET 7655031 BEARING, CYLINER PIN 2110258 | PLUNGER_ASSY, ADJUSTABLE 72110004 | ROO, CYLINDER 72110036 BODY. CYLINDER 2110163 —[ BUSHING, CYLINDER ROD. ‘2110003 | SERVICE CYLINDER ASSY (CONSISTS OF THE FOLLOWING) PART TESCRPTION ae BLOF MATERIAL NOTES: |. PRESSURE TEST CYLINDER TO 1,600 PS! WITH CYLINDER FULLY COLLAPSED. AND RESTRAINED, USE CLEAN TYPE FATE HYDRAULIC. FLUD, FILTERED TO 10 WCRON, ASA TEST FLUID, ORAIN CYLINDER WHEN ‘est iS coMpLeté. PRESSURE TEST CERTIFICATES ARE REOURED wiTH CYLINDERS 3. TEST PRESSURE GAGES TO BE CALERATED TO NATIONAL BUREAU OF ‘STANDARDS. 4, USE LOCTITE PST PIPE SEALANT ON ALL PPE THREADS AX 655031 BEARING TO_GE INSTALLED WITH A MANDEL, PART. NO, 655030. FAILURE’ TO INSTALL’ THIS FRRERGLASS BEARING. WITH MANOREL WILL CRUSH THE ENDS OF THE BEARING. Page 8 Tile SERVICE CYLINDER ASSEMBLY UNIVERSAL DISC BRAKE TO [DRAW WO REV. PL 2110002 |G [EST-W ee 1s. REET 47 > MANDREL. TP Seat instarcation 2110493 REF MANDREL, BEARING REMOVAL | Toot 2uosas REF ! cl REF PART NUMBER 211576 MANOREL, BEARING INSTALLATION CYLINDER MUST BE TORQUEO. To 17 FI/LBS ip REF PART NUMBER 211575 MANOREL, BEARING INSTALLATION PivoT (PUSH ALL PIVOT BUSHINGS FROM INSIDE POCKET AREA TO MAKE FLUSH WITH INSIDE EDGE) $F fer pan nuwsen srs fiboRel, GeMGNG ASTACLaTION Pag ENO ‘+ CRITICAL PART; TRACEABILITY REQUIRED REF REF REF REF REF NOTES: BEARINGS MUST BE INSTALLED AND REMOVED WITH THE MANDRELS REFERENCED. THE USE OF A SHOP HAMMER WHEN INSTALLING BEARINGS WILL CRUSH THE END OF THE BEARING CAUSING EXCESSIVE HOLE CLOSURE ANO FAILURE OF PIN INSTALLATION. A HYDRAULIC PRESS MUST BE USED TO PROVIDE A CONTINUOUS PUSH ON THE BEARING. 2. OL SEALS MUST BE INSTALLED WITH THE SEAL LIPS TOWARD THE OUTSIDE, A SMALL FILLET OF “LOCTITE €20* ADHESIVE SHOULD BE APPLIED TO THE SEAL COUNTERBORE TO ASSURE SEAL RETENTION. 3. 7806084 GREASE, OISC BRAKE SPECIAL- MUST BE USED TO LUGRICATE SUPPORT PIN JOINTS IN THIS INSTALLATION | FOOOZOB-3O CAPSOREN.YG ~ 6 UNG X FLOSS. HEX HERD 3B 4 [2110659 | RETANER PLATE, PIVOT PR te [2110892 | BEARING, WDE LEVER CYLNOER-END 16 To [2110480 | BEARING, WDE LEVER PIVOT PIN 5 3 -ailoss —| BEARING. WOE LEVER PAO END a 4 [7905652 | GREASE FITTING, Vr ~ 26 3 T2-[ys-i251 | SEAL. OL 2 16| veosesi_[ FITTNG, PLUG i 4_| 2ioast —[ space. io | 1615673] PIN, FINGER LOOP COTTER 3 2 | -aiioeas —[ assewatt, PAD 3 2|-2110886 | PLATE ASSEMBLY , BRAKE PAD 7 2 |-2ii0635 | PIN, EVERGENCY SUPPORT e 2[-ao04s | PIN, CYLINDER 5 a |-2i106s6 [Pi CALIPER POT OR