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DSF-052

ADAP Servo Amp Setup Software

DAS
Instruction Manual

Please read this manual and store it in a safe location.

AIDA ENGINEERING, LTD.


DSF-052

Table of Contents

1. Overview .............................................................................................................................................1
2. Product Specifications Table .............................................................................................................1
3. Connection Cables .............................................................................................................................2
4. The Initial Screen/Version Display Screen ........................................................................................5
5. Icons ...................................................................................................................................................5
6. The Installer ........................................................................................................................................6
7. Startup Screen ................................................................................................................................ 10
8. Communication Format Setting Function ....................................................................................... 12
9. Monitoring Function ......................................................................................................................... 13
10. Motor Parameter Setting Function. ............................................................................................... 15
11. Parameter Setting Function .......................................................................................................... 19
12. The Trace Operation Function ...................................................................................................... 25
13. The Encoder Origin Point Homing Function. ................................................................................ 29
14. Help ............................................................................................................................................... 31
15. Troubleshooting ............................................................................................................................ 31
16. List of Setting Parameter Names .................................................................................................. 33
17. List of Alarm Names ...................................................................................................................... 35
DSF-052

1. Overview
This instruction manual applies to Ver. 6.3.10 of the ADAP-type servo amp setup software.
For further details relating to the servo amp itself, please refer to the servo amp instruction manual.

2. Product Specifications Table

Computer Type DOS/V computer


CPU Pentium(R) CPU or equivalent (90 MHz or higher is
Computer Specifications

recommended)
Memory 32 MB or higher
Hard Drive At least 30 MB (expected)
Operating System Windows(R)98/Me
Windows2000(R),Windows(R)XP
(However, depending on how the software is installed, it
may not function.) It is only compatible with Japanese
and English language environments.)
Screen Resolution 800 x 600 or higher is recommended.
Computer RS232C (Connects to the CN1 master board)
Connection

Computer and upper level RS422 (Connects to CN1, CNEI, and CNEO master
control equipment boards.)

Monitoring function, parameter setting function, trace


Function Designations operation function, communication format setting function,
motor parameter setting function, encoder origin point
adjustment function.

Monitoring Function The following can be monitored:


Speed commands, speed detection values, output amps,
Operation Functions

torque commands, outputted torque, current position,


analog input values, PN voltage, electronic thermals.
Parameter Setting Function Can read and write all parameters, etc.

Trace Operation Function


2 analog screens (max. of 4 channels)
and 1 digital screen (max. of 4 channels) can be traced.
Time axis 512 points x speed control cycle x n (n=1~255)
Communication Format Communication baud rate change function between the
Setting Function servo amp and the computer.
Communication Baud Rates: 4.8k/9.6k/19.2k/38.4k
Motor Parameter Setting Motor parameter setting function.
Function
Encoder Origin Point Encoder origin point homing function.
Homing Function
Supplied Media Created as a CD image.

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3. Connection Cables
(1) Between the Computer and the Servo Amp (RS232C)
Connector: CN1
The pin arrangement is shown below:

Code Signal Name I/O Electrical Specifications


RD Received Data I
(Computer ⇒ Servo Amp) RS232C Standards
SD Send Data O
(Servo Amp ⇒ Computer)

Press

50. 33.
16.
49. 32.
15.
48. 31.
Computer side Control panel 14.
47. 30.
①DCD Special Cable terminal block 13.
RD 46. 29.
②Rxd 12.
SD 45. 28.
③Txd 11.
LG 44. 27.
④DTR 10.
43. 26.
⑤GND 9.
42. 25.
⑥DSR 8.
41. 24.
⑦RTS 7.
40.RD 23.
⑧CTS 6.
39.SD 22.
⑨ 5.
38.LG 21.
D-sub9 pin - female 4.
37. 20.
3.
36. 19.
2.
35. 18.
1.
34. 17.
Servo Amp CN1

Please use the special cable for communication connections between the computer and the
servo amp.

2:RxD SD
3:TxD RD
5:GND LG

D-SUB 9P Connector Y Terminal 1.25Y-3.5S


(Socket)

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(2) Between the Computer and the Servo Amp (RS422)


Connector: CN2
The pin arrangement is shown below:
Please create the connection cable to match the RS232C/RS422 converter being used.

