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INTRODUCTION

This pricing guide is intended to provide the user with Emerson Motors product capabilities for vertical motors. U.S. Motors is the most used
and specified motor in our industry today.

Quality - Emerson Motors has set rigid standards for ourselves and our suppliers with constant monitoring of field units providing you with
the assurance of utmost product reliability.

Experience - Since the 1924 introduction of the patented HOLLOSHAFT®, Emerson Motors has been producing vertical high thrust motors
for the pumping industry. Over 70 years of experience has given Emerson Motors the leadership to ensure your specific needs are met.

Service - Emerson Motors has assembled a service team that will provide you with all the necessary support from quotation to field
installation.

Innovation - Emerson Motors continues to add product value by providing the latest technology of engineering design and manufacturing
to provide the utmost standards in meeting current application demands.

Our vertical motors are offered in two distinct configurations: Solid Shaft and Holloshaft. The differences between the two designs are shown
here:

HEAD SHAFT

ADJUSTING NUT
COUPLING

MOTOR
COUPLING
MOTOR

PUMP PUMP
STAND MOTOR SHAFT STAND
EXTENSION

SOLIDSHAFT HOLLOSHAFT

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INTRODUCTION

Our Vertical Holloshaft motor was developed to meet the specific needs of the turbine pump industry. With the pump shaft extended through
the hollow shaft, adjustment can be made by a nut threaded on the pump shaft, at the accessible top portion of the motor. This adjustment
is required to lift the impellers and give a running clearance with the pump casing. The stretch of several hundred feet of shafting may require
a lift at the top of the well, and the impeller at the bottom must be positioned within a fraction of an inch.

The drive coupling also provides a solution to the problem of power reversal. The pump shaft is usually composed of many lengths joined
by screw thread couplings. A power reversal would unscrew the joints, causing the shaft to lengthen and buckle or break. The self-release
coupling lifts out of engagement and prevents this problem.

The first Holloshaft motor was introduced in 1924 by U.S. Motors.

The vertical motor has some terminology associated with it that is different from the terminology used with horizontal motors. The term thrust
needs to be understood - it is the sum of the axial forces of the weight of pump and lineshaft and the dynamic forces of the pump to lift the
liquid to the surface.

So, in addition to normal induction motor classifications, the vertical motor is also classified by thrust. NEMA does not specifically define
thrust ratings for motors. Each manufacturer will define thrust rating for their product offering. 100% high thrust, 175% high thrust and 300%
high thrust are common.

Normal thrust motors are used in general applications where there is no or very low external thrust applied to the motor bearing. It is often
a footless horizontal motor with a "P" flange (the "P" flange is a pump flange mounting for the vertical motor).

In-Line thrust, sometimes called medium thrust, is a definite purpose motor. The pump impellers are mounted directly on the motor shaft.
Since the pump impeller performance depends on close tolerance with the pump housing, the motor shaft and flange run-out tolerances
must also be tighter than normal. The thrust bearing is usually located at the bottom rather than at the top as in high thrust construction.
This keeps the motor rotor's thermal growth from affecting the impeller clearances.

Emerson Motors enclosures provide protection against specific environmental conditions. Our motors are available in Weather Protected
I and Weather Protected II, Totally Enclosed, and Explosionproof.

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INTRODUCTION

Weather Protected Type I:


Open motors are constructed to minimize the entrance of rain, HOLLOSHAFT or
snow, and airborne particles. Our enclosures exceed NEMA SOLID SHAFT WPI
requirements because U.S. Motors has built in the extra protection 3 - 4000 HP
needed for rugged outdoor applications. The ventilation system is Stock Page 21
designed to provide optimum cooling to the thrust bearing and MODIFIED Page 32
electrical components, and is available in all motor sizes.

Weather Protected Type II:


This NEMA enclosure offers maximum protection against hostile HOLLOSHAFT or
outdoor atmospheres. The special ventilation system minimizes SOLID SHAFT WPII
the entrance of high velocity air, moisture, and airborne particles 250 - 4000 HP
into the cooling passages of the motor.

This unique design allows Emerson Motors to use standard


internal components and adapt special enclosures with minimum
delay.

