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1-00186A(2)-CO 4/17/01 1:42 PM Page 1

ROOM AIR CONDITIONER


INDOOR UNIT OUTDOOR UNIT
AQ09A5(6)MA UQ09A5(6)MA
AQ12A5(6)MC UQ12A5(6)MC

SERVICE Manual

AIR CONDITIONER CONTENTS


1. Installation

2. Disassembly and Reassembly

3. Troubleshooting

4. Exploded Views and Parts List

5. Refrigerating Cycle Block Diagrams

6. Wiring Diagrams

7. Schematic Diagrams

E DB81-00186A(2)
1-00186A(2)-CO 4/17/01 1:42 PM Page 2

ELECTRONICS

Printed in Korea.
5-00286A(2)-OI 4/17/01 1:43 PM Page 1
5-00286A(2)-OI 4/17/01 1:43 PM Page 1

1. Installation
1-1 Refrigerant Refill Procedure

¥ Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using

1. Purge air(for new installation only).

2. Turn the 3-way valve clockwise to close,


connect the pressure gauge(low
pressure side) to the service valve, and
open the 3-way valve again.
Suspension hook

Compound High
gauge pressure
3. Connect the tank to refill with Refrigerant gauge

Hand
wheel
Finger tight
4. Set the unit to cool operation mode. fittings
For mounting
other and of Connected to
hose when high pressure
not in use side
5. Check the pressure indicated by the pressure gauge(low
pressure side). Charging
* Standard pressure is should be 64~78psi in a regular, line
high operation mode.

R-22
6. Open the refrigerant tank and fill with refrigerant until
the rated pressure is reached.
* It is recommended not to pour the refrigerant in too
quickly, but gradually while operating a pressure valve.

7. Stop operation of the air conditioner.

8. Close the 3-way valve, disconnect the pressure gauge,


and open the 3-way valve again.

9. Close the cap of each valve.

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1-2 “Pump down” Procedure

¥ Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.

1. Remove the caps from the 2-way valve and the


3-way valve.

2. Turn the 3-way valve clockwise to close and


connect a pressure gauge(low pressure side) to
the service valve, and open the 3-way valve again.

2-Way Valve
3. Set the unit to cool operation mode.
(Check if the compressor is operating.)

4. Turn the 2-way valve clockwise to close.

5. When the pressure gauge indicates "0" turn the


3-Way Valve
3-way valve clockwise to close.

6. Stop operation of the air conditioner.

7. Close the cap of each valve.

Relocation of the air conditioner


¥ Refer to this procedure when the unit is 5. Disconnect the pipe connected to the out-
relocated. door unit.
At this time, cover the valve of the outdoor
1. Carry out the pump down procedure (refer
unit and the other pipe using a cap or vinyl
to the details of 'pump down').
plug to avoid foreign material entering.
2. Remove the power cable.
6. Make sure you do not bend the connection
3. Disconnect the assembly cable from the pipes in the middle and store together with
indoor and outdoor units. the cables.
4. Remove the flare nut connecting the indoor 7. Move the indoor and outdoor units to a new
unit and the pipe. locatioon.
At this time, cover the pipe of the indoor
unit and the other pipe using a cap or vinyl 8. Remove the mounting plate for the indoor
plug to avoid foreign material entering. unit and move it to a new location.

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2. Disassembly and Reassembly


Stop operation of the air conditioner and remove the power cord before repairing the unit.

2-1 Indoor Unit

No Parts Procedure Remark

1 Front Grille 1) Stop the air conditioner operation and block the
main power.
2) Separate tape of front panel upper.

3) Contract the second finger to the left, and right


handle and pull to open the inlet grille.
4) Take the left and right filter out.

*Taking off the deodorizing filter.

5) Loosen one of the right fixing screw and sepa-


rate the terminal cover.

6) Loosen three fixing screws of front grille.

7) Pull the upper left and right of discharge softly


for the outside cover to be pulled out.

