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This pricing guide is intended to provide the user with Emerson Motors product capabilities for vertical motors. U.S. Motors is the most used
and specified motor in our industry today.
Quality - Emerson Motors has set rigid standards for ourselves and our suppliers with constant monitoring of field units providing you with
the assurance of utmost product reliability.
Experience - Since the 1924 introduction of the patented HOLLOSHAFT®, Emerson Motors has been producing vertical high thrust motors
for the pumping industry. Over 70 years of experience has given Emerson Motors the leadership to ensure your specific needs are met.
Service - Emerson Motors has assembled a service team that will provide you with all the necessary support from quotation to field
installation.
Innovation - Emerson Motors continues to add product value by providing the latest technology of engineering design and manufacturing
to provide the utmost standards in meeting current application demands.
Our vertical motors are offered in two distinct configurations: Solid Shaft and Holloshaft. The differences between the two designs are shown
here:
HEAD SHAFT
ADJUSTING NUT
COUPLING
MOTOR
COUPLING
MOTOR
PUMP PUMP
STAND MOTOR SHAFT STAND
EXTENSION
SOLIDSHAFT HOLLOSHAFT
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INTRODUCTION
Our Vertical Holloshaft motor was developed to meet the specific needs of the turbine pump industry. With the pump shaft extended through
the hollow shaft, adjustment can be made by a nut threaded on the pump shaft, at the accessible top portion of the motor. This adjustment
is required to lift the impellers and give a running clearance with the pump casing. The stretch of several hundred feet of shafting may require
a lift at the top of the well, and the impeller at the bottom must be positioned within a fraction of an inch.
The drive coupling also provides a solution to the problem of power reversal. The pump shaft is usually composed of many lengths joined
by screw thread couplings. A power reversal would unscrew the joints, causing the shaft to lengthen and buckle or break. The self-release
coupling lifts out of engagement and prevents this problem.
The vertical motor has some terminology associated with it that is different from the terminology used with horizontal motors. The term thrust
needs to be understood - it is the sum of the axial forces of the weight of pump and lineshaft and the dynamic forces of the pump to lift the
liquid to the surface.
So, in addition to normal induction motor classifications, the vertical motor is also classified by thrust. NEMA does not specifically define
thrust ratings for motors. Each manufacturer will define thrust rating for their product offering. 100% high thrust, 175% high thrust and 300%
high thrust are common.
Normal thrust motors are used in general applications where there is no or very low external thrust applied to the motor bearing. It is often
a footless horizontal motor with a "P" flange (the "P" flange is a pump flange mounting for the vertical motor).
In-Line thrust, sometimes called medium thrust, is a definite purpose motor. The pump impellers are mounted directly on the motor shaft.
Since the pump impeller performance depends on close tolerance with the pump housing, the motor shaft and flange run-out tolerances
must also be tighter than normal. The thrust bearing is usually located at the bottom rather than at the top as in high thrust construction.
This keeps the motor rotor's thermal growth from affecting the impeller clearances.
Emerson Motors enclosures provide protection against specific environmental conditions. Our motors are available in Weather Protected
I and Weather Protected II, Totally Enclosed, and Explosionproof.
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INTRODUCTION
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INTRODUCTION
Normal Thrust:
SOLID SHAFT
Normal thrust motors are designed for use with pumps and other 1 - 4000 HP
general industrial applications. Axial thrust is normally very low Stock Page 28
while radial loads are generally higher. The thrust bearing is locked MODIFIED Page 93
for thrust in either direction. Available in open and enclosed
designs.
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INTRODUCTION
Following, for your assistance in determining your motor enclosure needs, is a comparison of environmental protection classifications of
IEC 34-5 and NEMA MG1 - 1.25 and 1.26. Direct correlation is not always possible - the following represents the more common
interpretations.
NEMA IEC
OPEN MACHINES (MG1-1.25)
An open machine is one having ventilating openings which permit
passage of external cooling air over and around the windings of the
machine. The term "open machine," when applied to large
apparatus without qualification, designates a machine having no
restriction to ventilation other than that necessitated by mechanical
construction. (Reference only – USEM does not provide for "P" base
verticals).
DRIPPROOF MACHINE IP 12
A dripproof machine is an open machine in which the ventilating Protection against accidental or inadvertent contact with live and
openings are so constructed that successful operation is not moving parts inside the enclosure by a large surface of the human
interfered with when drops of liquid or solid particles strike or enter body (for example: a hand) but no protection against deliberate
the enclosure at any angle from 0° to 15° downward from the vertical. access to such parts.