Totally Enclosed and Explosionproof:


HOLLOSHAFT or
Totally Enclosed and Explosionproof models (with our non-spark- SOLID SHAFT
ing, non-reverse ratchet design) are available for severe atmo- Totally Enclosed
spheres where destructive dusts, vapors, and other harmful sub- and Explosionproof
stances are found. Where Underwriters' Laboratories approval is 3 - 700 HP
necessary, Emerson Motors Explosionproof design is the answer. Stock Page 21
They are available in motor sizes through 700 horsepower. MODIFIED Page 47

CORRO-DUTY cast iron construction is also available with exter-


nal corrosion resistant paint and hardware for extremely harsh
environments.

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INTRODUCTION

Normal Thrust:
SOLID SHAFT
Normal thrust motors are designed for use with pumps and other 1 - 4000 HP
general industrial applications. Axial thrust is normally very low Stock Page 28
while radial loads are generally higher. The thrust bearing is locked MODIFIED Page 93
for thrust in either direction. Available in open and enclosed
designs.

In-line Pump Motor:


SOLID SHAFT
The U.S. Motors In-Line pump motor is specially designed and 3 - 250 HP
manufactured for long life in applications that involve changes in Stock Page 30
radial load due to suction variation and changes in pump capacity. MODIFIED Page 87
These are available in enclosed and explosionproof enclosures.

Vertical Aerator Motor:


SOLID SHAFT
Special CORRO-DUTY treatment makes our motors unsurpassed 3 - 250 HP
for reliability in hostile environments, particularly those related to MODIFIED Page 90
waste aeration. Emerson Motors offers the CORRO-DUTY vertical
aerator to the municipal, pulp and paper, petroleum/chemical, and
other industries where severe applications exist.

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INTRODUCTION

Following, for your assistance in determining your motor enclosure needs, is a comparison of environmental protection classifications of
IEC 34-5 and NEMA MG1 - 1.25 and 1.26. Direct correlation is not always possible - the following represents the more common
interpretations.

NEMA IEC
OPEN MACHINES (MG1-1.25)
An open machine is one having ventilating openings which permit
passage of external cooling air over and around the windings of the
machine. The term "open machine," when applied to large
apparatus without qualification, designates a machine having no
restriction to ventilation other than that necessitated by mechanical
construction. (Reference only – USEM does not provide for "P" base
verticals).

DRIPPROOF MACHINE IP 12
A dripproof machine is an open machine in which the ventilating Protection against accidental or inadvertent contact with live and
openings are so constructed that successful operation is not moving parts inside the enclosure by a large surface of the human
interfered with when drops of liquid or solid particles strike or enter body (for example: a hand) but no protection against deliberate
the enclosure at any angle from 0° to 15° downward from the vertical. access to such parts.
(Reference only – USEM does not provide for "P" base verticals). Protection against ingress of large solid foreign bodies (diameter
greater than 50 mm).
Machine protected against drops of water falling up to 15° from the
vertical.
DRIPPROOF GUARDED MACHINE IP 22
A guarded machine is an open machine in which all openings giving Protection against contact by finger with live or moving parts inside
direct access to live metal or rotating parts (except smooth rotating the enclosure.1
surfaces) are limited in size by the structural parts or by screens,
Protection against ingress of small solid foreign bodies (diameter
baffles, grilles, expanded metal, or other means to prevent
greater than 12 mm).
accidental contact with hazardous parts. Openings giving direct
access to such live or rotating parts shall not permit the passage of
Machine protected against drops of water falling up to 15° from the
a cylindrical rod 3/4 inch in diameter. (Reference only – USEM does
vertical.
not provide for "P" base verticals).
IP 23
WEATHER PROTECTED MACHINES
Machine protected against spraying water.
TYPE I – A Weather Protected Type I machine is an open machine
with its ventilating passages so constructed as to minimize the A machine is weather protected when its design reduces the ingress
entrance of rain, snow, and airborne particles to the electric parts of rain, snow, and airborne particles, under specified conditions, to
and having its ventilated openings so constructed as to prevent the an amount consistent with correct operation.
passage of a cylindrical rod 3/4 inch in diameter. (Standard on
IPW 23
USEM "P" base verticals).
Protection against contact by finger with live or moving parts inside
the enclosure.
TYPE II – A Weather Protected Type II machine shall have (in
addition to the enclosure defined for a Weather Protected Type I Protection against ingress of small solid foreign bodies ( diameter
machine) its ventilating passages at both intake and discharge so greater than 12 mm).
arranged that high velocity air and airborne particles blown into the Water falling as a spray at an angle equal to or smaller than 60° with
machine by storms or high winds can be discharged without entering respect to the vertical shall have no harmful effect.1
the internal ventilating passages leading directly to the electric parts
of the machine itself. The normal path of the ventilating air which IPW 24
enters the electric parts of the machine shall be so arranged by Protection against contact by finger with live or moving parts inside
baffling or separate housings as to provide at least three abrupt the enclosure.
changes in direction; none of which shall be less than 90°. In
Protection against ingress of small solid foreign bodies (diameter
addition, an area of low velocity not exceeding 600 feet per minute
greater than 12 mm).
shall be provided in the intake air path to minimize the possibility of
moisture or dirt being carried into the electric parts of the machine. Water splashed against the machine from any direction shall have
no harmful effect.