Code Signal Name I/O Electrical Specifications


LRDP, Received Data I
LRDN, (L) (Computer⇒Servo Driver) RS422 Standards,
LSDP, Send Data O 38.4kbps
LSDN, (L) (Servo Amp ⇒ Computer)

CN2
(D-sub 25 pin connector - male)

Computer side 1
14
①DCD RS232C RS422 Converter RS422 2
15
②RxD 3
16
③TxD 4
17
④DTR RS LRDP 5 LRDP
18
⑤GND DR LRDN 6 LRDN
19
⑥DSR RD LSDP 7 LSDP
20
⑦RTS SD LSDN 8 LSDN
21
⑧CTS L L 9 L
22
⑨ - 10
23
9 pin 11
24
12
25
13
25 pin

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(3) Connecting to Multiple Master Boards


It is possible to monitor multiple master boards by changing the settings of the rotary switch
addresses on the master boards. The following are examples of connections between
computers and master boards.
(Connection Example 1)
Each master board can be monitored separately by connecting to connector ‘CN1’.
(Station No. SW:0) (Station No. SW:1
Connector (CNXI, CNXO)
Pin Layout
Master Board Master Board
1 2
3 N.C 4 N.C
5 N.C 6 N.C
CN1 CN1
7 8
CNXO CNXI CNXO 9 10
Computer RS232C

Computer Connection
Connection to CN1
Cables
Computer

(Connection Example 2)
Each master board can be monitored separately by connecting to connector ‘CN2.’
(Station No. SW: 0) (Station No. SW: 1)
Connector (CNXI , CNXO)
Pin Layout
Master Board Master Board
1 2
3 N.C 4 N.C
5 N.C 6 N.C
7 8
RS232C
CN2 CNXO CN2 CNXI CNXO 9 10
Computer RS422
RS422
Converter Connection to CN2

Computer RS422
Converter

(Connection Example 3)
The status of all the master boards can be monitored by using connector ‘CN2’ and connectors
‘CNXI’ and ‘CNXO.’
(Station No. SW:0) (Station No. SW:1) Connector (CNXI, CNXO)
Pin Layout
Master Board Master Board 1 2
3 LRDP 4 LRDN
5 LSDP 6 LSDN
7 8
RS232C 9 10 L
CN2 CNXO CN2 CNXI CNXO
Computer RS422 RS422
Converter
Connection to CN2

Note: When using multiple connectors simultaneously for communication, please be aware of the
following items:
・ CN1 and CN2 communication cannot be used at the same time.
・ When CN1’s SD (39 pin) and RD (40 pin) are connected, CN2 communication cannot be
used.
・When motors are operated in parallel, connectors CNXI and CNXO are used to not only
communicate with a computer but also to communicate between master boards, but when
using Connection Examples 1 and 2 please do not wire to pins 3, 4, 5, and 6. Doing such
will make communication impossible.

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4. The Initial Screen/Version Display Screen


The Initial Screen/Version Display Screen is shown below.

・JPEG format image data:


File Name: startup.jpg
No. of pixels: Approx 593 x 321
・Onscreen Information
No. Item Displayed Information
DAS
1 Title
DSF ADAP Setup Software

2 Compatible OS Windows(R) 98/Me, Windows2000(R), Windows(R)XP

3 Version Version 6.3.10

5. Icons
“.bmp” format icon data.
No. of Bits: 32 x 32, 16 x 16

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6. The Installer
(1) Installer Specifications

No Item Details
.
1 Installer File Name setup.exe
Default Installation Folder
2 c:¥Program Files¥DAS
Name
3 Shortcut Name DAS

Folder Name Listed in the


4 DAS
Start Menu
Program Name Listed in
5 DAS
the Start Menu

6 Installer Title Setup DAS

7 Program File Name DAS.exe

“No. of Motors” File


8 c:¥Program Files¥DAS¥motor
Installation Folder Name

(2) Installation Method


・Preparation:
・DAS Setup CD
・Computer (that meets the 'Computer Specifications’ given in section 2)
①Initially installing the software on the computer.
Double-click on the ‘setup.exe’ file on the DAS Setup CD.

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Select English (英語) from the drop-down menu, then click ‘Next.’

Click ‘Next.’

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Click ‘Next.’

Click ‘Finish.’

②When an older version is already installed on the computer


If an earlier version is installed on the computer, remove the old version before installing the
current version.
Click ‘OK.’

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Click ‘Finish.’

Perform the installation following the procedure given above in “➀ Initially installing
the software on the computer.”

(3) ‘No. of Motors’ File


When using the motor parameters setting function, it is necessary to prepare a ‘No. of Motors’
file.
Even during an initial installation, a number of ‘No. of Motors’ files are saved to the motor folder.

The ‘No. of motors’ files saved in the motor folder in the setup CD are copied to the installation folder at the time of setup.
When creating a setup CD with newly added ‘No. of Motors’ files, please copy the ‘No. of Motors’ files that are to be added to
the ‘motor’ folders.

¥(Root Directory) : setup.exe and other setup files


motor : ‘No. of Motors’ files
st637 : ‘No. of Motors’ file (st637)
wf : ‘No. of Motors’ File (wf)
wtbl : ‘No. of Motors’ File (wtbl)

Note 1: See section 12: Motor Parameter Setting Function for the method for saving ‘No. of Motors’ files.
Note 2: The DAS software that can be used is provided for each press model. The ‘No. of Motors’ files are to be saved in the
folders (st637, wf, and wtbl) for each servo amp model.
See section 16: Table of Designations for Setting Parameters for the DAS versions and their applicable parameters.

