Manual de Service Vitodens 200: Vitodensă200 Tipăwb2, 48.6 To 60ăkw Centrala Murala in Condensare

Manual de service
vitodens 200
VitodensĂ200 tipĂWB2, 48.6 to 60ĂkW

Centrala murala in condensare
VITODENS 200
5692Ă485 GBăăă12/2002 Please keep safe

General information
Safety instructions
Please follow these safety instructions closely to prevent accidents and

material losses.
Work on the equipment Repair work

Installation, initial start-up, It is not permitted to carry out repairs
inspection, maintenance and repairs on parts that fulfil a safety function.
must only be carried out by a Use only original Viessmann spare
competent person (heating parts, or equivalent parts that have
engineer/installation contractor). been approved by Viessmann.
Before working on the equipment/ Initial start-up

heating system, isolate the mains The initial start-up must be carried
electrical supply (e.g. by removing a out by the installer of the system or a
separate mains fuse or by means of a designated commissioning engineer;
mains electrical isolator) and all actual values should be recorded
safeguard against unauthorised in a commissioning/service report.
reconnection.
Instructing the system user
Close the main gas shut-off valve The system installer must hand the
and safeguard against unauthorised operating instructions to the system
reopening. user and instruct him/her in the
operation of the system.
Work on gas equipment
This must only be carried out by an ¨ĂSafety instruction
approved contractor. In this instruction manual, this
Please observe all commissioning heading denotes information which
work specified for gas installations must be observed to prevent
acc. to TRGI or TRF and all local accidents and material losses.
regulations.
¨ This symbol denotes important
information which must be
observed to prevent material
losses.
Applicability
12.2 to 48.6 kW/11 to 44 kW 16.6 to 66.3 kW/15 to 60 kW

from serial no. from serial no.
Natural gas version Natural gas version
7142124 2 00001 7142125 2 00001
7159979 2 00001 7159980 2 00001
LPG version LPG version
7159981 2 00001 7159982 2 00001
5692Ă485 GB
2
Contents
Index
Page
General information
Safety instructionsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ApplicabilityĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Initial start-up, inspection and maintenance
StepsĂćĂinitial start-up, inspection and maintenanceĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Further details regarding the individual stepsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting
Diagnosis using the control unitĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
RepairsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Strapping plug configuration and codingĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Control unit for constant temperature mode
Function descriptionĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Test settingsĂ"T 1" and "T 2"Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ă Ă 54
Changing parameters in service settingsĂ"S 1" to "S 7"Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ă Ă 54
Scanning temperaturesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ControlĂunit for weather-compensated mode with standard programming unit
Calling up coding levelĂ1Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Heating curvesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Adjusting heating curvesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Summary coding levelĂ1Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Calling up coding levelĂ2Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Summary coding levelĂ2Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Brief scanĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
ControlĂunitĂforĂweather-compensatedĂmodeĂwithĂComfortrolĂprogrammingĂunit
Calling up coding addressĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Heating curvesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Adjusting heating curvesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Summary of coding addressesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Brief scanĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Connection and wiring diagrams
H Power supply and pump connectionsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
H ComponentsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Parts listsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Appendix
Commissioning/service reportĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
SpecificationĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Gas restrictorsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Declaration of conformityĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
5692Ă485 GB
Manufacturer's certificateĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

IndexĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3
StepsĂćĂinitial start-up, inspection and maintenance
For further instructions concerning the individual steps see pages indicated.
Commissioning steps
Inspection steps
Maintenance steps Page
C 1. Filling the heating systemĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
C 2. Checking the electrical mains connection
C 3. Changing the language (if necessary)Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
C M 4. Checking the gas typeĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
C 5. ChangingĂtheĂgasĂtype (seeĂseparateĂinstallationĂinstructions)
C I M 6. Checking the idle and the supply pressureĂ . . . . . . . . . . . . . . . . . . . . 8
C 7. Function sequence and possible errors during
initial start-upĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C M 8. Checking the CO2 settingsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
C 9. Max. outputĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C M 10. Fully checking the burner
(recordĂvaluesĂon pageĂ108 of commissioning report)
C 11. Leak testing the BF system (circular gap check)Ă . . . . . . . . . . 16
I M 12. Removing the burner and checkingĂthe
burner gasket for leaksĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
I M 13. Checking the burner gauze assemblyĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
I M 14. CheckingĂ&ĂadjustingĂignitionĂ& ionisationĂelectrodesĂ . . . . 18
I M 15. Cleaning the combustion chamber/heating surfaces
and installing the burnerĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
I M 16. Checking the condensate drainĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
I M 17. Checking the neutralising system (if installed)Ă . . . . . . . . . . . . . . . . . 20
C I M 18. Checking all connections on the primary and on the
secondary side for leaks
C M 19. Checking the diaphragm expansion vessel and
the system pressure
C I M 20. Checking the function of all safety valves
C I M
5692Ă485 GB
21. Checking the tightness of electrical connections
4
StepsĂćĂinitial start-up, inspection and maintenance (cont.)
Commissioning steps
Inspection steps
Maintenance steps Page
C I M 22. Checking all gas components for leaks at

operating pressure
C M 23. Checking the ionisation currentĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
C M 24. Checking the external LPG safety valve
(if installed)
C 25. Matching up the coding addresses
(control unit for weather-compensated mode)Ă . . . . . . . . . . . . . 22
5692Ă485 GB
5
Further details regarding the individual steps
Filling the heating system

1. Check the inlet pressure of the
diaphragm expansion vessel.
2. Fill the system via tapĂA, vent

the system and check the system
pressure (min. system pressure
>Ă0.8Ăbar).
3. Close the shut-off valves on the

heating water side of the system.
4. Connect the drain hose to ball

B A valveĂB.
5. Open ball valvesĂA and B, and

vent until no further air noises are
audible.
6. Close ball valvesĂA and B, and

open the shut-off valves on the
heating water side.
5692Ă485 GB
6
Further details regarding the individual steps (cont.)
Changing the language (if necessary)Ăć

only with Comfortrol menu-assisted programming unit
SPRACHE/LANGUAGE Open cover:
Menu item Key
³ SYSTEM "D"
³ BASIC SETTINGS "A"
>DEUTSCH:.........A ³ LANGUAGE "C"
>ENGLISH:.........B Select the required language.
>ZURÜCK/BACK:....D
Check the gas type

¨ĂSafety instruction
The natural gas version cannot be converted to LPG.
1. Enquire the gas type and Wobbe 3. The burner must be converted acc.
indexĂ(Wo) from your local mains to the details provided by the
or LPG gas supplier. mains gas or the LPG supplier to
match the fuel provided, if these
Please note: details do not match.
In the as delivered condition, See separate conversion kit
VitodensĂ200 is set up for natural installation instructions.
gasĂE or LPGĂP.
Natural gasĂEĂversion: After conversion from

The boiler can be operated in the H natural gasĂE or LPGĂP to natural
Wobbe index range 12.0 to gasĂLL
16.1ĂkWh/m 3 (43.2 to 58.0ĂMJ/m3). The boiler can be operated in the
Wobbe index range 10.0 to
LPGĂPĂversion: 13.1ĂkWh/m 3 (36.0 to 47.2ĂMJ/m3).
The boiler can be operated in the H LPGĂP to natural gasĂE
Wobbe index range 21.4 to The boiler can be operated in the
22.5ĂkWh/m 3 (76.9 to 81.0ĂMJ/m3). Wobbe index range 12.0 to
16.1ĂkWh/m 3 (43.2 to 58.0ĂMJ/m3).
2. Compare the gas category (type)
and group with the details on the 4. Record the gas type in the service
burner label. report on pageĂ108.
5692Ă485 GB
7
Checking the idle and the supply pressure

Measure the CO value before and after any work on gas appliances, to
prevent any health hazards and to ensure the perfect operational condition of
the system.
LPG version:
Flush the LPG tank twice after installation or replacement.
Thoroughly vent the tank and gas lines after flushing.
Idle pressure
1. Close the gas shut-off valve.
2. Release the screw inside test

nippleĂ"PE"ĂA on the gas
combination valve, but do not
PE remove, and connect the pressure
gauge.
3. Open the gas shut-off valve.
4. Check the idle pressure; it should be

H max. 25Ămbar for natural gas
and
H max. 57.5Ămbar for LPG.
A Record the actual value in the
service report.
5. Start up the boiler.
For function sequence and

possible faults during the initial
start-up, see pageĂ10.
On start-up, the boiler can enter a
fault state because of airlocks in
the gas pipe.
After approx. 5Ăseconds, press
keyĂ"EU" to reset the burner.
5692Ă485 GB
8
Gas supply pressure (flow pressure)
6. Test the supply pressure (flow measure the supply pressure.

pressure); it should be
H 17.4 to 25Ămbar for natural gas, Record the actual value in the
H 42.5 to 57.5Ămbar for LPG. service report.
Use suitable test equipment with a Take the action shown in the table.
resolution of at least 0.1Ămbar to
Supply pressure (flow pressure) for Check

natural gas LPG
below 17.4Ămbar below 42.5Ămbar Do not start up. Notify your mains or
LPG gas supplier.
17.4 up to 42.5 up to Start up the boiler.
25Ămbar 57.5Ămbar
over 25Ămbar over 57.5Ămbar Install a separate gas pressure governor
upstream of the system and regulate
the pressure to 20Ămbar for natural gas
or 50Ămbar for LPG.
Notify your mains gas or LPG supplier.
7. Shut down the boiler, close the ă8. Check the closing function of the
gas shut-off valve, remove the gas combination valve:
pressure gauge and close test H Connect the pressure gauge to
nipple "PE"ĂA with the screw. test nipple "PG"ĂB.
H Start up the boiler.
H Switch off the control unit.
H The nozzle pressure (vacuum)
must rise to 0Ămbar within
1Ăsecond. Replace the gas valve
if the nozzle pressure rises
more slowly.
ă9. Remove the pressure gauge, and

PE close test nippleĂ"PG"ĂB with
the screw.
PG
10. ¨ĂSafety instructions
Open the gas shut-off valve and
check for leaks on test nipples
B A "PE", "PG" and all gas
5692Ă485 GB
connections.
9
Function sequence and possible errors during the initial start-up

For further details see "Troubleshooting".
Display screen Check

Control unit issues Increase set value
a heat demand (set No and ensure heat is
boiler temp. is 5ĂK drawn off
higher than actual
boiler temp.)
Yes
Flow switch has Check flow switch,

reacted, plugĂ33 No check heating
water circulation
Yes
Fan starts up after approx. 70Ăsec. Check cables and

No Fault plugs on fan,
U06 or U:0:6 or 06
ĂĂĂ ĂĂĂ ĂĂĂ ĂĂĂ check fan
Yes
Differential pressure after approx. 70Ăsec. Check air damper

sensor enables start No Fault movement. Check
(0.75ĂV across U06 or U:0:6 or 06
ĂĂĂ ĂĂĂ ĂĂĂ ĂĂĂ flue gas system,
terminals Check differential
"X 14.5" & "X 14.4")
Ă Ă pressure sensor
Yes
Continued overleaf
5692Ă485 GB
10
Display screen Check

Continuation from
previous page
Yes
Ignition Fault Check ignition mod-

No U14 or U:1:4 or 14
ĂĂĂ ĂĂĂ ĂĂĂ ĂĂĂ ule (drive voltage
24ĂVć across plugs
"54+" and "54ć")
Yes
Gas combination Fault Check the gas

valve opens No U14 or U:1:4 or 14
ĂĂĂ ĂĂĂ ĂĂĂ ĂĂĂ combination valve
(drive voltage 20ĂVć),
check the gas
supply pressure
Yes
Ionisation current Fault Check electrode

builds U14 or U:1:4 or 14
ĂĂĂ ĂĂĂ ĂĂĂ ĂĂĂ settings,
(higher than 5ĂmA, check for air bubbles
green LED lights up) No in gas pipe,
check if leads "L 1"
Ă
and "N" have been

interchanged,
check strapping
plugĂ158
Yes
Operational burner stops below set boiler Check flue gas

temperature and system for possible
restarts again leaks (flue gas
immediately recirculation). Check
gas flow pressure
5692Ă485 GB
11
Check the CO2 settings

VitodensĂ200 is, depending on version, set up in the factory for natural gasĂE
or LPGĂP.
In case of initial start-up or maintenance, check the CO2 level on the boiler
connection fitting.
Please note:
The MatriX buner for VitodensĂ200 is preset for the entire gas group.
Therefore, the burner requires no further setting or adjustment.
Depending on the Wobbe index, the CO2 content reaches levels of

H 6.6 to 10.0 % for natural gasĂE,
Ă
H 7.0 to 10.0 % for natural gasĂLL and

Ă
H approx. 10.0 % for LPGĂP

Ă
Compare the measured CO2 value with the above CO2 value ranges of the
individual groups (enquire the gas group from your mains or LPG gas
supplier).
If the actual CO2 value deviates by more than 1 % for natural gas or 0.5 % for
Ă Ă
LPG, proceed as follows:

H Check whether the correct gas restrictor has been installed (see pageĂ116).
H Carry out a leak test (BF system) (see pageĂ16).
A 1. Connect a flue gas analyser at flue

outletĂA ("flue gas" port).
2. Start up the boiler.
3. Create a heat demand (see table

on pageĂ13).
5692Ă485 GB
12
Steps 4. Select the lower 5. Select the upper 6. Terminate

rated thermal load rated thermal the setting
and check the load and check mode
CO2 content the CO2 content
If value deviates
Control by more than 1 %,
Ă
unit type see pageĂ12