WOE LEVER a 2 [2110048 | PN, BRAKE PAD 3 2_[-atloase—[ LEVER ASSEMBLY, EMERGENCY WDE, z i] 2110001 | cvLNOER ASSEMBLY, EMERGENCY i —J"2ii0634—Y EWERGENCY CALIPER ASSEMBLY = (CONSISTS OF THE FOLLOWING) RFRA OESCRPTION rar BILL_OF MATERIAL Page 9 THLE ] REFERENCE WO EMERGENCY CALIPER ASSEMBLY UNIVERSAL DISC BRAKE DREWNG_NO- PL 2710634 EST WT 410 LBS seer 4 sez aus ( L PSs Be tis T Ou non i j I i i O ser ausrs ser [1] 270036 WANOREL, BUSHNG —REWOVAL 7 er | 1_[ 2576 —[ MANOREL, CYLINDER BUSHING io, er] 1 [2110433 | WANOREL, SEAL INSTALLATION 3 rer[—1_|~ais7s —[ waNOREL, PIVOT_ BEARING 5 rer [—1[~ais73—[ waNOREL, PAD BUSHING 7 a SEAL, OL. 5 2 aii i, WOE LEVER CYLNDER END a 5] 710490 BEARING, WOE LEVER PIVOT PIN 3 2] 2186 —[ BEARING, WIDE LEVER PAD END 2 1] 20a? LEVER, EMERGENCY EXTENDED WOE i ]ail0#e4~TEWERGENCY CALIPER WIOE LEVER ASSENBLY = [CONSISTS OF THE FOLLOWING) irae — PART DESCRPTION | BLOF WATERIAT KR] wren a soe enact can wy cen me EMERGENCY CALIPER EC eee Page 10 WIDE CALIPER LEVER ASSEMBLY UNIVERSAL DISC BRAKE El | PL 2110484 wv. B ST 90 LBS; Anna. Firings Hs SIO FOR ORLLERS SIDE _1_[ 1802965 CaP. Y—" COUPLING OUST 25. CYUNDER AND SPARE PART ORDER REF | “7808084 | GREASE, DISC BRAKE-SPECIAL 22 [1500465 | VALVE, BLEEDER Fl TOROUE TO mS FT-LBS, 1] 2407445 —[LABEL, WARNING 20) ASBRICATED. AS PER 1 | atoire | BusHiNG, BLEEDER VALVE 3 : Tg [2047S — | WASHER, HARDENED FLAT 8 16 | 2110477 | SCREW, EMERGENCY CYLINDER STANESS STEEL WOH STRENGTH [17 | 2410021-337| PACKING, O-RING “raleia | SPRING, SELLEVILE 1 [7822614 | WPER, R00. (]79ie645 | SEAL, PACKING Tf T9laeaa | SEAL, PACKING 1] 7918609 | SEAL, PACKING i |_| 7813067 _ | NPPLE,3@" NPT STAINLESS STEEL HEX 3 17802967 [COUPLING Ye OUICK CONNECT 1] 7904545 [ELBOW.%" STANLESS STEEL 1] 655031 | BEARING, CYLNOER PRL r r r H H WY Sy f} LZ EZ. 2110043 [CAP 20042 [PISTON 2110086 | BODY, CYLNOER 2110160 | RING, GUIDE — | 20000" [cYLINDER, o1SC BRAKE EMERGENCY — (CONSISTS OF THE FOLLOWING) I DESCRIPTION Ta BILL_OF MATERIAL @ 7 5 20258 [PLUNGER ASSY, ADJUSTABLE 5 4 3 : AXWSTALL FITTINGS THIS SIDE FOR OFF ORLLERS SIDE CYLINDER NoTes: AAseANG LOADED _CYLNDER. CAPTURE CYLINDER INA PIN TO PAN ORECTION IN A HYORAULIC PRESS AND COMPRESS BEFORE TIGMTENNGS. SCREWS IN CAP, SCREWS MUST NOT CARRY SPRING LOAD WHEN LOOSENING OR TICHTENNG. 2. PRESSURE TEST CYLINDER TO 1,800 PSL. USE CLEAN TYPE F ATF HYDRAULIC FLU, FILTERED TO 10 MICRON, AS'& TEST FLUID. DRAIN CYLNOER WHEN TEST IS COMPLETE. M WARNING BLEED OFF PRESSURE IN CYLINDER PROR TO OISASSEMBLY. FALURE TO 00 $0 CAN AND WILL CAUSE PERSONAL INJURY. 