8) Pull softly the lower part of discharge and push


it up.

Caution;
Assemble the front panel and fix the
hooks of left and right.

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No Parts Procedure Remark

2 Electrical Parts 1) Do “1”above


(Main PCB)
2) Take all the connector of PCB upper side out.
(Inclusion Power cord)

3) Separate the outdoor unit connection wire from


the terminal block.

4) If pulling the Main PCB up. it will be taken out.

3 Ass’y Tray Drain. 1) Do “1”, “2”, above


Separate the drain hose from the extension
drain hose.
2) Pull tray drain out from the back body.

4 Heat Exchanger 1) Do “1” and “2”, “3”, above

2) Loosen two fixing earth screws of right side.

3) Separate the connection pipe.

4) Separate the holder pipe at the rearside.

5) Loosen the three fixing screws of right and left


side.

6) Lifting the heat exchanger up a little to push the


up side for separation from the indoor unit.

5 Fan Motor and 1) Do “1” “2” ”3” “4”, above.


Cross Fan
2) Loosen the fixing two screws and separate the
motor holder.

3) Loosen the fixing screw of fan motor.


(By use of M3 wrench)

4) Separate the fan motor from the fan.

5) Separate the fan from the left holder bearing.

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2-2 Outdoor Unit


■ UQ09A5(6)MA
No Parts Procedure Remark

1 Common Work 1) Loosen the fixing two screws and separate the
cover E-parts.

2) Separate the connection wire from the terminal


block.

3) Loosen five fixing screws and separate the cabi


Upper.

4) Loosen two fixing screws of Ass'y E-part.

5) Loosen nine fixing screws and separate the cabi


side.

2 Fan and Motor 1) Do “1”, above.


2) Loosen four screws and seperaate Guard Fan
from front cabinet

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No Parts Procedure Remark

2) Remove the nut flange (Turn to the right to


remove, as it is a left hand screw)

3) Separate the fan.

4) Loosen four fixing screws to separate the motor.

3 Heat Exchanger 1) Do “1”, 2 above.


2) Loosen two fixing screws of left and right side.
3) Disassemble the inlet and outlet pipe by
welding.
4) Separate the heat exchanger.

4 Compressor 1) Do “1”, above.


2) Loosen the nut on the terminal cover and open
the terminal cover.
3) Disassemble the inlet and outlet pipe of
compressor by welding.
4) Disassemble the inlet and outlet pipe of
condenser by welding
5) Loosen the three bolts of the lower part.
6) separate the compressor.

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■ UQ12A5(6)MC
No Parts Procedure Remark

1 Common Work 1) Loosen the fixing screw and separate the


Handle-Cabi RH.
2) Separate the connection wire from the terminal
block.

3) Loosen 6 fixing screws and separate the upper


cabinet.

4) Loosen the fixing screw of Ass'y E-part.

5) Loosen 5 fixing screws and separate the side


cabinet.

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No Parts Procedure Remark

2 Fan-Motor 1) Loosen 4 fixing screw of the Guard-Fan.

2) Remove the nut flange (Turn to the right to


remove, as it is a left hand screw)

3) Separate the fan.

4) Loosen four fixing screws to separate the motor.

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3. Troubleshooting
3-1 Items to be checked first

1) The input voltage should be rating voltage ±10% range.


The airconditioner may not operate properly if the voltage is out of this range.
2) Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 5 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of
cables.
Otherwise the airconditioner may not operate properly.
3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to
the malfunction of the airconditioner.

