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    82 views6 pages

    Corval Official Manual

    Uploaded by

    sonotium

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 6

    DATE 2008. 09.

    17
    DOC No KOR-12(E)
    PAGE 9
    REV 0

    INSTRUCTION MANUAL

    MODEL KPP-PL
    NAME PRIMARY PRESSURE
    REGULATING VALVE

    KPP-PL

    KORVAL CO., LTD.


    <<HEAD OFFICE & FACTORY>>
    #1508-6, DADAI-DONG, SAHA-GU, BUSAN, KOREA
    TEL : +81-51-790-9700 FAX : +81-51-790-9799
    E-MAIL : rnd@korval.co.kr http://www.korval.co.kr
    INSTRUCTION MANUAL PAGE
    2/5
    PRIMARY PRESSURE REGULATING VALVES

    1. APPLICATION
    This valve controls the inlet pressure that the main purpose of the
    pump and other equipment transferred to the fluid pressure, unstable
    and stable, so the pressure for major equipment will be used to protect
    the line.

    2. SPECIFICATION

    Applicable Fluid SEA WATER, WATER, OIL


    Applicable Temperature Max. 150℃
    Applicable Pressure 1 ~ 15 Kg/cm2
    Hydro. Test Applicable Pressure x 1.5
    Max. Operating Pressure Max. 15Kg/cm2
    End Connection JIS 5K, 10K FF, JIS 16K, 20K RF FLANGE

    3. OPERATING PRINCIPLE
    1) The inlet Pressure is located at the bottom of the disc, some disc
    through the inlet pipe of a pressure valve located at the top of the
    bottom and top of the disc consists of the balance of force.
    2) The valve is closed by spring at the top of the disc.
    3) When the inlet pressure fill in the pilot valve, the pilot valve disc
    will became.
    This pressure should be bigger than pilot valve setting
    pressure, so it can make upstream power in to pilot valve. Than the
    fluid upon the disc be opened pass to the outlet, and it can make
    the pressure upon the disc. So finally the disc be opened by inlet
    pressure.
    INSTRUCTION MANUAL PAGE
    3/6
    PRIMARY PRESSURE REGULATING VALVES

    4. INSTALLATION METHOD
    The reducing valve in the pipe connecting device in a vertical
    straight and the Pipes or piping is displayed depending on how the
    state is to ensure that we install.

    1) Strainer and safety valves on the plumbing installation must be


    shown.
    2) Reducing valve repair and maintenance should be installed to
    bypass the line and the inlet diameter is the same.
    3) Reducing valve in the cause of failure of new line, most of the
    piping is the cause of the scale, and foreign substances through
    the reducing valve before the fluid in the bypass pipe line clean
    enough (about 30 minutes) must be conducted.
    INSTRUCTION MANUAL PAGE
    4/6
    PRIMARY PRESSURE REGULATING VALVES

    5. INSTRUCTION
    INSTRUCTION MANUAL PAGE
    5/6
    PRIMARY PRESSURE REGULATING VALVES

    6. PRESSURE ADJUSTMENT METHOD

    Turning clockwise Set pressure (inlet


    (right) pressure) increase

    ADJUST
    SCREW

    Turning counter Set pressure (inlet


    clockwise (left) pressure) decrease

    7. DISASSEMBLY AND REPAIR

    7.1 Disassembly
    (1) The pilot valve spring adjustment screws in a turning clockwise
    to the free to create and disassembly the cylinder. After the
    pilot valve piston, the spring adjusting screw, pilot body, then
    the stem is disassembly.
    (2) Remove the bonnet and the spring seat and the spring the next the
    cage.
    (3) Loose the connect to the disc and the disc holder.
    Disassembly the disc and the disc washer.
    (4) Loose the fix bolt of the bottom cover. After disassembly the
    bottom cover.
    7.2 Repair
    (1) Reducing valve in the piping of the cause of the failure of sand,
    dust, etc., it is most.
    Therefore, the bypass pipe line and of the foreign substance must
    be removed through the strainer.
    (2) Failure of Pressure gauge, leakage of by-pass valve, of strainer
    and a correction of the causes of valve failure or anomalies.
    INSTRUCTION MANUAL PAGE
    6/6
    PRIMARY PRESSURE REGULATING VALVES

    8. TROUBLE SHOOTING

    Failure Failure cause Solution

    1. Not suitable when using 1. Adjusting set pressure.


    pressure. 2. Will be replaced with the
    2. Specifications, when too small appropriate title.
    in diameter than the title 3. Readjust by adjust
    Does not 3. Does not suitable the method
    reach the pressure regulating. 4. After strainer
    set 4. When screen of strainer disassembly, clean screen
    pressure 5. When a foreign matter 5. After disassembly,
    between the piston and Removed a foreign matter
    cylinder. Polishing or replacement
    if impossible.
    6. Pressure Gauge failure 6. Replace With new one.
    1. When a foreign matter or
    scratched between the valve 1. 2. 3.
    main parts. After disassembly,
    Rise above
    2. When a foreign matter or Removed a foreign
    the set
    scratched between the pilot matter.
    pressure
    valve and seat. Polishing or replacement
    when the
    3. When a foreign matter if impossible.
    inlet
    between the piston and 4. Repair or exchange
    pressure
    cylinder. 5. Replace with new one
    4. Leakage of by-pass valve
    5. Damage of diaphragm
    1. Specifications, when too large
    1. Will be replaced with the
    in diameter than the title
    appropriate title.
    2. When reducing pressure ratio
    Noise 2. 2 stop reducing Pressure
    is exceeded
    occurrence 3. Traps will be installed
    3. Drain when the interference
    4. To maintain enough
    4. Too close to the reducing
    distance to install.
    valve when the manual valve

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