Control unit H Select the
for constant required S7 T1 S7 T1
temperature heating S6 T2 S6 T2
mode program. S5 S1 S5 S1
H Enter actual
S4 S3S2 S4 S3S2
70 values into
50
- + - + the service
S7
S6
S5
T1
T2
S1
report.
S4S3S2
H Close the
test port.
Control unit H Select the
for weather- required
compensated heating
mode with T T program.
standard H Set rotary
N N
programming selector
unit "s" to the
-4 +5 -4 +5 required
value.
12 34567
?
-7 +8
1-7
-7 +8
- +
N
H Enter actual
values into
4 5
-7 8+
1,0 1,2 12
40 50 N
the service
0,8 1,80 21
6 3
0,6 2,2
0,2 2,6 -1233+ 320 60 -8 6+
report.
H Close the
test port.
Control unit ³ SYSTEM "D" With menu item H Close the
for weather- ³ INSTALLER CONTINUEĂ"A" program-
compensated SETUP "C" up to code ming unit.
mode with ³ CODE PLS "BĆCĆCĆB" 11: MODULATION H Enter actual
with ³ DIAGNOSIS "A" 10: <ST.90> OPEN values into
menu-guided ³ RELAY TEST "A" 10: BURNER the service
Comfortrol With menu item 10: <ST.41> ON report.
programming CONTINUEĂ"A" H Close the
unit up to code test port.
10: MODULATION
10: <ST.90> CLOSED
10: BURNER 3
2
4 5 6
7
8
10: <ST.41> ON
1 9
0 10
4 5 6
A B - i + 3
2
7
8 S
C D 1
10
9
5692Ă485 GB
13
Max. output
The max. output can be limited for the heating operation.
You set this limit via the modulation range.
The control pressure acts as standard value for setting the required output.
AA 1. Start up the boiler.
2. Select the upper rated heating

output:
See table on pageĂ13.
3. Remove the caps from test

nipplesĂA of the gas combination
valve.
PE
4. Connect the gauge to both test
PG nipplesĂA.
Please note:
Control pressureĂ=Ădifferential
pressure.
This lies between 0.25 and 4Ămbar.
Use a suitable pressure gauge
with a range from 0 to 10Ămbar.
Vacuum pressure is applied to

both test nipples. The vacuum
pressure on the test nipple with
the "+" symbol is lower, and that
on the test nipple with the "ć" is
higher.
Connect the pressure gauge
accordingly.
5692Ă485 GB
14
ă5. Release the bottom part of

– + control unitĂB and pivot down.
ă6. Unscrew protective coverĂC and

rear casing lidĂD.
ă7. Turn potentiometerĂE with a

screwdriver anticlockwise, until
the control pressure corresponds
to the required output in
accordance with the table below.
Please note:
Whilst checking the pressure,
wait approx. 5Ăminutes, until the
pressure has stabilised.
ă8. Remove the pressure gauge

fittings from test nipplesĂA and
seal the nipples with the caps.
ă9. Assemble control unitĂB, flip it

up and secure with screws.
10. Record the settings for max. output

on the type plate included with the
"Technical documentation". Affix
the type plate on the inside of the
front cover of the front panel.
Rated kW 11 15 20 25 30 35 40 44 45 50 55 60
output*1
Control
pressure
at rated
output
11 Ć 44ĂkW mbar 0.25 0.46 0.83 1.29 1.86 2.53 3.31 4.00 ćć ćć
Ă Ă ćć ćć
15 Ć 60ĂkW mbar
Ă Ă ćć 0.25 0.44 0.69 1.00 1.36 1.78 2.15 2.25 2.78 3.36 4.00
*1Rated output relative to TV /TR 75/60 ºC, gasĂGĂ20/GĂ25 and 8.5 % CO2 content.
Ă
5692Ă485 GB
15
Leak testing the BF system (checking the circular gap)

For balanced flue systems tested together with the gas-fired wall-mounted
boilers, some Federal States (e.g. NordrheinĆWestfalia) waive the leak test
(overpressure test) during commissioning by the district chimney sweep.
We recommend that your heating engineer carries out a simple leak test
during the initial start-up of your system. It would be sufficient to check the
CO2 concentration in the combustion air at the annular gap in the BF line.
The flue pipe is deemed to be sufficiently tight, if the CO2 concentration in the
combustion air is a maximum of 0.2 % and the O2 concentration is a minimum
Ă
of 20.6 %.
Ă
If actual CO2 values are higher or O2 values are lower, then you must test the
flue pipe for leaks at a static overpressure of 200ĂPa.
A Combustion air test nipple

(ventilation air)
5692Ă485 GB
16
Removing the burner and checking the burner gasket for leaks
H H H 1. Switch off the system on the
control unit and the mains
electrical supply.
2. Close the gas shut-off valve and

safeguard against re-opening.
E 3. Pull the electrical cables off fan

H B motorĂA, differential pressure
sensorĂB, gas valveĂC, ionisation
C electrodeĂD, ignition unitĂE and
earthĂF.
H
4. Loosen gas connection pipeĂG.
A F HD 5. Slacken six nutsĂH and remove

G the burner.
¨ Do not rest the burner on the

gauze assembly (wire mesh).
6. Check the burner gasket for

damage (U-shaped gasket, see
parts list) and replace if necessary.
¨ Generally, replace the burner

gasket every two years.
5692Ă485 GB
17
Checking the burner gauze assembly

D E Replace the burner gauze assembly
if the wire mesh is damaged.
1. Remove electrodes A.
2. Turn thermal insulation ringĂB

clockwise and remove.
3. Slacken eight Torx screwsĂC, and

remove burner gauze assemblyĂD
and assembly gasketĂE.
4. Insert a new burner gauze

assemblyĂD with new assembly
gasketĂE, and secure with eight
Torx screws.
Torque: 4.5ĂNm
B A C A
5. Refit thermal insulation ringĂB.
Checking and adjusting the ignition and ionisation electrodes
7-10
3 +0.5
0
1. Check the electrodes for wear and 3. Check all clearances. If the gaps
contamination. are not as specified or the
electrodes are damaged, replace
2. Clean the electrodes with a small and align the electrodes together
brush or emery paper. with new gaskets.
5692Ă485 GB
Tighten the fixing screws with

¨ Ensure that wire mesh is not 2ĂNm.
damaged.
18
Cleaning the combustion chamber/heating surfaces and

installing the burner
Apply a solvent-/potassium-free
cleaning agent where residues
remain:
H Remove soot deposits with
alkaline cleaning agents with
additional surfactants
(e.g. FauchĂ600).
A H Remove coatings and surface
discolouration (yellowĆbrown)
B with slightly acidic, chloride-free
cleaning agents based on
phosphoric acid
(e. g. AntoxĂ75ĂE).
Ă
H Flush thorougly with water.
Please note:
FauchĂ600 and AntoxĂ75ĂE are
supplied by
Hebro Chemie GmbH
Rostocker StraßeĂ40
DĆ41199ĂMönchengladbach
c:
1. Clean combustion chamberĂA Intec BassersdorfĂAG
and heating surfacesĂB, if GrindelstrasseĂ12
required, with a brush, or flush Postfach
with water. CHĆ8303ĂBassersdorf
¨ Avoid scratching parts that are 2. Install the burner and torque
in contact with flue gases. diagonally to 4.5ĂNm.
Only use plastic brushes and
NOT wire brushes. 3. Secure the gas connection pipe
with a new gasket.
Carry out a leak test.
4. Connect the electrical leads to the

5692Ă485 GB
corresponding components.
19
Checking the condensate drain

Check that the condensate can freely
drain (at siphonĂA), and clean the
siphon if necessary.
Checking the neutralizing system (accessory)

1. Check the pH value of the 3. Top up to the marking.
condensate with a pH test strip.
Replace the granulate if the ph The granulate is used up as it
value reachesĂ<Ă6.5. neutralises the condensate. The
red marker strip indicates the
Please note: minimum fill height.
Part no. for pH test strips:
9517Ă678.
2. In case of contamination:
Flush the neutralisation system
with tap water.
Observe the manufacturer's
instructions regarding the
neutralisation system.
5692Ă485 GB
20
Checking the ionisation current

Switch OFF the system ON/OFF switch on the control unit before connecting
the test equipment.
1. Connect the test equipment acc. to

the diagram.
2. Start up the boiler set to the higher

rated output:
Set emission test switchĂ"S" on
the control unit to "h".
The minimum ionisation current

should be at least 5ĂmA as soon as
the flame is established (approx.
2 Ć 3Ăseconds after opening the gas
Ă Ă
combination valve).
3. If the ionisation current is <Ă5ĂmA

H check the electrode gap
(see pageĂ18);
H check the control unit power
supply.
4. Set the emissions test switch after

the test to "a".
5. Record the actual value in the

service report.
5692Ă485 GB
21
Matching coding addresses to the heating system

(control unit for weather-compensated mode)
The control unit must be matched to the system equipment.
Standard Comfortrol
programming programming unit
unit control control
As delivered condition DesignĂ"04:00" DesignĂ"000:000"
Heating system with
one heating circuit without mixer,
and without DHW heating.
or
Heating system with low loss
header and heating circuits
downstream with separate heating
M M circuit control,
and without DHW heating.
5692Ă485 GB
22
Adjusting the heating system design

H For selection of an appropriate design, see the following diagram.
H Coding steps
ćĂwith standard programming unit, see pageĂ62,
ćĂwith Comfortrol programming unit, see pageĂ81.
Please note:
If there is no directly connected heating circuit without mixer, set the coding
address toĂ"22:01" (for standard programming unit) or "008:001" (for
Comfortrol programming unit).
Standard Comfortrol
DesignĂ"04:01" DesignĂ"000:001"
Heating system with
and with DHW heating.
or
Heating system with low loss header
and heating circuits downstream
with separate heating circuit control,
M M and with DHW heating.
The coding is automatically

adjusted during DHW cylinder
sensor connection when operating
with a DHW cylinder.
5692Ă485 GB
23
Standard Comfortrol
Heating system with
one heating circuit with mixer and
M
without DHW heating.
Heating system with
one heating circuit with mixer and
M
with DHW heating.
For further adjustments, see coding summary

H with standard programming unit from pageĂ67,
H with Comfortrol programming unit from pageĂ84.
5692Ă485 GB
24
5692Ă485 GB
25
Troubleshooting
Diagnosis using the control unit
Control unit for constant Control unit for weather-compensated

temperature mode mode with standard prog. unit
Display Display
12 34 5 67
2 2
1 3 70 50 1 3 1-7 ?
0 4 0 4
- + - + N
- +
4 5
S7
S6
T1
T2 Display 1,0 1,2 12
40 50
-7 8+
N
Display
Burner Burner
S5 S1
0,8 1,80 21
S4 S3 S2 6 3
0,6 2,2
0,2 2,6 -12 33+ 320 60 -8 6+
fault fault
Diagnosis table: Faults with fault display on the control unit
Fault message Display

p y System characteristics
Control Control unit for weather- Burner
unit for compensated mode with fault,
constant standard Comfortrol red
d
temp. programming programming
mode unit unit
ćć ćć ćć ćć The boiler does not start
ćć ćć ćć ćć The boiler constantly
starts and stops
ćć U:1:ă0 FAULT: OFF Activates after 0ĂºC
OUTSIDE outside temperature
ćć U:1:ă8 TEMPERATURE
SENSOR
ćć U:2:ă0 FAULT: OFF Heating circuit supply
FLOW temperature too low
ćć U:2:ă8 TEMPERATURE
SENSOR
1ĂăĂ3 U:3:ă0 FAULT: OFF Boiler cools down
BOILER
ăĂăĂ3 U:3:ă8 TEMPERATURE
SENSOR
ćć U:4:ă0 FAULT: OFF Mixer opens
FLOW
5692Ă485 GB
ćć U:4:ă8 TEMPERATURE Mixer closes

SENSOR
26
Troubleshooting
Control unit for weather-compensated mode

with Comfortrol programming unit
Display
2
1 3
0 4
4 5 6
3 7
2 8
Display
1 9
0 10
4 5 6
Burner
- 3 7
A B + i 2 8 S
1 9
C D 10
fault
Open flapĂ³Ăfault scanĂ"A"
Cause Check
ćć Check sequence (see pageĂ10)

Flue gas system leaks Check the flue gas system for leaks.
Outside temperature sensor Check the outside temperature

Short circuit sensor (see pageĂ38)
or
cable break
Flow temperature sensor low loss header Check the flow temperature sensor
Short circuit (see pageĂ39)
or
cable break
Boiler temperature sensor Check the boiler temperature sensor
Short circuit (see pageĂ39)
or
cable break
Flow temperature sensor Mixer motor installation
Short circuit instructions
5692Ă485 GB
Flow temperature sensor

Cable break
27
Troubleshooting
Diagnosis using the control unit (cont.)

d
mode unit unit
1ĂăĂ5 U:5:ă0 FAULT: OFF Domestic hot water
DHW CYLINDER cylinder cools down
ăĂăĂ5 U:5:ă8 TEMPERATURE
SENSOR
1ĂăĂ6 U:6:ă0 ćć OFF Boiler cools down
ăĂăĂ6 U:6:ă8
1ĂăĂ6 U:6:ă1 ćć OFF/ON Boiler cools down
ăĂăĂ6 U:6:ă9
1ĂăĂ7 ćć ćć OFF No heating
ăĂăĂ7
ćć U:7:ă0 FAULT: 70 OFF Activation after

20ĂºC daytime set value,
14ĂºC night set value.
ćć U:7:ă8 FAULT: 78 OFF Activation after
20ĂºC daytime set value,
14ĂºC night set value.
AĂăĂ1 U:A:ă1 FAULT: A1 Flashing Boiler operates in
emergency mode (after
30Ăminutes BUS fault)
OFF Boiler cools down

5692Ă485 GB
ćć U:A:ă2 FAULT: A2 OFF ćć
28
Troubleshooting
Cause Check
DHW cylinder temperature sensor Check the DHW cylinder temperature

Short circuit sensor (see pageĂ39)
or
cable break
Incorrect coding g address Set the coding address 27 toĂ 0
g at coding
27 (standard programming unit)
Incorrect coding
g at coding
g address Set the coding address 31 toĂ 0
31 (standard programming unit)
short circuit ć M clock thermostat Check M clock thermostat connections

