ROOM AIR CONDITIONER

INDOOR UNIT OUTDOOR UNIT

AQ24A2RC UQ24A2RC
AQ18A6RC UQ18A6RC

SERVICE Manual

AIR CONDITIONER CONTENTS

1. Installation

2. Disassembly and Reassembly

3. Troubleshooting

4. Exploded Views and Parts List

5. Refrigerating Cycle Block Diagrams

6. Wiring Diagrams

7. Schematic Diagrams

E DB81-00188A(3)
1-00188A(3)-CO 4/17/01 6:43 PM Page 2

ELECTRONICS
5-00188A(3)-OI 4/17/01 5:15 PM Page 1

1. Installation
1-1 Refrigerant Refill Procedure

¥ Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using

1. Purge air(for new installation only).

2. Turn the 3-way valve clockwise to close, connect the

pressure gauge(low pressure side) to the service valve,
and open the 3-way valve again.

Suspension hook

3. Connect the tank to refill with Refrigerant

Compound High
gauge pressure
gauge

4. Set the unit to cool operation mode. Hand

wheel
Finger tight
fittings
For mounting
5. Check the pressure indicated by the pressure other and of Connected to
gauge(low pressure side). hose when high pressure
not in use side
* Standard pressure is should be 4.5~5.5kg/cm2 in a
reqular, high operation mode.
Charging
line

6. Open the refrigerant tank and fill with refrigerant until

the rated pressure is reached. R-22
* It is recommended not to pour the refrigerant in too
quickly, but gradually while operating a pressure valve.

7. Stop operation of the air conditioner.

8. Close the 3-way valve, disconnect the pressure

gauge, and open the 3-way valve again.

9. Close the cap of each valve.

1
5-00188A(3)-OI 4/17/01 5:15 PM Page 2

1-2 ÒPump downÓ Procedure

Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.
1. Remove the caps from the 2-way valve and the 3-way valve.

2 Turn the 3-way valve clockwise to close and connect

a pressure gauge(low pressure side) to the service valve,
and open the 3-way valve again.

3. Set the unit to cool operation mode. 2-Way Valve

(Check if the compressor is operating.)

4. Turn the 2-way valve clockwise to close.

3-Way Valve
5 When the pressure gauge indicates "0" turn the 3-way
valve clockwise to close.

6. Stop operation of the air conditioner.

7. Close the cap of each valve.

Relocation of the air conditioner

¥ Refer to this procedure when the unit is
relocated.
1. Carry out the pump down procedure
(refer to the details of 'pump down').
2. Remove the power cord.
3. Disconnect the assembly cable from the
indoor and outdoor units.
4. Remove the flare nut connecting the
indoor unit and the pipe.
At this time, cover the pipe of the indoor
unit and the other pipe using a cap or
vinyl plug to avoid foreign material enter-
ing.
5. Disconnect the pipe connected to the out-
door unit.
At this time, cover the valve of the out-
door unit and the other pipe using a cap
or vinyl plug to avoid foreign material
entering.
6. Make sure you do not bend the connection
pipes in the middle and store together
with the cables.
7. Move the indoor and outdoor units to a
new locatioon.
8. Remove the mounting plate for the indoor
unit and move it to a new location.

2
6-00188A(3)-DA 4/17/01 5:15 PM Page 3

2. Disassembly and Reassembly

Stop operation of the air conditioner and remove the power cord before repairing the unit.

2-1 Indoor Unit

No Parts Procedure Remark

! Front Grille 1) Stop the air conditioner operation and block

the main power.
2) Seperate tape of front panel upper.

3) Contract the second finger to the left, and right

handle and pull to open the inlet grille.
4) Take the left and right filter out.

* Take the Deadorizing and Electrostatic filter

out. (optional)

5) Loosen one of the right fixing screw and

seperate the terminal cover.
6) Loosen three fixing screws of front grille.

7) Pull the upper left right and center of discharge

softly for the outside cover to be pulled out.

8) Pull softly the lower part of discharge and push

it up.

Caution;
Assemble the front panel and fix the
hooks of left, right and center.