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INTRODUCTION

NEMA IEC
TOTALLY ENCLOSED MACHINES (MG1-1.26)
A Totally Enclosed machine is one so enclosed as to prevent the
free exchange of air between the inside and the outside of the case
but not sufficiently enclosed to be termed airtight.

A Totally Enclosed non-ventilated machine is a Totally Enclosed


machine which is not equipped for cooling by means external to
the enclosing parts.

A Totally Enclosed fan cooled machine is a Totally Enclosed


machine equipped for exterior cooling by means of a fan or fans
integral with the machine but external to the enclosing parts.

TOTALLY ENCLOSED FAN COOLED GUARDED IP 44


A Totally Enclosed fan cooled guarded machine is a Totally Protection against contact with live or moving parts inside the
Enclosed fan cooled machine in which all openings giving direct enclosure by tools, wires, or such objects of thickness greater
access to the fan are limited in size by the design of the structural than 1 mm.
parts or by screens, grilles, expanded metal, etc., to prevent
accidental contact with the fan. Protection against ingress of small solid foreign bodies (diameter
greater than 1 mm) excluding the ventilation openings (intake and
discharge of external fans) and the drain hole of enclosed
machine, which may have degree 2 protection.
Special Note: USEM standard WPII with filters meets the intent of
IP-44. Water splashed against the machine from any direction shall
have no harmful effect.

WPI and WPII on TITAN frames may be utilized in place of IP-54. IP 54


Complete protection against contact with live or moving parts
In extremely dusty areas WP-II with filters should be used. On
inside the enclosure.1
frames 440 or smaller, TEFC is an acceptable enclosure.
Protection against harmful deposits of dust. The ingress of dust
is not totally prevented, but dust cannot enter in an amount
sufficient to interfere with satisfactory operation of the machine.

Water splashed against the motor from any direction shall have
no harmful effects.

IP 55
TOTALLY ENCLOSED FAN COOLED WATERPROOF Complete protection against contact with live or moving parts
MACHINE inside the enclosure. 1
A waterproof machine is a Totally Enclosed machine so
constructed that it will exclude water applied in the form of a stream Protection against harmful deposits of dust. The ingress of dust
from a hose, except that leakage may occur around the shaft is not totally prevented, but dust cannot enter in an amount
provided it is prevented from entering the oil reservoir and sufficient to interfere with satisfactory operation of the machine.
provision is made for automatically draining the machine. The
means for automatic draining may be a check valve or a tapped Water projected by a nozzle against the machine from any
hole at the lowest part of the frame which will serve for application direction shall have no harmful effect.
of a drain pipe.

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In the case of machines cooled by means of an external fan, the fan shall be protected so as to prevent contact of the
blades or the spokes of the fan with the standard test finger. However, at the outlet of the fan, the test finger is not inserted
past the 50 mm diameter guard.

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INTRODUCTION

TYPICAL CONSTRUCTION FEATURES

BEARING CAPS: All vertical motors are furnished with lower bearing caps constructed of aluminum or cast iron.