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7. Startup Screen
(1) Startup Method
DAS Version 6.3.10 can accommodate 3 servo amp models, and 3 shortcuts are provided for
your convenience.
・The 3 Shortcuts Created on the Computer Desktop
・These can be started via the Taskbar Menu: [All Programs]-[DAS]-[DAS(st637)]
-[DAS(wf)]
-[DAS(wtbl)]

Shortcuts

:Model Designation: ‘st637’ (compatible with DAS Ver. 6.3.7)

:Model Designation: ‘wf’ (compatible with the updated DAS Ver. 6.3.7)

:Model Designation: ‘wtbl’ (compatible with DAS Ver. 6.3.8)

Note 1: The DAS used will differ depending on the press in question. Be sure to ask the
engineer of the press in question.
Note 2: Shortcuts are also created in the installation folder (the default address for these is
C:¥Program Files¥DAS), and these can be copied to the desktop if the shortcuts on the
desktop are accidentally deleted.

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(2) Startup Screen


Click the ‘Connect’ button in order to connect to the servo amp.
The ‘Station address number setting’ screen will be displayed.
Select the station address number, then click ‘Start.’
The selectable station address number ranges are as follow: st637: 0~3; wf and wtbl: 0~4.
Note: The station address on the servo amp unit side is set using the rotary switch at the master
board.

If connected correctly, there will be a greater number of active function buttons on the startup
screen.
The ‘Connect (C)’ button will change to a ‘Disconnect (X)’ button that displays the currently
connected station address.

The selectable functions are shown below:


・Monitor display ・Parameter setting
・Trace operation ・Communication format
・Motor constants [parameters] setting

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8. Communication Format Setting Function


This is used to set up the communication format between the setup software and the servo amp
unit (master board).
On the startup screen, click on ‘Communication format (F)’ to access the communication format
setting screen.

“Setting’ Button: If in a connected state, the settings on the servo amp unit side and the computer
side will be changed simultaneously and will be reconnected.
If not in a connected state, only the computer-side settings will be changed.
‘Close’ Button: This closes the Communication Format Setting window.

Please use communication format settings that are within the following ranges:
Setting Item Setting Range Remarks
Communication COM1/COM2/COM3/COM4/ Initial value: COM1
Ports COM5/COM6/COM7/COM8
Bits/Second 4800 / 9600 / 19200 / 38400 Initial Value: 19200
Data Bits 8 This setting cannot be
changed (it is fixed)
Stop Bits 2 This setting cannot be
changed (it is fixed)
Parity None This setting cannot be
changed (it is fixed)

Note: The only parameter setting that can be made on the servo amp unit side is the
communication baud rate (FC-21).
Please use the initial values for the data bits, stop bits, and parity settings.

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9. Monitoring Function
(1) Starting the Monitoring Function
When communication has been established with the servo amp and the ‘Monitor display (M)’
button is clicked, the Monitor Display screen will be displayed.

Note 1: The content of the Monitor Display screen differs from the above screenshot, and the
specifics are given in subsection (2) below.

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(2) The Monitor Function Screen


You can use the monitoring function to confirm operation-related information in realtime.
The following table shows the items displayed on the Monitor function screen.

Displayed Item Display Details


Operation- Displays realtime operation information.
Related Speed command/speed detection value/output current/torque command/output
Information torque/current position monitor/analog input monitor (NREF, FLIM, RLIM)/PN
voltage monitor/electronic thermal monitor/control-side ROM number/power-side
ROM number/signal errors (faults) between drivers.
Terminal State Displays I/O terminal states in realtime. (0:OFF、1:ON)
・Input terminals:
SON/ARES/GSEL1/GSEL2/GSP/MOD/CLPI/TBIAS
・Output terminals:
SRD/GSM/ALM (ALM8)/SOA/GSMON1/GSMON2/
ALM0/ALM1/ALM2/ALM3/ALM4/ALM5/ALM6/ALM7

Status ・Operation Status: Displays the current operation status.


Information (Stopped/Running/Tripped)
・Operation Control Mode: Displays the current operation control mode.
(Speed Control/Torque Control)
・Trip Information: Displays the trip history. The trip history information is cleared
when the power source is turned off.
Communication Displays the communication status between the setup software and the servo amp
Status unit.
(Normal/Error (Fault))

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10. Motor Parameter Setting Function.


(1) Motor Parameter Setting Screen Startup
When communication has been established with the servo amp and the ‘Motor Constants
setting (I)’ button is clicked, the Motor Constants [parameters] Setting screen will be
displayed.

(2) Writing to and Cross-Checking Motor Parameters


①Select the motor model from the drop-down list. (A list of motor models will be displayed.)
Once the motor model has been selected, it will then be possible to click on the ‘Write motor
parameters’ and ‘Cross-check motor parameters’ buttons.

Note 1: The motor models that correspond to each servo amp model have been provided.
The No. of motors files shown on the list are the files that are saved in the folders for
each servo amp model in the motor folder.