3
6-00188A(3)-DA 4/17/01 5:16 PM Page 4

No Parts Procedure Remark

@ AssÕy Tray Drain. 1) Do Ò1Ó above.

Separate the drain hose from the extension
drain hose.

2) Take the display PCB out.

(Center of indoor unit)

3) Loosen two fixing screws of left and right

4) Pull tray drain out from the back body.

# Electrical Parts 1) Do Ò1Ó, Ò2Ó, above

(Main PCB)
2) Take all the connector of PCB upper side out.
(Inclusion Power cord)

3) Separate the outdoor unit connection wire from

the terminal block.

4) If pulling the Main PCB up. it will be taken out.

(Separate the TRANS hook. it before).

$ Heat Exchanger 1) Do Ò1Ó and Ò2Ó, Ò3Ó, above

2) Loosen two fixing earth screws of right side.

3) Separate the connection pipe.

4) Separate the bush body at the upper side and

holder at the rearside.

5) Loosen the two fixing screws of left side.

6) Lifting the heat exchanger up a little to push the

up side for separation from the indoor unit.

4
6-00188A(3)-DA 4/17/01 5:16 PM Page 5

No Parts Procedure Remark

% Fan Motor and 1) Do Ò1Ó Ò2Ó Ó3Ó Ò4Ó, above.

Cross Fan
2) Loosen the fixing three screws and separate the
motor holder.

3) Loosen the fixing screw of fan motor.

(By use of M3 wrench)

4) Separate the fan motor from the fan.

5) Separate the fan from the left holder bearing.

5
6-00188A(3)-DA 4/17/01 5:16 PM Page 6

2-2 Outdoor Unit

No Parts Procedure Remark

! Cabinet 1) Turn off the unit and remove the power cable
2) Remove the top cover.
3) Remove the control box cover.
4) Unplug the ass'y cable.
5) Remove the cabi-side.
6) Remove the cabi-front.

* When you assemble the parts, check if the each

parts and electric connectors are fixed firmly.

@ Fan Motor 1) Do Procedure 1 above.

&
Propeller Fan 2) Remove the nut flange.
(Turn to the right to remove as it is a left turned
screw)

3) Disassemble the propeller fan.

6
9-00188A(3)-TS 4/17/01 5:16 PM Page 7

3. Troubleshooting
3-1 Items to be checked first

1) The input voltage should be rating voltage 610% range.

The airconditioner may not operate properly if the voltage is out of this range.
2) Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 7 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
Otherwise the airconditioner may not operate properly.
3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to
the malfunction of the airconditioner.

NO Operation of air conditioner Explanation

1 The STD operation indication LED blinks when a
power plug of the indoor unit is plugged in for the first time.
2 In a COOL operation mode, the compressor does not
operate at a room temperature higher than the setting
temperature that the INDOOR FAN should operate.
In a HEAT operation mode, the compressor does not
operate at a room temperature lower than the setting
temperature that indoor fan should operate.
3 Fan speed setting is not allowed in AUTO or DRY mode.
4 Compressor stops operation intermittently in DRY mode.
5 Compressor of the outdoor unit is operating although it is
turned off in a HEAT mode.
6 Timer LED only of the indoor unit lights up and the
air conditioner does not operate.
7 The compressor and indoor fan stop intermittently in HEAT
mode.
8 Indoor fan and outdoor fan stop operation intermittently in
a HEAT mode.
9 The compressor stops intermittently in a COOL mode or DRY
mode, and fan speed of the indoor unit decreases.
It indicates power is on. The LED stops blinking if the operation
ON/OFF button on the remote control unit is pushed.
In happens after a delay of 3 minutes when the compressor is
reoperated. The same phenomenon occurs when a power is on.
As a phenomenon that the compressor is reoperated after a delay of
3 minutes, the indoor fan is adjusted automatically with reference
to a temperature of the air blew
The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.
Compressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.
When the unit is turned off while de-ice is activated, the
compressor continues operation for up to 9 minutes (maximum) until
the deice is completed.
Timer is being activated and the unit is in ready mode.
The unit operates normally if the timer operation is cancelled.
The compressor and indoor fan stop intermittently if room
temperature exceeds a setting temperature in order to protect
the compressor from overheated air in a HEAT mode.
The compressor operates in a reverse cycle to remove exterior ice
in a HEAT mode, and indoor fan and outdoor fan do not operate
intermittently for within 20% of the total heater operation
The compressor stops intermittently or the fan speed of the indoor
unit decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.