M clock thermostat cable break Check M clock thermostat connections
or
incorrect coding Check coding
Short circuit ć WS/RS Check the WS/RS remote control unit
remote control unit
Cable break ć WS/RS Check the WS/RS remote control unit

remote control unit or
incorrect coding Check coding
BUS fault Check the seating of circuit boardĂVRĂ20.
Check the BUS connection on
plugĂ"X 5.3 Ć X 5.4" (e.g. extension kit for
Ă Ă Ă Ă
heating circuit with mixer or Vitocom) for

correct connection and function (if
necessary, disconnect the wires for fault
finding purposes).
purposes)
Internal BUS connection break Check the variable speed heating circuit
pump and its connecting cables.
Check the DIP switch settings are correct
on LGM 29 circuit board.
Ă
5692Ă485 GB
KMĂBUS fault to Vitocom Check connections or Vitocom
29
Troubleshooting

d
mode unit unit
AĂăĂ4 U:A:ă4 FAULT: A4 OFF Pump runs at maximum
speed
or
pump inoperative
AĂăĂ5 U:A:ă5 FAULT: A5 OFF ćć
ćć ćć FAULT: B1 OFF Constant heating
bĂăĂ2 U:b:ă2 FAULT: B2 OFF Boiler cools down
bĂăĂ3 U:b:ă3 FAULT: B3 OFF No adjustment possible

via service level
bĂăĂ6 U:b:ă6 FAULT: B6 OFF Boiler cools down
BURNER
CONTROL
UNIT FAULTY
UĂCĂC U:C:ăC FAULT: CC ON Burner control unit fault
(204 *1)
1ĂăĂC cĂ:Ă_8 FAULT: C8 OFF The boiler does not start
ăĂăĂC cĂ:Ă_0 FAULT: C0

5692Ă485 GB
*1Call up display of fault codes from the fault memory.
30
Troubleshooting
Cause Check
Break in the BUS connection to Check the cable connection to the heating
the variable speed heating circuit circuit pump
pump or or
faulty pump check the heating circuit pump
Short circuit/break in the BUS Check cable connection to the extension
connection to the extension kit kit (plugĂ"X 5").
Ă
for the heating circuit with mixer Check coding acc. to the heating system
design.
Check correct connection via "Brief scan"
ć Control unit with standard
programming unit see pageĂ76.
ć Control unit with Comfortrol
programming unit see pageĂ94.
Break in the BUS connection to Check the cable connections to the
the Comfortrol programming unit programming unit
Sensor inputs are not properly Check the correct sensor connections on
read plugsĂ"X 6" and "X 7" as well as the
Ă Ă
connection cables to the sensors for

damage.
Check the interconnecting cable connections
to all other external connections.
Possibly remove plug connections.
Internal fault on VRĂ20 PCB Replace theĂVRĂ20 PCB
AD converter faulty ć burner Replace the PCB on the LGM 29 burner

Ă
control unit control unitĂ
Fault because of a temporary Press reset keyĂ"EU" once

on-site power failure
Air pressure sensor Check wiring
Cable break
Air pressure sensor Replace sensor
Short circuit
5692Ă485 GB
31
Troubleshooting

d
mode unit unit
ćć U:E:ă4 FAULT: E4 OFF ćć
or
U:E:_ _
Ă
ćć U:F:ă2 FAULT: F2 OFF ćć

UĂFĂ4 U:F:ă4 FAULT: F4 OFF ćć
ćć U:F:ă5 FAULT: F5 OFF ćć
UĂFĂ9 U:F:ă9 FAULT: F9 OFF/ON Burner control unit fault

(249 *1)
FĂăĂb U:F:ăb FAULT: FB Flashing Burner control unit
emergency mode
UĂFĂd U:F:ăd FAULT: FD ON Burner control unit fault
(253 *1)
UĂFĂE U:F:ăE FAULT: FE ON Burner control unit fault
(254 *1)
UĂ0Ă2 U:0:ă2 FAULT: 02 ON Burner control unit fault

(002 *1)
5692Ă485 GB
32
Troubleshooting
Cause Check
Fault at the connected Check the VitotronicĂ050 heating circuit

VitotronicĂ050 heating circuit control unit and the BUS connection on
control unit plugĂ"X 5" (see pageĂ46)
Ă
Vitocom error Check Vitocom

Fault signal ć variable speed Check the variable speed heating circuit
heating circuit pump pump
Fault message regarding the Check the extension kit and its coding
extension kit for one heating
circuit with mixer
Incorrect operation in conjunction Press reset keyĂ"EU" once
with Vitosoft
Burner control unit faulty Replace PCB, LGM 29 burner control unit
Ă
Burner control unit parameter Replace PCB, LGM 29 burner control unit
Ă
fault
ćć Check the ignition module, the ignition
electrodes, the ionisation electrode and
cable harnessĂ"X 13" for damage
Ă
(see pageĂ97/98).
Check the electrode adjustment
(see pageĂ18, 21).
Check the flue gas system for leaks.
Then press reset keyĂ"U" once.
If this fault message persists when starting
burner, replace LGM 29 burner control unit.
Ă
Installation instructions for

LGM 29 burner control unitĂPCB
Ă
The safety chain (temperature Check the thermocouple (see pageĂ43).

limiter) has activated or Vent the whole system and check the
5692Ă485 GB
insufficient heat is drawn off heating circuit circulation.
33
Troubleshooting

d
mode unit unit
(004 *1)

(005 *1)

(006 *1)

(007 *1)

(008 *1)

(009 *1)
UĂ0ĂA U:0:ăA FAULT: 0A ON Burner control unit fault

(010 *1)

5692Ă485 GB
34
Troubleshooting
Cause Check
Fan speed Check flue gas system sizing against details

specified in Vitodens Technical Guide.
Check flue gas system for leaks and
Fan speed unrestricted flow.
Check cable connections to fan motorĂand
fan power supply (see pageĂ97/98).
The air pressure threshold for Check differential pressure sensor
ignition is not reached (see pageĂ40).
Check air damper.
Check flue gas system sizing against details
unrestricted flow.
Check cable connections to fan motor and
Fan speed Check flue gas system sizing against
details specified in Vitodens Technical
Guide
Guide.
Fan speed Check flue gas system for leaks and
unrestricted flow.
Ch k cable
Check bl connections
ti tto ffan motor
t and
d
Fan speed
The base level of the air pressure Check differential pressure sensor
threshold in standby position is (see pageĂ40).
incorrect Check flue gas system sizing against details
unrestricted flow.
Check cable connections to fan motor and
5692Ă485 GB
35
Troubleshooting

d
mode unit unit
(021 *1)
UĂ0ĂC U:0:ăC FAULT: 0C ON Burner control unit fault

(012 *1)
UĂ0Ăd U:0:ăd FAULT: 0D ON Burner control unit fault

(013 *1)
UĂ2Ă5 U:2:ă5 FAULT: 25 OFF Boiler runs with a high
boiler water temperature
UĂ2Ă6 U:2:ă6 FAULT: 26 OFF Boiler runs with constant
modulation
UĂ3Ă5 U:3:ă5 FAULT: 35 OFF Boiler does not start
1ĂăĂ5 5Ă:Ă_1 FAULT: 51 OFF No DHW heating
ăĂăĂ5 5Ă:Ă_9 FAULT: 59

5692Ă485 GB
36
Troubleshooting
Cause Check
No flame signal present Check the electrical connection

(see pageĂ97/98).
Check the ionisation current
(see pageĂ21).
Check the gas pressure (see pageĂ9).
Check the gas combination valve
(see pageĂ9).
Check the ignition and the ignition
module (see pageĂ97/98).
Check the ignition electrodes
(see pageĂ18).
Check the condensate drain
(see pageĂ20).
Check the flue gas system for leaks.
Flame signal still present after the Check the electrodes and the electrode
system has been switched off block (see pageĂ18).
Check the gas combination valve
(see pageĂ9).
The equipment is still disabled Press the reset keyĂ"EU" once
Emissions test switchĂ"S" has Set emissions test switchĂ"S" to "a"

been on "h" for 30Ămins.
Setting mode for the upper or Set the heating program selector switch
lower rated output is active (test to the required mode or close the cover
setting) of the Comfortrol programming unit
Emissions test switchĂ"S" set to Set emissions test switchĂ"S" to "a",
"h" and reset keyĂ"EU" activated and press reset keyĂ"EU" once
Draw-off sensor Check sensor / wiring
Short circuit
or
cable break
5692Ă485 GB
37
Troubleshooting
Repairs
Scanning the actual and set temperatures for:

H Control unit for constant temperature mode, see pageĂ59.
H Control unit for weather-compensated mode with
ć standard programming unit, see pageĂ77,
ć Comfortrol programming unit, see pageĂ95.
Checking the outside temperature sensor

(control unit for weather-compensated mode)
600 1. Pull plug-in connectorĂ"X 6" off the

Ă
control unit.
580
560 2. Test the resistance across

terminals "X 6.3" and "X 6.4" on
Ă Ă
540
the pulled connector and compare
520 with the curve.
500 3. Where actual values strongly

480 deviate from the curve values,
disconnect the wires at the sensor
Resistance in Ω
460 and repeat test directly at the

440 sensor.
420 4. Depending on the result, replace

400
the cable or the outside
-40 -30 -20 -10 0 +10 +20 +30 temperature sensor.
Outside temperature in ºC
5692Ă485 GB
38
Troubleshooting
Repairs (cont.)
Checking the boiler temperature sensor, DHW cylinder

temperature sensor or the low loss header flow temperature
sensor
1. Boiler temperature sensor:
Pull the cables off boiler
temperature sensorĂA.
A DHW cylinder temperature sensor
or low loss header flow
temperature sensor:
Pull plugĂ"X 7" off.
Ă
2. Check the sensor resistance and

compare actual values with the
curve.
3. Replace the sensor in case of

severe deviation.
The boiler temperature sensor is
immersed in the heating water.
40
Drain the boiler before replacing
the sensor.
20
10
8
6
4
1
0.8
Resistance in k
0.6
0.4
0.2
10 30 50 70 90 110
5692Ă485 GB
20 40 60 80 100 120
Temperature in °C
39
Troubleshooting
Repairs (cont.)
Checking and replacing the pressure differential sensor

In case of fault messages concerning the pressure differential sensor, check the
sensor:
H for correct installation
H for correct electrical connection
H for correct position of the OĆrings in the adaptor
H for closure of the test nipples with plugs.
Replace the sensor if fault messages still persist.
Checking the O-rings:
1. Pull off electrical plugĂA.
2. Remove sensorĂB by pulling it

upwards.
3. Ensure that both OĆringsĂC are

properly inserted into orificesĂD
of the adaptor.
4. Insert the sensor with connection

nipples into the gas combination
valve adaptor and push in until it
clicks into place.
5. Reconnect the electrical plug-in

connector on the sensor.
5692Ă485 GB
40
Troubleshooting
Repairs (cont.)
Relay test (standard programming unit)

1. Set the heating program selector
switch to "T".
N 2. Select the required position using

rotary selectorĂ"s".
-4 +5
-7 +8
Function Rotary Flashing display

selectorĂ"s"
ThreeĆway valve drive (DHW cylinder) N U:0:ă4
Heating circuit pumpĂA ć1 U:0:ă2
Heating circuit pump with extension kit ć2 U:0:ă3
for a heating circuit with mixer
Mixer open +1 U:0:ă8
Mixer closed +2 U:0:ă7
DHW circulation pump ć4 U:0:ăd
No function ć3 U:0:ă1
Burner start with lower rated output ć5 Display of boiler
and heating circuit pump ON water temperature
Burner start with upper rated output ć6 Fault code display
and heating circuit pump ON from the fault
memory
(see pageĂ26)
3. Return the heating program

selector and rotary selectorĂ"s"
to their original positions.
5692Ă485 GB
41
Troubleshooting
Repairs (cont.)
Relay test (for Comfortrol programming unit)

Open flap: Please note:
Menu item Key The programming unit must be
³ SYSTEM "D" plugged into the control unit before a
³ INSTALLER SETUP "C" relay test can be carried out.
³ CODE PLEASE "BĆCĆCĆB" Relays which have not been
³ DIAGNOSIS "A" mentioned are not relevant.
³ RELAY TEST "A" The burner stays off during the relay
test, if there is no heat demand.
You can select the required relay
with menu item "CONTINUE"Ă"A"
and check its function.
Display Meaning
01 ć Burner 1stĂstage N/A

<ST41> ON
02 ć Heating circuit pumpĂA Circulation pump
<ST20> ON
03 ć Heating circuit pumpĂB Heating circuit pump
<ST20B> ON for extension kit with mixer
04 ć Cylinder loading pump Three-way valve (DHW cyl. loading)
<ST21> ON
07 ć Mixer HCĂB Mixer closed*1
<ST52B> CLOSED
08 ć Mixer HCĂB Mixer open*1
<ST52B> OPEN
10 ć Modulation Burner (lower output)
<ST90> CLOSED Circulation pump
Burner
<ST41> ON
11 ć Modulation burner (upper output)
<ST90> OPEN Circulation pump
Burner
<ST41> ON
13 ć DHW circulation pump DHW circulation pump*2
<ST28> ON
14 ć Central fault message Central fault message*2
<ST50> ON
*1Only with mixer extension kit, part no.Ă7450Ă058.
5692Ă485 GB
*2Only with the connection extension, part no. 7404Ć582.
42
Troubleshooting
Repairs (cont.)
Checking the safety chain

If the burner control unit cannot be
reset after a fault shutdown, although
the boiler water temperature is below
approx. 90ĂºC:
H Pull off one cable of thermo-
A couplesĂA.
H Check thermocouple continuity
with a multimeter.
H Remove faulty thermocouples.
H Coat replacement thermocouples
with heat conducting paste and
install.
H After commissioning, press reset
keyĂ"EU" on the control unit.
5692Ă485 GB
43
Troubleshooting
Repairs (cont.)
Checking fuses
F2 F1
F3
A B
1. Switch OFF the mains power. When replacing fuses, observe the
following:
2. Flip down the control unit and F 1: 4ĂA (slow), 250ĂV
Ă
remove coversĂA and B. (max. dissipated energyĂxĂ 1.6ĂW)

or
3. Check fuseĂF 1, F 2 and F 3.
Ă Ă Ă 6.3ĂA (slow), 250ĂV
(max. dissipated energyĂxĂ 2.5ĂW)
F 2: 2.5ĂA (slow), 250ĂV
Ă
(max. dissipated energyĂxĂ 1ĂW)

5692Ă485 GB
F 3: 6.3ĂA (slow), 250ĂV

Ă
(max. dissipated energyĂxĂ 2.5ĂW).
44
Troubleshooting
Repairs (cont.)
Extension kit for one heating circuit with mixer

Checking the rotational direction of mixer motor
2. Note the rotational direction of the

mixer motor during the self-test.
Then set the mixer manually to
"Open".
I II
The flow temperature sensor must
now sense a higher temperature.
1
0 If the temperature falls, either the
motor is turning in the wrong
direction or the mixer set is
incorrectly fitted.
Mixer installation
instructions
A Switch for rotational direction
B Main ON/OFF switchĂ"8" 3. Adjust the rotational direction of
the mixer motor (if required).
1. Switch OFF and restart the motor H Switch positionĂI for the central
at the main ON/OFF switch. The heating return from the l.h. side
device will carry out the following (as delivered condition).
self-test: H Switch positionĂII for central
H close mixer (150Ăseconds) heating return from the r.h. side
H pump on (ă10Ăseconds)
H open mixer (ă10Ăseconds)
H close mixer (ă10Ăseconds)
Then normal control mode
recommences.
DIP switchĂS 1.1Ă
S1 If an extension kit for a heating circuit

with mixer and a VitotronicĂ050 are
4
connected, the DIP switchĂS 1.1 on the

Ă
extension kit must be set to "OFF".