NO Operation of air conditioner Explanation


1 The STD operation indication LED blinks when a It indicates power is on. The LED stops blinking if the operation
power plug of the indoor unit is plugged in for the first time. ON/OFF button on the remote control unit is pushed.
2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor is reop-
operate at a room temperature higher than the setting erated. The same phenomenon occurs when a power is on.
temperature that the INDOOR FAN should operate. As a phenomenon that the compressor is reoperated after a delay of
In a HEAT operation mode, the compressor does not 3 minutes, the indoor fan is adjusted automatically with reference
operate at a room temperature lower than the setting to a temperature of the air blew
temperature that indoor fan should operate.
3 Fan speed setting is not allowed in AUTO or DRY mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.
4 Compressor stops operation intermittently in DRY mode. Compressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.
5 Compressor of the outdoor unit is operating although it is When the unit is turned off while de-ice is activated, the compressor
turned off in a HEAT mode. continues operation for up to 9 minutes (maximum) until the deice is
completed.
6 Timer LED only of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.
7 The compressor and indoor fan stop intermittently in HEAT The compressor and indoor fan stop intermittently if room tempera-
mode. ture exceeds a setting temperature in order to protect the compres-
sor from overheated air in a HEAT mode.
8 Indoor fan and outdoor fan stop operation intermittently in The compressor operates in a reverse cycle to remove exterior ice in
a HEAT mode. a HEAT mode, and indoor fan and outdoor fan do not operate inter-
mittently for within 20% of the total heater operation
9 The compressor stops intermittently in a COOL mode or DRY The compressor stops intermittently or the fan speed of the indoor
mode, and fan speed of the indoor unit decreases. unit decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.

4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis
details on the display panel.

NO Display Self Diagnosis


1 STD LED blinking (1Hz) Restore from power failure (input initial power)
2 TIMER LED blinking (1Hz) Indoor unit Room sensor Error (open or short)
3 STD and TIMER LED blinking (1Hz) Indoor unit heat exchanger temperature sensor Error (open or short)
4 NATURE LED blinking (1Hz) Indoor fan malfunctioning (for spead is Below 450rpm)

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3-2 Fault Diagnosis by Symptom

3-2-1 No Power(completely dead)-Initial diagnosis

1) Checklist :
(1) Is input voltage normal?
(2) Is AC power linked correctly?
(3) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)

2) Troubleshooting procedure

Remove power cord and plug in


again in approx. 5 seconds

Is operation lamp blinking?


NO
YES
YES Does operation start when YES
Is DC voltage of PCB
ON/OFF button on the remote Normal
display normal? controller unit pushed?
NO NO
Is transmission display of the NO Refer to remote control
Replace PCB Is rating voltage ±10% range unit fault diagnosis
remote controller unit blinking?
display applied to the primary side(~,~)
of the “BD71” YES
Is "beep"sound heard from the main
NO unit?
NO
YES
•Check linkage between NO Replace PCB
power cord and Is DC voltage of the PCB module
normal? module.
terminal tap
•Check fuse YES
Are voltages of #8 (compressor),
#7(4 way valve) and #6 (outdoor fan) Are voltages at RY71(Compressor)
of the micom normal? 5VDC YES normal? DC12V
Is 325VDC appear in the Is voltage of #60 (indoor fan) of the Is voltage at SS71(indoor fan)
secondary side (+, -) micom normal?
of “BD71”
DC5V
10ms
NO YES YES NO
NO

Is voltage at #50 terminal of the Micom normal? Check connections


0VDC Replace RY71
compressor
Replace Is voltage at #18 terminal of the Micom normal? and SS71
5VDC and indoor fan.
SMPS PARTS
NO
YES
Is output voltage of ICO2 normal?
Is voltage at #52 terminal of the micom
normal? YES NO
Check PCB pattern.
Replace ICO2
10ms Replace main PCB.
NO
YES
Is voltage output terminal of
TLP180(PC02) normal?
Are voltage at #48 and #49 of the
NO micom normal?
YES NO
Replace resonator (X301)
250ns
OK Replace TLP180(pc02)
YES
Is operation normal?
NO Replace micom
YES
OK

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3-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN72)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN42)?
(4) Is the running capacitor (CR71) properly connected with PCB board?

2) Troubleshooting procedure

After unplugging out the power cord should


be reconnected within five seconds.