4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details on the
display panel.

NO Display Self Diagnosis

1 STD LED blinking (1Hz) Restore from power failure (input initial power)
2 TIMER LED blinking (1Hz) Indoor unit Room sensor Error (open or short)
3 STD and TIMER LED blinking (1Hz) Indoor unit heat exchanger temperature sensor Error (open or short)
4 BIO LED blinking (1Hz) Indoor fan malfunctioning (for spead is Below 450rpm)
5 STD, BIO and TIMER LED blinking(1Hz) EEPROM Error
6 All LED blinking(1Hz) Option Erro (option wasnÕt setup or option data error)

7
9-00188A(3)-TS 4/17/01 5:16 PM Page 8

3-2 Fault Diagnosis by Symptom

3-2-1 No Power(completely dead)-Initial diagnosis

1) Checklist :
(1) Is input voltage normal? (rating voltage ±10% range)
(2) Is AC power linked correctly?
(3) Are connections between primary side, secondary side of the power transformer and PCB good.
(4) Is input voltage of DC regulator IC KA7805 (IC02) normal? (11VDC-12.5VDC)
(5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)

2) Troubleshooting procedure
Remove power cord and plug in again
in approx. 5 seconds

Is operation lamp blinking?

NO YES
YES Does operation start when YES
Is DC voltage of PCB run/stop button on the remote Normal
display normal? controller unit pushed?
NO NO
Is transmission display of the remote NO Refer to remote control
Replace PCB Is the input rating ±10% controller unit blinking? unit fault diagnosis
display range applied to the
between #1 and #3 of CN78 YES
Is "beep"sound heard from the main
NO
NO unit?
¥Check linkage between YES
NO Refer to Replace
power cord and Is DC voltage of the PCB module
normal? PCB module.
terminal tap
¥Check fuse YES
Are voltages of #8 (compressor),
#7 (4 way valve) and #6 (outdoor fan) of Are voltages at RY71(Compressor)
the micom normal? (5VDC) YES RY73 (4 way valve) and RY 72 (Outdoor fan)
Is 11~12.5VAC appear in Is voltage of #60 (indoor fan) of the normal? (DC12V)
the input side of the DC micom normal? Is voltage at SS71(indoor fan)
regulator IC KA7805(ICO2)? DC5V
10ms
NO YES
NO YES NO

Is voltage at #33 terminal of the Micom normal? Check connections Replace

; 0VDC compressor 4-way RY71, RY73,
Refer to replace Is voltage at #18 terminal of the Micom normal? valve, outdoor fan and RY72 and
PCB Module ; 5VDC indoor fan. SS71
NO
YES
Is output voltage of ICO2 normal?(DC5V)
Is voltage at #52 terminal of the micom
normal? YES NO

Check PCB pattern. Module

10ms Replace ICO2
NO Refer to Replace module PCB.
YES
Is voltage output terminal of
D101~D105(IN4007) normal?
Are voltage at #48 and #49 of the
NO micom normal?
YES NO
Replace resonator (X501)
100ms
OK Replace IN4007
NO YES
Is operation normal?
Replace
YES micom
OK

8
9-00188A(3)-TS 4/17/01 5:16 PM Page 9

3-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the solder part of the PCB?

2) Troubleshooting procedure

After unplugging out the power cord should

be reconnected within five seconds.