3
ON
5692Ă485 GB
2
1
45
Troubleshooting
Repairs (cont.)
Checking VitotronicĂ050 (accessory)

To select a VitotronicĂ050, the Viessmann 2Ćwire BUS extension module is
required in the boiler control unit, plus an additional communication module in
VitotronicĂ050.
Checking the Viessmann 2Ćwire BUS and the data connection to VitotronicĂ050
With standard programming unit

switch to "T".
12 3 4 5 67
2. Set rotary selectorĂ"s" to "ć6".
12:00 °C
1-7 ?
3. Simultaneously press keysĂ"u"
N
- +
and "1Ć7".
4 5
-7 8+
4. Evaluate the display.
2 With VitotronicĂ050
0 Expansion module not recognised

1 Expansion module recognised
5. Check the correct installation if the

extension module or VitotronicĂ050
are not recognised.
Please note:
A green LED on the expansion
module flashes if the data bus is
OK. The data cableĂ"X 5.3" Ć "X 5.4"
Ă Ă Ă Ă
may be interchanged, if the LED is

not lit.
5692Ă485 GB
46
Troubleshooting
Repairs (cont.)
With menu-guided Comfortrol programming unit
1. Check the Comfortrol programming Expansion module

unit via brief scanĂ2, to establish Here, the final digit means:
whether the extension module is 2 _ _ _ _ 0 = No expansion module
Ă Ă Ă Ă Ă
installed. Viessmann 2Ćwire BUS

recognised
Calling up brief scanĂ2
2 _ _ _ _ 1 = Expansion module
Ă Ă Ă Ă Ă
Open cover: Viessmann 2Ćwire BUS

Menu item Key recognised
³ SYSTEM "D"
³ OPERATING STATE "B" VitotronicĂ050
³ CONTINUE "A" The 2ndĂdigit from the left means:
until the text _2 _ _ _ _ = Extension kit for a heating
Ă Ă Ă Ă
"Brief scanĂ2" circuit with mixer or

is displayed VitotronicĂ050 recognised
Please note:
A green LED on the expansion
module flashes if the data bus is
active. The data cableĂ"X 5.3" Ć "X 5.4"Ă Ă Ă Ă
may be interchanged, if the LED is

not lit.
Connection and wiring diagrams,

see pagesĂ99/100.
2. Check the correct installation if the

extension module or VitotronicĂ050
are not recognised.
5692Ă485 GB
47
Troubleshooting
Repairs (cont.)
Check the rotary selector setting on the communication module of

VitotronicĂ050
The communication module rotary

selector must be set to "4".
Please note:
Please observe the respective
installation documents for
VitotronicĂ050.
Set the rotary selector to "5" if, in

addition to VitotronicĂ050, an
extension kit for one heating circuit
with mixer is also connected.
Set the rotary selector on any

additional VitotronicĂ050 which may
be connected to "6", etc.
5692Ă485 GB
48
Troubleshooting
Strapping plug configuration and coding
Strapping plug configuration on circuit boardĂVRĂ20

Strapping plugĂ"X 6" Ă
As delivered condition without

function "External burner blocking".
Including "External burner blocking"

function (only if the contact on
plugĂ"X 6.1 Ć X 6.2" is connected).
Ă Ă Ă Ă
Strapping plugsĂ"X 2" Ć "X 4"

Ă Ă Ă Ă
As delivered condition without

extension module Viessmann 2Ćwire
BUS:
Two strapping plugs installed as
shown.
With extension module Viessmann
2Ćwire BUS:
Both strapping plugs removed.
External demand (on site)

With standard programming unit Please note:
Change coding addressĂ"30:00" to The boiler is started according to the
"30:01" and "35:00" to "35:01". setting of coding addressĂ"125"
(standard programming unit) or "0C5"
With Comfortrol programming unit (Comfortrol programming unit).
Change coding addressĂ"011:000" to The boiler water temperature is
"011:001" and "027:000" to maintained according to the setting
"027:001". of coding addressĂ"102" (standard
programming unit) or "0A2"
(Comfortrol programming unit).
5692Ă485 GB
49
Troubleshooting
Strapping plug configuration and coding (cont.)
External blocking
(only if the contact on plugĂ"X 6.1 Ć X 6.2" is connected)
Ă Ă Ă Ă
1. Pull out circuit boardĂVRĂ20ĂA. Please note:

The boiler is shut down according to
2. Re-position strapping plugĂ"X 6"ĂB.
Ă the setting of coding addressĂ"108"
(standard programming unit) or "0A8"
3. Re-fit circuit boardĂA. (Comfortrol programming unit).
A
5692Ă485 GB
50
Troubleshooting
External heating program changeover (telephone contact)

An auxiliary device (e.g. VitocomĂ300) must be connected for this function.
The heating program, which was table.

manually preselected on the boiler However, the heating program
control unit, can only be changed selector position remains
from a central control station or via unchanged.
telephone and code transmitter. A further call-up reloads the
The changeover occurs between the preselected heating program.
heating programs allocated in the
With standard programming unit
Change coding addressĂ"35:00" to

"35:01".
Preselected heating program Changed heating program

(after telephone call)
H Constant central heating with
standard room temperature
H Constant DHW heating
Standby mode with frost protection


5692Ă485 GB

51
Troubleshooting
With Comfortrol programming unit
Please note:
If the heating circuit has been changed over via telephone, the display will
show the additional text (with the flap closed):Ă"TELE.PROG.".
Change coding addressĂ"011:000" to

"011:001".
Preselected heating program Changed heating program

(after telephone call)
With codeĂ"0C8:001"
(as delivered condition):
With codeĂ"0C8:000":

5692Ă485 GB
52
Function description
Heating mode The DHW cylinder can be briefly

The set boiler water temperature will heated (if installed) to 60ĂºC by
be maintained when a demand is setting the heating program selector
being raised by the room switch toĂ"S 4" (see pageĂ56).
Ă
temperature-dependent clock You can select limited system frost

thermostat, and the heating program protection using positionĂ"S 6" of the
Ă
is set to central heating and heating program selector switch

DHWĂ"rw". (see pageĂ57).
If there is no demand, the boiler
water temperature will be held to the
preselected frost protection
temperature (5ĂºCĂćĂburner ON,
50ĂºCĂćĂburner OFF).
The circulation pump characteristics
after burner shutdown can be
selected with positionĂ"S 1" of the
Ă
heating program selector switch

(see pageĂ55).
A B C DE F G
2
1 3 70 50
0 4
- + - +
S7 T1
S6 T2
S5 S1
S4 S3 S2
M L K H
A Gauge G Burner operation display

B Rotary selector H System ON/OFF switch
"Heating water temperature" K Heating program selector switch
C Rotary selector 9 Standby mode
"DHW temperature" w Only DHW
D Burner fault display rw Heating and DHW
5692Ă485 GB
E Burner fault reset L Display

F Emissions test switch M N/A
53
Test settingsĂ"T 1" and "T 2"

Ă Ă
T 1Ăć Heating mode with lower rated

Ă
S7
output
T1
S6 T2
S5 S1
S4 S3 S2
T 2Ăć Heating mode with maximum
Ă
S7
set output
T1
S6 T2 Please note:
S5 S1 In test positionĂ"T 2", the fault
Ă
S4 S3 S2 memory will also be displayed.
Changing parameters in service positionsĂ"S 1" to "S 7" Ă Ă
Changing parameters in service positionsĂ"S 1" to "S 7" influences the control
Ă Ă
unit and system parameters.

The following steps for changing parameters apply to all service positions.
1. Select the service position on the

S7
heating program selector switch.
T1
The display shows:Ă"BBĆBĆ"
S6 T2 The current parameter will be
S5 S1 displayed after approx. 2Ăsec.
S4 S3 S2
50 2. Turn rotary selectorĂ"w" fully
clockwise.
The maximum value flashes in the
display.
- +
Please note:
If rotary selectorĂ"w" is positioned to
the right of the central position, turn it
first anticlockwise beyond the centre.
50 3. Turn rotary selectorĂ"w" fully
anticlockwise.
The minimum value flashes in the
display.
- +
4. Set the required value with rotary
selectorĂ"w".
5692Ă485 GB

switch to another position.
The value is now saved.
54
Changing parameters in service positionsĂ"S 1" to "S 7" (cont.)

Ă Ă
S 1Ăć Pump run-on time when using a clock thermostat

Ă
The clock thermostat input will only be evaluated in heating mode.

The boiler water temperature will be maintained and the circulation pump
remains switched ON, if the clock thermostat issues a heat demand.
The burner will be switched OFF without request.

You can set the run-on time for the circulation pump.
For setting steps, see pageĂ54.
Parameter Circulation pump behaviour

0 OFF immediately after burner
switch-off
1 to 120 ă1 to 120Ăminutes run-on.
As delivered condition: "2" Setting step range:
As delivered condition: (2Ămin run-on) ă1 to ă10Ăminutes in 1 min. steps,
15 to 120Ăminutes in 5 min. steps.
S 2Ăć External blocking

Ă
Subject to set parameters, different components are disabled when

contactĂ"X 6.1" Ć "X 6.2" closes.
Ă Ă Ă Ă
Please note:
Change strapping plugĂ"X 6" on circuit boardĂVR 20 toă
Ă Ă
Parameter Blocked-out components

0 Burner
1 Heating circuit and DHW heating
2 Heating circuit
3 Domestic hot water heating
5692Ă485 GB
55
Changing parameters in service positionsĂ"S 1" to "S 7" (cont.) Ă Ă
S 3Ăć Max. boiler water temperature if DHW is heated

Ă
The display shows values in ºC. As delivered condition:Ă"78".

Control unit setting range 50 to 125ĂºC, limited by the thermostat to 84ĂºC.
To optimise control characteristics, only select boiler water temperatures up
to a maximum of 78ĂºC.
S 4Ăć Additional function for heating DHW (for gas-fired boilers)

Ă
The DHW cylinder will briefly be heated by the additional function to 60ĂºC.
You can select the frequency.
Parameter Heating frequency

0 (as delivered condition) Additional function inactive
1 to 30 ă1 Every time DHW is heated,
it will be heated to 60ĂºC
to
30 Every 30thĂDHW heating
it will be heated to 60ĂºC
S 5Ăć DHW heating

Ă
Different options for DHW heating may be selected.

Parameter Domestic hot water heating

0ăAs delivered condition ć gas-fired boiler no DHW heating
1 DHW cylinder temp. control
2 DHW cylinder temp. control
(optimised)*1
3 N/A
4 N/A
5 N/A
6 N/A
5692Ă485 GB
*1Automatic adjustment, if a DHW cylinder temperature sensor is connected; can be

manually changed to "1".
56
Changing parameters in service positionsĂ"S 1" to "S 7" (cont.) Ă Ă
S 6Ăć Limited system frost protection

Ă
Limited frost protection for the system can be achieved by switching the
circulation pump ON for 10Ăminutes. You can select the switching frequency.
Parameter Switching cycle

0 Circulation pump will not be
switched on
1 to 24 1 to 24 times daily; switch on
circulation pump
S 7Ăć M clock thermostat

Ă
Parameter Pump function

Without M clock thermostat 0 ćć
With M clock thermostat and 1 Set room ±0.5 Pump p "ON" when
room temperature hook-up. Set 2 temperature ±1.0 room temperature
boiler water temperature is hysteresis hysteresis falls
selected by control unit in such a 3 ±1.5 below its limits.
way that set room temperature 4 ±2.0 Pump run-on (S 1) Ă
selected on clock thermostat is will be activated

maintained inside the room as 5 ±2.5 when room temp.
accurately as possible. Burner 6 ±3.0 hysteresis is
will be enabled when room exceeded
exceeded.
temperature hysteresis falls 7 ±3.5
below its limits; burner will be 8 ±4.0
switched OFF when its limits are
exceeded. 9 Pump runs continuously*1
Please note:
For settings 1 to 9, the link on the
MĂclock thermostat must be open
(as delivered condition).
Installation instructions
5692Ă485 GB
M clock thermostat
*1The burner will be constantly enabled as room temperature hysteresis cannot be set.
57
Changing parameters in service positionsĂ"S 1" to "S 7" (cont.)

Ă Ă
S 7Ăć M clock thermostat (cont.)

