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III.

MASONRY
Filler:
Using 4” CHB:
Consider 1 hole: Consider 1 corner:

A1sp = A -AQC
πr2
A4sp = 0.05365 in2 (4 corners) A1sp = (½" x ½")- 4
1 2
2 2 π( )
2
A4sp = 0.2146 in A1sp = ¼ in - [ 4
]

A1hole = (2" x 3") - 0.2146 A1sp = 0.05365 in2


A1hole = 5.7846 in2
A4hole = (5.7846 in2 ) (4) Vol. of 4 holes = 23.1416 in2 x 8 in
1 ft 3 0.0283 m3
A4hole = 23.1416 in2 Vol. of 4 holes=185.1327 in3 ( ) ( )
12 in ft3
Vol. of 4 holes = 0.003 cu.m.

Setting:
Using 4” CHB:
Vol. of Setting for 1pc. of 4” CHB = 0.40m. x 0.10m. x 0.02m.
Vol. of Setting for 1pc. of 4” CHB = 0.001 cu.m.

Total Volume of Filler and Setting for 1 pc – 4” CHB:


= 0.003 cu.m. + 0.001 cu.m.
= 0.004 cu.m.

Using 4” CHB = 0.004 cu.m.


Using 6” CHB = 0.0077 cu.m.

Given:
4” CHB = PHP 15.00/pc W1 = 0.50m x 2.1m (3 sets)
6” CHB = PHP 18.00/pc W2 = 1.40m x 1.20m (11 sets)
Cement = PHP 250.00/bag W3 = 2.10m x 1.20m (7 sets)
Sand = PHP 1,600.00/cu.m. W4 = 0.50m x 0.50m (5 sets)
Water = PHP 175.00/cu.m. D1 = 1.00m x 2.10m (1 set)
Mason = PHP 380.00/day D2a = 0.80m x 2.10m (3 sets)
Laborer = PHP 366.00/day D2b = 0.80m x 2.10m (6 sets)
Mark – up = 40% D3 = 0.70m x 2.10m (5 sets)
D4 = 2.00m x 2.10m (6 sets)

Net Area to be Provided with CHB = AGROSS - AOPENING

A1 = (Length of WF-1 @ Porch) x (Height)


A1 = 6.0m x 0.50m = 3.0 sq.m.

A2 = (Length of WF-1 @ Carport) x (Height)


A2 = 12.0m x 0.40m = 4.8 sq.m.

A3 = (Length of WF-1 @ Patio) x (Height)


A3 = 7.50m x 0.40m = 3.0 sq.m.

A4 = (Length of WF-1 @ Terrace) x (Height)


A4 = 6.0m x 0.50m = 3.0 sq.m.

A5 = (Length of WF-1 with Full Height) x (Height)


A5 = (31.50m x 6.60m) + (11.50m x 3.30m) = 245.85 sq.m.

A6 = (Length of WF-2) x (Height)


A6 = (19.5m x 6.60m) + (4.00m x 3.30m) + (30.0m x 3.00m) = 231.90 sq.m.

AGROSS = A1 + A2 + A3 + A4 + A5 + A6
AGROSS = 3.0 + 4.8 + 3.0 + 3.0 + 245.85 + 231.90
AGROSS = 491.55 sq.m.

AOPENING = AWINDOWS + ADOORS


AOPENING = [(0.50m x 2.10m) (3 sets) + (1.40m x 1.20m) (11 sets ) + (2.10m x 1.20m) (7 sets ) +
(0.50m x 0.50m) (5 sets) + (1.00m x 2.10m) (1 set) + (0.80m x 2.10m ) (3 sets) + (0.80m
x 2.10m) (6 sets) + (0.70m x 2.10m) (5 sets) + (2.00m x 2.10m) (6 sets)]
AOPENING = 90.29 sq.m.

Net Area to be Provided with CHB = 491.55m2 – 90.29m2 = 401.26 sq.m.

Net Area to be Provided with CHB


Required no. of 4” CHB =
Area of 1 pc. CHB

401.26 sq.m.
=
(0.20)(0.40) sq.m.
 5,015.75 pcs
 5,016 pcs. of 4” CHB (Actual)

Number of 4” CHB to be Purchased (5% Waste Factor)


= 5,016 pcs (1.05)
= 5,266.8 pcs ; say ≈ 5,267 pcs. of 4” CHB
Total Volume of Filler and Setting
= (Actual Requirement of 4” CHB) (Vol. of Filler and Setting per 1 pc. of CHB)
= 5,016 pcs. (0.004 cu.m./1 pc.)
= 20.064 cu.m.

