RADIAL NOZZLE IN CYLINDRICAL SHELL AND WELD STRENGTH ANALYSIS

Nozzle Type/ Construction SRN/ Set-in

Material SA-182 Gr 51
Design external Pressure @ temp Pd 15 psig
Design internal Pressure @ temp Pd 3248.86 psig@F
Cylinder Inside Dia Di 33.07 in
Cylinder Thickness t 1.57480314961 in
Allowable stress for the vessel @ design temp S 37478 psig
Mod of Elasticity @ Des Temp E 28030000 psig
Yield Strength Y 57665 psig
Nozzle outside dia do 14.2992125984 in
Nozzle thickness t 1.77165354331 in
External Nozzle Projection Lpr1 6.62204724409 in
Internal Nozzle Projection Lpr2 0 in
Nozzle reinforcement pad thickness 0 in
Allowable stress for the nozzle @ design temp Sn 37478 psig
Corrossion allowance 0 in
Weld joint efficiency E 1
Reinforcement Pad Thk te 0 in
Width of reinforcement pad W 0 in
weld leg length of the outside nozzle fillet weld. L41 0.5905511811 in
weld leg length of the pad to vessel fillet weld L42 0 in
weld leg length of the inside nozzle fillet weld L43 0 in
Allowable stress for the pad @ design temp Sp 0 psig
Nozzle to shell groove weld depth tw1 1.6875
Pad material factor frp 0
Nozzle material factor frn 1
Length of Variable Nozzle Lpr3 2.95275590551

Corroded Dimensions
Corroded Dia (vessel) Di 33.07 in
effective Radius Reff 16.535 in
Corroded thk (vessel) t 1.57480314961 in
effective thickness used in the calculation of pressure
stress near the nozzle opening teff 1.57480314961 in
Corroded thk (nozzle) tn 1.77165354331 in
Nozzle inside radius Rn 5.378 in
Limit of reinforcement along vessel wall LR 5.1029 in
Nominal wall thickness of the thinner portion of a variable tn2 1.0000 in
thickness nozzle

If there are multiple nozzles, spacing requirement for nozzles shall be checked per para 4.5.13
Nozzle in cylindrical or Conical shell para 4.5.5
Nozzle in spherical or formed heads para 4.5.10
Limits of reinforcement along the nozzle wall projecting outside the vessel surface
LH1 4.66152779812 in
LH2 8.1968503937 in
LH3 12.5984251969 in
Effective length of nozzle wall outside the vessel LH 4.66152779812 in

Limits of reinforcement along the nozzle wall projecting inside the vessel surface
LI1 3.08672464851 in
LI2 0 in
LI3 12.5984251969 in
Effective length of nozzle wall inside the vessel LI 0 in

Total available area near the nozzle opening (AT = A1+ fru (A2+A3) + A41 + A42 + A43 +

Area contributed by the vessel wall A1 8.03602930251 in2

λ 1.69603289915

2
If LH > Lpr3+t, then A2= = 9.04226264499 in

2
For LH < Lpr3+t ; A2=tn*LH = 8.25861224076 in

2
Area contributed by the nozzle outside vessel wall A2 8.25861224076 in
Area contributed by the nozzle inside vessel wall A3 0 in2
Area contributed by the outside nozzle fillet weld A41 0.17437534875 in2
Area contributed by the pad to vessel fillet weld A42 in2
Area contributed by the inside nozzle fillet weld A43 in2
A5a 0 in2
A5b 0 in2
Area contributed by the reinforcing pad A5 0 in2
AT 16.469016892 in2
Total area within the assumed limits of reinforcement