YES

Check as in the procedur ÒNO power partsÓ Refer tp

Does the operating lamp(Green) blink? page 3-2.
NO

YES

Does the Solid State Relay(SS71) work

Microcomputer is out of order.
properly?
NO
Test rod location
Normal
Voltage
+ -

SS71+ SS71- 12V

YES

Is the supply voltage of the fan PCB is Refer to replace

motor sufficient? out of order. PCB module
NO
Test rod location
Normal
voltage
PCB CN73 Condition

.
pin3, pin5 Fan operate =. AC 180V

MF-C is out of order Replace MFC

YES

Fan motor Fan motor

is out of order. should be replaced.

9
9-00188A(3)-TS 4/17/01 5:16 PM Page 10

3-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is input voltage normal?(rating voltage ±10% range)
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the POWER IN connector (CN78) linked correctly?
(4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(6P)?

2) Troubleshooting procedure

After unplugging out the power cord should be recon-

nected within five seconds.

NO Check as in the procedure "No Power parts"

Does the operating lamp blink
Refer to page 8.
YES
YES PCB and Room tempera- Room temperature sensor is
Does the timer lamp blink during operation ? ture sensor should be out of order
checked.
NO

① ②

Is the power relay RY71 operated by adjusting the room NO ① PCB is

temperature? ③ out of order.

Test rod location Normal

Refer to replace
+ - Condition Voltage PCB module
IC06 Pin #6 GND RY71 ON DC 4.8V

NO

NO
Is the rating voltage ±10% range applied relay between Power relay is Power relay should be
CN78 ① and ③ . out of order replaced.

YES
Outdoor unit is
out of order.
②

①
NO
Is the room sensor normal register?
(25¡C → 10K½ )

10¡C 20¡C 30¡C

17.96k ½ 12.09k ½ 8.3k ½

YES

10
9-00188A(3)-TS 4/17/01 5:16 PM Page 11

3-2-4 When the UP/DOWN Louver Motor Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is input voltage normal? (rating voltage ±10% range)
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?

2) Troubleshooting procedure

Remove power cord and plug in again in approx. 5 seconds.

N
Is operating lamp blinking? Check as in the procedure "No Power
parts". Refer to page 8.
Y

Does operation start when swing button of the remote Y

Normal
control unit pushed?

N
Voltage at pin #1-#4 of micom (ICO4) change?(Squarewave) Micom (IC04) is faulty.

Volatge at pin #15, #16 of IC06 (KID65003), #10, All of IC05 N

Driver IC05 (KID65003) or IC06 is faulty.
change?(Squarewave)

UP/DOWN louver motor is faulty.

3-2-5 In the mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN78 connector?

After training on, the heating operation should YES

Normal
start in five minutes.

NO
NO
Is the mumber #7 of Micom (IC04) DC 4.8 V? Abnormal Micom

YES
NO
Is the mumber #12 of IC06 (KID65003) LOW? Abnormal IC07
YES
NO
Is the voltage between CN71 #5 and CN78 #1 the rating voltage ±10% range? Abnormal RY73
YES

Abnormal 4way valve of Outdoor Unit.

or connecting Cable Refer to replace PCB module

4 way valve should be replaced

or connecting Cable Check.

11
9-00188A(3)-TS 4/17/01 5:16 PM Page 12

3-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)

1) Troubleshooting procedure

Remove power cord and plug in again approx. 5 Seconds

N
Is operation lamp blinking? Check as in the procedure ÒNO Power partsÓ.
Refer to page 3-2.
Y

Ò Ò sound heard from the indoor unit when ON/OFF Y

Normal
button on the remote control unit pushed?

N
Y
Voltage of battery less than 2.5V (Remote Control Unit)? Replace battery.

N
N
LCD display status of REMOCON normal? LCD is faulty.

Transmission display lamp ( ) blinking when ON/OFF N

Replace button.
button on the remote control unit pushed?

Y
N
Voltage at PIN #30 of Remocon Micom change? Micom is faulty.

Y
N
Voltage at collecter of Q601 or Q602 change?
Q601(C4375Y) or Q602(C1623Y) is faulty.
Y
IR LED(CL-1L5EU) is faulty.

N
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Receiver module is faulty.
Y

Micom (IC04) is faulty.