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② Click either the ‘Write motor parameters’ or the ‘Cross-check motor parameters’ button.
The following will be executed depending on the button that was selected:
For ‘Write motor parameters’:
Settings are performed in the following order: capacity confirmation, writing to motor
parameters, and cross-checking motor parameters.
For ‘Cross-check motor parameters’:
Checks are performed in the following order: capacity confirmation and cross-checking
motor parameters.

・Capacity Checks: Checks the voltage class of the servo amp and the motor parameters.
・Write motor parameters: The selected motor parameters are written to the servo amp.
After the parameters are written, the motor parameters are cross-checked.
・Motor parameter cross-checks: Cross-checks the parameters written to the servo amp and
the parameters selected at the computer.

Note 2: If an error (fault) occurs during this process, the following error messages will be
displayed.
Condition Error Message
Writing was initiated before a Not connected to the servo amp.
connection with the computer Please click the ‘Connect’ button on the startup screen.
was established.
Error occurred during the The motor parameter and servo amp capacities are not in
capacity check. agreement.
Check the servo amp and the selected voltage class and
capacity of the motor parameters, and select the correct motor
parameters.
Error occurred during the Was unable to write the motor parameters to the servo amp.
motor parameter writing Please check the connection state of the computer connection
process. cable.
Error occurred during the The motor parameters for the computer and for the servo amp
motor parameter are not in agreement.
cross-checking process. If you are writing, please repeat the writing operation.

③If the settings are completed normally:


For ‘Write motor parameters’:
A confirmation message telling you to turn
the control power source off and then back
on again will be displayed.
Close the screen and turn the control
power source off and then back on.

For ‘Cross-check motor parameters’:


It will stop at the normally completed state screen. Please close this screen.
It is not necessary to turn the control power source off and then back on.

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(3) Adding Motor Parameters


In order to add motor models to the drop-down list, it is necessary to save the ‘No. of Motors’ file
to the specified folder.

①In order to enable file selections from the motor parameters setting screen, please prepare
the file[s] (.csv files) as shown in the table below.
Item Contents
File Save Directory In the folder for each model in the ‘¥motor’ installation
directory.
File Name [Model Name].csv

Example: When DAS is installed in the C-Drive in C:¥Program Files¥DAS, and version ‘wtbl’ is to
be used:

Additional saved motor


parameter file.

②When the setup software is started, the added motor parameters for each model can be
selected on the Motor Constants [parameters] Setting screen.

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Note: The above example is a case where the number of motors is saved as an additional file
in the ‘wtbl’ version, and the shortcut startup option(*1) (C:¥Program
Files¥DAS¥DAS.exe /F=¥Stnd¥wtbl /FM=¥Motor¥wtbl) is selected and is used for
startup. ,
Now, if there is no ‘/FM’ option and no there is no specified ‘/FM’ file, refer to ‘¥motor.’

After installing DAS, startup shortcuts for each model (st637, wf, and wtbl) are created
in the installation folder (C:¥Program Files¥DAS).

*1: The Startup Option


The following startup option is used in order to switch between the folders used for each model.
/F=(Folder Name):
Required in order to switch between each model folder.
If no option is specified, or if no specified folder exists, refer to ¥stnd in the installation directory.
/FM=(Folder name):
Required in order to switch between the saved ‘No. of Motors’ folders.
If no option is specified, or if no specified folder exists, refer to ¥motor in the installation directory.

For DAS Ver. 6.3.10 or later, the DAS software that can be used is prepared for each press model.
The following startup option is used to select and specify the folder (st637, wf, and wtbl) for each model.
Example: When starting up version ‘wf’:
"C:¥Program Files¥DAS¥DAS.exe" /F=¥Stnd¥wf /FM=¥Motor¥wf
① ②
①:Specify the folder of the model being used.
②:Specify the folder where the motor parameters are saved.

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11. Parameter Setting Function


(1) Parameter Setting Screen Startup
When communication has been established with the servo amp and the ‘Parameter setting
(S)’ button is clicked, the Parameter Setting screen will be displayed.

Note: The Fr and FP parameter groups are not displayed.

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(2) The Parameter Setting Screen


The Parameter Setting screen layout is shown below.

Open File
Save as....
Print
Read
You can assign a title. The current model
Write (model name) is
(This title is displayed
Initialize when a printout is displayed.
made.) See Note 3.

Parameter Group
Settings Tabs

Specify the parameter


group to be set.
Parameter Parameter Data in Parameter Data in
Names the Servo Amp the Computer

When changing parameters,


change the parameters in this
column. When changed, the
font color changes to red and
an asterisk is shown to the
right.

Note 1: Please refer to the Machine Parameter List for the list of parameters shown on the
Parameter Setting screen
Note 2: When the ‘Disconnect’ button is clicked while the Parameter Setting screen is displayed, a
message directing you to close the Parameter screen will be displayed.
Note 3: When saving parameters, record the selected DAS classification in a .csv file. The
current DAS classification will be displayed to the right of the parameter setting title.