5. PRESSURE TEST CERTIFICATES ARE REDUIRED WITH CYLINOERS. TEST PRESSURE GAGES TO BE CALIERATED TO NATIONAL BUREAU OF STANDARDS. 4, USE LOCTITE PST PIPE SEALANT ON ALL THE PIPE THREADS. Ad ouninc CYLINDER ASSEMBLY COAT SPRINGS, PISTON, CYLINDER, AND GUIDE QING WITH TAOGOB4 GREASE (REF ITEM 22). ALSO LUGRICATE THE SCREW THREADS. , BOTH SIDES (OF THE WASHER, AND UNDER THE SCREW HEAD BEFORE TOROUNG. AX 655031 BEARING TO BE INSTALLED ITH A WANDREL, PART NO. 655030. FAILURE TO INSTALL THS FEERGLASS BEARING WITH MANOREL WILL CRUSH THE ENOS OF THE BEARING. AXNOTE ORIENTATION OF BUSHING {ITEM 191, QUICK COUPLER CTEM 8) ANO CAP TEM 4) ‘AND PLUNGER GTEM 5. FOR ORILLERS SIDE CYLINDER ASSEWOLY INSTALL ITEM 19 & B AS SHOWN AT TOP SIDE OF END VIEW. (ALSO FOR SPARE/REPAIR PART ORDER.) mE FOR OFF OMLLERS SDE CYLADER ASSEMBLY MSTALL ITEM 19 8 AS SHOWN AT BOTTOM EMERGENCY CYLINDER ASSEMBLY a UNIVERSAL DISC BRAKE [ORAWREE“NO- Ev. PL_2110001_|H 150 LBS. SHE 1 OF 4 1_[__ 655031 | BEARING, CYLINDER PIN - 6 | l 7902363 _| CAP, BLEEDER SCREW 5 i 7805052 _| GREASE FITTING,Vg" STRAIGHT 4 1_[_2410021-012 | PACKING, "O*-RING 3 1 2031350_| VALVE, BLADDER CHARGE 2 I 2110035 _| PLUNGER, ADJUSTABLE t = 2110258 | ADJUSTABLE PLUNGER ASSEMBLY = (CONSISTS OF THE FOLLOWING) jor ROD] PART NO. DESCRIPTION ITEM NO. BILL_OF MATERIAL NOTES: ZN.655031 BEARING TO BE INSTALLED WITH A MANDEL, PART No. 655030. FAILURE TO INSTALL THIS FIBERGLASS BEARING WITH MANDREL WILL CRUSH THE ENDS OF THE BEARING. 2. CRITICAL PART: MATERIAL TRACEABILTY REQUIRED PER QS-300I. PRESSURE TEST CERTIFICATES REQIURED WITH PART. ZA APPLY GOOD GRADE MOLY EP LUBE ON THREADS Page 12 [CO] RSONYAL COLTS "ADJUSTABLE PLUNGER ASSY. UNIVERSAL DISC BRAKE REFERENCE NO. [DRAWING NO. PL 2110258 EST. 965 LBS, SHEET 4 QF 4 REF 1 2010475. MANOREL,BEARING REMOVAL 7 As ner| [2111573 | MANOREL-BEARING INSTALLATION Ts 7S. rer| 1} 2110476 MANDREL,SEAL_ INSTALLATION 5 2_[-7e05651 FITTING, ~ PLUG _ a 2 YS-|251 SEAL, OIL 3 2 211086, BEARING, BRAKE PAD BACKING PLATE 2 H 10487 PLATE, BRAKE PAD. r ——Taiioase | PLATE “ASSEMBLY, BRAKE PAD (CONSISTS OF THE FOLLOWING) iv OO] PART NO. DESCRIPTION Ten BILL OF WATERIAL @ ee — tt DA SECTION “A-A’ SCALE:I/ NOTES: Page 13 |. CRITICAL PART, MATERIAL TRACEABILITY REQUIRED PER NATIONAL OILWELL aS-3001. 