12
9-00188A(3)-TS 4/17/01 5:16 PM Page 13

3-3 Replace PCB module

3-3-1 Replace PCB module

Remove power cord

Replace the PCB module

Check the connection and plug in

NO
Does al display lamp blink or STD lamp blink? Replace another PCB module

YES
Refer to set up the Model option

13
10-00188A(3)-EV 4/17/01 5:17 PM Page 14

4. Exploded Views and Parts List

4-1 Indoor Unit

19

18

17

13-2
13-1 13-3

13 16

12 11 14
9

8 10-1
10-3
21

10-2
15
10

20
6-1 6
7
7-1

7-2

3 3-2 3-3
4
3-1

14
10-00188A(3)-EV 4/17/01 5:17 PM Page 15

■ Parts List
QÕTY
No. CODE NO Description Specification Remark
AQ24A2RC AQ18A6RC

1 DB64-00127A GRILLE AIR INLET HIPS 1 1

2 DB63-30150C GUARD AIR FILTER PP 2 2
3 DB74-10101C CLEANER FILTER ASS«Y ASSÕY 1 1
3-1 DB61-10164B CASE-CLEANER FILTER PP 2 2
3-2 DB74-10082A DEODORIZING FILTER POLYESTER/CARBON 1 1
3-3 DB74-10081A CLEANER FILTER POLYESTER/COTTON 1 1
4 DB63-00091A COVER TERMINAL ABS(V0) 1 1
5 DB92-00035Q ASS«Y FRONT PANEL HIPS 1 1
6 DB93-00311C ASS«Y PCB DISPLAY ASSÕY 1 1
6-1 DB63-00115A COVER DISPLAY ABC(BLK) 1 1
7 DB94-00029G ASS«Y TRAY DRAIN ASS«Y 1 1
7-1 DB31-10153B ASS«Y STEPING MOTOR MP24S 1 1
7-2 DB66-00104A BLADE-H ABS 1 1
8 DB75-40087G ASS«Y EVAP PLATE1.2(5/8Ó) 1 -
DB75-40087H ASS«Y EVAP SLiT1.5(1/2Ó) - 1
9 DB67-30089E SPACER-EVAP PVC 1 1
10 DB90-00140J ASS«Y HOLDER MOTOR ASSÕY 1 1
10-1 DB61-00209A HOLDER MOTOR PP(Vo) 1 1
10-2 DB65-10108A CLIP EARTH WIRE SECC 1 1
10-3 DB65-00039A TERMINAL BLOCK ASS«Y 5P,25A 1 1
11 DB31-10151D MOTOR FAN IN IC-9430SKF7A 1 1
12 DB94-00040J ASS«Y-C-F-FAN ¿95 x L 1 1
13 DB90-40135D ASS«Y HOLDER BEARING ASSÕY 1 1
13-1 DB94-00074A RUBBER BEARING CR 1 1
13-2 DB61-40244A HOLDER BEARING PP 1 1
13-3 DB94-40007A BEARING PG5 1 1
14 PD-TQ24A1R-00 ASS«Y MAIN PCB PD-TQ24A1R-00 1 1
15 DB32-00027B ASS«Y-TERMISTOR 103AT 1 1
16 DB61-10163A CASE CONTROL ABS(VO) 1 1
17 DB94-20037F ASS«Y BACK BODY HIPS 1 1
18 DB90-00163A HOLDER PIPE PP 1 1
19 DB70-10663A PLATE HANGER SGCC-M 1 1
20 DB63-00227A COVER-TERMINAL BLOCK ABS 1 1
21 DB70-00116A PLATE-TERMINAL BLOCK SGCC-M 1 1

15
10-00188A(3)-EV 4/17/01 5:17 PM Page 16

4-2 Outdoor Unit

4-2-1 24K BTU

6 10
8
16
9
5
11
7

13-2
13 14-3 14

14-1
15-6
15-4 14-2
4 12-2
15-1
1 12-1 15
13-1 15-5
3 12 15-3
15-2

17-1

17-2 17-3

16
10-00188A(3)-EV 4/17/01 5:17 PM Page 17

■ Parts List(24K)