YES

NO Check as in the procedure “NO power parts” Refer tp


Does the STD lamp(Green) blink? page 5-2.

YES

Does the Solid State Relay(SS71) work NO


Microcomputer is out of order.
properly?

Test rod location


Normal
Voltage
+ -

SS71- SS71- 12V

YES

Is the supply voltage of the fan NO PCB is PCB should be


motor sufficient? out of order. replaced.

Test rod location


Normal
voltage
PCB CN72 Condition

pin #3 and #5 Fan operate about AC 180V

YES MF-C is out of order Replace MFC

Fan motor Fan motor


is out of order. should be replaced.

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3-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is input voltage normal?
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the POWER IN connector (CN71) linked correctly?
(4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector((N1), 1)?

2) Troubleshooting procedure

After unplugging out the power cord should be


reconnected within five seconds.

NO Check as in the procedure "No Power parts"


Does the STD lamp blink
Refer to page 5-2.
YES
YES 1 Room temperature sensor is
Does the timer lamp blink during operation ? out of order

NO

3 2
PCB should be checked.

Is the power relay RY71 operated by adjusting the room NO Microcomputer is


temperature? out of order.

Test rod location Normal


PCB should be
+ - Condition Voltage checked.
IC4 Pin No.62 GND RY71 ON DC 4.8V

NO

Is rating voltage ±10% range applied relay between Terminal block Power relay is Power relay should be
NO(N1) and No. 1 out of order replaced.

YES
Outdoor unit is
out of order.
1
NO
YES
2

Is the room sensor normal register?

10°C 20°C 30°C

17.96k Ω 12.09k Ω 8.3k Ω


YES
3

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3-2-4 When the UP/DOWN Louver Motor Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is input voltage normal?
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?

2) Troubleshooting procedure

Remove power cord and plug in again in approx. 5 seconds.

N Check as in the procedure "No Power


Is STD lamp blinking?
parts". Refer to page 5-2.
Y

Does operation start when swing button of the remote control Y


unit pushed? Normal

N
Voltage at pin #1-#4 of micom (ICO4) change?(Squarewave) Micom (IC04) is faulty.

Volatge at pin #13 ~ #16 of IC06 (KID65003) N


Driver IC06 (KID65003) is faulty.
change?(Squarewave)

UP/DOWN louver motor is faulty.

3-2-5 In the mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN71 connector?

After training on, the heating operation should YES


start in five minutes. Normal

NO
NO
Is the number #18 of Micom (IC04) DC 5.0 V? Abnormal Micom

YES
NO
Is the number checking #11 of IC06 (KID65003) LOW? Abnormal IC06
YES
NO
Is the voltage between CN71 #3 and CN71 #5 rating voltage ±10% range Abnormal RY73

Abnormal 4way valve of Outdoor Unit.


or connecting Cable
PCB should be replaced.

4 way valve should be replaced


or connecting Cable Check.

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3-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)

1) Troubleshooting procedure

Remove power cord and plug in again approx. 5 Seconds

N
Is operation lamp blinking? Check as in the procedure “NO Power
parts”. Refer to page 5-2.
Y

“ “ sound heard from the indoor unit when ON/OFF Y


Normal
button on the remote control unit pushed?

N
Y
Voltage of battery less than 2.5V (Remote Control Unit)? Replace battery.

N
N
LCD display status of REMOCON normal? LCD is faulty.

Transmission display lamp ( ) blinking when N


Replace button.
ON/OFF button on the remote control unit pushed?

Y
N
Voltage at PIN #30 of Remocon Micom change? Micom is faulty.

Y
N
Voltage at collecter of Q601 or Q602 change?
Q601(C4375Y) or Q602(C1623Y) is faulty.
Y IR LED(CL-1L5EU) is faulty.

N
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Receiver module is faulty.
Y

Micom (IC04) is faulty.