2. IDENTIFY PART WITH PART NUMBERED TAG. 3. HONE PIN BORES TO REMOVE PHOSPHATE COATING. REF-MAINTAIN BORE DIAMETER ON PAD PIVOT BLOCK, P/N 2110040. SARMAX BEARINGS MUST BE INSTALLED AND REMOVED WITH THE PROPER MANDRELS. THE USE OF A SHOP HAMMER WHEN INSTALLING SLEEVES WILL CRUSH THE END OF THE BEARING CAUSING EXCESSIVE HOLE CLOSURE AND FAILURE OF PIN INSTALLATION. ‘A HYDRAULIC PRESS MUST BE USEO TO PROVIDE A CONTINOUS PUSH ON THE BEARING. 5. AFTER WEAR SLEEVES ARE INSTALLED, CHECK BORE ALIGNMENT WITH A 1.250 DIA FIXTURE BAR, IF REQUIRED, PERFORM A STRAIGHTENING OPERATION UNTIL FIXTURE BAR WILL EASILY RE-PIN BOTH PIVOT BLOCKS. AOL SEALS MUST BE INSTALLED WITH THE SEAL LIPS TOWARO THE OUTSIDE, A SMALL FILLET OF LOCTITE 620 ‘ADHESIVE SHOULD BE APPLIED TO SEAL COUNTERBORE TO ASSURE SEAL RETENTION. THE SEAL MANDREL MAY BE USED FOR THIS INSTALLATION. 7.PLUG SEAL BORES ANO PAINT ONE COAT OF ‘NATIONAL GLUE" URETHENE COLOR COAT, TOTAL FILM THICKNESS 2.0 MILS (5! MICRONS) APPROX. THLE BRAKE PAD PLATE ASSEMBLY DRAWWORKS DISC BRAKE Cc PL 2110486 | A = ETFs Bs SET TOF BP DETAIL "C” 1. ALL PANTABLE PORTIONS OF ths ASSEMBLY ARE TO SEE See Be Rao Rows Not sHoWN ARE To BE eacoeo, OWED, INO SPeED SePaReTeL wT THE CABNET. 3. MSTALLATIN OF FITTINGS To BF OoNE By cUALIED INSTALLATION INSTRUCTIONS, GACEABUITY, NO evionte nevnutions Wualuractunene Maal TO 8 (er res 66 00 70) z CONTROL CABINET ASSEMBLY Fb g] Fy i Hy E E F BLP EE PEEP PAGE 14 NATIONAL OILWELL Drilling Technologies Houston, Texas, USA. DISC BRAKE 1320-UDBE DRAWWORKS pe |"er’zrto190_['e | i SS Te SANG, a 1 |-esz0084 13 UNE SST HEX Ja 20, | ieieoal | wasten, Yer REC CAD PL SPRING LOCK 13 ‘S| Wrooo208-33]_cAPScREW. Yr 16 x 1" UG. SST HEX HERD ie 2 escooea [NUT Yr 6 ONC SST _WEX JM i Z| 7o17209-30 | scam, Hy 16 1 Ya" Ss1_S0 HO FLAT POT SET, is. a] rezeral | WASHER, MB_AEG SPRING LOCK A-2 SST 5 | 7ei6sig—| SCREW, v8x1.75%20 WM Bo? SST_HEX SOC HERD ie | 7618050 | waSHER, Y_" REG CAD. PLTD. SPRING LOCK i | -es000a1 | NuT,Y_"3-UNC CAD PLT_WEX 1 | Fe016s8 | wort, "x 14" LG CP AG. EAD SO” NECK CARRIE 7 2 | 4e00iz4-22 | BEARING. 10. 1] e320722 —[nvT, Jat Da SS HEX a 2 1] 655029 [ HANDLE, BRAKE, 3 1} e55026" 7 1] esso1 —[aNCHOR, Za"-13- UNC SPRING 5 T]85005 | Can COMPLETE, VALVE. 