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● Volume calculation example

In advance, using the amount of hydraulic fluid that is charged in the accumulator, calculate the accumulator
volume required for activating the cylinder.
Specification conditions
Di: Cylinder bore = φ300 mm (cross-sectional area (A) =
706.5 cm2) Safety device
(pressure control valve)
S: Cylinder stroke = 380 mm
V: Cylinder speed = 0.75 m/sec
Fc: Required cylinder power = 1,000 kN
P: Pressure loss in piping etc. = 0.84 MPa
P3: Maximum working pressure = 20 MPa
P2: Minimum working pressure = Fc / A x 10 + P = 15 MPa
(Pay attention to the pressure loss P between the accumulator and actuator) M
Q: Oil discharge volume from pump = 90 L/min
Working temperature = 10 to 90ºC
Service fluid = Petroleum hydraulic oil
*In calculation, convert all assigned pressure to the absolute
pressure (MPa · abs).

1) Find the required oil volume to be discharged from 4) Find the polytropic exponent (m, n).
accumulator Vw (required cylinder oil amount).
P3+P2 201
. 013+151
. 013
π・Di2 Average working pressure (Pa)=    =
V=     ・S・1
0−6 2 2

≒17.6MPa・abs
π・3002
=     ×380×10−6 · Find the oil charge time from Vw (the amount

charged in the accumulator) and the pump flow
≒26.9L rate.
VW 26.9
2) Considering the change in temperature during Oil Charge Time(Tm)=   =
Q 90/60
operation, find the gas charging pressure (P1) in the
≒17.9sec
following steps.
i) For Max. P1 at the maximum working temperature · The cylinder operation time becomes the
(90ºC), set the gas charging pressure ratio to 85%. accumulator oil discharge time.
(The gas charging pressure ratio can be up to 90% S 380
(Tn)=  10-3=    ×10-3
Oil Discharge Time
in consideration of the temperature change.) V 0.75
Max. P1 = 0.85 · P2
≒0.5sec
= 0.85 x 15.1013 MPa · abs
= 12.84 MPa · abs · From the nitrogen gas polytropic exponent list on
page 20
ii) Find Min. P1 at the minimum working temperature m=1.90  n=1.96
(10ºC) by the "Formula for gas charging pressure
actual change due to temperature change". 5) Find the oil discharge coefficient (F) .
Min. P1 = 9.38 MPa · abs 1
20.1013 1.96

−1
a −1 n
15.1013
3) Find the gas charging pressure ratio (e) at the minimum F=    =
1 1
≒0.135
am 20.1013 1.90
working temperature. 15.1013
P1 9.38
e=  = 6) Find the accumulator gas volume (V1).
P2 (15+0.1013)

≒0.62 VW 26.9
V1 =      = ≒339L
e・η・F 0.62×0.95×01
. 35

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E_001-039.indd 22 2015/06/08 10:26

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