Nozzle radius for force calculation Rxn 6.22179643828 in

Shell radius for force calculation Rxs 17.3104643688 in

DESIGN FOR INTERNAL PRESSURE

Force from internal pressure in the nozzle outside of the fN 62394.2667097 lbs
vessel
Discontinuity force from pressure fY 302452.165425 lbs
Force from internal pressure in the shell fs 386618.705955 lbs
Average primary membrane stress σavg 45629.0222432 psi
General primary membrane stress σcir 35711.9397961 psi
{2σavg-σcir} = 55546.1046903
Local primary membrane stress at nozzle intersection
max[{2σavg-σcir}, σcir] PL 55546.1046903 psi
Sallow=1.5 SE for internal pressure Sallow 56217
Nozzle maximum allowable working pressure (1) Pmax1 3288.10028423
Area resisting pressure, used to determine the nozzle Ap 231.301175825
opening discontinuity force
Nozzle maximum allowable pressure (2) Pmax2 3409.52565936
Nozzle maximum allowable pressure Pmax 3288.10028423

CONCLUSION NOZZLE CONSTRUCTION IS ACCEPTABLE

DESIGN FOR ENTERNAL PRESSURE

Force from internal pressure in the nozzle outside of the fN 288.074586361 lbs
vessel
Discontinuity force from pressure fY 1396.42289338 lbs
Force from internal pressure in the shell fs 1785.02015763 lbs
Average local primary membrane stress σavg 210.669383614 psi
General primary membrane stress σcir 164.882173113 psi
{2σavg-σcir} = 256.456594114
Local primary membrane stress at nozzle intersection
max[{2σavg-σcir}, σcir] PL 256.456594114 psi
Sallow=Fha for external pressure Sallow 27843
Nozzle maximum allowable working pressure (1) Pmax1 1628.52119846
Area resisting pressure, used to determine the nozzle Ap 231.301175825
opening discontinuity force in2
Nozzle maximum allowable pressure (2) Pmax2 2532.99063273
Nozzle maximum allowable pressure Pmax 1628.52119846

CONCLUSION NOZZLE CONSTRUCTION IS ACCEPTABLE

DESIGN FOR MAP MAP= 3417.33 Psig

Force from internal pressure in the nozzle outside of the fN 65629.728414 lbs
vessel
Discontinuity force from pressure fY 318135.856415 lbs
Force from internal pressure in the shell fs 406666.862352 lbs
Average local primary membrane stress σavg 47995.1203137 psi
General primary membrane stress σcir 37563.786443 psi
{2σavg-σcir} = 58426.4541843
Local primary membrane stress at nozzle intersection
max[{2σavg-σcir}, σcir] PL 58426.4541843 psi
Sallow=Fha for external pressure Sallow 56217
Nozzle maximum allowable working pressure (1) Pmax1 3288.10028423
Area resisting pressure, used to determine the nozzle Ap 231.301175825
opening discontinuity force in2
Nozzle maximum allowable pressure (2) Pmax2 3409.52565936
Nozzle maximum allowable pressure Pmax 3288.10028423

CONCLUSION NOZZLE CONSTRUCTION IS ACCEPTABLE

WELD STRENGTH ANALYSIS

For Nozzles Inserted through Vessel Wall

Ky 1.32942898975
Weld length Resisting continuing force Lto 11.2248818898
Weld leg length of the outside nozzle fillet weld L41T 0.1233008091
Weld leg length of the pad to vessel fillet weld L42T 0
Weld leg length of the inside nozzle fillet weld L43T 0

fwelds 402088.676729

Average “effective” shear stress in welds due to pressure

33386.7216221
(includes joint efficiency)
 6.378

(from Annex 3.A) 6.622

2.9528 5.378
E 1

(from Annex 3.A)

(See para 4.2, E=1 if nozzle does not intersect with weld seam. 7.1496

1.772

(from Annex 3.A)

(frp=Sp/S)
(frp=Sn/S)

(Reff=0.5*Di)

teff= t(tLR + A5frp)/tLR

 tside the vessel surface

8*(t+te)
min[LH1, LH2, LH3] 4.5276

side the vessel surface

LPr2
8(t+te)
min[LI1, LI2, LI3]

A2+A3) + A41 + A42 + A43 + frpA5

7.3864
0.3989

A2=tn*LH (or for uniform thickness nozzle)