5 [685006 | VALVE ASSEMBLY, CONTROLLER 4 1] ess976 | PLATE, vaLVE MOUNTING x Z| 655980_| SUPPORT, VALVE MOUNTING PLATE 2 1 [-68s00¢| FRaWeWELOMENT, CONTROL T —]7 e880 [COMTROLLER ASSEMBLY, TYPE N & U OSC BRAKE = {CONSISTS OF THE FOLLONNG) no DESCRIPTION roe BLOF MATERIAL Notes: Adwwen isTaLLing BOTH VALVE ASSEMBLIES OTEM 4, Push BOTH VALVES TOGETHER, A& CLOSE AS THE MOUNTING HOLES. WL, “ALLOW, THE CLEViS ROLLERS. SHOULD AtwosT" TOUCH IT is IMPORTANT THAT. THE CLEVIS. ROLLERS, BND-UP WHEN TRYING TO ROTATE VALVE ACTUATION ASSEMBLES, SOAS TO NOT ALLOW ROLLERS TO BE OUT OF PROPER ALLICNMENT vari CaM, PAGE 15 NATIONAL OILWELL Drilting Technologies Houston, Texas, US.A. DISC BRAKE CONTROLLER ASSY. 1320-UDBE DRAWWORKS [pl PL esso16 || 6320122 [ NUT, Ya" - 16 STAINLESS STEEL HEX JAM 655997 | PIN, LINE PRESSURE 655009 | SCREW, DRIVE PIN 655026 | SPRING, LINE PRESSURE $0 BAR/725 PSI 655007 | TUBE COMPLETE, GUIDE 655008 | CLEVIS COMPLETE, ROLLER 2110262 | VALVE, PRESSURE CONTROL —_ [| 655006] CONTROL VALVE ASSEMBLY _ (CONSISTS OF THE FOLLLOWING) iY ROO] PART NO. DESCRIPTION. Tre N0. BILL_OF_MATERIAL TANK NOTE: 2. PRE-ADJUST LENGTH OF ITEMS 5 AND 6 EXACTLY AS SHOWN. REF, BEARING NOW P/N 4600106 T T d =e oe oa SEE DETAIL ‘A* 5 3 @ THLE r CONTROL VALVE ASSEMBLY TYPE N & U DISC BRAKES REFERER! ee PL 655006 _|C STW 70 LBS. SHEET 4 OF 4 nm —| x DETAIL NOT SHOWN — PLASTIC PLUG COMES WITH VALVE (REF) PLASTIC PLUG COMES WITH VALVE (REF) T]_ 2407008 TAG, CAUTION - DISC BRAKE FITTING 5 2 [| 7615222 PLUG WITH O-RING, 174" SOC, HEAD 4 | rei53 PLUG WITH O-RING, 378" SOC. HEAD. 3 | 210260 FITTING CPT, SPECIAL 2 I | 7500566. VALVE, PRESSURE CONTROL L — | 210262 PRESSURE CONTROL VAVLE ASSY. = (CONSISTS OF THE FOLLOWING) lory REDD] PART NO. DESCRIPTION TEM NO. UST _OF MATERIAL NOTES: Adastaus ert isto. Tank port. THIS VALVE WILL_NOT_WORK PROPERLY IN THE DISC BRAKE SYSTEM WITHOUT THIS FITTING. UNSCREW LOOSE NUT AND WASHER FULLY SCREW FITTING INTO TANK PORT (ONLY) AND TIGHTEN WITH FIXED HEX, FITTING SHOULD BOTTOM OUT IN PORT AND EFFECT A METAL TO METAL SEAL IN BOTTOM OF PORT. NEXT, TIGHTEN LOOSE NUT UNTIL SNUG TO COMPRESS THE 0 RING PACKING. A\ftwove FACTORY GUIDE TUBE, SPRING, OILSEAL, AND ‘SPRING CENTERING DEVICE AND DISCARD THESE PARTS. ALL THAT SHOULD REMAIN IS THE RUBBER BOOT. THESE PARTS WILL NOT WORK IN THE DISC BRAKE SYSTEM. PLUG ALL EXTERNAL HOLES IN THIS VALVE 'T0_PREVENT CONTAMINATION. TAPE LOOSE NUT TO FITTING BODY TO PREVENT LOSS. ZX tHE MACHINED SEAT INTHE BOTTOM OF THIS PORT ISTO BE SMOOTH AND DEFINED. NO NOTCHES. OR GOUGES PERMITTED AT THE CORNER OF THE CHAMFER IN THE SEAT. Ure ee Teatro aco rea ene oon PAGE 17 3) NATIONAL OILWELL : | Grilling Technologies Houston, Texas, USA. PRESSURE CONTROL VALVE ASSY 1320-UDBE DRAWWORKS [PL 2110262 |'D| LL ce me a sure. ([D) rromuscmonsine Ponte WT 