*Using Mixture 1 : 5 for Filler and Setting


c : w = 5 gallons = 19 Liters

(Cement Ratio)(Density of Cement)


Volume of Cement =
(Specific Gravity of Cement)(Density of Water)
m3 kg
1 ft3 (0.0283 3 ) (1141 3 )
ft m
=
kg
(3.14) (1000 3 )
m
Volume of Cement = 0.0127 cu.m.

(Sand Ratio)(Density of Sand)


Volume of Sand =
(Specific Gravity of Sand)(Density of Water)
m3 kg
5 ft3 (0.0283 3 ) (1684 3 )
ft m
=
kg
(2.65) (1000 3 )
m
Volume of Sand = 0.0889 cu.m.

(Water Ratio)(Density of Water)


Volume of Water =
(Specific Gravity of Water)(Density of Water)
Water Ratio
=
1.0
1.0m3
19 Liters x 1000 Liters
=
1.0
Volume of Water = 0.019 cu.m.

Volume of Mortar / Batches = 0.0127 cu.m. + 0.0889 cu.m. + 0.019 cu.m.


Volume of Concrete / Batches = 0.1216 cu.m.

Determine the number of Batches:


Total Volume of Filler and Setting
No. of Batches =
Volume of Mortar per Batch
20.064 cu.m.
=
0.1216 cu.m./batch
No. of Batches = 165.0 Batches

MATERIALS:
No. of Bags of Cement = (No. of Batches) x (Cement Ratio / Batch)
= (165.0 batches) x 1 bag / batch
No. of Bags of Cement = 165 bags
Required Volume of Sand = (No. of Batches) x (Sand Ratio / Batch)
= (165 batches) x (5 ft3) x (0.0283 m3/ft3) x 1.10
Required Volume of Sand = 25.68 cu.m. ≈ 26 cu.m.

Required Volume of Water = (No. of Batches) x (Water Ratio / Batch)


= (165 batches) x (19L/batch) x (1 m3/1000L)
Required Volume of Water = 3.135 cu.m. ≈ 3.5 cu.m.

A. MATERIAL COST:

4” CHB = 5,267 pcs. X PHP 15.00 / pc = PHP 70,005.00


Cement = 165 bags x PHP 250.00/bag = PHP 41,250.00
Sand = 26 cu.m. x PHP 1,600.00/cu.m. = PHP 41,600.00
Water = 3.5 cu.m. x PHP 175.00/cu.m. = PHP 612.50
Total Material Cost = PHP 153,467.50

MANPOWER CAPABILITY:
1 Masonry Crew (1 Mason & 1 Helper) can install 75 pcs. of 4” CHB per day

Using 5 Crew:
Accomplishment / Day = (Capability of 1 Crew per Day) x (Number of Crew)
= (75 pcs. / day / 1 crew) x (5 crew)
= 375 pcs. / day

Actual CHB Requirement


Number of Days =
Accomplishment per Day
5,267 pcs.
=
375 pcs. / day
Number of Days = 14.045 ≈ 14.5 days

B. MANPOWER COST:
5 – Masons at PHP 380.00/day for 14.5 days = PHP 27,550.00
5 – Laborers at PHP 366.00.day for 14.5 days = PHP 26,535.00
Total Manpower Cost = PHP 54,085.00

Total Direct Cost = Material Cost + Manpower Cost


Total Direct Cost = PHP 153,467.50 + PHP 54,085.00
Total Direct Cost = PHP 207,552.50

Total Direct Cost


Direct Unit Cost =
Net Area to be Provided with CHB
PHP 207,552.50
Direct Unit Cost =
401.26 sq.m.
Direct Unit Cost = PHP 517.25 per cu.m.

Adjusted Unit Cost (40% Mark – Up) = Direct Unit Cost + 40% (Direct Unit Cost)
= PHP 517.25 x 1.40
Adjusted Unit Cost (40% Mark – Up) = PHP 724.15 per sq.m.

Total Adjusted Cost = Adjusted Unit Cost x Net Area to be Provided with CHB
= (PHP 724.15 /cu.m.) x (401.26 sq.m.)
Total Adjusted Cost = PHP 290,573.50

FOR SEPTIC TANK: (6” CHB)

A = (Length) x (Height)
A = 13.8m x 1.50m = 20.70 sq.m.
Net Area to be Provided with CHB
Required no. of 6” CHB =
Area of 1 pc. CHB

20.70 sq.m.
=
(0.20)(0.40) sq.m.
= 258.75 pcs.
= 259 pcs. of 6” CHB (Actual)

Number of 6” CHB to be Purchased (5% Waste Factor)


= 259 pcs. (1.05)
= 271.95 pcs. ; say ≈272 pcs. of 6” CHB

Total Volume of Filler and Setting


= (Actual Requirement of 4” CHB) (Vol. of Filler and Setting per 1 pc. of CHB)
= 259 pcs. (0.0077 cu.m./1 pc.)
= 1.9943 cu.m.