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(3) Reading Parameters


When the Parameter Setting screen is active while connected to the servo amp, the parameters
will be read.
Parameter reading is also used when confirming the servo amp parameter settings
① Either select ‘Parameter (P)’’Read (R)’ from the pulldown menu, or click on the
‘Read’ icon on the toolbar.
② The Parameter Reading window will be displayed. This window will disappear when the
reading process has been completed.
If the parameter reading process has been successfully completed, the values shown in
the ‘Present value’ and ‘Setting value’ columns will be updated with the values that were
read.

(4) Procedure for Changing Parameters


There are two ways to change parameters from the setting screen.
・Input the numerical values directly into a cell: (Example 1:) Drive Unit Connection Axis
Setting (FA-95)
・Select the parameter from a drop-down list: (Example 2): Parallel Run Selection (FA-96)

(Example 1)

(Example 2)

① When the setting value is changed, the font in the cell changes to a red font. (An asterisk
(*) is added to the right.)
② Either select ‘Parameter (P)’ ’Write (W)’ from the pulldown menu, or click on the
‘Write’ icon on the toolbar.
③ The Parameter Writing confirmation window will be displayed. The parameters will be
written when the ‘OK’ button is clicked.
When the writing process has been successfully completed, the font color for the setting
will change from red to black, and the asterisk (*) will disappear.

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Note 1: Do not turn the servo amp’s control power OFF during the parameter writing
process.
If the power is turned off during the writing process, the EEPROM data (saved data) will
be corrupted, and the unit may not operate properly.
Note 2: Error messages will be displayed on the screen if the servo is ON and/or if the parameter
setting ranges are exceeded. Note 3: If you open a parameter file for a different
type and try to write it to the servo amp unit during the parameter writing process, a
warning message will be displayed.
Please check the parameter model and start up the DAS that matches the unit type.
(See Section 7)

(Warning Message)
If you tried to write parameters to the
servo amp after opening parameters
for a different model:

(5) Saving Parameters


The parameters can be combined into a file and controlled.
① Either select ‘File (F)’’Save As...’ on the pulldown menu on the Parameter Setting screen
or click on the ‘Save As....’ icon on the toolbar.
② Specify the file name and the save location, then save the file.
You can select from 2 file formats.
・ CSV File: The data in this file format is separated by commas and can be opened in Excel,
etc.
・ Tab-Delimited File (TXT): The data in this file format is separated by tabs.
(DAS software can only read CSV format data.)
Note 1: The data saved using this menu (the data shown in the Setting Data column) will be
saved at the computer and it is not saving servo amp data. Please remember that if
you save data without performing the writing process, data will be saved that is
different from the data in the servo amp.
You can also use this function to create a number of varieties of data files beforehand
without writing data to the servo amp.
Note 2: When saving parameters, record the DAS type that was used for the settings in a .CSV file.
If you have opened a parameter file for a different DAS type and try to save it, a
Warning message will be displayed.
Please check the parameter classification and start up the DAS that matches the unit
type. (See Section 7)

(Warning Message)
If you have opened parameters for a
different DAS type and try to save it:

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(6) Reading Parameter Files


Parameter settings can be made from a file created from saved parameters.
① Either select ‘File (F)’’Open Parameter File (O)’ on the Parameter Setting screen, or click
on the ‘Open File’ icon on the toolbar.
② Specify the read file by specifying the file name and its saved location.
However, only .CSV files can be read.
③ After reading the parameters from the file, parameters from the computer that differ from
the servo amp setting values will be shown in red font.
④ If you wish to change this data, performing the ‘Read Parameters’ process will propagate
the changes in the data.

Note 1: When reading a parameter file and writing it to the servo amp, be sure to write the
motor parameters first. (See Section 10)
Note 2: If the type of .CSV file opened in order to read parameters differs from the
currently running DAS type, a Warning message will be displayed. Once the
Warning has been displayed you will still be able to open the parameter file, but you
will not be able to write it to the servo amp unit.
Now, this type confirmation function checks whether the selected DAS startup model
agrees with the DAS parameter file model settings, and it does not check for
agreement with the servo amp unit.

(Warning Message)
When the model saved in the .CSV file
differs:

When a parameter file saved by a previous


version has been opened:

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(7) Initial Value Settings


You can return all parameters to their initial values (the values when it was shipped from the
factory) using the toolbar and/or pull-down menus.
① On the Parameter Setting screen, either select ‘Parameter (P)’ ‘Initialization Setup’ or click
on the ‘Initialization Setup’ icon on the toolbar.
② After the Initialization Setup screen has been displayed, select the ‘Initialization mode.’

Initialization Modes
Trip history clear Clears the trip history.
This is also used when returning the servo amp’s operator
display to its initial condition.
Data initialization This initializes the parameter data only.
The motor parameters are not cleared.
Encoder origin point This executes the encoder origin point homing function.
homing Note: Refer to section 13: Encoder Origin Point Homing
Function

Note: Do not turn the servo amp’s control power OFF during the parameter writing process. If
the power is turned off during the writing process, the EEPROM data (saved data) will be
corrupted, and the unit may not operate properly.