Ă
Parameter Pump function

Without M clock thermostat and 10 Pump run-on active, when the burner
with link on input clock has been switched OFF; pumpĂ"ON"
thermostat with switched output with burnerĂ"ON"
With M clock thermostat 11 For each 1ĂK ă1ĂK Pump p "ON" and
Th set b
The boiler
il water temperature set room b
burner "ON"
"ON".
12 ă2ĂK
is influenced by the room temp., the Pump run-on (S (S1)
Ă1)
temperature
p set on the clock 13 boiler water ă3ĂK will be activated
thermostat. 14 temp. ă4ĂK when the burner
The boiler water temperature will changes is switched OFF.
OFF
be maintained at the set value 15 from its set ă5ĂK
selected on the control unit if the 16 value by ă6ĂK
room temperature is set to 20ĂºC.
20 ºC
17 ă7ĂK
Please note: 18 ă8ĂK
For settings 11 to 20,
20 the link on
the M clock thermostat must be 19 ă9ĂK
closed. 20 10ĂK
Installation instructions
M clock thermostat
5692Ă485 GB
58
Scanning temperatures
The display can show the set and actual values for the
H boiler water temperature, and the
H DHW temperature.
Scanning actual temperatures

Boiler water temperature:
In operating mode,
"9" standby mode and
"rw" heating and DHW
will be displayed.
DHW cylinder temperature (gas-fired

boiler) or draw-off temperature
(gas-fired combination boiler):
In operating mode,
"w" only DHW
will be displayed.
Rotary selectorĂ"w" must not be
turned fully anticlockwise.
Scanning and changing set temperatures

The set value change will flash for approx. 5 sec.
Then the relevant actual temperature will be displayed.
70 Select the required boiler water

temperature on rotary selectorĂ"r".
- +
50 Set the required DHW cylinder
temperature with rotary
selectorĂ"w".
- +
5692Ă485 GB
59
Control unit for weather-compensated mode with standard prog. unit
Heating mode Supplementary DHW heating

The control unit determines a set The supplementary heating facility
boiler water temperature subject to will be activated if a control period of
the outside temperature or the room 10Ăminutes (e.g. 22:10 to 22:20Ăhrs)
temperature (if a room temperature- has been selected. This period must
dependent remote control is lie outside the control range for
connected) and the slope/level of the normal DHW heating, to enable the
heating curve. control unit to recognise the signal.
The determined set boiler water You can set the temperature value
temperature is then transferred to the for supplementary heating in coding
burner control unit. addressĂ"107".
From the set and actual boiler water
temperatures, the burner control unit
calculates the modulation level and
controls the burner accordingly.
The burner control unit limits the
boiler water temperature:
H by the limit thermostat to 84ĂºC,
H by the electronic high limit
thermostat to 82ĂºC.
The thermocouple in the safety chain
locks out the burner control unit at
100ĂºC boiler water temperature.
5692Ă485 GB
60
Function description (cont.)
A B C D E F G H K L
12 3 4 5 67
2
1 3 1-7 ?
0 4
N
- +
4 5
-7 8+
1.2 12
1.0 N
40 50
0.8 1.8 0 21
6 3
0.6 2.2
0.2 32 -8
2.6 -12 33+ 0 60 6+
Y X W V UT S RP O N M
A Gauge M System ON/OFF switch

B Display N s Rotary selector
C Time setting "Standard room temperature"
D Weekday setting O m Rotary selector
E Scanning temperatures "Reduced room temperature"
F Heating program selector switch P Display
9 Standby mode "Reduced room temperature"
w Only DHW R DisplayĂ"DHW heating"
rw Heating and DHW S Key "Base settings"
s Constant standard T w Rotary selector
room temperature "DHW temperature"
m Constantly reduced U GĂRotary selector
room temperature V N Rotary selector
T Test position "Level of the heating curve"
G Burner fault display W n Rotary selector
H Burner fault reset "Slope of the heating curve"
5692Ă485 GB
K Emissions test switch X Start-up and shutdown timing keys

L Burner operation display Y N/A
61
Calling up coding levelĂ1
Please note:
For a summary of the coding addresses of coding levelĂ1, see pageĂ67.
1. Calling up the coding level

Simultaneously press red keyĂ"w"
12 34567 and blue keyĂ"M".
Hold the keys down until after
01:00 1-7 ?
approx. 5Ăseconds "01:00" is
displayed.
2. Coding address selection

Press keyĂ"u" and turn rotary
- +
selectorĂ"G" clockwise, until
the required coding address is
displayed.
3. To change the coding address value

Press keyĂ"1Ć7" and turn rotary
selectorĂ"G" until the required
value appears.
4. Terminating coding
Press red keyĂ"r".
5692Ă485 GB
62
Heating curves
The heating curves illustrate the Settings in as delivered condition:

relationship between the outside H Slope "n" =Ă1.4
temperature and the boiler water or H Level "N" =Ă0
the flow temperature.
To put it simply, the lower the
outside temperature, the higher the
boiler water or flow temperature.
The room temperature again
depends on the boiler water or the
flow temperature.
If different room temperatures are
set, the curves will be adjusted
parallel to the set room temperature
axis.
Slope
2.6
2.4
110
2.2
100
2.0
90 1.8
80 1.6
Boiler water temperature or
1.4 ,
70
flow temperature in ºC
1.2
60 1.0
50 0.8
0.6
40
0.4
30
0.2
10 5 0 -5 -10 -15 -20

5692Ă485 GB
63
Adjusting heating curves
Set room temperature

DesignsĂ"04:00" and "04:01":
Heating circuit without mixer
DesignsĂ"04:02" and "04:03":
Heating circuit with mixer
Control unit setting:
12 3 4 5 67
flow temperature in ăC
110 ºC
º
1-7 ?
N
- +
4 5
-7 8+
1,2 12
1,0 N
40 50
0,8 1,8 0 21
6 3
0,6 2,2
32 -8
0,2 2,6 -12 33+ 0 60 6+
23
17 -20
Outside temperature inºC
Heating curve slope

DesignsĂ"04:00" and "04:01":
DesignsĂ"04:02" and "04:03":
Control unit setting:
110 =2.6
12 3 4 5 67
º
ºC
1-7 ?
=1.4
N
- +
4 5
-7 8+
1,2 12
1,0 N
40 50
0,8 1,8 0 21
6 3
=0.2
0,6 2,2
32 -8
0,2 2,6 -12 33+ 0 60 6+
+20 -20
DesignsĂ"04:02" and "04:03": Setting of coding addressĂ"08"
Heating circuit without mixer Slope setting range
"08:00"Ă=Ă0.2 to "08:15"Ă=Ă2.6
5692Ă485 GB
(Change per step: 0.2)

As delivered condition: "08:09"Ă=Ă1.4.
64
Adjusting heating curves (cont.)
Heating curve level

DesignsĂ"04:00" and "04:01":
DesignsĂ"04:02" and "04:03":
110 Control unit setting:
12 3 4 5 67
º
ºC
1-7 ?
N
- +
4 5
-7 8+
1,2 12
1,0 N
40 50
0,8 1,8 0 21
6 3
0,6 2,2
+20 -20
32 -8
0,2 2,6 -12 33+ 0 60 6+
Outside
Outsidetemperature in in
temperature ºC
Differential temperature
DesignsĂ"04:02" and "04:03" Setting of coding addressĂ"07"
110 Setting range for differential temp. of
"07:00"Ă=Ă6ĂK to "07:15"Ă=Ă36ĂK
º
(Change per step: 2ĂK)

As delivered condition: "07:01"Ă=Ă8ĂK.
Please note:
If VitotronicĂ050 is connected, the set
differential temperatures add up (as
+20 -20 delivered condition respectively 8ĂK).
Outside temperature in ºC Therefore set the differential
temperature on VitotronicĂ050
appropriately lower.
5692Ă485 GB
65
Adjusting heating curves (cont.)
Maximum temperature limit

110
Setting of coding addressĂ"06"
Setting range of the max. temp. of

º
"06:01"Ă=Ă40ĂºC to "06:15"Ă=Ă110ĂºC
AsĂdeliveredĂcondition:Ă"06:10"Ă=Ă85ĂºC.

Setting of coding addressĂ"05"
+20 -20 Setting range of the max. temp. of
Outside temperature inºC "05:00"Ă=Ă35ĂºC to "05:15"Ă=Ă110ĂºC
AsĂdeliveredĂcondition:Ă"05:08"Ă=Ă75ĂºC.
5692Ă485 GB
66
Summary coding levelĂ1
Coding addresses that are not described here must not be changed.
For a sequence of steps to call up coding levelĂ1, see pageĂ62.
Coding in the Function mode Code Possible change

as delivered change
condition
Address:value Address:value
Boiler
03:00 No DHW heating 03:01 DHW cylinder
temperature control
03:02 *1 Cylinder temperature
control (optimised)
Screed drying acc. to

two optional temperatureĆ
time profiles.
Observe DINĂ4725Ć2.
03:14 Screed-drying acc. to

temperature profileĂ1
(DINĂ4725) *2
03:15 Screed drying acc. to
(ZVĂParquet and under-
floor technology)*2
50
40
Flow temperature
30 2
20
1
10
ºC
1 5 10 15 20 25 30 Days
*1Automatic adjustment, if a DHW cylinder temperature sensor is connected, can be
*2After this function is completed, the system automatically changes over to the
5692Ă485 GB
operating mode "Heating and DHW".
67
Summary coding levelĂ1 (cont.)

as delivered change
condition
Boiler (cont.)
06:10 Maximum temperature 06:00 Max. temperature limit
limit set to 85ĂºC to variable between 35
06:15 and 110ĂºC
30:00 External heating 30:01 External request
program changeover
35:00 External demand or 35:01 External demand or
external heating external heating
program change program change
blocked enabled
40:01 Boiler water temp. 40:00 Time display
display
Heating circuits
04:00 *1 One heating circuit 04:01 *1 One heating circuit
without mixer without mixer
or or
heating system with heating system with
low loss header, low loss header, plus
and without DHW DHW heating
heating 04:02 One heating circuit
without mixer, one
heating circuit with
mixer, without DHW
heating
04:03 *1 One heating circuit
without mixer, one
mixer and with DHW
heating.
05:08 *1 Maximum temperature 05:00 Max. temperature limit
limit set to 75ĂºC to variable between 35
05:15 and 110ĂºC
07:01 *2 Differential temperature 07:00 Differential temperature
set to 8ĂK to variable between 6
07:15 and 36ĂK
*1For
systems without mixer, the address without mixer and with recognition of the
DHW heating will be set automatically, and therefore must be manually reset.
5692Ă485 GB
*2Only
for heating system designsĂ"04:02" and "04:03".
68

as delivered change
condition
Heating circuits (cont.)
08:09 *1 Heating circuit without 08:00 Heating circuit without
mixer: to mixer:
Heating curve 08:15 SlopeĂ"n" variable
slopeĂ"n" set to "1.4" between "0.2" and
"2.6"
22:00 Heating circuit 22:01 Heating circuit
pumpĂ"ON" for heating pumpĂ"OFF" for
system designs heating system
"04:02" and "04:03" designsĂ"04:02" and
(connection to "04:03"
plugĂ"20 A")
Ă
DHW cylinder
10:01 The circulation pump 10:00 Circulation pump will
starts immediately. be switched on subject
to boiler temperature
13:00 Circulation pump with 13:01 Circulation pump
run-on, up to max. without run-on
10Ămin
14:00 Set boiler water temp. 14:01 Set boiler water
for DHW cylinder temperature during
loading acc. to set DHW DHW cylinder loading
cylinder temp. +20ĂK equals 78ĂºC
15:01 With DHW priority 15:00 Without DHW priority
control control
21:00 Optional connection 21:01 Output signal DHW
DHW circulation pump heating enabled (not
when operating with a
boiler circuit pump)
23:00 Setting range for DHW 23:01 Setting range for DHW
temperature 32 to temperature 52 to
5692Ă485 GB
60ĂºC 80ĂºC
*1Only for heating system designsĂ"04:02" and "04:03".
69

as delivered change
condition
Heating circuit pump
11:01 Heating circuit pump 11:00 Heating circuit pump
speed for reduced speed for reduced
mode acc. to coding mode acc. to coding
addressĂ"044:_ _ _" of
Ă Ă addressĂ"046:_ _ _" of
Ă Ă
coding levelĂ2 coding levelĂ2

12:01 With variable speed 12:00 Stepped heating circuit
heating circuit pump pump
(automatic recognition) (e.g. transfer mode for
service)
16:01 With heating circuit 16:00 Without heating circuit
pump logic function pumps logic function
17:00 Heating circuit without 17:01 Heating circuit with
mixer present mixer present
Remote control
20:00 Without WS or RS 20:01 With WS or RS remote
remote control unit control unit*1
32:01 Weather-compensated 32:00 *2 With room temperature
33:00 mode in heating and 33:00 *2 hook-up in heating and
reduced mode reduced mode
32:00 *2 Weather-compensated
33:01 *2 mode in heating mode
With room temperature
hook-up in reduced
mode
*1The address is automatically set and must be manually reset.
*2Do not adjust in the RS remote control connection.
5692Ă485 GB
70

as delivered change
condition
Changeover between summer and winter
47:01 Automatic summer/ 47:00 Manual
winter changeover summer/winter
changeover
50:03 Summer starts: 50:01 January
March to to
50:12 December
51:05 Summer starts: 51:01 WeekĂ1
last week of the month to to
51:05 Week 5
of the selected month
52:07 Summer starts: 52:01 Monday
last day of the week to to
(Sunday) 52:07 Sunday
53:10 Winter starts: 53:01 January
October to to
53:12 December
54:05 Winter starts: 54:01 WeekĂ1
last week of the month to to
54:05 Week 5
55:07 Winter starts: 55:01 Monday
last day of the week to to
(Sunday) 55:07 Sunday
5692Ă485 GB
71
Calling up coding levelĂ2
Please note:
For systems with wall mounting fixtures, the programming unit must be
plugged into the control unit, if coding is to be carried out at coding levelĂ2.
For a summary of the coding addresses of coding levelĂ2, see pageĂ73.
1. Call up coding levelĂ1

Simultaneously press the red
12 34567 keyĂ"w" and the blue keyĂ"M".
Hold the keys down until after
01:00 1-7 ?
approx. 5Ăseconds "01:00" is
displayed.
2. Call up coding levelĂ2