10 005 uaa Onate VALE [E) wromuvcsmonuve PorER wt To OS wan apart. VALVE (E) romue-rerenc erm URE 10 WFORAULE PORER GAT E wromuesse ren aera Ure 10 MTOR PORE UT [E] wromuuesmonsine Poete Wt To OMREONCY BRAKE VALVE M CONTROL CABNET (© wromue-corma, c1aner 10 005 wm Beate CRLROOAS rOMULE-COMTR CABRET TO O5 MAM BRAKE CTLHOORS TH) wromuce-covma, c1Bber 10 CMACENCY aRute CTLRCEAS Ty wrotcomonuue PoneR wet To Ae PnEssime C46E M CONTROL CABHET 4A -CTENED POWER (aT AR TO PatEnG RAMEE YALE CORTROL CABNET {an sou Frou ranene onaee Va He COWTRO EABRET TO REUOTE YALE HrORALRE nT El ax -crnout-sout rHou enoen morteron oCVet Eom rc am suey to wromune Power wt [womens resco acum Une To HrOHAALE PoRER UT (Bl wronsunc-aru Teneo ACTUR UME TO MORALE POWER Ut TasSea—[PCUECOUPLNG OST SHAFTS POPE 7a0S092_[ FITTING, AEROGUP aes Ta0sia3 [FITTING AEROGUP aes Ta07368 ick W_SHAPTITE SORA 7#02565 [COUPLING UCK_FE_SMAPTITE SVHCS-CF-SL i TEMS 10 a 1m SAREE i ie tenants a, Sick roasule roven owt ie cocsteD aera. Fiifned Wess 6x0 Fe 70 wane nose ieecaddes Adgonccrion ov THe 00 oF HE am UNE is 7802567 [COUPLING UGK M_SHAPTITE_SVHWE-6E Taisise 7aiB263 7 7e00¢3-17 snc, oni e303 HYDRAULIC PIPING INSTALLATION STANDARD 1320-UDBE DRAWWORKS el "Pizrt0212 |B | rman LENGTHS oF 50°, nt ust FoR REFERENCE ONLY BIOTA T TRNONCIATOR WSTALLATION, HYDRAULIC POWER UNIT [9 1 | 202d? [erT, WYO POWER UNIT START-UP 3 T_[2n07a | Tank, COMPLETE, SS wit FILL PUMP T TT] 20234 | PUMP” INSTL, AIR OPERATED SECONDARY PUMP a 1 [2110762 | MANIFOLD, COMPLETE. 5 I |a073s [PUMP WSTLMOTOR & STARTER W/GEAR PUMP, 4 1 [20740 | COOLING LOOP INSTL., STANDARD, 3 1 | ailois —~|FRawE, POWER UNIT COMPLETE 2 1 [210232 | PIPING, INSTL. AIR FILTER, REG, ORVER, H —[-aore¢ | HYDRAULIC POWER UNIT ASSENELY = (CONSISTS OF "THE FOLLOWING) i RGa_FART_W, ‘DESCRIPTION ina BILL OF MATERIAL NOTES: LL MYORAULIC POWER UNIT COMPLETE WITH: STAINLESS STEEL TANK ‘QUICK DISCONNECT COUPLINGS ON MANFOLD BLOCK 20 TO TRATIO AIR ORIVEN HYORAULIC OIL IVTENSIFIER UNIT 2. COMPONENTS OF 2110784 HYORAULIC POWER UNIT ARE TO BE FURNISHED AS LISTED HERE AND ITS SUB-ASSEMBLIES. ANY CHANGES OR SUBSTITUTIONS MUST BE APPROVED BY NATIONAL-OILWELL PRODUCT ENGINEERS. PO NATIONAL OILWELL ON) britling Technologies HYDRAULIC POWER UNIT ASSY. Houston, Texas, US.A. UNIVERSAL DISC BRAKE Po Pc zttozea || PAGE 19 meee l en, 1 aa tod i oils e aan? ej Bhd 1] 702586 —[COMMECTOR, FSS Zi [7620056 | UNION, 74" BULKHEAD. 20 T [eno [HOSE _ASSY.74" x 40 FT.LONG 13 1 [7817242 [REDUCER.Ye" XIH'SS 18 1 | 7813619. NUT.