BEARING LUBRICATION:

UPPER LOWER THRUST


FRAME TYPE BEARING BEARING CAPACITY

180-280 AU, AV-4 GREASE GREASE** HIGH


180-440 AV, TV, LV GREASE GREASE** NORMAL
AV-9, TV-9, LV-9 MEDIUM
320-440 RV GREASE GREASE** NORMAL
RV-9 MEDIUM
RU, RV-4 OIL GREASE HIGH
TU, TV-4
180-360 LU, LV-4 GREASE GREASE** HIGH
400-440 OIL GREASE HIGH
449, 4P & SLOWER JV GREASE GREASE** NORMAL
JV-3 GREASE GREASE MEDIUM
JU, JV-4 OIL GREASE HIGH

5000 HV GREASE GREASE** NORMAL


HU, HV-4 OIL GREASE HIGH
EV, JV GREASE GREASE** NORMAL
JU, JV-4
EU, EV-4 OIL OIL HIGH
5800 EV, JV OIL OIL NORMAL
JU, JV-4
EU, EV-4 OIL OIL HIGH
HV OIL OIL NORMAL
HU, HV-4 OIL OIL HIGH
6800 HV GREASE GREASE NORMAL
HU, HV-4 OIL OIL HIGH
HV-5 OIL OIL EXTRA HIGH
8000 RV GREASE GREASE NORMAL
RU, RV-4 OIL OIL HIGH
RV-5 OIL OIL EXTRA HIGH
9600 RV GREASE GREASE NORMAL
RU, RV-4 OIL OIL HIGH
RU-5, RV-5 OIL OIL EXTRA HIGH

** LOWER BEARING IS THRUST BEARING

BRACKETS: NEMA Frames: Both end brackets are cast iron except for the following motors:

Type AV; Upper bracket on 180 & 210 frames is aluminum.

Type TV & TV9; Upper bracket on 180 - 280 frames is aluminum.



Type TU & TV4; Upper bracket on 250 & 280 frames is aluminum.
✳ Note: Corro-Duty option has cast iron brackets.

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INTRODUCTION

TYPICAL CONSTRUCTION FEATURES

BRACKETS (continued):

TITAN Frames: Cast iron on 449 - 5800 frames.


Cast iron or fabricated steel on 6800-8000 frames.
Fabricated steel on 9600 frames.

CANOPY CAP: Constructed of plastic, steel, aluminum, fiberglass or cast iron depending on exact frame and type.

Corro-Duty motors have a cast iron canopy cap.

(1) ENCLOSURES:

NEMA Frames: 180 through 447

Type: AV, AU, AV4, RV, RU, RV4 = WPI


TV, TU, TV4, TV9 = TEFC
LV, LU, LV4, LV9 = EXPLOSIONPROOF
NV, NU, NV4, NV9 = HAZARDOUS - DIVISION 2 (U.L. certified)

TITAN Frames: 449 and larger

Type: HV, HU, HV4, RV, RU, RV4,RU5, RV5 = WPI (WPII Option Available)
JV, JU, JV4 = TEFC
EV, EU, EV4 = EXPLOSIONPROOF

FAN COVER (TEFC): Constructed of plastic, steel, aluminum or cast iron depending on exact frame and type. Corro-Duty NEMA
frame motors have cast iron fan cover. Corro-Duty TITAN motors (449 Frame & up) have either steel or
cast iron fan covers.

(2) FRAME MATERIAL:

NEMA Frames: 180 through 447

Type: AV, AU, AV4 = Aluminum


RV, RU, RV4 = Cast Iron✳
TV, TU, TV4, TV9 = Aluminum (180 - 280 Frames)
= Cast Iron (320 - 440 Frames)
LV, LU, LV4, LV9 = Cast Iron
NV, NU, NV4, NV9 = Cast Iron

✳ Note: Corro-Duty option has cast iron frame

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INTRODUCTION

TYPICAL ENCLOSURE MATERIAL

TITAN Frames

FRAME WPI  WPII  TEFC XP


HU RU HU RU JU EU
HV RV HV RV JV EV
HV4 RV4 HV4 RV4 JV4 EV4

449 CAST --- CAST ---


IRON IRON

5006, 5007 CAST CAST --- ---


IRON IRON

5008 CAST CAST CAST CAST


IRON IRON IRON IRON

5009 FAB. FAB. --- ---


STEEL  STEEL 

5807 --- --- CAST CAST


IRON IRON

5808 FAB. FAB. --- ---


STEEL  STEEL 

5809 FAB. FAB. CAST CAST


STEEL  STEEL  IRON IRON

5810 FAB. FAB. --- ---


STEEL  STEEL 

5811  --- CAST CAST


IRON IRON

6800 FAB. FAB. --- ---


STEEL  STEEL 

8000  FAB. FAB. --- ---


STEEL STEEL

9600  FAB. FAB. --- ---


STEEL STEEL

NOTE: 1) Ratings marked with " " have cast iron frames if built in Monterrey, Mexico.