(Reference only – USEM does not provide for "P" base verticals). Protection against ingress of large solid foreign bodies (diameter
greater than 50 mm).
Machine protected against drops of water falling up to 15° from the
vertical.
DRIPPROOF GUARDED MACHINE IP 22
A guarded machine is an open machine in which all openings giving Protection against contact by finger with live or moving parts inside
direct access to live metal or rotating parts (except smooth rotating the enclosure.1
surfaces) are limited in size by the structural parts or by screens,
Protection against ingress of small solid foreign bodies (diameter
baffles, grilles, expanded metal, or other means to prevent
greater than 12 mm).
accidental contact with hazardous parts. Openings giving direct
access to such live or rotating parts shall not permit the passage of
Machine protected against drops of water falling up to 15° from the
a cylindrical rod 3/4 inch in diameter. (Reference only – USEM does
vertical.
not provide for "P" base verticals).
IP 23
WEATHER PROTECTED MACHINES
Machine protected against spraying water.
TYPE I – A Weather Protected Type I machine is an open machine
with its ventilating passages so constructed as to minimize the A machine is weather protected when its design reduces the ingress
entrance of rain, snow, and airborne particles to the electric parts of rain, snow, and airborne particles, under specified conditions, to
and having its ventilated openings so constructed as to prevent the an amount consistent with correct operation.
passage of a cylindrical rod 3/4 inch in diameter. (Standard on
IPW 23
USEM "P" base verticals).
Protection against contact by finger with live or moving parts inside
the enclosure.
TYPE II – A Weather Protected Type II machine shall have (in
addition to the enclosure defined for a Weather Protected Type I Protection against ingress of small solid foreign bodies ( diameter
machine) its ventilating passages at both intake and discharge so greater than 12 mm).
arranged that high velocity air and airborne particles blown into the Water falling as a spray at an angle equal to or smaller than 60° with
machine by storms or high winds can be discharged without entering respect to the vertical shall have no harmful effect.1
the internal ventilating passages leading directly to the electric parts
of the machine itself. The normal path of the ventilating air which IPW 24
enters the electric parts of the machine shall be so arranged by Protection against contact by finger with live or moving parts inside
baffling or separate housings as to provide at least three abrupt the enclosure.
changes in direction; none of which shall be less than 90°. In
Protection against ingress of small solid foreign bodies (diameter
addition, an area of low velocity not exceeding 600 feet per minute
greater than 12 mm).
shall be provided in the intake air path to minimize the possibility of
moisture or dirt being carried into the electric parts of the machine. Water splashed against the machine from any direction shall have
no harmful effect.
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INTRODUCTION
NEMA IEC
TOTALLY ENCLOSED MACHINES (MG1-1.26)
A Totally Enclosed machine is one so enclosed as to prevent the
free exchange of air between the inside and the outside of the case
but not sufficiently enclosed to be termed airtight.
Water splashed against the motor from any direction shall have
no harmful effects.
IP 55
TOTALLY ENCLOSED FAN COOLED WATERPROOF Complete protection against contact with live or moving parts
MACHINE inside the enclosure. 1
A waterproof machine is a Totally Enclosed machine so
constructed that it will exclude water applied in the form of a stream Protection against harmful deposits of dust. The ingress of dust
from a hose, except that leakage may occur around the shaft is not totally prevented, but dust cannot enter in an amount
provided it is prevented from entering the oil reservoir and sufficient to interfere with satisfactory operation of the machine.
provision is made for automatically draining the machine. The
means for automatic draining may be a check valve or a tapped Water projected by a nozzle against the machine from any
hole at the lowest part of the frame which will serve for application direction shall have no harmful effect.
of a drain pipe.
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In the case of machines cooled by means of an external fan, the fan shall be protected so as to prevent contact of the
blades or the spokes of the fan with the standard test finger. However, at the outlet of the fan, the test finger is not inserted
past the 50 mm diameter guard.
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INTRODUCTION
BEARING CAPS: All vertical motors are furnished with lower bearing caps constructed of aluminum or cast iron.
BEARING LUBRICATION:
BRACKETS: NEMA Frames: Both end brackets are cast iron except for the following motors:
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INTRODUCTION
BRACKETS (continued):
CANOPY CAP: Constructed of plastic, steel, aluminum, fiberglass or cast iron depending on exact frame and type.