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MEMO

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4. Exploded Views and Parts List


4-1 Indoor Unit
18 18-6
18-6-1
18-1

18-4
18-5
18-3
16 24 18-2

17

13

13-2 13-4

13-3
13-1
14 11
15 12
10

8
20 25

22
23
19
9

4
21

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■ Parts List

Q’TY
No. CODE NO Description REMARK
AQ12A5(6)MC AQ09A5(6)MA
1 DB64-00085A GRILLE AIR INLET 1 1
2 DB63-00064A GUARD-AIR FILTER 2 2
3 DB74-00011A FILTER CLEANER ASS´Y 1 1
4 DB63-00067A COVER TEMINAL 1 1
5 DB92-00031L ASS´Y PANEL 1 1
6 DB67-00051A SPACER EVAP LOW 1 1
7 DB67-00032A SPACER EVAP UP 1 1
8 DB63-00083A COVER U BEND 1 1
9 DB94-00040E ASS´Y FAN CROSS(SF) 1 1
10 DB60-20011A BOLT SPECIAL 1 1
11 DB31-00071A MOTOR FAN IN - 1
DB31-00072A “ 1 -
12 DB32-00020A THERMISTOR WIRE ASS´Y 1 1
13 DB93-00255G ASS´Y CONTROL IN - 1
DB93-00255H “ 1 -
13-1 DB93-00267A ASS´Y PCB MAIN 1 -
DB93-00267D “ - 1
13-1-1 1103-001175 IC EPROM 1 1
13-1-2 1203-001813 IC PWM CONTROLLER 1 1
13-1-3 3501-001154 RELAY MINIATURE 1 1
13-1-4 3502-000115 SSR 1 1
13-1-5 DB09-00094A IC MCU 1 1
13-2 DB65-00030A TERMINAL BLOCK ASS´Y 1 1
13-3 DB93-00268E ASS´Y PCB DISPLAY 1 1
13-3-1 2202-000780 C CERAMIC,MLC-AXIAL 1 1
13-3-2 DB32-00017A MODULE REMOCON 1 1
13-4 DB39-00147A CONNECT WIRE PCB 1 1
14 DB94-00056A ASS´Y BACK BODY(RIGHT SIDE) 1 1
15 DB61-00162A HOLDER MOTOR 1 1
16 DB61-00165A HOLDER PIPE 1 1
17 DB70-00036A PLATE HANGER 1 1
18 DB94-00058B ASS´Y TRAY DRAIN(RIGHT SIDE) 1 1
18-1 DB94-00018A ASS´Y DRAIN HOSE 1 1
18-2 DB66-00042A BLADE H 1 1
18-3 DB66-00128A BLADE V,A 3 3
18-4 DB66-00128B BLADE V,B 6 6
18-5 DB63-00082A SCREEN SAFETY WIRE 1 1
18-6 DB95-20138A ASS´Y MOTOR STEPPING 1 1
18-6-1 DB31-10129A MOTOR STEPPING; GSP 24RW 1 1
19 DB61-40251A HOLDER SENSOR 1 1
20 DB67-60030A SPRING SENSOR 1 1
21 DB98-01494A EVAPORATOR ASS´Y 1 -
DB75-00020A EVAPORATOR ASS´Y - 1
22 DB94-40003A ASS´Y BEARING 1 1
23 DB93-00251L ASS´Y REMOCON 1 1
24 DB70-00114A PLATE-KNOCKOUT 1 1
25 DB63-00226A COVER-TERMINAL BLOCK 1 1

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4-2 Outdoor Unit

■ UQ09A5(6)MA

21

22
7 19
20

8 6 9
8-51
8- 13 8-4
15 11 18
14 17
8-2
10 18-1
16 -2 17-1
8-3 18

4 12

3 5

1 2

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■ Parts List
Q’TY
No. CODE NO Description Specitication
UQ09A5(6)MA
1 DB63-00086B GUARD-FAN HSWR, IP2, 5&3, SC-90073T, NEW A-P/J 370FAN 1