2) 5811 Frame WPI available from Monterrey, Mexico with cast iron frame.

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INTRODUCTION

TYPICAL CONSTRUCTION FEATURES

INSULATION: Class F (NEMA frame WPI stock motors are nameplated for Class B temperature rise).

Low voltage motors (600 volts and less) less than 500 HP are random wound, Class F insulation.

Low voltage motors 500 HP and up and all medium voltage motors (above 600 volts) are form wound, Class F
insulation.

OUTLET BOX: NEMA Frames:

Aluminum or steel. Corro-Duty option has cast iron outlet box.

TITAN Frames:

1) Obtain "AF" dimension from dimension print of product in question.

2) Find matching "AF" in the "Conduit Box" section of the Accessories and Modifications.

3) Read across to "Type Construction" column.

4) Cast iron is standard on Explosionproof.

5) Cast iron or steel is standard on Corro-Duty motors.

ROTOR BARS: Aluminum. Copper bar option available on Titan ratings.

SHAFTS: AISI 1040 - 1045 Steel. Optional high tensil steel or forging.

STANDARD SERVICE FACTOR: WPI & WPII = 1.15


TEFC & Explosionproof - 1.0

THRUST BEARING LOCATION:

TYPE THRUST BEARING


NEMA FRAMES

NORMAL THRUST: AV, RV, TV, LV, NV LOWER BEARING

IN-LINE: TV9, LV9, NV9 LOWER BEARING

HIGH THRUST: AU LOWER BEARING


TV-4, TU, LU, NU (180 - 360 FRAME) LOWER BEARING
RU, RV-4 UPPER BEARING
TV-4, TU, LU, NU (400 - 440 FRAME) UPPER BEARING

TITAN FRAMES

NORMAL THRUST 5000 AND 5800 TYPES LOWER BEARING


- HV, EV, JV
ALL OTHERS UPPER BEARING

WINDINGS: Copper

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INTRODUCTION

The following diagram shows the typical Holloshaft construction features.

Emerson Motors offer as standard construction a weather-protected motor that guards against a variety of environmental hazards and
assures maximum protection. This design is the best solution against rigorous environments for industrial, municipal and agricultural
applications. In addition, Emerson Motors offers drives with a combination of features and practical solutions for pump
installations.

Typical Type RU Construction


1 7
1. Lightweight Top Cover

2. Coupling readily accessible.

3. Lockbar holds shaft during adjustments. 2 8

4. Lifting Lugs positioned for stability.

5. Protected Air Openings exceed NEMA Weather


3 9
Protected Type I requirements.

6. Precision Machined Mounting Base, ample


clearance for mounting bolt installation.
4 10
7. Rugged Bearing withstands heavy thrust loads.

8. Large Plug simplifies oil fill.

9. Sight Guage Window for quick oil level reading. 5 11

10. Metered Oil Flow minimizes churning.

11. Dual Air Flow system for uniform cooling of motor


top and bottom. 6

12. Windings Protected by new, synthetic materials.

13. Solid Die Cast Rotor with integral fan blades. 12

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INTRODUCTION

The following diagram shows the typical Solid Shaft construction features.

HEAVY STEEL
OR
CAST IRON
FAN COVER GUARD
OIL
COOLING
COILS
PRECISION
OIL FILL BEARINGS
(MULTIPLE OPTIONS)
PLUG

OIL SIGHT
GLASS
VISCOUS
BEARING CIRCULATING
TEMPERATURE OIL PUMP
PROBE PROVISION

OIL FILTER
ASSEMBLY

OVERSIZE
OIL SUMP RUGGED
CAST IRON
FRAME, BRACKETS

MULTIPLE
CONDUIT BOX
OPTIONS

OIL FILL
PLUG

OIL SIGHT
GLASS

BEARING
TEMPERATURE
PROBE PROVISION
GLASS OIL DRAIN

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INTRODUCTION

This diagram shows some of the features of our Inverter Duty Vertical Motor.