QÕTY
No. CODE NO Description Specification Remark
UQ24AZRC

1 DB90-10634A ASSÕY WELD FRONT SC-90073T 1

2 DB90-20210A ASSÕY-BASE OUT SC-90073T 1
3 DB67-50074A ASSÕY-FAN AS+G/F20% 1
4 DB60-20020A BOLT SPECIAL M8 L25 1
5 DB31-00027F MOTOR FAN OUT OSM-906SRC 1
6 DB95-20147A ASSÕY-MOTOR B/K SGCC-M 1
7 DB94-50039C PARTITION SGCC-M 1
8 DB75-30102F ASSÕY-CONDENSER ASSÕY 1
9 DB90-40176B COVER-CONTROL ABS(V5) 1
10 DB64-60160B CABI SIDE OUT SC-90073T 1
11 DB90-10616A TOP COVER SC-90073T 1
12 DB95-10339G COMPRESSOR H29B26UABCA 1
12-1 DB73-10004A GROMMET ISOLATOR EPDM 4
12-2 DB60-00028A NUT WASHER M8 4
13 DB99-10149A ASSÕY-4WAY V/V ASSÕY 1
13-1 DB62-40055F PACKED V/V 5/8Ó 20LT/MIN 1
13-2 DB62-40036A 4WAY V/V CHV-0201 1
14 DB99-10138E ASSÕY-CHECK V/V ASSÕY 1
14-1 DB62-31798C TUBE CAPI(C) C1220T-O 1
DB62-31798D Ò Ò -
14-2 DB62-40039C PACKED V/V 1/4Ó 1/4 INCH 1
14-3 DB62-31802B TUBE CAPI(H) C1220T-O 1
15 DB93-00306F ASSÕY CONTROL OUT ASSÕY 1
15-1 DB34-90054B SWITCH MAGNET 41NB21AG 1
15-2 2501-001194 CAPACITOR 35µFx450VAC 1
15-3 DB65-00040A TERMINAL BLOCK 7P 1
15-4 DB95-90026B SPARK KILLER - 1
15-5 3601-000236 FUSE 2A,250V 1
15-6 2501-000398 MOTOR CAPACITOR 4µF/450VAC 1
16 DB72-50622A CLOTH SOUND COMP - 1
17-1 DB67-20011A DRAIN PLUG OUT PP 1
17-2 DB60-30010A NUT FLANGE 1/4Ó C3771BD 2
17-3 DB60-30010D NUT FLANGE 5/8Ó C3771BD 2

17
10-00188A(3)-EV 4/17/01 5:17 PM Page 18

4-2-2 18K BTU

10

8
16
7
6
9
11

12-3
12-4

12 14
12-2
12-1 15-4
4 15-1
1 15
5 15-6
3
15-3

15-2 15-7
13

13-1

2
12-5

17-1 17-2

17-3 17-4

18
10-00188A(3)-EV 4/17/01 5:17 PM Page 19

■ Parts List(18K)