Simultaneously press the red
- +
keyĂ"p" and the blue keyĂ"r".
Hold both keys down until after
approx. 5Ăsecs. (e.g. to "o:000").
3. Selecting the coding address

Press keyĂ"u" and turn the rotary
selectorĂ"G" clockwise, until
the required coding address is
displayed.
4. To change the coding address value

Press keyĂ"1Ć7" and turn the rotary
selectorĂ"G" until the required
value of the coding address appears.
5. Terminating coding
Press the red keyĂ"r".
5692Ă485 GB
72
Summary coding levelĂ2
For a sequence of steps to call up coding levelĂ2, see pageĂ72.

as delivered change
condition
Boiler
038:040 Minimum flow temp. in 038:020
heating mode to
038:127
042:075 Maximum boiler water 042:020 Max. possible boiler
temp. in heating mode to temperature 82ĂºC
042:127
102:075 Set boiler water 102:000 Setting range of the set
temperature for to boiler water temp. 0 to
external demand 75ĂºC 102:127 127ĂºC (max. possible
boiler water temp.
82ĂºC)
108:000 Signal external 108:001 Signal external
blocking enabled: see to blocking enabled: see
the following table 108:007 the following table
Modification types ć coding addressĂ108 "External blocking"

Coding Heating Heating circuit with mixer Circulation Burner
circuit (extension kit) pump
p p for
pump Heating circuit Mixer DHW cylinder
pump loading
108:000 × × × × Blocked
108:001 OFF OFF Closed OFF Blocked
108:002 × × × OFF Blocked
108:003 × OFF Closed × Blocked
108:004 OFF × × × Blocked
108:005 OFF × × OFF Blocked
108:006 OFF × × × Blocked
5692Ă485 GB
108:007 OFF OFF Closed × Blocked

× = in a normal control function
73

as delivered change
condition
Boiler (cont.)
125:000 Signal external 125:001 Signal external
demand activated: to demand activated:
see the following table 125:011 see the following table
Modification types coding addressĂ125 "External demand"
Coding Heating Heating circuit with mixer Circulation Boiler water

circuit (extension kit) pump for temperature
pump y
DHW cylinder
Heating circuit Mixer loading
pump
125:000 ON OFF Closed OFF Will be
125:001 OFF OFF Closed OFF maintained at
the set value
125:002 × OFF Closed OFF acc. to coding
125:003 OFF × × OFF address
"102"
125:004 ON × × OFF
125:005 × × × OFF
125:006 OFF OFF Closed ×
125:007 ON OFF Closed ×
125:008 × OFF Closed ×
125:009 OFF × × ×
125:010 ON × × ×
125:011 × × × ×
5692Ă485 GB
74
Summary coding levelĂ2(cont.)

as delivered change
condition
044:020 Minimum heating 044:001 Lowest value for the
circuit pump speed lower heating circuit
to pump speed (do not
set below: "020")
044:100 *1 Highest value for
lower heating circuit
pump speed
045:065 Highest heating circuit 045:001 Lowest value for upper
pump speed heating circuit pump
to
speed
upper heating circuit
pump speed
046:045 Heating circuit pump 046:001 Lowest heating circuit
speed in reduced mode pump speed in
to
reduced mode
046:100 *1 Highest heating circuit
pump speed in
reduced mode
DHW cylinder
100:020 *2 Differential temperature 100:010 Differential temperature
between the set boiler to setting range
water temperature and 100:050 10 to 50ĂºC
the set DHW cylinder
temperature during
DHW heating
107:060 Temperature 107:061 Setting range between
supplementary to 61 and 90ĂºC (max.
function DHW heating 107:090 possible boiler water
(DHW quickly to 60ĂºC) temperature 82ĂºC)
*1Each step represents approx. 20Ărpm
*2Only effective with codingĂ14:00.
Please note:
For all non-listed coding addresses "255" will be displayed.
5692Ă485 GB
75
Brief scan
Simultaneously press keysĂ"u" and

1 2 3 4 5 67 "1Ć7".
00:15 ºC
Meaning of the display:
A set DHW plan in coding
- + addressĂ03 *1
B set heating plan in coding
addressĂ04 *1
A
B C KM BUS users:
C
(02 with burner control unit
(12) plus VitocomĂ100
(03 with burner control unit and

variable speed heating circuit
pump

circuit with mixer*2
(07 with burner control unit,

circuit with mixer*2 and variable
speed heating circuit pump
*1For systems with wall mounting fixture,

plug the programming unit into the
control unit.
*2The system only recognises the
extension kit if it is connected via the
KM BUS.
Not if connected via the 2-wire
Viessmann BUS.
5692Ă485 GB
76
The programming unit enables the temperatures of connected sensors to be

scanned as set and actual values.
Scanning actual temperatures

1. Select the ID of the respective
temperature from the table.
ID Meaning of the display Actual

temperature inĂºC
(display example)
1*1 Outside temperature 1:ăă8ąºC
2 Low loss header temperature 2:ă45ąºC
3 Boiler water temperature 3:ă63ąºC
4*2 Flow temperature 4:ă44ąºC
5*3 DHW cylinder temperature 5:ă50ąºC
7*4 Room temperature 7:ă20ąºC
*1The display value takes weather conditions into consideration, such as wind, solar
radiation and the wall temperature of the building.
*2Only in connection with the extension kit for heating circuits with mixer.
*3Only if the sensor is connected or activated.
*4Only if the programming unit is set into the wall mounting fixture as room
temperature-dependent remote control unit.
A 2. Press keyĂ"?" and turn the rotary

12 3 4 5 67 selectorĂ"G" anticlockwise or
B clockwise, until the IDĂA for the
ºC
corresponding temperature is
1-7 ?
shown on the display.
At the same time the current
- + temperatureĂB will be displayed.
5692Ă485 GB
77
Scanning temperatures (cont.)
Scanning set temperatures

Please note:
For systems with wall mounting fixture the programming unit must be
plugged into the control unit to be able to scan set temperatures.

switch to "T".
The display, the LED "Reduced
T room temperature" and the LED
"DHW heating" flash.
2. Select the ID of the respective

temperature from the table.
ID Meaning of the display Set temperature

inĂºC
(display example)
3 Set boiler water temperature 3:ă65ąºC
4*1 Set flow temperature 4:ă44ąºC
5*2 Set DHW water temperature 5:ă55ąºC
*1Only in connection with the extension kit for heating circuits with mixer.
*2Only if the sensor is connected or activated.
A 3. Press keyĂ"?" and turn the rotary

12 3 4 5 67 selectorĂ"G" anticlockwise or
B clockwise, until the IDĂA for the
ºC
corresponding temperature is
1-7 ?
shown on the display.
At the same time the current
- + temperatureĂB will be displayed.
5692Ă485 GB
78
Control unit for weather-compensated mode with Comfortrol prog. unit
Heating mode Supplementary DHW heating

The control unit determines a set The supplementary heating facility
boiler water temperature subject to will be activated if a control period of
the outside temperature or the room 10Ăminutes (e.g. 22:10 to 22:20Ăhrs)
temperature (if a room temperature- has been selected.This period must
dependent remote control is lie outside the control range for
connected) and the slope/level of the normal DHW heating to enable the
heating curve. control unit to recognise the signal.
The determined set boiler water You can set the temperature value
temperature is then transferred to the for supplementary heating in coding
burner control unit. addressĂ"0A7".
From the set and actual boiler water
temperatures, the burner control unit
calculates the modulation level and
controls the burner accordingly.
The burner control unit limits the
boiler water temperature:
H by the limit thermostat to 84ĂºC,
H by the electronic high limit
thermostat to 82ĂºC.
The thermocouple in the safety chain
locks out the burner control unit at
100ĂºC boiler water temperature.
5692Ă485 GB
79
Function description (cont.)
A B C D EF GH K
2
1 3
0 4
4 5 6
3 7
2 8
1 9
0 10
4 5 6
A B - + i 3 7
S
2 8
1 9
C D 10
T S R P O N M L
A Gauge H Emissions test switch

B Display K Burner operation display
C sĂRotary selector L System ON/OFF switch
"Standard room temperature" M Economy key
D Heating program selector switch N mĂRotary selector
9 Standby mode "Reduced room temperature"
w Only DHW O Information key
rw Heating and DHW P Key "Base settings"
E Party key R GĂRotary selector
F Burner fault display S Selection keys
G Burner fault reset T N/A
5692Ă485 GB
80
Calling up coding address
Open flap:
Menu item Key
³ SYSTEM "D"
³ INSTALLER SETUP "C"
³ CODE PLEASE: "BĆCĆCĆB"
3
4 5 6
7
³ CODEĂ1 "B"
2
1 9
8
or
0 10
CODEĂ2 "C"
4 5 6
3
A B - + i 7
8 S
All setting are implemented in the
2
1 9
C D
menu "Contractor adjustment",
10
where you will find "CodeĂ1" (the

most important coding addresses in
plain text) and "CodeĂ2" (all coding
addresses).
Select the required coding address by

pressingĂ"A" (CONTINUE)
or "B" (BACK).
Change the relevant coding address
with the rotary selectorĂ"G"
(CHANGE).
Confirm the change by pressingĂ"D"
(the changeover will then be saved).
Any changes made and confirmed in

codeĂ1 will be automatically adopted
into codeĂ2 and vice-versa.
5692Ă485 GB
81
Heating curves
The heating curves illustrate the Settings in the as delivered

relationship between the outside condition:
temperature and the boiler water or H Slope =Ă1.4
the flow temperature. H Level =Ă0
To put it simply, the lower the
outside temperature, the higher the
boiler water or flow temperature.
The room temperature again
depends on the boiler water or the
flow temperature.
If different room temperatures are
set, the curves will be adjusted
parallel to the set room temperature
axis.
Slope
3.4
3.2
3.0
2.8
2.6
2.4
110
2.2
100
2.0
90 1.8
80 1.6
1.4
flow temperature in °C
70
1.2
60 1.0
50 0.8
0.6
40
0.4
30
0.2
10 5 0 -5 -10 -15 -20

Outside temperature in °C
5692Ă485 GB
82
Adjusting heating curves
Please note:
Heating circuitĂA =ĂHeating circuit without mixer
Heating circuitĂB =ĂHeating circuit with mixer
Heating curve slope
3.5 After opening the programming unit

110 flap, follow the following menu path:

Menu item Key
º
³ HEATING CIRCUITĂA "A"

1.4 or
HEATING CIRCUITĂB "B"
³ HEATING CURVE "B"
³ CHANGE "A"
0.2
+20 -20
Outside temperature inºC
Heating curve level

After opening the programming unit
110
flap, follow the following menu path:
+40 ³ HEATING CIRCUITĂA "A"

º
or
1.4
HEATING CIRCUITĂB "B"
³ HEATING CURVE "B"
³ CHANGE 2Ă×Ă"A"
-13
+20 -20
5692Ă485 GB
83
Summary of coding addresses
Coding addresses that are not described here must not be changed.
For a sequence of steps to call up the coding addresses, see pageĂ81.
Coding in the Function mode Coding Possible change

as delivered change
condition
Boiler
011:000 External demand or 011:001 External demand or
external heating external heating
program change program change
blocked enabled
027:000 External heating 027:001 External request
program changeover
038:020 Minimum flow temp. in 038:020
heating mode to
038:127
042:075 Maximum boiler water 042:020 Max. possible boiler
temperature in heating to water temp. 82ĂºC
mode 042:127
099:000 Optional connection 099:001 Output signal DHW
DHW circulation pump heating active
0A2:075 Set boiler water 0A2:000 Setting range of the
temperature for to set boiler water temp.
external demand 75ĂºC 0A2:127 0 to 127ĂºC (max.
possible boiler water
temp. 82ĂºC)
5692Ă485 GB
84
Summary of coding addresses (cont.)

as delivered change
condition
Boiler (cont.)
0A8:000 Signal external 0A8:001 Signal external
blocking enabled: to blocking enabled:
see the following table 0A8:007 see the following table
Modification options ć coding addressĂ0A8 "External blocking"
Coding Heating Heating circuit with mixer Circulation Burner

circuit (extension kit) p
pump p for
pump loading
0A8:000 × × × × Blocked
0A8:001 OFF OFF Closed OFF Blocked
0A8:002 × × × OFF Blocked
0A8:003 × OFF Closed × Blocked
0A8:004 OFF × × × Blocked
0A8:005 OFF × × OFF Blocked
0A8:006 OFF × × × Blocked
0A8:007 OFF OFF Closed × Blocked
5692Ă485 GB
85

as delivered change
condition
Boiler (cont.)
0B2:_ _ _
Ă Ă Fault memory
0B3:_ _ _
Ă Ă Fault memory
0B8:000 No DHW heating 0B8:001 DHW cylinder
thermostat
0B8:002 *1 Cylinder temperature
control (optimised)
Note the screed-drying

function acc. to two
selectable
temperatureĆtime
profiles.
Observe DINĂ4725Ć2.
0B8:014 Screed drying acc. to