TITAN Frame thrust bearings are


insulated from magnetic currents
Special insulation created by non-sinewave power.
system and
treatments.

NEMA Frames -
two dips and bakes

TITAN Frames - Improved dielectric


two VPI cycles. inverter grade
insulation system
to minimize non-
sinewave power
effects.

Low loss electrical Rotor assembly is


steel for stator refine balanced.
and rotor. TITAN Frame
shafts are stress
relieved.

Each motor is nameplated with inverter applied performance characteristics.

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INTRODUCTION

Many extra features, accessories, and manufacturing steps have been incorporated into our high thrust designs to improve overall
performance and greatly extend motor and pump life.

U.S. Ball-O-Matic

The U.S. Ball-O-Matic is clearly the finest ratchet design in the


industry. When used in high thrust HOLLOSHAFT or Solid
Shaft pump motors, it provides immediate protection against
reversing due to phase reversals or from backspin at
shutdown. The centrifugal ball device permits the balls to rise
free of the ratchet on start-up. During shutdown, the balls drop
into the ratchet channels, limiting the maximum reverse
rotation to 4-1/2°.

On motors 449 frame and larger an energy absorbing spring,


In Locked Position combined with this durable ball-type ratchet, eliminates shock
and provides extra protection for both motor and pump. (For
deep well applications)

Insulife System

The INSULIFE System combines non-hygroscopic insulating materials of polyester or


VPI epoxy for long life.

U.S. Motors also offers optional vacuum pressure impregnation (VPI epoxy) insulation
for frames 320 and larger.

Balance

All high thrust vertical motors are precision balanced to less than one-thousandth of an inch
(.001") maximum vibration. After dynamically balancing each individual rotating component,
the assembled motor is refine balanced and checked again with a precision vibration
analyzer.

Interior Protection

The enclosed top end protects interior motor parts when the cover is removed. During
installation or adjustment, tools, nuts, bolts, and other small objects are prevented from
falling into the motor.

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INTRODUCTION

EXTRA FEATURES OF VERTICAL HOLLOSHAFT


ASSURE PROTECTION AND CONVENIENCE

These are part of U.S. Motors' basic policy of doing everything possible to ensure "Customer Satisfaction."

Hold-Down Bolt Lock Bolt

UP-THRUST PROTECTION

In some shallow settings, the pump may develop a


momentary upthrust during starting. The VERTICAL
HOLLOSHAFT motor is designed in such a way that its
lower bearing cannot lift. To prevent upward movement
of the pump shaft, it is necessary to install hold-down
bolts only in the coupling. This condition however, does
UPPER ASSEMBLY LOWER ASSEMBLY not provide for motor reversal and a non-reverse ratchet
should be used if this protection is required.

SELF RELEASE COUPLING

If the motor is accidentally reversed, the pump shaft couplings


are apt to unscrew, lift and cause damage. As standard, a self
release coupling (SRC) is provided, which automatically
disengages the pump shaft from the motor under this condi-
tion. This dependable and positive action coupling is posi-
tioned immediately above the top thrust bearing.

ENGAGED DISENGAGED

SHAFT SLINGER - SOLID SHAFT NEMA

SLINGER non-corrosive rotating seal prevents dust intrusion; or, in


the event of a packing gland leak, prevents water from entering.

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INTRODUCTION

This pricing guide is intended to provide the user with USEM product capabilities for vertical motors. Because of the special
nature of this product, the following outlines the basic requirements for processing an order.

A) HP, speed
B) Enclosure type (if Explosionproof - detail class, group and temperature code)
C) Altitude and ambient
D) Service factor
E) Insulation class
temperature rise @ 1.0 or 1.15
F) Pump thrust
@ Design - Rating life requirement
@ Shut off
@ Up thrust conditions continuous or momentary
G) Base diameter
H) If HOLLOSHAFT - head shaft diameter
I) Inverter duty - type of inverter and speed range
J) Voltage and frequency
K) If Solid Shaft - details of shaft requirements
L) Special accessories - i.e. space heaters or RTD's

For further details or questions regarding our capabilities, please contact your distributor or nearest Emerson Motors
regional office.

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