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12. The Trace Operation Function


This function allows you to visually monitor the servo motor and servo amp operation.
(1) Trace Items
The following table shows the items and control conditions that can be traced.
Resolution
Data
Trace (Points) Trace Items
Contents Update
Classification Time (Unit)
Y-Axis Interval
Axis
Speed Commands Traces the speed commands 200μs
(min-1) from the NREF analog input.
Speed Detection Traces the speed detection 200μs
Values values.
(min-1)
Outputted Current Traces the wave height values 4ms
(%) of the supplied current from the See
servo amp to the servo motor. Note 2.
Torque Commands Traces the torque current 200μs
(%) commands, such as the torque
current commands, the analog
inputs, and the high-speed
communication from the speed
control area.
Outputted Torque Traces the torque current 200μs
(%) values. See
Notes 1
& 2.
Analog Current Position Traces the current position’s 200μs
Upper Level upper level.
Graph 1/ 65535 (Pulse) (32768dig = 1 rotation)
Graph 2 Current Position Traces the current position’s 200μs
512 Lower Level lower level.
(Pulse) (32768dig = 1 rotation)
Outputted Voltage Traces the effective values of 40ms
(V) the supplied voltage from the See
servo amp to the servo motor. Note 1.
Analog Monitor Traces the detected voltage of 200μs
NREF(V) the NREF analog input.
Analog Monitor Traces the detected voltage of 200μs
FLIM the FLIM analog input.
(V)
Analog Monitor Traces the detected voltage of 200μs
RLIM the RLIM analog input.
(V)
PN Voltage Monitor Traces the voltage between PN 1.6ms
(V) that is inputted to the servo See
amp. Note 1.
Electronic Thermal Traces the cumulative values of 1.6ms
Monitor the electronic thermals. See
(%) Note 2.
All Input Terminals Traces the inputs of all 1.6ms
2 terminals.
Digital
Points All Output Terminals Traces the outputs of all 1.6ms
terminals.
Note 1: The update interval will vary depending on the number of drive unit connection shafts.
Note 2: The axes subject to the trace operation will vary depending on the servo amp’s wire current
axis selection (FC-36).

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(2) Accessing the Trace Screen


While communication with the servo amp is connected, click on the ‘Trace operation (D)’ button
on the startup screen. The Trace Operation screen will be displayed.

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(3) Explanation of the Trace Operation Screen


The Trace Operation screen layout is shown below.

Open/Read File
ファイル書込み
Save/Write File t1 Axis Cursor The t1 and t2 Axis
A title can be designated. Time Display
Print Cursor Display Values:
(This title will be displayed ∆ = Time Difference
Start Trace
when a printout is made.) 1/∆t = Frequency
Clear All Screens
Time Axis
Trace Setting
Display

DSF プレス
t1 Axis Cursor
.DSF Press Left-click the mouse

over the chart and
drag. The cursor will
be displayed.

Analog 1
Display Area

t2 Axis Cursor
Right-click the
mouse over the
chart. The cursor
will be displayed.
Legend
Analog 1
Display Area

Digital
Display Area
Trigger
Point

t1 Axis Cursor
Position Data Time Axis Scroll Bar
Values
Y-Axis Scaling Change
Clear Screen
You can remove the
Difference between the Zoom Out
graph lines by
t1 and t2 Axis Cursor Zoom In
removing the
Position Data Values
checkmarks.

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(4) The Trace Operation Sequence


① Access the Trace Operation screen.
On the Trace Operation screen, either select ‘Trace Operation (T)’’Trace Setting (O) from
the pulldown menu or click on the ‘Trace Setting’ icon on the toolbar.

② Add checkmarks to the checkboxes of the channels


that are to be active.
③ Designate the items to be traced.
The items to be traced can be selected from the
drop-down list.
④ As necessary, you can make settings for the display
color and the label names.
⑤ Trigger Settings
Put a checkmark in the channel[s] used to make
trigger decisions.
You can make settings for the data points that will be
displayed prior to the trigger point.
You can make trigger level and edge settings.
⑥ Sampling Interval
Only the data with setting values will be extracted and
displayed.
The achievable trace time in response to the
sampling interval will be displayed.
⑦ Auto-Scaling
It is possible to set the optimal Y-axis scaling for the
extracted data.

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13. The Encoder Origin Point Homing Function.


Note: Be sure to refer to the Encoder Replacement Procedure when using this function.
(1) Parameter Settings
Before starting the encoder origin point homing function, please make settings on the
Parameter Setting screen.
Please be sure to select ‘CC (0)’ for the FA-14 motor forward direction parameter.
Please refer to the Encoder Replacement Procedure when making settings for the other
parameters (Fb-41, Fb-42, Fb-43, Fb-44) required for encoder origin point homing.