A3=tnL1
A41=0.5L412
A42=0.5L422
A43=0.5L432
Wte
(LR-tn)te
A5=min (A5a, A5b)

0.28475 1.3294

0.090974 1.0952
 fN=P* Rxn (LH-t)

fY =P*Rxs*Rnc Rnc=radius of nozzle opening in the vessel along the

fs=P*Rxs( LR+tn) long chord, for radial nozzle Rnc=Rn
σavg = (fN+fY+fS)/ AT
σcir=P*Rxs/ teff

(PL shall be less than Sallow)

Pmax=min(Pmax1, Pmax2)

ON IS ACCEPTABLE

fN=P* Rxn (LH-t)

fY =P*Rxs*Rnc Rnc=radius of nozzle opening in the vessel along the

fs=P*Rxs( LR+tn) long chord, for radial nozzle Rnc=Rn
σavg = (fN+fY+fS)/ AT
σcir=P*Rxs/ teff

(PL shall be less than Sallow)

minimum value of the allowable compressive stress of the
shell and nozzle material from para 4.4, evaluated at the design temperature.

Pmax=min(Pmax1, Pmax2)

ON IS ACCEPTABLE
 fN=P* Rxn (LH-t)

fY =P*Rxs*Rnc Rnc=radius of nozzle opening in the vessel along the

fs=P*Rxs( LR+tn) long chord, for radial nozzle Rnc=Rn
σavg = (fN+fY+fS)/ AT
σcir=P*Rxs/ teff

(PL shall be less than Sallow)

minimum value of the allowable compressive stress of the
shell and nozzle material from para 4.4, evaluated at the design temperature.

Pmax=min(Pmax1, Pmax2)

ON IS ACCEPTABLE

Ky=(Rnc+ tn)/Rnc
Pi*(Rn+ tn)/2
0.7071*L41
10 to 20 Dish End
20 to 30 Shell
30 to 40 Dish End

Weight Break-up For Section of Steam Drum

Erection Operating Hydrotest

(Kg) (Kg) (Kg)
Dish End 1150 1500 1800
Shell 12700 17400 22150
Dish End 1150 1500 1800
TOTAL 15000 20400 25750
Additional 0 0 0
GROSS TOTAL 15000 20400 25750

SUPPORT REACTIONS DUE TO SELF WEIGHT (TABLE-1)

Fx Fy Fz Mx My
CONDITION
kg kg kg kg-m kg-m
ERECTION 0 -7500 0 0 0
SLIDING
SADDLE OPERATING 0 -10200 0 0 0
HYDROTEST 0 -12875 0 0 0

ERECTION 0 -7500 0 0 0
FIXED SADDLE OPERATING 0 -10200 0 0 0
HYDROTEST 0 -12875 0 0 0

WIND LOAD ANALYSIS AS PER ASCE

Basic Wind speed (Vb) 47 m/s

Height of Structure from base (H) 26 m
Terrain Category I
Equipment Class A
Risk Coefficient (K1) 1.07
Height Factor (K2) 1.15
Topography Factor (K3) 1
Force Coefficient (Cf) 0.7
Contengency Factor 1.2

Design Wind Speed (Vz) Basic Wind Speed * K1 * K2* K3

57.8335 m/s

Height Factor (0.6 * vz2)/ 9.81

204.5696466 kgs/ m2
Element Wind load Wind area * Cf * Height Factor

WIND LOAD IN TRANSVERSE DIRECTION

HEIGHT ELEMENT
WIND DIA WIND AREA FACTOR (kgs/ WIND LOAD
SECTION (mm) (m2) M2) (kgf)
Dish End 2236 0.891 204.57 127.590309 (Add Insulation thickness
Shell 2232 204.57
Dish End 2236 1249924 204.57
 Mz
kg-m
0
0
0

0
0
0
 Dia

(Add Insulation thickness to get wind dia)

Ins Dia

Diameter in Transverse Direction