*Using Mixture 1 : 5 for Filler and Setting


c : w = 5 gallons = 19 Liters

(Cement Ratio)(Density of Cement)


Volume of Cement =
(Specific Gravity of Cement)(Density of Water)
m3 kg
1 ft3 (0.0283 3 ) (1141 3 )
ft m
=
kg
(3.14) (1000 3 )
m
Volume of Cement = 0.0127 cu.m.

(Sand Ratio)(Density of Sand)


Volume of Sand =
(Specific Gravity of Sand)(Density of Water)
m3 kg
5 ft3 (0.0283 3 ) (1684 3 )
ft m
=
kg
(2.65) (1000 3 )
m
Volume of Sand = 0.0889 cu.m.

(Water Ratio)(Density of Water)


Volume of Water =
(Specific Gravity of Water)(Density of Water)
Water Ratio
=
1.0
1.0m3
19 Liters x 1000 Liters
=
1.0
Volume of Water = 0.019 cu.m.

Volume of Mortar / Batches = 0.0127 cu.m. + 0.0889 cu.m. + 0.019 cu.m.


Volume of Mortar / Batches = 0.1216 cu.m.

Determine the number of Batches:


Total Volume of Filler and Setting
No. of Batches =
Volume of Mortar per Batch
1.9943 cu.m.
=
0.1216 cu.m./batch
No. of Batches = 16.40 Batches

MATERIALS:
No. of Bags of Cement = (No. of Batches) x (Cement Ratio / Batch)
= (16.40 batches) x 1 bag / batch
No. of Bags of Cement = 16.40 bags ≈ 16.50 bags

Required Volume of Sand = (No. of Batches) x (Sand Ratio / Batch)


= (16.40 batches) x (5 ft3) x (0.0283 m3/ft3) x 1.10
Required Volume of Sand = 2.55 cu.m. ≈ 3.0 cu.m.

Required Volume of Water = (No. of Batches) x (Water Ratio / Batch)


= (16.40 batches) x (19L/batch) x (1 m3/1000L)
Required Volume of Water = 0.312 cu.m. ≈ 0.50 cu.m.

A. MATERIAL COST:

6” CHB = 272 pcs. X PHP 18.00 / pc = PHP 4,896.00


Cement = 16.50 bags x PHP 250.00/bag = PHP 4,125.00
Sand = 3.0 cu.m. x PHP 1,600.00/cu.m. = PHP 4,800.00
Water = 0.50 cu.m. x PHP 175.00/cu.m. = PHP 87.50
Total Material Cost = PHP 13,908.50
MANPOWER CAPABILITY:
1 Masonry Crew (1 Mason & 1 Helper) can install 50 pcs. of 6” CHB per day

Using 2 Crew:
Accomplishment / Day = (Capability of 1 Crew per Day) x (Number of Crew)
= (75 pcs. / day / 1 crew) x (2 crew)
= 150 pcs. / day

Actual CHB Requirement


Number of Days =
Accomplishment per Day
259 pcs.
=
150 pcs. / day
Number of Days = 1.73 days ≈ 2.0 days

B. MANPOWER COST:
2 – Masons at PHP 380.00/day for 2.0 days = PHP 1,520.00
2 – Laborers at PHP 366.00.day for 2.0 days = PHP 1,464.00
Total Manpower Cost = PHP 2,984.00

Total Direct Cost = Material Cost + Manpower Cost


Total Direct Cost = PHP 16,892.50

Total Direct Cost


Direct Unit Cost =
Net Area to be Provided with CHB
PHP 16,892.50
Direct Unit Cost =
20.70 cu.m.

Direct Unit Cost = PHP 816.06 per cu.m.

Adjusted Unit Cost (40% Mark – Up) = Direct Unit Cost + 40% (Direct Unit Cost)
= PHP 816.06 x 1.40
Adjusted Unit Cost (40% Mark – Up) = PHP 1,142.49 per cu.m.

Total Adjusted Cost = Adjusted Unit Cost x Net Area to be Provided with CHB
= (PHP 1,142.49 /cu.m.) x (20.70 sq.m.)
Total Adjusted Cost = PHP 23,649.50

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