2 DB60-30004A NUT-FLALNGE 2C, M6, SM20C, NTR 1

3 DB67-00036A FAN-PROPELLER AS+G/F20%, PI 375, BLK 1

4 DB31-10058G MOTOR-FAN OUT AMASS-020ZREA, FAN OUT, 115V/60Hz 1

5 DB90-00264A ASS´Y FRAME (PAINT) SC-90073T 1

6 DB94-00078A ASS´Y PARTITION ASS´Y 620mm COND 1

7 DB90-00077B ASS´Y CABI-UPPER ASS´Y 1

8 DB93-00424A ASS´Y CONTROL OUT ASS´Y 1

8-1 2501-001230 C-OIL (COMP) 45µF, 370VAC 1

8-2 2301-001379 C-OIL (MOTOR) 4.0µF, 450VAC 1

8-3 DB33-00423A ASS’Y LEAD WIRE ASSY 1

8-4 DB27-00004B SOLENOID ASS´Y RANCO, LB81001 1

8-5 DB65-40074A TERMINAL BLOCK 5P, N, L, 1, 2, 3 1

9 DB72-00453A CLOTH-COMP T8, 425, 225, 44F COMP 1

10 44B092HW1EL ROTARY COMP 1Ph, 115V, 60Hz 1

11 DB35-20066E PROTECTOR O/L MRA12093-12007 1

12 DB73-10004B GROMMET-ISOLATOR SILICON 3

13 DB60-30018A NUT-FLANGE PI0.8, M5, SM20C 1

14 DB63-20002A GASKET EPDM, TO.8 1

15 DB63-10165D COVER-TERMINAL PBT 1

16 DB60-30028A NUT-WASHER HEX, 2C, M8, ZPC 3

17 DB96-00554A ASS´Y TUBE CAPILLARY ID1.5 x 1100+1/4” 1

17-1 DB62-00254B VALVE-SERVICE 1/4INCH 1

18 DB99-00090D ASS´Y VALVE 4WAY VK1100B+3/8” 1

18-1 DB62-00118A TUBE-4WAY VALVE BRASS, 3/8INCH, T1.0, RANCO 1

18-2 DB62-40073B VALVE-SERVICE C3771BD, 432L/H, 3/8”, 30Kg/cm2G 1

19 DB75-00029A ASS´Y COND 1.5D-FIN, COATTING 620mm 1

20 DB64-60171D CABINET-SIDE SECC-P, T 0.8, A-P/J 1

21 DB67-90024A HANDLE-CABI LF ABS 1

22 DB63-10443C COVER-E, PARTS ASS’Y SC-90073R 1

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■ Parts List (OUTDOOR UNIT)


Q’TY
No. CODE NO Description Specitication
UQ12A5(6)MC
1 DB63-00071A GUARD FAN HSER 1