(DINĂ4725) *2
0B8:015 Screed drying acc. to
(ZVĂParquet and under-
floor technology)*2
50
40
Flow temperature ºC
30 2
20
1
10
1 5 10 15 20 25 30 Days
*1Automatic adjustment, if a DHW cylinder temperature sensor is connected, can be
*2After this function is completed, the system automatically changes over to the
5692Ă485 GB
operating mode "Heating and DHW".
86

as delivered change
condition
Boiler (cont.)
0C5:000 Signal external 0C5:001 Signal external
demand activated: to demand activated:
see the following table 0C5:011 see the following table
Modification options coding addressĂ0C5 "External demand"
Coding Heating Heating circuit with mixer Circulation Boiler water

circuit (extension kit) p
pump p for temperature
pump loading
0C5:000 ON OFF Closed OFF Will be
0C5:001 OFF OFF Closed OFF maintained
at the set
0C5:002 × OFF Closed OFF value acc. to
0C5:003 OFF × × OFF coding
address
dd
0C5:004 ON × × OFF
"0A2"
0C5:005 × × × OFF
0C5:006 OFF OFF Closed ×
0C5:007 ON OFF Closed ×
0C5:008 × OFF Closed ×
0C5:009 OFF × × ×
0C5:010 ON × × ×
0C5:011 × × × ×
5692Ă485 GB
87

as delivered change
condition
Boiler (cont.)
0C8:001 External heating 0C8:000 External heating program
program changeover
changeover Contact opened:
Contact opened: Central heating on/
Central heating on/ DHW heating ON (acc. to
DHW heating ON time program).
(acc. to time Contact closed:
program). constant central heating
Contact closed: ON/DHW ON
central heating off/ (independent of set time
DHW heating off. program).
Heating circuits
000:000 One heating circuit 000:001 *1 One heating circuit
without mixer without mixer
or or
heating system with heating system with low
low loss header, loss header, plus DHW
and without DHW heating
heating 000:002 *2 One heating circuit
without mixer, one
heating circuit with mixer,
without DHW heating
000:003 *1,Ă2 One heating circuit
without mixer, one
heating circuit with mixer
and with DHW heating
014:000 *3 Party keyĂ"g" affects 014:001 *3 Party keyĂ"g" affects
heating circuitĂB heating circuitĂA and B
DHW cylinder
003:001 With priority 003:000 Without priority switching
switching to heating to heating circuit pump(s)
circuit pump(s)
*1The coding for systems with DHW heating is automatically recognised.
*2These codings also apply to one heating circuit without mixer and one heating circuit
5692Ă485 GB
with mixer.
*3Onlyfor heating system designsĂ"000:002" and "000:003" (heating systems with one
heating circuit with mixer).
88

as delivered change
condition
DHW cylinder (cont.)
007:000 Setting range for DHW 007:001 Setting range for DHW
temp. 10 to 60ĂºC temp. 10 to 70ĂºC
Warning
Observe max.
permissible DHW
cylinder water temp.
017:001 The circulation pump 017:000 The circulation pump
starts immediately will be switched on
subject to the boiler
temp.
018:000 Circulation pump with 018:001 Circulation pump
run-on without run-on
028:000 During DHW heating, 028:001 During DHW heating,
the boiler water temp. the boiler water temp.
is a max. of 20ĂK higher is limited by the high
than the set DHW limit thermostat to
cylinder temp. 78ĂºC.
047:_ _ _
Ă Ă Actual temp. at the
DHW cylinder temp.
sensorĂ$ in ºC (no
adjustment possible)
0A0:020 *1 Differential temp. 0A0:010 Differential temp.
between the set boiler to setting range
water temp. and the set 0A0:050 10 to 50ĂºC
DHW cylinder temp.
during DHW heating
0A7:060 Set value of the 0A7:061 Setting range between
"Auxiliary function for to 61 and 70ĂºC
DHW heating" (DHW 0A7:070
heats quickly to 60ĂºC)
*1Only effective with codingĂ028:000.
5692Ă485 GB
89

as delivered change
condition
005:001 With heating circuit 005:000 Without heating circuit
pump logic function pump logic function
006:001 Heating circuit pump 006:000 Heating circuit pump
speed for reduced speed for reduced
mode acc. to coding mode acc. to coding
addressĂ"044:_ _ _"
Ă Ă addressĂ"046:_ _ _"
Ă Ă
008:000 Heating circuit pump 008:001 Heating circuit

"ON" for heating pumpĂ"OFF" for
system designs heating system
"000:002" and "000:003" designsĂ"000:002"
(connection to and "000:003"
plugĂ"20 A")
Ă
013:001 With variable speed 013:000 Stepped heating circuit

heating circuit pump pump (e.g. transfer
(automatic recognition) mode for service)
044:020 Minimum heating 044:001 Lowest value for the
circuit pump speed lower heating circuit
to pump speed (do not
set below "020")
lower heating circuit
pump speed
045:065 Highest heating circuit 045:001 Lowest value for upper
pump speed heating circuit pump
to
speed
upper heating circuit
pump speed
*1Each step represents approx. 20Ărpm
5692Ă485 GB
90

as delivered change
condition
Heating circuit pump (cont.)
046:045 Heating circuit pump 046:001 Lowest heating circuit
speed in reduced pump speed in reduced
to
mode mode
046:100 *1 Highest heating circuit
pump speed in reduced
mode
Programming unit or remote control unit
009:000 Boiler water temp. 009:001 Display of outside temp.
display
019:000 Weather-compensated 019:001 *2 H For systems with one
mode (WS function) heating circuit without
for all connected mixer
heating circuits or one heating circuit
with mixer:
Operation with room
temp. hook-up (RS
function)
H For systems with one
heating circuit without
mixer
and one heating circuit
with mixer:
Weather-compensated
mode (WS function)
for the heating circuit
without mixer and
operation with room
temp. hook-up (RS
function) for the
mixer
*1Each
step represents approx. 20Ărpm
*2This
5692Ă485 GB
conversion is only appropriate if the programming unit is set into the wall
mounting fixture.
91

as delivered change
condition
Programming unit or remote control unit (cont.)
019:000 Weather-compens- 019:002 *1 H For systems with one
(cont.) ated mode (WS heating circuit without
function) for all mixer or one heating
connected heating circuit with mixer:
circuits Weather-compensated
mode (WS function) in
heating mode and
operation with room
temperature hook-up (RS
function) in setback mode
H For systems with one
heating circuit without
mixer and one heating
circuit with mixer:
Weather-compensated
mode (WS function) for
the heating circuit
without mixer and
weather-compensated
mode in heating mode
and operation with room
temp. hook-up in setback
mode (WS/RS function)
for the heating circuit
with mixer
020:000 Without WS or RS 020:001 With WS or RS remote
remote control unit control unit*2
049:_ _ _
Ă Ă Hours run 049:000 Resetting the hours run
"hundreds" 3rdĂdigit
from the left
050:_ _ _
Ă Ă Hours run 050:000 Resetting the hours run
"units" 3rdĂdigit and
"tens" 2ndĂdigit from
the left
*2Thisconversion is only appropriate if the programming unit is set into the wall
mounting fixture.
5692Ă485 GB
*2The address is automatically set and must be manually reset.
92

as delivered change
condition
Programming unit or remote control unit (cont.)
0D5:000 Standard display 0D5:001 Large display of time and
with closed flap outside temperature with
closed flap
0D6:000 Temp. display in 0D6:001 Temperature display in "ºF"
"ºC"(ºĂCelsius) (ºĂFahrenheit)
Changeover between summer and winter
0C7:003 Automatic (radio 0C7:000 S/W. manual changeover/
clock module will change of date blocked
be automatically 0C7:001 S/W. automatic changeover
recognised) 0C7:002 S/W. manual changeover/
change of date enabled
0C9:003 Summer starts: 0C9:001 January
March to to
0C9:012 December
0D0:005 Summer starts: 0D0:001 WeekĂ1
last week of the to to
month 0D0:005 week 5
0D1:007 Summer starts: 0D1:001 Monday
last day of the to to
week (Sunday) 0D1:007 Sunday
0D2:010 Winter starts: 0D2:001 January
October to to
0D2:012 December
0D3:005 Winter starts: 0D3:001 WeekĂ1
last week of the to to
month 0D3:005 week 5
0D4:007 Winter starts: 0D4:001 Monday
last day of the to to
week (Sunday) 0D4:007 Sunday
5692Ă485 GB
93
Brief scan
Calling up brief scan 1
Open cover:
Menu item Key
³ SYSTEM "D"
4 5
3
6
7 ³ OPERATING STATE "B"
2
1 9
8
³ CONTINUE "A"
0 10
until "Brief
4 5 6
A B - + i
3 7 scanĂ1"
2 8 S
C D
1
10
9 appears.
The figures representing the 3rd and

4thĂdigit from the left (e.g. _ _ 02 _ _)
Ă Ă Ă Ă
here have the following meaning:

(02 with burner control unit

variable speed heating circuit
pump

circuit with mixer*1
(07 with burner control unit,

circuit with mixer*1 and variable
speed heating circuit pump
*1The system only recognises the

extension kit if it is connected via the
KM BUS.
Not if connected via the 2-wire
Viessmann BUS.
5692Ă485 GB
94
The following set and actual values

can be scanned in the display of the
Comfortrol programming unit:
H Outside temperature
4 5
3
6
7 H Boiler water temperature
2
1 9
8
H Flow temperature of the extension
0 10
kit for the heating circuit with mixer
4 5 6
A B - + i
3 7 H Room temperature (if the
2 8 S
C D
1
10
9 Comfortrol programming unit
together with the wall mounting
fixture is used as remote control).
Open cover:
Menu item Key
³ HEATING CIRCUITĂA or "A"
HEATING CIRCUITĂB or "B"
SYSTEM "D"
³ OPERATING STATE "C"ĂorĂ"B"
³ CONTINUE "A"
H DHW temperature
Open cover:
Menu item Key
³ DHW "C"
³ DHW CYLINDER "A"
³ OPERATING STATE "C"
5692Ă485 GB
95
5692Ă485 GB
96
Connection and wiring diagramĂćĂpower supply and pump connections
INTERNAL ASSEMBLIES EXTERNAL PUMP CONNECTIONS INTERNAL POWER SUPPL Y

Circulation DHW circu- Heating circuit
pump to lation pump pump
DHW heating
Burner
fan
PCB inside front frame

INTERNAL Junction box ć circulation pumps
A2 CONNECTIONS: Fan control
electronics
SEE PART 2
Red Green
MAIN
CIRCUIT
A3
Switch
BOARD
circuit
VR 20 control unit
board PART 1 A5
2.5 A 6.3 A
(slow) (slow) As delivered Ionisation amp-
condition lifier in special 6.3 A
networks (slow)
LGM 29 BURNER CONTROL UNIT

Operating unit A4
EXTERNAL CONNECTIONS: SEE P ART 2
or System supply Mains supply

for accessories 230 ~ , 50Hz
*1Circulationpump optionally with and without BUS connection. 230 ~ 3A
*2DHW circulation pump in the as delivered condition.
5692Ă485ĂGB
Optional use of the boiler circuit pump, subject to system design; observe coding.
97/98
Connection and wiring diagramĂćĂheating components
For the internal connections, Ignition *1Only for constant temperature mode;
High limit
Gas and temperature only one clock thermostat may be connected.
plug contacts are incrementally ionisation switch
combination *2Only for weather-compensated mode.
counted from right to left. unit Boiler
Air Impulse temp- Flow *3Communication module required (accessory).
Only one function/accessory pressure ignition erature switch *4Internal reference potential.
must be allocated to any one sensor unit sensor
*5Remove jumperĂX 4.1 Ć X 4.2 when making this
Ă Ă Ă Ă
connection. connection.
*6Observe the coding address settings.
*7Only with low loss header.
INTERNAL CONNECTIONS
INTERNAL ASSEMBLIES POWER SUPPLY UNIT

EXTERNAL PUMP
SEE PART 1 CONNECTIONS
MAIN CIRCUIT BOARD PART 2
SEE PART 1
LGM 29 burner control unit A1
or or or (or) or or or
Connection Mixer
WS/RS External op. mode central faults Wall-mounting Connection
remote changeover or extension set Outside auxiliary valve
display via bracket with temperature
control external demand adaptor 7404582 7450058 *2 programming for LPG via
unit (acc.) (on site) *2 *5 *6 and/or sensor adaptor 7404582 -
(accessory) unit *2 *2
A clock Solartrol Vitocom 100
*2 M clock F clock thermostat 7450125 (accessory)
(accessory) DHW Flow separate installation
thermostat thermostat 9544556 (accessory)
External burner cylinder temp. instructions
(accessory) 7450023 (accessory) *2 *3 Connection of
blocking reset temp. sensor (accessory)
7450024 or (on site) sensor *7
*1 *5 heating circuit Jumper
*1 cascade control unit or (part of
controller X6 to VR 20 DHW cyl.
Vitocom 200/300 as follows:
7450670 * 2 *3 connec-
(accessory) EXTERNAL CONNECTIONS tion set)
5692Ă485ĂGB
(accessory)
*1 *5
(on site)
99/100
5692Ă485ĂGB
101
Parts lists
Parts list
When ordering spare parts: Wear parts

Quote the type and serial no. (see 026 Ignition electrodes with gasket
type plate) and the item no. of the 027 Ionisation electrode with gasket
required part (as per parts list).
Obtain common parts from your
local supplier.
Parts
001 Edge protector
009 MAG connection pack
016 Quick-acting air-vent valve
017 Burner (incl. itemsĂ018, 020, 026,
027, 056, 088, 094, 096, 100
and 120)
018 Burner gauze assembly
020 Radial fan
028 Gas connection hose
(incl. gaskets)
030 Conversion kit for natural gas E
031 Conversion kit for natural gas LL
032 Conversion kit for LPG
043 Return pipe extension
044 Flow switch
050 Condensate hose
055 Differential pressure sensor
056 Gas valve
057 Grommets
058 Holder spring pack
059 Siphon
086 Thermocouple (100ĂºC)
087 Temperature sensor (incl.
itemĂ049)
088 Ignition unit
091 Gas pipe
093 Heat exchanger
094 Burner insulating ring
096 Burner gauze assy. gasket, large
100 Burner profile packing
120 Burner gauze gasket
5692Ă485ĂGB
102
Parts lists
Parts list (cont.)
016
086
058 001 057
058
044
087
093
096 094
001
018
100
057
026
001
120
020 050
043
059
088 056
030 009
031 028
032
027 091
5692Ă485ĂGB
103/104
Parts lists
Parts list (cont.)
047
013
045
075
010
074
037
022
012 048 070 080 084 089
082 042
014 041
073 025
019
A
064 040
063
085
083
021 011 072 035 061
082 081 066

079
069
065
076
053 015
008 200
033 062
046
039
060
061
071
5692Ă485ĂGB
105/106
Parts lists
Parts list (cont.)
Parts 079 Mounting plate