(1) ENCLOSURES:
Type: HV, HU, HV4, RV, RU, RV4,RU5, RV5 = WPI (WPII Option Available)
JV, JU, JV4 = TEFC
EV, EU, EV4 = EXPLOSIONPROOF
FAN COVER (TEFC): Constructed of plastic, steel, aluminum or cast iron depending on exact frame and type. Corro-Duty NEMA
frame motors have cast iron fan cover. Corro-Duty TITAN motors (449 Frame & up) have either steel or
cast iron fan covers.
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INTRODUCTION
TITAN Frames
NOTE: 1) Ratings marked with " " have cast iron frames if built in Monterrey, Mexico.
2) 5811 Frame WPI available from Monterrey, Mexico with cast iron frame.
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INTRODUCTION
INSULATION: Class F (NEMA frame WPI stock motors are nameplated for Class B temperature rise).
Low voltage motors (600 volts and less) less than 500 HP are random wound, Class F insulation.
Low voltage motors 500 HP and up and all medium voltage motors (above 600 volts) are form wound, Class F
insulation.
TITAN Frames:
2) Find matching "AF" in the "Conduit Box" section of the Accessories and Modifications.
SHAFTS: AISI 1040 - 1045 Steel. Optional high tensil steel or forging.
TITAN FRAMES
WINDINGS: Copper
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INTRODUCTION
Emerson Motors offer as standard construction a weather-protected motor that guards against a variety of environmental hazards and
assures maximum protection. This design is the best solution against rigorous environments for industrial, municipal and agricultural
applications. In addition, Emerson Motors offers drives with a combination of features and practical solutions for pump
installations.
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INTRODUCTION
The following diagram shows the typical Solid Shaft construction features.
HEAVY STEEL
OR
CAST IRON
FAN COVER GUARD
OIL
COOLING
COILS
PRECISION
OIL FILL BEARINGS
(MULTIPLE OPTIONS)
PLUG
OIL SIGHT
GLASS
VISCOUS
BEARING CIRCULATING
TEMPERATURE OIL PUMP
PROBE PROVISION
OIL FILTER
ASSEMBLY
OVERSIZE
OIL SUMP RUGGED
CAST IRON
FRAME, BRACKETS
MULTIPLE
CONDUIT BOX
OPTIONS
OIL FILL
PLUG
OIL SIGHT
GLASS
BEARING
TEMPERATURE
PROBE PROVISION
GLASS OIL DRAIN
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INTRODUCTION
This diagram shows some of the features of our Inverter Duty Vertical Motor.
NEMA Frames -
two dips and bakes
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INTRODUCTION
Many extra features, accessories, and manufacturing steps have been incorporated into our high thrust designs to improve overall
performance and greatly extend motor and pump life.
U.S. Ball-O-Matic
Insulife System
U.S. Motors also offers optional vacuum pressure impregnation (VPI epoxy) insulation
for frames 320 and larger.
Balance
All high thrust vertical motors are precision balanced to less than one-thousandth of an inch
(.001") maximum vibration. After dynamically balancing each individual rotating component,
the assembled motor is refine balanced and checked again with a precision vibration
analyzer.
Interior Protection
The enclosed top end protects interior motor parts when the cover is removed. During
installation or adjustment, tools, nuts, bolts, and other small objects are prevented from
falling into the motor.
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INTRODUCTION
These are part of U.S. Motors' basic policy of doing everything possible to ensure "Customer Satisfaction."
UP-THRUST PROTECTION
ENGAGED DISENGAGED
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INTRODUCTION
This pricing guide is intended to provide the user with USEM product capabilities for vertical motors. Because of the special
nature of this product, the following outlines the basic requirements for processing an order.
A) HP, speed
B) Enclosure type (if Explosionproof - detail class, group and temperature code)
C) Altitude and ambient
D) Service factor
E) Insulation class
temperature rise @ 1.0 or 1.15
F) Pump thrust
@ Design - Rating life requirement
@ Shut off
@ Up thrust conditions continuous or momentary
G) Base diameter
H) If HOLLOSHAFT - head shaft diameter
I) Inverter duty - type of inverter and speed range
J) Voltage and frequency
K) If Solid Shaft - details of shaft requirements
L) Special accessories - i.e. space heaters or RTD's
For further details or questions regarding our capabilities, please contact your distributor or nearest Emerson Motors
regional office.
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