2 DB60-30004A NUT FLANGE 2C SM20C M6 NTR 1

3 DB67-50063A PROPELLER-FAN AS+G/F, Ø405 1

4 DB31-10058C MOTOR FAN OUT ASSO2OWTVA 1

5 DB90-00272A ASS´Y FRAME(PAINT) ASS’Y 1

6 DB94-50077A ASS´Y PARTITION ASS’Y 1

7 DB90-00085B CABINET UPPER SECC-P 1

8 DB93-00424E ASS´Y CONTROL OUT ASS’Y 1

8-1 2501-001226 CAPACITOR COMP 25µF 370VAC 1

8-2 2301-001375 CAPACITOR MOTOR 1.5µF 450VAC 1

8-3 DB65-40074A TERMINAL BLOCK 5P, N, L, 1, 2, 3 1

8-4 DB93-00423A ASS´Y LEAD WIRE ASS’Y 1

8-5 DB47-20001L OLP MRA12002-12008 1

8-6 DB67-60020A O L P SPRING STS304 1

8-7 DB27-00004B ASS´Y SOLENOIDE LB81001 RANCO 1

8-8 DB32-00007A THERMOSTAT 250V, 7A 1

9 DB72-50574D CLOTH COMP BOTTOM FELT 1

10 DB99-00089A ASS´Y 4WAY VALVE ASS’Y 1

11 48A135IV1EL COMPRESSOR 208-230V 60Hz 1

12 DB73-10004B GROMMET-ISOLATOR SILICON 3

13 DB60-30028A NUT-WASHER HEX 2C MB ZPC 3

14 DB63-20002A GASKET EPDM 1

15 DB63-10165D COVER TERMINAL PBT 1

16 DB60-30018A NUT-FLANGE M5, SM20C 1

17 DB96-00513A ASS´Y-CAPILLARY ASS’Y(1.7 X1100) 1

18 DB96-00509A ASS´Y COND ASS’Y(SF) 1

19 DB64-00136C CABINET SIDE ASS’Y(BENDING) 1

20 DB67-90025A HANDLE CABI, RH ABS -

21 DB72-00211A CLOTH-COMP SIDE FELT 1

22 DB95-00212A ASS’Y-HEATER ASS’Y 1

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10-00186A(2)-EV 4/17/01 1:46 PM Page 22

4-3 ASS’Y CONTROL IN

■ Parts List

No Description Specification Remark

1 HOLDER CONTROL ABS


2 ASS’Y MAIN PCB AS09A3ME
3 ASS’Y TERMINAL BLOCK -
4 ASS’Y DISPLAY PCB AS09A3ME
5 CONNECTOR WIRE PCB U/D -
6 BRACKET EARTH SGCC-M
7 HOLDER WIRE CLAMP -
8 CONNECTOR WIRE EARTH AWG#16
9 SCREW WP, TH + M4 ✕ L8, ZPC(WHT), T.C
10 SCREW PH, M3 ✕ L22
11 SCREW TH + M4 ✕ L16, ZPC(WHT), SWRCH
12 HOLDER CLAMP IN -
13 SEAL PANEL FRONT RH -
14 SEAL H/CONTROL FRONT -

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10-00186A(2)-EV 4/17/01 1:46 PM Page 23

5. Refrigerating Cycle Block Diagram

INDOOR UNIT OUTDOOR UNIT

Capillary tube
T1 2-way valve

Liquid side

Propeller fan
Cross fan

Heat Heat
exchanger exchanger
(Evaporator) (Condenser)

T2
Gas side

3-way valve 4-way valve


Cooling
Heating
Compressor
Gas leak check point

Refrigerating cycle temperature and pressure

STD Pressure Piping Temp.(˚F) Use Temp. Condition (°F)


Operating Condition (psi) Indoor Outdoor
T1 T2
3-WAY V/V DB WB DB WB
Standard 70~74 48~53 48~53 80 67 95 75
Cooling Max over load - 60~64 60~64 80 67 115 75
Low temp - 34~39 34~39 67 57 67 57
Standard 248~287 99~110 134~155 70 60 47 43
Heating Max over load - 100~109 140~160 80 - 75 65
Deice - 85~95 107~120 70 60 35 33

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15-00186A(2)-WD 4/17/01 1:47 PM Page 24

6. Wiring Diagrams

6-1 Indoor Unit

■ AQ09A5(6)MA
■ AQ12A5(6)MC

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15-00186A(2)-WD 4/17/01 1:47 PM Page 25

6-2 Outdoor Unit

■ UQ09A5(6)MA

DIAGRAM-OUTDOOR

C1 : 4µF x 450VAC C2 : 45µF x 370VAC

■ UQ12A5(6)MC

DIAGRAM-OUTDOOR

C1 : 1.5µF x 450VAC C2 : 25µF x 370VAC

25
7. Schematic Diagrams
7-1 Indoor Unit
■ AQ09A5(6)MA
26
■ AQ12A5(6)MC
27

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