QÕTY
No. CODE NO Description Specification Remark
UQ18A6RC

1 DB90-00260A ASSÕY-WELD FRONT SC-90073T 1

2 DB90-20210B ASSÕY-BASE OUT SC-90073T 1
3 DB67-50063A ASSÕY-FAN AS+G/F20% 1
4 DB60-30020A NET FLANGE M6LF 1
5 DB31-10119C MOTOR FAN OUT ASS035ZTEE 1
6 DB61-20008C BASE-MOTOR SGCC-M 1
7 DB94-00080A PARTITION SGCC-M 1
8 DB75-00058A ASSÕY-CONDENSER ASSÕY 1
9 DB90-40176B COVER-CONTROL ABS(V5) 1
10 DB64-60160C ASSÕY-CABI BACK SC-90073T 1
11 DB90-10616D TOP COVER SC-90073T 1
12 48B190JVIEH COMPRESSOR 48B190JVIEH 1
12-1 DB73-00067A GROMMET ISOLATOR NR, BLK 3
12-2 DB60-30028A NUT WASHER M8 3
12-3 DB60-30018A NUT FLANGE M5 1
12-4 DB63-10165D COVER-TERMINAL PBT, GRY 1
12-5 DB95-00212A ASSÕY-HEATER 240V, 45W 1
13 DB99-00087B ASSÕY-4WAY V/V ASSÕY 1
13-1 DB62-40022A PACKED V/V 1/2Ó 10LT/MIN 1
14 DB99-00088A ASSÕY-CHECK V/V ASSÕY 1
15 DB93-00415F ASSÕY CONTROL OUT ASSÕY 1
15-1 DB34-90057A SWITCH MAGNET 45CG20AGB 1
15-2 2501-001238 CAPACITOR 40/450VAC 1
15-3 DB65-00040A TERMINAL BLOCK 8P/20A 1
15-4 DB95-90026B SPARK KILLER ASSÕY 1
15-5 3601-000236 FUSE 2A,250V 1
15-6 2501-001370 MOTOR CAPACITOR 2.5µF/450VAC 1
15-7 DB32-00007A THERMOSTAT PW 2N 1
16 DB72-50622A CLOTH SOUND - 1
17-1 DB67-20011A DRAIN PLUG OUT PP 1
17-2 DB63-10355C CAP DRAIN CR 1
17-3 DB60-30010A NUT FLANGE 1/4Ó C3771BD 2
17-4 DB60-30010C NUT FLANGE 1/2Ó C3771BD 2

19
10-00188A(3)-EV 4/17/01 5:17 PM Page 20

4-2-3 PCB Box

1
5
4

■ Parts List

No Description Specification QÕTY Remark

1 ASSÕY MAIN PCB PD-TQ24A1R-00 1

2 ASSÕY THERMISTOR 103AT 240/240 1

3 ASSÕY PCB DISPLAY ASSÕY 1

4 CASE CONTROL ABS 1

5 COVER DISPLAY ABS 1

20
13-00188A(3)-BD 4/17/01 5:17 PM Page 21

5. Refrigerating Cycle Block Diagram

Refrigerating cycle temperature and pressure

STD Pressure Piping Temp(¡F) Use Temp. Condition(¡F)

MODEL Operating Condition (psi) Indoor Outdoor
T1 T2
3-Way Valve DB WB DB WB
Standard 57~71 46~54 46~54 80 67 95 75
Cooling Max over load - - - 80 67 115 75
Low temp - - - 67 57 67 57
AQ24A2RC
Standard 270~327 90~97 140~158 70 59 47 43
Heating Max over load - - - 80 - 75 65
Low temp - - - 70 59 35 33
Standard 64~78 46~54 46~54 80 67 95 75
Cooling Max over load - - - 80 67 95 75
Low temp - - - 67 57 67 57
AQ18A6RC
Standard 270~327 90~97 140~158 70 59 47 43
Heating Max over load - - - 80 - 75 65
Low temp - - - 70 59 35 33