¥4" SS. i Tp rar7243 [REDUCER P7NSS. 16 1] 7ers273_[TEE. FSS. 15 1 [7e047si ELBOW, SS 14 1_[ 7804752 [ELBOW, Px¥e SS 3 1] 7805236 | FILTER, COALESCING 12 1 | Teises1 [NPL X_YaLG. SS i T[err2T [REGULATOR FILTER. 70 1 7804749 ELBOW, Ya" SS 3 1 [7500499 | VALVE. Ye" 5.5. BALL @ 1] 7802385 [CONNECTOR. I x¥«'SS 7 2 _|f007103-30_|CAPSCREW.V"- 20 HEX SOC FLAT HD X 1V/" SST 6 T_] 2110235 |MOUNT, PLATE SST 5 1 [7602832 [CLAMP 4 4 7a18833 [SLEEVE FSS 3 5_| 7813633 NUT, I" S.S._ 2 GT | vaoreas | TuBE, Fx 065 WALL SST 1 “| aii0232 | PIPING WiSTALLATION, AR FILTERZREG./DRYER = {CONSISTS OF THE FOLLOWING) TRO PART NOL DESCRIPTION Tom BLOF MATERIAL PAGE 20 @ Drilling Technolagies Ho NATIONAL OILWELL USA AIR FILTER / REG./ DRYER PIPING HYDRAULIC POWER UNIT poet 2t0232 [| 7812077 __| SILENCER, EXHAUST t Gl60I2 | HOSE _ASSEMBLY,/2* X_36" LONG 6 7815319__| PUMP, AIR/OIL 5 7804753 _| ELBOW,/2" SS 4 7800628 _| ADAPTER,I" SS 3 7401643 | TUBING (.065" THICK WALL), I" X_10* LG. 2 7818148 H 2110234 | SECONDARY PUMP INSTALLATION, AIR OPERATED = (CONSISTS OF THE FOLLOWING) PART NO. DESCRIPTION re Wo. BILL_OF MATERIAL THIS DWG SUPERSEDES X2I-III8-C PAGE 21 =| NATIONAL OILWELL Drilling Technologies Houston, Texas, USA. AIR OPERATED SECONDARY PUMP HYDRAULIC POWER UNIT Te] PL 2110234 UL OF MATERIAL CASE DRAIN, MAIN PUMP FART NO, SESCRIFTION 2110739 | MOTOR | STARTER PUMP INSTALLATION, (CONSISTS OF THE FOLLOWING) 16250086 | ELBOW, 3/4” X 90 DEG. GALV. STO. Mul STREET 1 16617066-6_| NIPPLE, 3/4” X CLOSE GALV. STO. PIPE 168730086 | PLUG, 1” GALV. PIPE €£00086-6 | BUSHING, 1° X 3/4" NDP.T. GALV. HEX PIPE 7812053 _| MOTOR, 7.5H.P. 1460 VAC EXPLOSION PROOF ELECTRIC 7618278 _| STARTER, SIZE 1 EXPLOSION PROOF 8X3 7820036 | UNION, 3/6” EXPLOSION PROOF 7802992 | CONDULET, EXPLOSION PROOF "7622130 | WIRE, NO. 6 STRANDED BLACK "7202891 | CONDUMT, 3/4" GALV. 7822142_| NUT, WIRE 2110260_| MOUNT.2" x2" X 1/2 RUBBER SUCTION, 7818108 | SPIDER MAIN PUMP 7607614 | HUB, 3/4” COUPLING HALF 7807615 _| HUB, 1-2/8" COUPLING HALF 77000208-11 | CAPSCREW, 3/8" X 1-1/2" LG. GRADE 5 GAD. PLATED HEX HEAD 310062 | NUT. 3/8" RELOC 7o00209-11 | CAPSCREW, 5/8" X 1-1/4" LG. GRADE 6 CAD. PLATED HEX HEAD. 7621024 | WASHER, 3/6" NTYPE “A* .81" O.D. CAD. PLATED 77000304-11 | CAPSCREW. 1/2" X 1-1/4" LG. GRADE 5 CAD. PLATED HEX HEAD 1 7800637 _| ADAPTER, MOTOR TO PUMP_ 77905685 _| FITTING, 172° x 3/8" STEEL “A” —

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