(2) Starting the Encoder Origin Point Homing Function


① While communication with the servo amp is connected, access the Initialization
setting screen by selecting ‘Parameter (P)’  ‘Initialization setting (I)’ on the
Parameter Setting screen.

②When ‘Homing Encoder’ is selected from the drop-down list, the Encoder Homing screen
will be displayed.

Start Homing

As the status of the encoder origin point homing function changes, the enabled/disabled
states of the command buttons in the figure above will change.

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(3) Encoder Origin Point Homing Function Status Changes


When the encoder origin point homing function is actuated, the status of the servo amp unit
and the setup software will be as shown in the following table.

Setup Software Encoder Origin Point Homing Function Screen


Servo Amp Status (Button Enabled = ○; Button Disabled = -)
Start Finish Encoder
Stop Forward Reverse Close
Homing Homing Reset
Normal Mode
While Servo is OFF ○ - - - - - ○
(Initial State)

Waiting to Start Homing - ○ - ○ ○ ○ -

While Rotating - - ○ - - - -

While the Encoder is


- - - - - - -
Being Reset

When an Alarm Has


- - - - - - ○
Occurred

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14. Help
・Version Information
The version information for the setup software can be confirmed in the title area on the startup
screen and on each menu screen by selecting ‘Help (H)’ ‘Version Info (A).’

15. Troubleshooting
① If You Cannot Connect to the Servo Amp:
If you cannot connect, it may be due to one of the following causes, so please check for
each of the following.
Cause Countermeasure
The wrong connection connector is being Check and correct the connection connector.
used to connect the master board and the
computer.
The connection cable has a poor connection Check and correct for poor connection and/or
and/or poor contact. contact.

The master board and the computer station Check the setup software and/or the master
address settings are different. board station address settings and change the
settings.
The master board and the computer baud Check the baud rate, and change either the
rates are different computer or the master board settings.
The RS-232C port setting (COM) is Check the computer settings, and use the
incorrect. ‘Communication Format’ menu to change the
(Check the COM port number by accessing setup software’s COM port number setting to
StartSettingsControl Panel match the computer’s setting.
SystemDevice Manager.)

② If Parameters Cannot be Written:

If messages such as those above are displayed, after pressing the ‘OK’ button, perform the
countermeasure details given in the following table.

Cause Countermeasure
While the servo was ON, someone tried to Turn the servo OFF, and rewrite.
change parameters that are not possible to
write to during operation.
Tried to write data that exceeded the Change the data so that it is within the
parameter range. parameter range.

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③ If Parameters Cannot be Read:


If you cannot read the data, it may be due to one of the following causes, so please check
for each of the following.

Cause Countermeasure
During the reading process, the connection Check whether the connector is securely
cable between the computer and the servo connected and for any breakage, then
amp became defective or was broken. perform the read process again.
There was no connection made after the Check the station address setting, and then
setup software was started. press the ‘Connect’ button on the startup
screen.

④ If Parameter Initialization Cannot be Done:

Cause Countermeasure
The parameter reading process failed after Check whether ‘Initializing’ was displayed
the initialization process was completed. on the servo amp’s operator display, and
then perform the parameter reading
process again.
The cable between the computer and the Check the cable and perform the
master board was not inserted correctly or initialization process again.
was broken.

⑤ If the Trace Operation Does Not Function Well:


If this does not function well, it may be due to one of the following causes, so please check
for each of the following.

Cause Countermeasure
The trigger conditions are bad and the Correct the trigger conditions.
triggers are never reached.

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16. List of Setting Parameter Names


The following table lists the setting parameters (Japanese/English) displayed on the Parameter
screen.
Note: For DAS Ver. 6.3.10 or later, the usable DAS software is prepared for each press model.
The following table shows the classifications for the ‘Functionality’ column in the Parameter
Tables.
Classificatio Compatibility Remarks
n
(v6.3.7) DAS 6.3.7 200V-class: 1408,1445,1489
400V-class: 1421
(v6.3.8) DAS 6.3.8 400V-class: 1541~
(v6.3.9) DAS 6.3.9 Reserved
st637 Compatible with Ver. 6.3.7. 200V-class: 1408,1445,1489
400V-class: 1421
Ver. 6.3.10 wf Compatible with updated Ver. 6.3.7. 400V-class: 1469

wtbl Compatible with Ver. 6.3.8. 400V-class: 1541~

st637, wf, and wtbl become the folder classifications when DAS Version 6.3.10 or later is
installed.