008 Front panel (incl. itemsĂ046, 060 080 Programming module
and 061) 081 Main ON/OFF button
010 Wall mounting frame 082 Ribbon cable, 26 PIN
011 FuseĂ6.3Ăamp (slow) 083 Programming unit
012 Standard programming unit 084 Adaptor circuit board
013 Comfortrol programming unit 085 Optolink circuit board
014 Hinged flap for standard 089 Locking screw
programming unit 200 Locking bracket
015 Ball valve
019 Electronic box ć radial fan Parts not shown
021 Burner control unit LGM 29
Ă 002 Operating instructions for
022 PCB VR 20
Ă constant temperature mode
025 Protective cover, control unit 003 Operating instructions for
033 Junction box supply cable weather-compensated mode
035 PCB, junction box with standard programming unit
037 Boiler adaptor 004 Operating instructions for
039 Access panel weather-compensated mode
040 Sealing panel with Comfortrol programming unit
041 Grommet 005 Service instructions
042 Flat seal, boiler connector 007 Installation instructions
045 Lip seal, ventilation air 023 Cable harnessĂ"X 14"
Ă
046 Label pack 024 Cable harnessĂ"X 11"

Ă
047 Lip seal, flue gas 034 Cable harnessĂ"X 13"

Ă
048 Pressure gauge 049 Heat transfer paste

053 Safety valve 051 Paint stick, pure white
060 Hinged cover 052 Spray paint, pure white
061 Fixing pack 054 Special grease
062 Transformer 067 Ionisation cable harness
063 Pressure gauge seat 068 Ionisation strapping plug
064 Connection module cover 077 Female connector for control unit
065 Connection module 078 Control unit pack
066 Rocker switch 090 Gasket set
069 Rotary selectors for 092 Cable harnessĂ"X 12"
Ă
programming unit (3Ăpieces) 097 Push plug

070 Blanking covers 167 CableĂION/PE
071 Mounting bracket
072 Cable entry strip A Type plate
073 Cable gland cover
074 Potentiometer lid
5692Ă485ĂGB
075 PCB cover, VR 20

Ă
076 Cable gland plug
107
Appendix
Commissioning/service report
Setting and test values Set value Initial start-up
Date:
By:
Idle pressure mbar max. 57.5Ămbar
Supply pressure (flow pressure)

jĂfor natural gasĂE mbar 17.4 Ć 25Ămbar
Ă Ă
jĂfor natural gas LL mbar 17.4 Ć 25Ămbar

Ă Ă
jĂfor LPG mbar 42.5 Ć 57.7Ămbar

Ă Ă
jĂTick gas type
Carbon dioxide content CO2

HĂat lower rated output % by vol.
HĂat higher rated output % by vol.
Oxygen content O2
Carbon monoxide content CO

HĂat lower rated output ppm
HĂat higher rated output ppm
Ionisation current mA min. 3ĂmA

5692Ă485ĂGB
108
Appendix
Maint./service Maint./service Maint./service Maint./service

5692Ă485ĂGB
109
Appendix
Commissioning/service report (cont.)
Setting and test values Set value Maint./service
Date:
By:

Ă Ă

Ă Ă

Ă Ă
jĂTick gas type

Oxygen content O2


5692Ă485ĂGB
110
Appendix

5692Ă485ĂGB
111
Appendix
Commissioning/service report (cont.)
Setting and test values Set value Maint./service
Date:
By:

Ă Ă

Ă Ă

Ă Ă
jĂTick gas type

Oxygen content O2


5692Ă485ĂGB
112
Appendix

5692Ă485ĂGB
113
Appendix
Specification
Rated voltage: 230ĂV~ Setting

Rated frequency: 50ĂHz electronic
Rated current: 2.5ĂA~ high limit thermostat 82ĂºC
Safety class: I Setting
Protection: IPĂX 4ĂD
Ă limit thermostat: 100ĂºC (fixed)
acc. to Pre-fuse (mains) : max. 16Ăamp
ENĂ60529,
ensure Power consumption
through H Burner: max. 105ĂW
design and H Control unit: max. ă10ĂVA
installation
Permissible ambient
temperature
H in use: ćă0 to +40ĂºC
H in storage
and in transport: ć20 to +65ĂºC
5692Ă485ĂGB
114
Appendix
Specification (cont.)
Gas-fired boiler, category I2ELL (natural gas version)

category II2ELL3ĂP (LPG version)
Rated output range
ć TV/TRĂ=Ă50/30ĂºC
= 50/30 ºC kW 12.2
12 2 to 48.6
48 6 16.6
16 6 to 66.3
66 3
ć TV/TRĂ=Ă80/60ĂºC kW 11 to 44 15 to 60
Rated thermal load range kW 11.6 to 46.3 15.8 to 63.2
Connection values*1
relative to the max. output
with gas with HuB
Natural gasĂE ă9.45ĂkWh/m 3 m3/h 4.90 6.69
34.01ĂMJ/m 3
Natural gasĂLL ă8.13ĂkWh/m 3 m3/h 5.69 7.77
29.25ĂMJ/m 3
LPG 12.79ĂkWh/kg kg/h 3.62 4.94
46.04ĂMJ/kg
Product characteristics (acc. to EnEV)
EfficiencyĂη at
ć 100 % of rated output
Ă % 97.2 97.3
ć ă30 % of rated output
Ă % 107.1 107.3
Standby lossesĂqB,70 % 0.5 0.4
Power consumption*2 at
ć 100 % of rated output
Ă W 277 321
ć ă30 % of rated output
Ă W 92 107
*1The connection values are only for reference (e.g. in the gas contract application) or
to roughly check the supplementary volumetric settings.
Because of the factory settings, the gas pressure must not be altered from these
values.
Reference: 15ĂºC, 1013Ămbar
*2Standard characteristics
5692Ă485ĂGB
115
Appendix
Gas restrictors
Boiler Rated output range (kW) 11 to 44 15 to 60

for (TV/TRĂ=Ă80/60ĂºC)
Natural Gas restrictor ID with EĂ44 EĂ60
gasĂE
Natural Gas restrictor ID with LLĂ44 LLĂ60
gasĂLL
LPGĂP Gas restrictor ID with PĂ44 PĂ60
5692Ă485ĂGB
116
Appendix
Declaration of conformity for VitodensĂ200
We, Viessmann Werke GmbH & Co, DĆ35107 Allendorf, declare as sole
Ă Ă
responsible body, that the product with the type code
VitodensĂ200
conforms to the following This product is identified in

standards: accordance with the following
DINĂ4702Ć6 guidelines:
ENĂ297 73/ă23/EEC
ENĂ483 89/336/EEC
ENĂ625 90/396/EEC
ENĂ677 92/ă42/EEC
ENĂ50Ă165
ENĂ60Ă335 as follows:
ENĂ61Ă000Ć3Ć2
ENĂ61Ă000Ć3Ć3 _Ć0085
Efficiency Guidline conformity via an appropriate body in accordance with

EMVG article 10.2, certification number: E9 02 08 1730:
Condensing boilers
The product characteristics determined as system values for VitodensĂ200 as

part of EC type testing acc. to the Efficiency Guideline (see Specification
table), can be utilised to assess the energy consumption of heating and
ventilation equipment acc. to DINĂVĂ4701Ć10, which is prescribed by the EnEV.
Manufacturer's certificate acc. to 1stĂBlmSchV
We, Viessmann Werke GmbH & Co, DĆ35107 Allendorf, confirm that the following
Ă Ă
product meets the NOx limits specified by the 1stĂBImSchVĂparagraph 7Ă(2):

Ă
VitodensĂ200
Service centrale Viessman NON STOP
www.imoca.ro
www.reparatii-centrale-termice-nonstop.ro
Allendorf, the 1stĂOctoberĂ2015 Viessmann Werke GmbH & CoĂ Ă

5692Ă485ĂGB
pp. Manfred Sommer
117
Appendix
Index
A D
Actual temperatures, scanning Declaration of conformity,ă117
(heavy duty control unit),ă59 DHW cylinder temperature
scanning,ă77,ă95
B DHW cylinder temperature sensor,ă39
Boiler temperature sensor,ă39 Boiler Diagnostics, control unit,ă26
water temp. scanning,ă77,ă95 Brief Differential pressure sensor,ă40
scan,ă76,ă94 Burner gauze
assembly,ă18 E
Burner installation,ă19 Electrical connection, mains,ă97/98
Burner removal,ă17 Electrode block,ă18
Expansion module, Viessmann
C 2Ćwire BUS,ă46
Circuit boardĂVRĂ20,ă49,ă50 H with Comfortrol prog. unit,ă47
Cleaning agent,ă19 CO2 settings,ă12 H with standard prog. unit,ă46
Coding addresses, calling up (with Extension kit for one heating circuit
Comfortrol programming unit),ă81 with mixer,ă45
Coding addresses for the heating External demand,ă49
system,ă22 Coding address External heating program
overview (with changeover,ă51
Comfortrol programming unit),ă84 Externally blocked burner,ă50
Coding levelĂ1, calling up (with
standard programming unit),ă62 F
Coding levelĂ2, calling up (with Fault message,ă26
standard progamming unit),ă72 Functional sequence,ă10
Coding levelĂ1 overview (with Fuses,ă44
standard programming unit),ă67
Coding levelĂ2 overview (with G
standard programming unit),ă73 Gas combination valve,ă8
Combustion chamber cleaning,ă19 Gas restrictors,ă116
Commissioning/service report,ă108 Gas supply pressure,ă9
Condensate drain,ă20 Conformity Gas type,ă7
declaration,ă117 Connection and
wiring diagrams
H Heating components,ă99/100
H Power supply,ă97/98
Connections,ă8
5692Ă485ĂGB
118
Appendix
Key word index (cont.)
H S
Heating circuit control checking, Screed drying,ă67,ă86
H with Comfortrol prog. unit,ă47 Serial numbers,ă2
H with standard programming unit,ă46 Service settings,ă54
Heating curve Safety chain,ă43
H with Comfortrol prog. unit,ă82 Safety instructions,ă2
H with standard programming unit,ă63 Scanning actual temperatures,
Heating surfaces, cleaning,ă19 (heavy duty control unit),ă59
Heating system designs,ă22 Scanning boiler water temp.,ă77,ă95
Scanning temperatures,
I H with standard prog. unit,ă77
Idle pressure,ă8 H with Comfortrol prog. unit,ă95
Ignition,ă18 Set temperatures, scanning and
Initial start-up,ă4 changing (control unit for constant
Ionisation current,ă21 temperature),ă59
Specification,ă114
L Strapping plugĂ"X 6",ă49,ă50
Ă
Language selection,ă7 System design,ă22
M
Mains power connection,ă97/98 T
Maintenance,ă4 Temperature scanning,
Manufacturer's certificate,ă117 H with Comfortrol prog. unit,ă95
H with standard prog. unit,ă77
N Test settings,ă54
Neutralisation system,ă20
V
O Validity of this manual,ă2
Outside temperature scanning,ă77,ă95 VitotronicĂ050 checking,ă46
Outside temperature sensor,ă38 H with Comfortrol prog. unit,ă47
H with standard prog. unit,ă46
P VRĂ20 circuit board,ă49,ă50
Parts list,ă102
PCBĂVRĂ20,ă49,ă50 W
Wiring diagram,ă97
R
Relay test,ă41,ă42
5692Ă485ĂGB
119

Manual de Service Vitodens 200: Vitodensă200 Tipăwb2, 48.6 To 60ăkw Centrala Murala in Condensare

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Manual de Service Vitodens 200: Vitodensă200 Tipăwb2, 48.6 To 60ăkw Centrala Murala in Condensare

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Manual de service

VitodensĂ200 tipĂWB2, 48.6 to 60ĂkW

5692Ă485 GBăăă12/2002 Please keep safe

Please follow these safety instructions closely to prevent accidents and

Work on the equipment Repair work

Before working on the equipment/ Initial start-up

12.2 to 48.6 kW/11 to 44 kW 16.6 to 66.3 kW/15 to 60 kW

Manufacturer's certificateĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

StepsĂćĂinitial start-up, inspection and maintenance

21. Checking the tightness of electrical connections

StepsĂćĂinitial start-up, inspection and maintenance (cont.)

C I M 22. Checking all gas components for leaks at

Further details regarding the individual steps

Filling the heating system

2. Fill the system via tapĂA, vent

3. Close the shut-off valves on the

4. Connect the drain hose to ball

5. Open ball valvesĂA and B, and

6. Close ball valvesĂA and B, and

Further details regarding the individual steps (cont.)

Changing the language (if necessary)Ăć

Check the gas type

Natural gasĂEĂversion: After conversion from

Further details regarding the individual steps (cont.)

Checking the idle and the supply pressure

1. Close the gas shut-off valve.

2. Release the screw inside test

3. Open the gas shut-off valve.

4. Check the idle pressure; it should be

5. Start up the boiler.

For function sequence and

Further details regarding the individual steps (cont.)

Gas supply pressure (flow pressure)

6. Test the supply pressure (flow measure the supply pressure.

Supply pressure (flow pressure) for Check

ă9. Remove the pressure gauge, and

Further details regarding the individual steps (cont.)

Function sequence and possible errors during the initial start-up

Display screen Check

Flow switch has Check flow switch,

Fan starts up after approx. 70Ăsec. Check cables and

Differential pressure after approx. 70Ăsec. Check air damper

Further details regarding the individual steps (cont.)

Display screen Check

Ignition Fault Check ignition mod-

Gas combination Fault Check the gas

Ionisation current Fault Check electrode

and "N" have been

Operational burner stops below set boiler Check flue gas

Further details regarding the individual steps (cont.)

Check the CO2 settings

Depending on the Wobbe index, the CO2 content reaches levels of

H 7.0 to 10.0 % for natural gasĂLL and

H approx. 10.0 % for LPGĂP

LPG, proceed as follows:

A 1. Connect a flue gas analyser at flue

2. Start up the boiler.

3. Create a heat demand (see table

Further details regarding the individual steps (cont.)

Steps 4. Select the lower 5. Select the upper 6. Terminate

unit type see pageĂ12

Further details regarding the individual steps (cont.)

AA 1. Start up the boiler.