21
14-00188A(3)-PD 4/17/01 5:18 PM Page 22

6. PCB Diagrams
6-1 Main PCB(PD-TQ24A1R-00)

22
14-00188A(3)-PD 4/17/01 5:18 PM Page 23

■ Parts List

No DESIGN LOCATION Description Specification

1 F701 FUSE FST 250V 3.15A
2 F701,F101 HOLDER-FUSE FH-51H 7.5A
6 IC02 IC-VOLT REGU KA7805A
7 CR71 C-FILM CQS 450V 2.0µF
8 FT71 FILTER NOISE LSAO5230P 250V~2A 23mH*2
9 R104,105 R-CARBON RD 1/4 TP 221-J
10 R102,103 R-CARBON RD 1/4 TP 334-J
11 R501,902,206,508,601,604,606 R-CARBON RD 1/8 TP 103-J
12 R405,406 R-CARBON RD 1/8 TP 331-J
13 R201,207,208,401,403,408,603,605,608 R-CARBON RD 1/8 TP 102-J
14 R607 R-CARBON RD 1/4 TP 561-J
15 R602 R-CARBON RD 1/2 T(S) 102-J
16 R402 R-CARBON RD 1/8 TP 682-J
17 R910,911,912,913 R-CARBON RD 1/8 TP 332-J
18 R404,407 R-METAL FILM RD 1/8 TP 682-F
19 D101~104 DIODE-RECT 1N4007
20 SS71 THYRISTOR G3MB-202PL
21 BZ61 BUZZER CBE 2220BA STICK
22 C203,204,401 C-CERAMIC CA OA 50V 103Z
23 C404,903 C-CERAMIC CA OA 50V 102Z
24 C104,102,107,109,112,113,115~119, 201,402,403,501,901 C-CERAMIC CA OA 50V 104Z
25 C105 C-ELEC CE04 25V 102
26 C108 C-ELEC CE 04 25V 471-M
28 C601 C-ELEC 47/50V
29 IC04 IC-MCU µFD78002ACW
30 IC03 IC KA7533Z
31 X501 RSONATOR-CERAMIC 4MHz
32 IC05,IC06 IC-DRIVE KID65003AP
33 Q401,601,602 TR-GENERAL KSC945Y
34 Q603 TRANSISTOR A708Y
35 Q902,Q901 TRANSISTOR R2002
37 CN73 CONNECTOR WAFER YW396-05AV WHT
38 CN43 CONNECTOR WAFER SMW250-03 BLU
39 CN41 CONNECTOR WAFER SMW250-04 WHT
40 CN61 CONNECTOR WAFER SMW250-06 WHT
42 CN71 CONNECTOR WAFER YW396-05AV RED
43 CN91 CONNECTOR WAFER SMW250-10 WHT
44 RY72,RY71,RY74,RY73 RELAY FTR-F3AA012E
45 J1~J35, OPJ1 WIRE SO COPER PI0.6 SN T 52MM
46 CN78 CONNECTOR WAFER YW396-05AV BLU
48 F702 FUSE 250V~1A
49 IC07 EEPROM 93LC56B-I/P
51 C103 C-FILM, MPEF 222M
52 R101 R-CARBON RD 1/4 TP 471-J
53 R202,203 R-CARBON RD 2 TP 513-J
54 ZD11 T.V.S ST02D-200
55 IC01 TR Switch TNY 255P
56 DI05 FR-DIODE UG2B
57 ZD12 Zener-3.6V BZX55-C3V6
58 ZD13 Zener-11V BZX55-C11
59 PC11 Photo-Coupler PC817
60 PC12 Photo-Coupler PC814
61 Q201 TRANSISTOR R1002
62 TN11 SW-TRANS DN-OCI
63 R106,901 R-CARBON RD 1/8 TP 472-J
64 C101,110 C-ELEC SD 6.8µF 450V
65 L101 COIL 5mH, 50mA
66 VA71,72 VARISTOR INR 14D 561K
67 C702 C-FILM 104M 275 V x 2
68 C701 C-FILM 224M 275V x 2

23
15-00188A(2)-WD 4/17/01 5:11 PM Page 24

7. Wiring Diagrams
7-1 Indoor Unit

■ AQ24A2RC ■ AQ18A6RC

24
15-00188A(2)-WD 4/17/01 5:11 PM Page 25

7-2 Outdoor Unit

■ UQ24A2RC
DIAGRAM-OUTDOOR

MARK NAME MARK NAME

52C MAGNETIC CONTACTOR TB 1,2 TERMINAL BLOCK
20C SOLENOID COIL CH CRANK CASE HEATER
C1 CAPACITOR FM1 FAN MOTOR
F FUSE(2A,250V~) S SPARK KILLER

■ UQ18A6RC
DIAGRAM-OUTDOOR

MARK NAME MARK NAME

52C MAGNETIC CONTACTOR TB1, 2 TERMINAL BLOCK
20S SOLENOID COIL FM1 FAN MOTOR
F FUSE S SPARK KILLER

25
8. Schematic Diagrams
8-1 Indoor Unit
26