(1) FA Parameters
Parameter Name Functionality
Japanese Name English Name st637 wtbl
wf
(v6.3.7) (v6.3.8)
FA-14 モータ正転方向 Motor revolution direction ○ ○ ○
FA-21 速度指令選択 Speed command selection ○ ○ ○
FA-93 誤配線検出選択 Incorrect wiring detect selection × ○ ○
FA-94 駆動禁止軸選択 No-drive axis selection × ○ ○
FA-95 ドライブユニット接続軸設定 Drive unit connection axis ○ ○ ○
setting
FA-96 並列運転切替 Parallel run selection ○ ○ ○
FA-97 新システム選択 New system selection ○ ○ ○
FA-98 初期化モード選択 Initialization mode selection ○ ○ ○
(○: Yes; X: No)

(2) Fb Parameters
Parameter Name Functionality
Japanese Name English Name st637
wf
wtbl
(v6.3.7) (v6.3.8)
Fb-04 加速時間 Acceleration time ○ ○ ○
Fb-05 減速時間 Deceleration time ○ ○ ○
Fb-11 トルクバイアス値 Torque bias value ○ ○ ○
Fb-41 原点合わせ電流レベル Homing current ○ ○ ○
Fb-42 原点合わせ励磁周波数 Homing excitation frequency ○ ○ ○
Fb-43 エンコーダリセット電流 Encoder reset current ○ ○ ○
Fb-44 エンコーダリセット時間 Encoder reset time ○ ○ ○
Fb-45 磁極位置調整値 Magnetic pole adjusted value × × ○
(○: Yes; X: No)

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(3) FC Parameters
Parameter Name Functionality
Japanese Name English Name st637 wtbl
wf
(v6.3.7) (v6.3.8)
FC-07 アナログ入力1オフセット Analog input 1 offset ○ ○ ○
FC-21 通信ボーレート設定 Communication baud rate ○ ○ ○
FC-30 アナログ出力1機能選択 Monitor output 1 function ○ ○ ○
FC-32 アナログ出力1ゲイン Monitor output 1 gain ○ ○ ○
FC-33 アナログ出力2機能選択 Monitor output 2 function ○ ○ ○
FC-35 アナログ出力2ゲイン Monitor output 2 gain ○ ○ ○
FC-36 線電流軸選択 Line current axis selection ○ ○ ○
FC-46 アラームコード出力パタン Alarm code output pattern ○ ○ ○
FC-70 デバッグモード表示選択 Debug mode selection ○ ○ ○
FC-98 入力電圧コード Input voltage code ○ ○ ○
(○: Yes; X: No)

(4) Fd Parameters
Parameter Name Functionality
Japanese Name English Name st637
wtbl
(v6.3.7 wf
(v6.3.8)
)
Fd-00 慣性モーメント Moment of Inertia ○ ○ ○
Fd-01 速度制御応答周波数1 Speed control cut-off frequency 1 ○ ○ ○
Fd-02 速度PI制御比例ゲイン調整値 Speed control proportional gain ○ ○ ○
Fd-03 速度PI制御積分ゲイン調整値 Speed control integral gain ○ ○ ○
Fd-06 トルク指令フィルタ時定数 Torque command filter time ○ ○ ○
constant
Fd-20 速度指令フィルタ時定数 Speed command filter time ○ ○ ○
constant
Fd-34 速度制御応答周波数2 Speed control cut-off frequency 2 ○ ○ ○
Fd-35 速度制御用ゲイン切替時間 Speed gain change time constant ○ ○ ○
Fd-37 速度制御応答周波数3 Speed control cut-off frequency 3 ○ ○ ○
Fd-38 速度制御応答周波数4 Speed control cut-off frequency 4 ○ ○ ○
Fd-43 トルク指令ゲイン調整値 Torque command gain ○ ○ ○
Fd-44 速度検出フィルタ時定数 Speed detection filter time constant × ○ ○

(○: Yes; X: No)

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17. List of Alarm Names


The following table lists the alarm names (Japanese/English) displayed as status information
on the Monitor screen.

(1) Alarms
Alarm Name Functionality
Japanese Name English Name st637 wtbl
wf
(v6.3.7) (v6.3.8)

E01 過電流保護 Overcurrent protection ○ ○ ○


E05 重過負荷保護 Overloaded protection ○ ○ ○
E08 メモリ異常 EEPROM error ○ ○ ○
E09 主回路不足電圧異常 Main power under-voltage protection ○ ○ ○
E10 CT異常 CT error ○ ○ ○
E11 CPU異常 CPU error ○ ○ ○
E12 ゲート遮断回路異常 Circuit breaker error ○ ○ ○
E14 サーボON時地絡検出 Ground fault protection ○ ○ ○
E20 制御電源異常 Control power under-voltage ○ ○ ○
protection
E21 アンプ過熱異常 Abnormal temperature ○ ○ ○
E22 マスタ間通信異常 Master-driverunit communication error ○ ○ ○
E31 パワーモジュール異常 Power module protection ○ ○ ○
E39 エンコーダ異常 Encoder signal error ○ ○ ○
E40 アンマッチエラー Motor error unmatch ○ ○ ○
E55 制御指令信号通信異常 Control instruction communication ○ ○ ○
error
E95 DSP同期信号異常 DSP synchronous error × ○ ○
E96 アラーム信号異常 Alarm signal error × ○ ○
E97 エンコーダコネクタ脱落 Encoder connector error ○ ○ ○
E98 ドライバ間コネクタ接続異常 Driverunit connector error ○ ○ ○
(○: Yes; X: No)

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